Quartz boat insertion apparatus based on continuous feeding mechanism
The quartz boat inserting equipment with a continuous feeding mechanism solves the problem of slow inserting speed in existing technologies by using a moving plate, material suction cup and feeding belt. It realizes continuous and damage-proof inserting of solar cells, improves inserting efficiency and avoids solar cell breakage.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUXI XINRUINENG INTELLIGENT EQUIP CO LTD
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-24
AI Technical Summary
In the existing technology, the quartz boat inserting equipment adopts a single speed control inserting method, which results in a low inserting speed and makes it difficult to achieve a continuous and efficient anti-damage inserting effect.
The quartz boat inserting equipment adopts a continuous feeding mechanism. The moving plate and material suction cup alternately place the battery cells. Combined with the horizontal conveying of the feeding belt and the fixing of the U-shaped frame, the continuous feeding and damage-proof insertion of the battery cells are realized. The automatic unloading and lateral conveying of the quartz boat body are realized by the tilting hydraulic cylinder.
It improves insertion efficiency, avoids the problem of cell breakage due to gravity during insertion, and ensures accurate insertion of cells, realizing damage-proof continuous insertion and automated conveying of cells.
Smart Images

Figure CN120356859B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of quartz boat insert technology, and more particularly to quartz boat insert equipment based on a continuous feeding mechanism. Background Technology
[0002] Quartz glass, also known as silica boat, is made by melting silica-containing materials, such as crystal and silica, at high temperatures. The silica content is much higher than that of ordinary glass. Quartz glass has excellent optical properties. It not only has excellent visible light transmittance, but also transmits ultraviolet and infrared rays. Quartz glass is a good acid-resistant material. Except for hydrofluoric acid and hot phosphoric acid above 300 degrees Celsius, it is resistant to corrosion by sulfuric acid, nitric acid, hydrochloric acid, aqua regia, neutral salts, carbon and sulfur at high temperatures. It is also resistant to high temperatures, thermal shock, and has a particularly small coefficient of thermal expansion.
[0003] For example, the quartz boat insertion device disclosed in the prior art (CN113629173A) utilizes the self-weight of the battery cells to descend freely, combined with the intermittent clamping of two sets of rotating plates to achieve intermittent descent of the battery cells. Although it can achieve the anti-damage insertion process of the battery cells, the single speed control insertion method requires the battery cells to go through several cumbersome steps of falling and stopping before the insertion process can be completed. This results in a low insertion speed, making it difficult to achieve a continuous and efficient anti-damage insertion effect.
[0004] To address the aforementioned technical shortcomings, a solution is proposed. Summary of the Invention
[0005] The purpose of this invention is to provide a quartz boat inserting device based on a continuous feeding mechanism to solve the aforementioned technical defects.
[0006] The objective of this invention can be achieved through the following technical solution: a quartz boat inserting device based on a continuous feeding mechanism, comprising a frame, wherein a mounting plate is fixedly installed on the top of the frame by a support column, the mounting plate is provided with a dual-station feeding assembly and two sets of feeding inserting assemblies, and a fixing assembly is provided on the top of the frame;
[0007] The dual-station feeding assembly includes a material frame connected to the top of the mounting plate, a lifting plate located inside the material frame to lift the stacked battery cells, a movable plate above the material frame, and material suction cups installed on both sides of the bottom of the movable plate.
[0008] The feeding insert assembly includes a movable plate, and vertical plates are symmetrically connected to the top two sides of the movable plate. A feeding belt is installed on the vertical plates. The fixing assembly includes two sets of U-shaped frames. A pressure plate is connected to the top of the U-shaped frame through a fixing cylinder. A quartz boat body is installed between the pressure plate and the U-shaped frame.
[0009] Preferably, a connecting plate is provided below the mounting plate, and a plurality of guide rods that are slidably connected to the mounting plate are fixedly connected to the connecting plate and the lifting plate, and a lead screw that is threadedly connected to the mounting plate is rotatably connected to the connecting plate. A lifting motor for driving the lead screw to rotate is bolted to the connecting plate.
[0010] Preferably, a feeding electric cylinder slide module is mounted on the top of the mounting plate via a support rod, and the slide of the feeding electric cylinder slide module is connected to the moving plate via a lifting cylinder.
[0011] Preferably, the movable plate is slidably connected to the top of the mounting plate, and a push cylinder connected to the corresponding movable plate is fixedly installed at the bottom of the mounting plate.
[0012] Preferably, an extension plate is fixedly connected to one side of the vertical plate, and drive wheels are rotatably mounted on both the vertical plate and the extension plate. Two sets of guide wheels are rotatably mounted on the vertical plate. An adjustment plate is bolted to the vertical plate, and a tensioning wheel is rotatably mounted on the adjustment plate. A feeding motor for driving the corresponding drive wheel is bolted to the vertical plate.
[0013] Preferably, a fixing plate is fixedly connected to the top of the mounting plate, and a flip plate is hinged to one side of the top of the fixing plate. A sliding table module for insert electric cylinders is fixedly installed on the top of the flip plate by a support column. The U-shaped frame is fixedly installed on the slide of the sliding table module for insert electric cylinders. A flipping hydraulic cylinder is hinged between the fixing plate and the flip plate.
[0014] Preferably, the bottom bolts inside the U-shaped frame are equipped with multiple limiting strips arranged in a crisscross pattern, and the ends of the extension plates are fixedly connected to a suction plate.
[0015] Preferably, a sliding seat is provided on the side of the vertical plate away from the feeding belt, and a sliding rod fixed to the vertical plate slides on the sliding seat. An anti-deviation plate is installed on the top of the sliding seat by bolts, and an inclined guide plate is fixedly connected to one side of the anti-deviation plate.
[0016] Preferably, a rotating wheel is fixedly connected to the axle of the tensioning wheel, and a cam groove is provided on the annular outer wall of the rotating wheel. A movable ring that slides with the rotating wheel is connected to the sliding seat through a telescopic rod, and a guide post that cooperates with the cam groove is connected to the movable ring.
[0017] The beneficial effects of this invention are as follows:
[0018] (1) In this invention, the stacked battery cells are first placed alternately on two sets of feeding insert assemblies by the reciprocating motion of the moving plate combined with two sets of material suction cups. Then, the battery cells are horizontally conveyed by the feeding belt and the quartz boat body is vertically fixed with the U-shaped frame. That is, the slot on the quartz boat body is horizontal. This not only realizes the anti-damage insert processing of the battery cells, but also enables continuous feeding insert processing of multiple battery cells. Compared with the single speed control insert method, it can effectively improve the insert efficiency.
[0019] Secondly, during the continuous insertion process, by extending one side of the conveyor belt into the interior of the quartz boat, it is ensured that the feed belt inserts the solar cells into place, avoiding the problem of the solar cells falling down and hitting the quartz boat due to their own weight when the U-shaped frame is flipped later, causing the solar cells to break and be damaged. Furthermore, after the insertion is completed, the U-shaped frame is flipped by the flipping hydraulic cylinder to realize the automatic unloading of the quartz boat body, and combined with the external conveyor belt, the quartz boat body is automatically transported laterally, while avoiding the problem of solar cells falling and breaking during the transport process.
[0020] (2) The present invention also drives the tension wheel to rotate by the feeding belt, and combined with the cam groove on the rotating wheel to guide the guide column, causes the sliding seat to carry the anti-deviation plate to reciprocate, and another set of anti-deviation plates moves in the opposite direction to the anti-deviation plate, that is, the two move synchronously relative to each other or apart, to perform clamping anti-deviation correction on the battery cells during the feeding process, thereby realizing the precise insertion of the battery cells into the interior of the quartz boat body. Attached Figure Description
[0021] The invention will now be further described with reference to the accompanying drawings;
[0022] Figure 1 This is a schematic diagram of the structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the installation of the feeding insert assembly of the present invention;
[0024] Figure 3 This is a schematic diagram of the structure of the dual-station feeding assembly of the present invention;
[0025] Figure 4 This is a schematic diagram of the feeding insert assembly of the present invention;
[0026] Figure 5 This is a schematic diagram of the structure of the fixing component of the present invention;
[0027] Figure 6 This is a schematic diagram of the cooperation between the feeding insert assembly and the fixing assembly of the present invention;
[0028] Figure 7 This is a schematic diagram of the vertical plate of the present invention;
[0029] Figure 8 This is a schematic diagram of the rotating wheel of the present invention;
[0030] Figure 9 This is a schematic diagram of the structure of the sliding seat of the present invention.
[0031] Legend:
[0032] 1. Frame; 11. Mounting plate; 12. Push cylinder;
[0033] 2. Dual-station feeding assembly; 21. Material frame; 22. Lifting plate; 23. Moving plate; 24. Material suction cup; 25. Connecting plate; 26. Lead screw; 27. Lifting motor; 28. Feeding electric cylinder slide module; 29. Lifting cylinder;
[0034] 3. Feeding insert assembly; 31. Movable plate; 32. Vertical plate; 33. Feeding belt; 34. Extension plate; 35. Drive wheel; 36. Tensioning wheel; 37. Feeding motor; 38. Sliding seat; 39. Anti-deviation plate; 310. Rotating wheel; 311. Cam groove; 312. Movable ring; 313. Guide column;
[0035] 4. Fixing components; 41. U-shaped frame; 42. Fixing cylinder; 43. Quartz boat body; 44. Fixing plate; 45. Tilting plate; 46. Inserted electric cylinder slide module; 47. Tilting hydraulic cylinder; 48. Suction plate. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0037] Example 1: Please refer to Figures 1-7 As shown, the problem that the single speed control insertion method used in the existing technology results in a low insertion speed and makes it difficult to achieve a continuous and efficient anti-damage insertion effect can be solved by the following solution;
[0038] The quartz boat insertion equipment based on the continuous feeding mechanism in this embodiment includes a frame 1. The top of the frame 1 is fixedly mounted with a mounting plate 11 by support columns. Multiple support columns are provided and located at each corner of the mounting plate 11 for stable support with the mounting plate 11. The mounting plate 11 is provided with a dual-station feeding assembly 2 and two sets of feeding insertion assemblies 3. The dual-station feeding assembly 2 and the feeding insertion assembly 3 cooperate to realize the alternating feeding and delivery of solar cells to improve the efficiency of solar cell insertion. The top of the frame 1 is provided with a fixing assembly 4 for positioning and fixing the quartz boat body 43.
[0039] The dual-station feeding assembly 2 includes a material frame 21 connected to the top of the mounting plate 11, a lifting plate 22 located inside the material frame 21 to lift the stacked battery cells, a moving plate 23 above the material frame 21, and material suction cups 24 installed on both sides of the bottom of the moving plate 23. The moving plate 23 moves so that one side of the material suction cup 24 is directly above the material frame 21, and the battery cells are adsorbed and gripped by the material suction cup 24. Then, the adsorbed and gripped battery cells are placed on two sets of feeding belts 33 by the moving plate 23.
[0040] The feeding insert assembly 3 includes a movable plate 31, and vertical plates 32 are symmetrically connected to the top two sides of the movable plate 31. A feeding belt 33 is installed on the vertical plate 32. The feeding belt 33 rotates to horizontally transport the battery cells and insert them into the placement slots on the quartz boat body 43. The fixing assembly 4 includes two sets of U-shaped frames 41. The top of the U-shaped frame 41 is connected to a pressure plate through a fixing cylinder 42. The quartz boat body 43 is installed between the pressure plate and the U-shaped frame 41. The two quartz boat bodies 43 are placed inside the corresponding U-shaped frames 41 respectively. The fixing cylinder 42 drives the pressure plate to move downward to complete the fixing of the quartz boat body 43.
[0041] By using the reciprocating motion of the moving plate 23 in conjunction with two sets of material suction cups 24, the stacked battery cells are alternately placed on two sets of feeding insertion assemblies 3. The feeding belt 33 then horizontally transports the placed battery cells one by one, and the U-shaped frame 41 vertically fixes the quartz boat body 43. At this time, the slots on the quartz boat body 43 are in a horizontal state. This not only achieves anti-damage insertion processing of battery cells, but also enables continuous feeding insertion processing of multiple battery cells. Compared with a single speed-controlled insertion method, it can effectively improve insertion efficiency.
[0042] A connecting plate 25 is provided below the mounting plate 11. Multiple guide rods that are slidably connected to the mounting plate 11 are fixedly connected between the connecting plate 25 and the lifting plate 22. The guide rods are used to increase the stability of the lifting plate 22 during the lifting process. A screw 26 that is threadedly connected to the mounting plate 11 is rotatably connected. A lifting motor 27 that drives the screw 26 to rotate is bolted to the connecting plate 25. During the feeding process, the lifting motor 27 drives the screw 26 to rotate, and the screw 26 causes the lifting plate 22 to rise, so that the material suction cup 24 can accurately grab the battery cells.
[0043] The top of the mounting plate 11 is equipped with a feeding electric cylinder slide module 28 via a support rod. The slide of the feeding electric cylinder slide module 28 is connected to the moving plate 23 via a lifting cylinder 29. The feeding electric cylinder slide module 28 drives the moving plate 23 to move, so that the material suction cup 24 on one side is located directly above the material frame 21. The lifting cylinder 29, in conjunction with the moving plate 23, drives the material suction cup 24 to descend and contact the battery cells on the top of the stack. The material suction cup 24 adsorbs and grabs the battery cells.
[0044] After the lifting cylinder 29 drives the battery cell to rise and separates it from the material frame 21, the feeding cylinder slide module 28 drives the moving plate 23 to move and send the grabbed battery cell to the two sets of feeding belts 33 on the side feeding insert assembly 3. While the battery cell is being released, another material suction cup 24 simultaneously picks up and grabs the battery cell, and the two sets of feeding insert assemblies 3 work together to perform alternating and rapid feeding.
[0045] The movable plate 31 is slidably connected to the top of the mounting plate 11. The mounting plate 11 is equipped with a slide rail that is slidably connected to the movable plate 31 for stable sliding of the movable plate 31. The bottom of the mounting plate 11 is fixedly equipped with a push cylinder 12 that is connected to the corresponding movable plate 31. The push cylinder 12 realizes the change of position of the movable plate 31.
[0046] An extension plate 34 is fixedly connected to one side of the vertical plate 32. Both the vertical plate 32 and the extension plate 34 are rotatably mounted with drive wheels 35. With the drive wheels 35 provided on both the vertical plate 32 and the extension plate 34, after the feeding belt 33 is sleeved and installed on the outside of the two, the moving plate 31 is driven by the cylinder 12 to move, causing the extension plate 34 on the vertical plate 32 to extend into the interior of the quartz boat body 43, and causing the feeding belt 33 located in the area of the extension plate 34 to extend into the interior of the quartz boat body 43 simultaneously.
[0047] To ensure the continuous horizontal conveying of the solar cells during insertion, the feeding belt 33 is properly inserted into the solar cells to prevent the solar cells from being damaged by their own weight and falling onto the quartz boat body 43 when the U-shaped frame 41 is flipped later. Two sets of guide wheels are rotatably installed on the vertical plate 32. The guide wheels are connected to the outer side of the feeding belt 33 to change the rotation direction of the feeding belt 33. An adjusting plate is bolted on the vertical plate 32, and a tensioning wheel 36 is rotatably installed on the adjusting plate.
[0048] The tensioning wheel 36 is connected to the inner side of the feeding belt 33 via a transmission connection. A screw is threaded onto the vertical plate 32 and rotatably mounted on the adjusting plate. This screw is used to adjust the position of the adjusting plate, thereby adjusting the tension of the feeding belt 33 after installation. Multiple support rollers that cooperate with the inner top of the feeding belt 33 are rotatably mounted on the vertical plate 32. These support rollers are used to support the feeding belt 33 during rotation, thereby improving the horizontal conveying stability of the battery cells. A feeding motor 37 is bolted onto the vertical plate 32 to drive the corresponding drive wheel 35 to rotate. A transmission rod is connected between the drive wheels 35 on the two sets of vertical plates 32 to achieve the same speed rotation of the two sets of feeding belts 33.
[0049] A fixing plate 44 is fixedly connected to the top of the mounting plate 11, and a flip plate 45 is hinged to one side of the top of the fixing plate 44. The top of the flip plate 45 is fixedly mounted with a plate-inserting electric cylinder slide module 46 via a support column. A U-shaped frame 41 is fixedly mounted on the slide of the plate-inserting electric cylinder slide module 46.
[0050] The insertion cylinder slide module 46 drives the U-shaped frame 41 and the quartz boat body 43 to move up and down, so that the placement slot at the top of the quartz boat body 43 is level with the top of the two sets of feeding belts 33, so that the first battery cell is inserted at the highest point of the vertically fixed quartz boat body 43. Then, the insertion cylinder slide module 46 drives the U-shaped frame 41 and the quartz boat body 43 to move up intermittently, combined with the feeding insertion assembly 3 to transport the battery cells, so as to complete the anti-damage insertion processing of multiple battery cells.
[0051] A tilting hydraulic cylinder 47 is hinged between the fixed plate 44 and the tilting plate 45. After the quartz boat body 43 is inserted, the piston rod of the tilting hydraulic cylinder 47 extends, causing the tilting plate 45 to drive the two sets of U-shaped frames 41 to rotate 90°, placing the quartz boat body 43 on the external conveyor belt. The fixed cylinder 42 drives the pressure plate away from the quartz boat body 43, and then causes the U-shaped frame 41 to rotate and reset. The external conveyor belt transports the quartz boat body 43 after the insert.
[0052] Multiple limiting strips arranged in a U-shape are installed on the bottom bolts inside the U-shaped frame 41. The two quartz boat bodies 43 are placed inside the corresponding U-shaped frame 41, and the placement position of the quartz boat bodies 43 is positioned by the multiple limiting strips, without affecting the separation of the quartz boat bodies 43 from the U-shaped frame 41 after it is flipped over. The limiting strips have straight grooves that cooperate with the bolts to adjust the installation position of the limiting strips, thereby realizing the positioning and fixing of different models of quartz boat bodies 43. The ends of the extension plates 34 are fixedly connected to the suction plate 48.
[0053] When the extension plate 34 is about to contact the bottom of the quartz boat body 43, the piston rod of the cylinder 12 is pushed to retract, causing the extension plate 34 to move out of the quartz boat body 43. This avoids interfering with the continued rise of the quartz boat body 43. During the subsequent feeding and inserting process, the air is drawn from the top of the solar cell by the suction plate 48, causing the solar cell to move to the top and generate a downward suction force on the solar cell. This increases the contact friction between the solar cell and the feeding belt 33, thereby pushing the solar cell to be fully inserted into the placement slot of the quartz boat body 43, avoiding the problem of the solar cell being impacted after the U-shaped frame 41 is flipped.
[0054] Example 2: Please refer to Figures 7-9 As shown, the following solution can be used to address the problem that solar cells are prone to shifting during transport, making it difficult to accurately connect the solar cells to the quartz boat;
[0055] In this embodiment, a sliding seat 38 is provided on the side of the vertical plate 32 away from the feeding belt 33, and a sliding rod fixed to the vertical plate 32 slides on the sliding seat 38 to achieve stable sliding of the sliding seat 38. An anti-deviation plate 39 is installed on the top of the sliding seat 38 by bolts. Multiple threaded holes are equally spaced on one side of the sliding seat 38 for adjusting the position of the anti-deviation plate 39, thereby achieving the anti-deviation conveying effect of battery cells of different sizes.
[0056] The sliding seat 38 carries the anti-deviation plate 39 in a reciprocating motion, and another set of anti-deviation plates 39 moves in the opposite direction to the anti-deviation plate 39. That is, the two move synchronously relative to each other or apart, which clamps and corrects the deviation of the battery cells during the feeding process, thereby achieving precise insertion of the battery cells into the quartz boat body 43. Furthermore, an inclined guide plate is fixedly connected to one side of the anti-deviation plate 39. The guide plate can facilitate the battery cells to enter smoothly between the two sets of anti-deviation plates 39 before anti-deviation correction, thereby avoiding interference with the transport of the battery cells to a certain extent.
[0057] A rotating wheel 310 is fixedly connected to the axle of the tension wheel 36. When the tension wheel 36 rotates, it drives the rotating wheel 310 to rotate synchronously. A cam groove 311 is provided on the annular outer wall of the rotating wheel 310. A movable ring 312 that slides with the rotating wheel 310 is connected to the sliding seat 38 through a telescopic rod. The telescopic rod is provided to avoid interference with the position adjustment of the tension wheel 36, and at the same time, it does not affect the reciprocating motion of the sliding seat 38 driven by the rotation of the rotating wheel 310. A guide post 313 that cooperates with the cam groove 311 is connected to the movable ring 312.
[0058] During the process of conveying the battery cells by the rotation of the feeding belt 33, the tensioning wheel 36 drives the rotating wheel 310 to rotate. Combined with the cam groove 311 on the rotating wheel 310 to guide the guide column 313, and with the cooperation of the movable ring 312 and the telescopic rod, the sliding seat 38 carries the anti-deviation plate 39 to reciprocate.
[0059] Example 3: Please refer to Figures 1-9 As shown, the present invention also proposes a method for using a quartz boat inserting device based on a continuous feeding mechanism, including the following steps:
[0060] Step 1: Place the two quartz boat bodies 43 inside the corresponding U-shaped frame 41 respectively, and use multiple limiting strips to position the quartz boat bodies 43. Then, use the fixed cylinder 42 to drive the pressure plate to move downward to fix the quartz boat bodies 43. Then, the insert electric cylinder slide module 46 drives the U-shaped frame 41 and the quartz boat bodies 43 to move up and down, so that the placement groove at the top of the quartz boat body 43 is level with the top of the two sets of feeding belts 33. Then, push the cylinder 12 to drive the movable plate 31 to move, so that the extension plate 34 on the vertical plate 32 extends into the interior of the quartz boat body 43.
[0061] Step 2: Place the stacked battery cells inside the material frame 21. The feeding cylinder slide module 28 drives the moving plate 23 to move, so that the material suction cup 24 on one side is directly above the material frame 21. The lifting cylinder 29, in conjunction with the moving plate 23, drives the material suction cup 24 to descend and contact the battery cells at the top of the stack. The material suction cup 24 adsorbs and grabs the battery cells. After the lifting cylinder 29 drives the battery cells to rise and separates them from the material frame 21, the feeding cylinder slide module 28 drives the moving plate 23 to move and send the grabbed battery cells to the two sets of feeding belts 33 on the feeding insert assembly 3 on one side.
[0062] While the battery cells are being fed, another material suction cup 24 simultaneously picks up and grabs the battery cells. Combined with two sets of feeding insert assemblies 3, the cells are fed alternately and quickly. During the feeding process, the lifting motor 27 drives the lead screw 26 to rotate. The lead screw 26 causes the lifting plate 22 to move upward, so that the material suction cup 24 can accurately grab the battery cells.
[0063] Step 3: The feeding motor 37 drives the corresponding drive wheel 35 to rotate. The feeding belt 33 rotates under the cooperation of the drive wheel 35, guide wheel and tension wheel 36 to horizontally transport the loaded battery cells and insert them into the placement slots on the quartz boat body 43. During the insertion process, the insertion electric cylinder slide module 46 drives the U-shaped frame 41 and the quartz boat body 43 to move upward intermittently. Combined with the feeding belt 33 to transport the battery cells, the anti-damage insertion process of multiple battery cells is completed.
[0064] When the extension plate 34 is about to contact the bottom of the quartz boat body 43, the piston rod of the cylinder 12 is pushed to retract, causing the extension plate 34 to move out of the quartz boat body 43. During the subsequent feeding and inserting process, the air at the top of the plate is drawn out by the suction plate 48, causing the solar cell to move to the top and generate a downward adsorption force on the solar cell, increasing the contact friction between the solar cell and the feeding belt 33, thereby pushing the solar cell to be fully inserted into the placement slot of the quartz boat body 43.
[0065] Step 4: During the feeding process of the battery cells, the feeding belt 33 in the feeding insert assembly 3 rotates, and the tension wheel 36 drives the rotating wheel 310 to rotate. Combined with the cam groove 311 on the rotating wheel 310 guiding the guide column 313, and with the movable ring 312 and the telescopic rod driving the sliding seat 38 to carry the anti-deviation plate 39 to reciprocate, and another set of anti-deviation plates 39 moves in the opposite direction to the anti-deviation plate 39, that is, the two move synchronously relative to each other or separately, to correct the deviation of the battery cells during the feeding process.
[0066] Step 5: After the quartz boat body 43 is inserted, the piston rod of the tilting hydraulic cylinder 47 extends, causing the tilting plate 45 to drive the two sets of U-shaped frames 41 to rotate 90°, placing the quartz boat body 43 on the external conveyor belt. The fixing cylinder 42 drives the pressure plate away from the quartz boat body 43, and then causes the U-shaped frames 41 to rotate and reset. The external conveyor belt transports the quartz boat body 43 after the insert.
[0067] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A quartz boat inserting device based on a continuous feeding mechanism, comprising a frame (1), characterized in that, The top of the frame (1) is fixedly installed with a mounting plate (11) by a support column. The mounting plate (11) is provided with a dual-station feeding assembly (2) and two sets of feeding insert assemblies (3). The top of the frame (1) is provided with a fixing assembly (4). The dual-station loading assembly (2) includes a material frame (21) connected to the top of the mounting plate (11), a lifting plate (22) located inside the material frame (21) to lift the stacked battery cells, a moving plate (23) is provided above the material frame (21), and material suction cups (24) are installed on both sides of the bottom of the moving plate (23). The feeding insert assembly (3) includes a movable plate (31), and vertical plates (32) are symmetrically connected to the top two sides of the movable plate (31). A feeding belt (33) is installed on the vertical plate (32). The fixing assembly (4) includes two sets of U-shaped frames (41). A pressure plate is connected to the top of the U-shaped frame (41) through a fixing cylinder (42). A quartz boat body (43) is installed between the pressure plate and the U-shaped frame (41). An extension plate (34) is fixedly connected to one side of the vertical plate (32). Both the vertical plate (32) and the extension plate (34) are rotatably mounted with drive wheels (35). Two sets of guide wheels are rotatably mounted on the vertical plate (32). An adjustment plate is bolted on the vertical plate (32), and a tension wheel (36) is rotatably mounted on the adjustment plate. A feeding motor (37) for driving the corresponding drive wheel (35) to rotate is bolted on the vertical plate (32). An air suction plate (48) is fixedly connected between the ends of the extension plate (34). A sliding seat (38) is provided on the side of the vertical plate (32) away from the feeding belt (33), and a sliding rod fixed to the vertical plate (32) slides on the sliding seat (38). An anti-deviation plate (39) is installed on the top of the sliding seat (38) by bolts, and an inclined guide plate is fixedly connected to one side of the anti-deviation plate (39). A rotating wheel (310) is fixedly connected to the axle of the tension wheel (36), and a cam groove (311) is provided on the annular outer wall of the rotating wheel (310). A movable ring (312) that slides with the rotating wheel (310) is connected to the sliding seat (38) through a telescopic rod. A guide post (313) that cooperates with the cam groove (311) is connected to the movable ring (312).
2. The quartz boat inserting device based on a continuous feeding mechanism according to claim 1, characterized in that, A connecting plate (25) is provided below the mounting plate (11). A plurality of guide rods that are slidably connected to the mounting plate (11) are fixedly connected between the connecting plate (25) and the lifting plate (22), and a screw (26) that is threadedly connected to the mounting plate (11) is rotatably connected. A lifting motor (27) for driving the screw (26) to rotate is bolted to the connecting plate (25).
3. The quartz boat inserting device based on a continuous feeding mechanism according to claim 1, characterized in that, The top of the mounting plate (11) is equipped with a feeding electric cylinder slide module (28) via a support rod. The slide of the feeding electric cylinder slide module (28) is connected to the moving plate (23) via a lifting cylinder (29).
4. The quartz boat inserting device based on a continuous feeding mechanism according to claim 1, characterized in that, The movable plate (31) is slidably connected to the top of the mounting plate (11), and the bottom of the mounting plate (11) is fixedly installed with a push cylinder (12) connected to the corresponding movable plate (31).
5. The quartz boat inserting device based on a continuous feeding mechanism according to claim 1, characterized in that, The top of the mounting plate (11) is fixedly connected to a fixing plate (44), and a flip plate (45) is hinged to one side of the top of the fixing plate (44). The top of the flip plate (45) is fixedly installed with a plate-inserting electric cylinder slide module (46) by a support column. The U-shaped frame (41) is fixedly installed on the slide of the plate-inserting electric cylinder slide module (46). A flipping hydraulic cylinder (47) is hinged between the fixing plate (44) and the flip plate (45).
6. The quartz boat inserting device based on a continuous feeding mechanism according to claim 1, characterized in that, The bottom bolts inside the U-shaped frame (41) are fitted with multiple limit strips arranged in a crisscross pattern.
Citation Information
Patent Citations
Quartz boat sheet inserting device
CN113629173A
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