Wire plugging equipment
By designing automated wiring equipment, the problem of inefficient manual wiring is solved, and the automatic cutting, peeling, flux, tin and insertion of metal wires on the PCB board is realized, improving processing efficiency and product yield.
Patent Information
- Application Number
- CN202410082222.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-07-22
AI Technical Summary
In the prior art, the process of inserting metal wires into the PCB board requires manual operation, resulting in low efficiency and high cost. Especially because the wires are thin and small, manual wiring is difficult, and it is difficult to realize the integrated functions of metal wire cutting, peeling, flux dipping, and tin dipping.
A wiring device is designed, including a wire stroke device, a comprehensive wire making device, a rotary material picking device, a visual alignment and detection device, a transmission device and a wiring device. Through the visual alignment and detection device, the wiring position is judged, and the automatic operation of metal wires is realized for automatic cutting, peeling, flux, tin, and inserting into the PCB board.
It improves processing efficiency and product yield, replaces human work, and realizes the automation and integrated functions of PCB board plug-in.
Smart Images

Figure CN120358670A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire insertion automatic equipment, and specifically refers to an automatic equipment for inserting wires on a PCB board. Background Art
[0002] For the need of processing, in some processes, metal wires need to be inserted into predetermined positions in the PCB board and then proceed to the next processing step; currently, there is no similar equipment that can complete the integrated functions of metal wire cutting, stripping, applying soldering flux, and applying tin. That is, some functions need to be completed manually. For example, inserting the metal wire into the appropriate position of the PCB board. The diameter of the metal part of the wire is 0.3 mm, and the diameter of the hole to be inserted is 0.5 mm. The wire is very thin and the hole is very small, so manual wire insertion is very difficult, the eyes are easily fatigued, and the efficiency is relatively low. A production line requires 9 - 12 people, resulting in high processing costs. Summary of the Invention
[0003] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a wire insertion device.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is: a wire insertion device, including a cabinet, and further including: a wire straightening device provided on the cabinet, a comprehensive wire making device for making wires to be inserted provided at the next station of the wire straightening device, a rotary picking device for picking up the wires to be inserted made by it provided at the next station of the comprehensive wire making device, a vision alignment and detection device provided on the cabinet, a conveying device for loading and conveying the workpieces to be wire inserted, and a wire insertion device; after the rotary picking device picks up the material, it moves to the vision alignment and detection device for taking pictures, and then moves to the conveying device together. It is judged whether the wire to be inserted is aligned with the wire insertion position on the wire insertion workpiece by taking pictures with the vision alignment and detection device, and then wire insertion is performed through the wire insertion device.
[0005] The device of the present invention can realize metal wire cutting, stripping, applying soldering flux, applying tin, and then through vision positioning, insert it into the PCB circuit board, that is, it has the integrated function of realizing wire insertion on the PCB board; replacing the existing manual operation with it is beneficial to improving the processing efficiency and the product yield. Brief Description of the Drawings
[0006] Figure 1 It is the overall assembly drawing of the device of the embodiment of the present invention;
[0007] Figure 2 It is the first exploded view of the device of the embodiment of the present invention after removing the outer cover;
[0008] Figure 3 It is the second exploded view of the device of the embodiment of the present invention after removing the outer cover;
[0009] Figure 4The first three-dimensional view of the device of the embodiment of the present invention after removing the outer cover;
[0010] Figure 5 The second three-dimensional view of the device of the embodiment of the present invention after removing the outer cover;
[0011] Figure 6 The first three-dimensional view of the integrated wire-making device of the embodiment of the present invention;
[0012] Figure 7 The second three-dimensional view of the integrated wire-making device of the embodiment of the present invention;
[0013] Figure 8 The third three-dimensional view of the integrated wire-making device of the embodiment of the present invention;
[0014] Figure 9 The exploded view of the integrated wire-making device of the embodiment of the present invention;
[0015] Figure 10 The three-dimensional view of the wire-straightening device of the embodiment of the present invention in the open cover state;
[0016] Figure 11 The front view of the wire-straightening device of the embodiment of the present invention in the open cover state;
[0017] Figure 12 The exploded view of the wire-straightening device of the embodiment of the present invention;
[0018] Figure 13 The first three-dimensional view of the left wire-clamping component of the embodiment of the present invention;
[0019] Figure 14 The second three-dimensional view of the left wire-clamping component of the embodiment of the present invention;
[0020] Figure 15 The third three-dimensional view of the left wire-clamping component of the embodiment of the present invention;
[0021] Figure 16 The fourth three-dimensional view of the left wire-clamping component of the embodiment of the present invention;
[0022] Figure 17 The exploded view of the left wire-clamping component of the embodiment of the present invention;
[0023] Figure 17a is Figure 17 the partial enlarged view of;
[0024] Figure 18 The first three-dimensional view of the left and right solder flux components of the tin furnace of the embodiment of the present invention;
[0025] Figure 19 The second three-dimensional view of the left and right solder flux components of the tin furnace of the embodiment of the present invention;
[0026] Figure 20 The first exploded view of the left and right solder flux components of the embodiment of the present invention;
[0027] Figure 21 The second exploded view of the left and right solder flux components of the embodiment of the present invention;
[0028] Figure 22 The third exploded view of the left and right solder flux components of the embodiment of the present invention;
[0029] Figure 23 The fourth exploded view of the left and right solder flux components of the embodiment of the present invention;
[0030] Figure 24 The longitudinal sectional view of the left and right solder flux components of the embodiment of the present invention;
[0031] Figure 25 The fifth exploded view of the left and right solder flux components of the embodiment of the present invention;
[0032] Figure 26 The first three-dimensional view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0033] Figure 27 The second three-dimensional view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0034] Figure 28 The third three-dimensional view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0035] Figure 29 The fourth three-dimensional view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0036] Figure 30 The first exploded view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0037] Figure 31 The second exploded view of the wire-pulling avoiding position component of the embodiment of the present invention;
[0038] Figure 32 The first three-dimensional view of the wire-pulling mechanism of the embodiment of the present invention;
[0039] Figure 33 The second three-dimensional view of the wire-pulling mechanism of the embodiment of the present invention;
[0040] Figure 34 The three-dimensional view of one unit of the wire-pulling mechanism of the embodiment of the present invention;
[0041] Figure 35 The bottom view of the wire-pulling mechanism of the embodiment of the present invention;
[0042] Figure 36 is Figure 35 The longitudinal sectional view of;
[0043] Figure 37 The first three-dimensional view of the cutting and twisting component according to the embodiment of the present invention;
[0044] Figure 38 The second three-dimensional view of the cutting and twisting component according to the embodiment of the present invention;
[0045] Figure 39 The third three-dimensional view of the cutting and twisting component according to the embodiment of the present invention;
[0046] Figure 40 The fourth three-dimensional view of the cutting and twisting component according to the embodiment of the present invention;
[0047] Figure 41 The first exploded view of the cutting and twisting component according to the embodiment of the present invention;
[0048] Figure 42 The second exploded view of the cutting and twisting component according to the embodiment of the present invention;
[0049] Figure 43 The third exploded view of the cutting and twisting component according to the embodiment of the present invention;
[0050] Figure 44 The fourth exploded view of the cutting and twisting component according to the embodiment of the present invention;
[0051] Figure 45 The first three-dimensional view of the right wire clamping component according to the embodiment of the present invention;
[0052] Figure 46 The second three-dimensional view of the right wire clamping component according to the embodiment of the present invention;
[0053] Figure 47 The third three-dimensional view of the right wire clamping component according to the embodiment of the present invention;
[0054] Figure 48 The fourth three-dimensional view of the right wire clamping component according to the embodiment of the present invention;
[0055] Figure 49 The first exploded view of the right wire clamping component according to the embodiment of the present invention;
[0056] Figure 50 The second exploded view of the right wire clamping component according to the embodiment of the present invention;
[0057] Figure 50a is Figure 50 a partial enlarged view of;
[0058] Figure 51 The first three-dimensional view of the rotary material taking device according to the embodiment of the present invention;
[0059] Figure 52The second three-dimensional view of the rotary material taking device according to the embodiment of the present invention;
[0060] Figure 53 The third three-dimensional view of the rotary material taking device according to the embodiment of the present invention;
[0061] Figure 54 The first exploded view of the rotary material taking device according to the embodiment of the present invention;
[0062] Figure 55 The second exploded view of the rotary material taking device according to the embodiment of the present invention;
[0063] Figure 56 The first three-dimensional view of the vision alignment and detection device according to the embodiment of the present invention;
[0064] Figure 57 The second three-dimensional view of the vision alignment and detection device according to the embodiment of the present invention;
[0065] Figure 58 The third three-dimensional view of the vision alignment and detection device according to the embodiment of the present invention;
[0066] Figure 59 The first exploded view of the vision alignment and detection device according to the embodiment of the present invention;
[0067] Figure 60 The second exploded view of the vision alignment and detection device according to the embodiment of the present invention;
[0068] Figure 61 The first three-dimensional view of the conveying device according to the embodiment of the present invention;
[0069] Figure 62 The second three-dimensional view of the conveying device according to the embodiment of the present invention;
[0070] Figure 63 The exploded view of the conveying device according to the embodiment of the present invention;
[0071] Figure 64 The first three-dimensional view of the wire inserting device according to the embodiment of the present invention;
[0072] Figure 65 The second three-dimensional view of the wire inserting device according to the embodiment of the present invention;
[0073] Figure 66 The third three-dimensional view of the wire inserting device according to the embodiment of the present invention;
[0074] Figure 67 The first exploded view of the wire inserting device according to the embodiment of the present invention;
[0075] Figure 68 The second exploded view of the wire inserting device according to the embodiment of the present invention. Detailed implementation manners
[0076] To enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
[0077] As Figures 1 - 5 shown, the present invention provides a wire inserting device, which is used to replace manual wire inserting in the existing PCB board processing. It includes a cabinet 10, and also includes: a wire arranging device 20 arranged on the cabinet, a comprehensive wire making device for making the wires to be inserted arranged at the next working station of the wire arranging device, a rotary material taking device 40 arranged at the next working station of the comprehensive wire making device for taking away the wires to be inserted 30 made by it, a visual alignment and detection device 50 arranged on the cabinet 10, a conveying device 60 arranged above the visual alignment and detection device for loading and conveying the workpieces to be wire inserted, and a wire inserting device 70 arranged above the conveying device 60; after the rotary material taking device 40 takes the material (the tinned wire), it moves to the visual alignment and detection device 50 to take a photo, and then moves to the conveying device together. It judges whether the wire to be inserted is aligned with the wire inserting position on the wire inserting workpiece by taking a photo through the visual alignment and detection device, and then inserts the wire through the wire inserting device 70.
[0078] As Figures 6 - 9 shown, the comprehensive wire making device here is used to complete the processes of cutting the wire, stripping the insulation, applying flux and tinning. According to the processing procedures, it sequentially includes a left wire clamping component 80 arranged on the cabinet 10, a left tin furnace flux component 90, a wire pulling avoidance component 100, a cutting and twisting component 200, a right wire clamping component 300, and a right tin furnace flux component 400; the rotary material taking device 40 is located at the next working station of the right wire clamping component 300. During assembly, the left tin furnace flux component 90 is located in front of the left wire clamping component 80. The left wire clamping component 80 is used to clamp the wire from the wire arranging device 20 and rotate it to the left tin furnace flux component 90 for tinning. The wire pulling avoidance component 100 is used to clamp and pull out the wire from the left wire clamping component 80 to make the wire reach the set length. The cutting and twisting component 200 is used to cut, strip and twist the wire at the wire pulling avoidance component 100 (wind multiple wires together for easy wire insertion). The right wire clamping component 300 clamps the cut wire from the cutting and twisting component 200 and goes to the right tin furnace flux component 400 for tinning.
[0079] As Figures 10 - 12As shown in the figure, the wire straightening device 20 is used to straighten the bent wire of the incoming material. It includes a feeding support plate 201, a fixed wire plate 202, a wire stabilizing fixed plate 203, a number of pressure adjusting wheels 204 and a number of forward guiding wheels 205 that are vertically arranged on one surface of the feeding support plate. A wire plate 206 is located on the front side of the fixed wire plate 202 and is fixed on the surface of the feeding support plate. A protective cover 207 is arranged on the feeding support plate and covers the outside of the pressure adjusting wheels and the forward guiding wheels. The fixed wire plate 202 and the wire stabilizing fixed plate 203 are parallel to each other. The number of pressure adjusting wheels 204 and the number of forward guiding wheels 205 are respectively arranged in a horizontal row. The horizontal row formed by the pressure adjusting wheels is located above the horizontal row formed by the forward guiding wheels. The number of pressure adjusting wheels and the number of forward guiding wheels are located between the fixed wire plate 202 and the wire stabilizing fixed plate 203. The metal wire 2a passes through the fixed wire plate and passes through a number of forward guiding wheels and then is output from the wire stabilizing fixed plate 203.
[0080] As Figures 13 - 17 , Figure 17a As shown in the figure, the left wire clamping assembly 80 includes a left U-shaped bracket 801 formed by fixedly connecting a left front plate 801a, a left rear plate 801b and a left bottom plate 801c. A left rotating motor 802, a left translation motor 803 and a hollow rotating shaft 804 are arranged inside the left U-shaped bracket. A front connecting disk 805 and a rear connecting disk 806 are respectively arranged at the front end and the rear end of the hollow rotating shaft 804. A left transmission member 807 arranged on the outer surface of the left rear plate 801b and connected to the rear connecting disk 806 and the output end of the left rotating motor 802 respectively. A left translation assembly 808 and a left translation transmission assembly 809 are arranged on the front surface of the front connecting disk 805. The left translation assembly includes a guide rail and a slider. The left translation transmission assembly 809 includes a gear and a rack. A left moving plate 810 whose back is fixedly connected to the slider and the rack. A left wire clamping cylinder 811 is arranged on the front of the left moving plate. A left wire clamping base 812 is arranged below the left wire clamping cylinder and is connected to the left moving plate. A left rotating shaft seat 813 is arranged on the left wire clamping base. Left wire clamps 813a are arranged on both sides inside the left rotating shaft seat and are hinged to it. A number of wire guide pipes 814 arranged side by side are arranged inside the left rotating shaft seat. One end of the left wire clamp 813a is provided with a left hinged base 813b. A left wire clamping connection head 811a is arranged at the lower end of the telescopic rod of the left wire clamping cylinder and is hinged to the two left hinged bases. The left transmission member 807 includes a left driving pulley 807a connected to the output end of the left rotating motor 802, a left driven pulley 807b connected to the rear connecting disk 806 and located behind the left rear plate 801b, and a slave synchronous belt 807c for connecting the left driving pulley and the left driven pulley. The left translation motor 803 is located inside the hollow rotating shaft 804 and its output shaft vertically passes through the left front plate 801a and is connected to the gear. The rack is meshed with the gear.
[0081] With the above device, after the left rotating motor 802 is started, it drives the hollow rotating shaft 804 to rotate through the left transmission member 807, and then drives the front connection plate 805 and the left translation assembly 808 connected to the hollow rotating shaft 804 to rotate, and further drives the left moving plate 810 and the left wire clamping cylinder 811 to rotate; after the left translation motor 803 is started, it drives the gear connected to it to rotate, and the gear then drives the rack engaged with it to move, thereby driving the left moving plate 810 connected to the rack to translate; when the telescopic rod of the left wire clamping cylinder expands and contracts, it drives the left wire clamp 813a to clamp or loosen, for clamping or loosening the wire 30.
[0082] As Figures 18 - 25 shown, the left soldering furnace flux assembly 90 has the same structure as the right soldering furnace flux assembly 400. During assembly, the two are arranged in a mirror image. It includes a soldering furnace 901, two heating tubes 902 inserted into it (the soldering furnace), a label stripping plate 903 provided on one side of the soldering furnace, a flux cartridge support seat 904 provided on the label stripping plate, a flux groove 905 provided on the upper surface of the flux cartridge support seat, a groove core 906 provided in the flux groove, a detection probe seat 907 fixed at one end of the soldering furnace and perpendicular to it, a probe lifting cylinder 908 provided on the inner side surface of the detection probe seat, a heightening plate 909 provided at the upper end of the telescopic rod of the probe lifting cylinder, a conductive support 910 provided on the upper surface of the heightening plate, a solder nozzle mounting seat 911 provided on the upper surface of the conductive support, a solder feeding member 912 provided on it (the solder nozzle mounting seat), a solder nozzle 913 provided at the front end of the solder feeding member, two pure titanium rods 914 provided at the front end of the conductive support and perpendicular to it; a slag collection tank 915 provided on the other side of the soldering furnace, a tin scraping base 916 located outside it, a U-shaped guide groove 917 provided on the tin scraping base and having one end abutted against the outer surface of the slag collection tank 915, two parallel tin scraping pressing covers 918 provided on the upper surface of the U-shaped guide groove, a tin scraping guide block 919 provided inside one end of the U-shaped guide groove, a tin scraping blade seat 920 provided on the tin scraping guide block, a tin scraping plate 922 for connecting the tin scraping guide block 919 and the tin scraping blade seat 920, with one end of the tin scraping rotating shaft 921 connected to the tin scraping blade seat 920, a tin scraping swing block 923 provided inside the other end of the U-shaped guide groove 917 and hinged to it, and a tin scraping connecting rod 924 with one end hinged to the lower end of the tin scraping swing block and the other end inserted into the tin scraping guide block 919; a tin scraping cylinder mounting plate 925 provided at the other end of the U-shaped guide groove 917, a tin scraping cylinder 926 provided on it, and a tin scraping floating head 927 provided at the front end of the telescopic rod of the tin scraping cylinder; the tin scraping floating head is connected to one end of the tin scraping guide block 919; the other end of the tin scraping plate 922 is located inside the soldering furnace 901, and the tin scraping swing block 923 is located below the tin scraping plate 922.
[0083] The tin furnace 901 contains molten tin. An oxide film will be formed on the surface of the tin due to oxidation in the air. The oxide film is not conducive to the soldering of the wire 30. Therefore, when soldering the wire, it is necessary to scrape off the oxide film. When the telescopic rod of the tin scraping cylinder 926 extends forward, it can push the tin scraping plate 922 to lift and extend forward, scraping off the oxide film on the surface of the tin; conversely, when the telescopic rod of the tin scraping cylinder 926 retracts backward, it can drive the tin scraping plate 922 to fall and retract. Here, the two pure titanium rods 914 act as probes, namely the long titanium rod 914a and the short titanium rod 914b. When the oxide layer on the surface of the tin is scraped off and the tin is consumed during the soldering process of the wire, it may cause the wire not to be soldered or have poor soldering. Therefore, the height of the tin liquid level is detected; when the telescopic rod of the probe lifting cylinder 908 retracts, it drives the energized long titanium rod 914a and short titanium rod 914b to descend. If the circuit is conductive, it means that both pure titanium rods (probes) have entered the tin liquid level, indicating that the tin liquid level is within the set range at this time; if the circuit is not conductive, it means that at least the short titanium rod 914b does not contact the tin liquid level, indicating that the tin liquid level has dropped beyond the set range and tin needs to be added to the tin furnace 901; because titanium does not stick to tin, pure titanium rods are used as probes here, and the liquid level detection will not be inaccurate due to tin sticking to the probes.
[0084] When the tin scraping cylinder 926 is activated, the front end of its telescopic rod pushes the tin scraping floating head 927 and the tin scraping piece seat 920 connected to it to move to the right. The tin scraping piece seat 920 drives the tin scraping guide block 919 and the tin scraping plate 922 to move forward. At this time, the tin scraping swing block 923 supports the lower surface of the tin scraping plate 922. Therefore, the tin scraping plate 922 rotates around the tin scraping rotating shaft 921 while moving forward; so the combined movement trajectory of the tin scraping plate 922 is to move to the right while rotating counterclockwise around the tin scraping guide block 919. At this time, the movement trajectory of the right end of the tin scraping plate 922 is to move upward to the right and will not scrape the tin dross on the upper surface of the tin liquid. So the combined movement trajectory of the tin scraping plate 922 is to move to the right while rotating counterclockwise around the tin scraping guide block 919. At this time, the movement trajectory of the right end of the tin scraping plate 922 is to move upward to the right and will not scrape the tin dross on the upper surface of the tin liquid. When the tin scraping cylinder 926 moves to the end of its stroke, the tin scraping piece seat 920 will push the tin scraping connecting rod 924 to move to the right. The tin scraping connecting rod 924 drives the tin scraping swing block 923 to rotate counterclockwise around its rotating shaft. The upper high point of the tin scraping swing block 923 will decrease, and the tin scraping plate 922 will rotate counterclockwise around the tin scraping rotating shaft 921 as the contact point with the tin scraping swing block 923 decreases. The right end of the tin scraping plate 922 will drop below the highest point of the tin liquid. The tin scraping rotating shaft 921 rotates counterclockwise, and the right end of the tin scraping plate 922 will drop below the highest point of the tin liquid.
[0085] As Figures 26 - 36As shown, the wire-pulling avoidance assembly 100 includes left and right wire-clamping fixing plates 1001, a linear guiding shaft structure 1002a provided on its upper surface, a wire-pulling mechanism mounting seat 1002 movably connected to the linear guiding shaft structure, and a wire-pulling mechanism provided on the upper surface of the wire-pulling mechanism mounting seat. The wire-pulling mechanism includes left and right wire-clamping guiding boxes 1003, a plurality of mutually parallel left and right wire-clamping guiding shafts 1004 with one end movably provided in the left and right wire-clamping guiding boxes, a left and right wire-clamping pneumatic clip 1005 and a left and right wire-clamping clip 1006 provided at the front end of each left and right wire-clamping guiding shaft, a limit pin 1004a provided on the upper surface of each left and right wire-clamping guiding shaft, a front-end limit seat 1003a provided at the front end of the upper surface of the left and right wire-clamping guiding box 1003, and a rear-end limit seat 1003b movably provided on the upper surface of the left and right wire-clamping guiding box 1003. The upper end of the limit pin 1004a passes through a strip-shaped limit hole in the top plate of the left and right wire-clamping guiding box 1003 and can move between the front-end limit seat 1003a and the rear-end limit seat 1003b; a plurality of transverse sealing cavities 1012 provided in the left and right wire-clamping guiding box 1003 and located below the plurality of left and right wire-clamping guiding shafts 1004 respectively, a piston 1013 movably provided in each transverse sealing cavity, a piston rod 1014 with one end located in each transverse sealing cavity and fixedly connected to the piston, a wire-pulling connection block 1015 with the other end located outside each transverse sealing cavity and provided with a connection for fixedly connecting to the corresponding left and right wire-clamping guiding shaft 1004 at this end, an air inlet hole 1012a and a rear air inlet hole 1012b provided at the front and rear ends of each transverse sealing cavity 1012 respectively; a left and right wire-clamping secondary cylinder 1007 provided at the rear side of the left and right wire-clamping fixing plate 1001 and connected thereto; two left and right wire-clamping lifting guiding shafts 1008 with their upper ends fixedly connected to the left and right wire-clamping fixing plate 1001, two left and right wire-clamping lifting linear bearings 1009 respectively movably sleeved on the two left and right wire-clamping lifting guiding shafts, a left and right wire-clamping lifting cylinder fixing seat 1010 connected to the two left and right wire-clamping lifting linear bearings, a left and right wire-clamping lifting cylinder 1011 connected to the left and right wire-clamping lifting cylinder fixing seat, and the extending end of the left and right wire-clamping lifting cylinder is connected to the bottom of the left and right wire-clamping fixing plate 1001; the front end of the telescopic shaft of the left and right wire-clamping secondary cylinder 1007 is fixedly connected to the wire-pulling mechanism mounting seat 1002 through a wire-pulling connection plate 1016.
[0086] Here, the number of the left and right wire-clamping guiding shafts 1004, the left and right wire-clamping pneumatic clips 1005, a left and right wire-clamping clip 1006, the limit pins 1004a, the transverse sealing cavities 1012, the pistons 1013, the piston rods 1014, and the wire-pulling connection blocks 1015 is not particularly limited and can be set according to actual situations. It is only necessary to keep the number of each component consistent and corresponding; for example, in this embodiment, the above components are all set to six.
[0087] When the wire clamping lifting cylinder 1011 is started, it can drive the left and right wire clamping fixing plates 1001 and the components mounted thereon to lift; when the left and right secondary cylinders 1007 of the wire clamping are started, it can drive the wire pulling mechanism mounting seat 1002 connected to the front end of its telescopic shaft to move left and right along the linear guiding shaft structure 1002a, and the wire pulling mechanism including the left and right wire clamping guiding boxes 1003 moves left and right accordingly to achieve avoidance; if high-pressure gas is introduced through the rear air inlet hole 1012b, the gas pushes the piston 1013, the piston rod 1014, and the wire pulling connection block 1015 to move forward, and at the same time drives the corresponding left and right wire clamping guiding shafts and the left and right pneumatic wire clamps 1005, the left and right wire clamps 1006 at their front ends, and the limit pin 1004a to move forward. When the limit pin 1004a contacts the front end limit seat 1003a, the corresponding left and right wire clamping guiding shafts stop moving; if high-pressure gas is introduced through the front air inlet hole 1012a, the above components retract; the position of the rear end limit seat 1003b here can be adjusted, and thus the distance between the front end limit seat 1003a and the rear end limit seat 1003b can be adjusted, that is, the stroke of the above components can be adjusted.
[0088] As Figures 37 - 44 shown, the cutting and twisting wire component 200 includes a mounting vertical plate 2001, two lifting guide rails 2002 provided on its front surface, and two groups of lifting sliders 2003 respectively movably provided on the two lifting guide rails. Here, each group of lifting sliders includes two sliders; a lifting upper fixing plate 2004 and a lifting lower fixing plate 2005 whose backs are respectively fixedly connected to the two groups of lifting sliders, a twisting wire upper cylinder fixing seat 2006 provided at the upper end of the lifting upper fixing plate and a twisting wire upper cylinder 2007 provided above it, a twisting wire upper fixing seat 2008 provided below the twisting wire upper cylinder fixing seat 2006 and fixedly connected to the lower end of the telescopic rod of the twisting wire upper cylinder 2007, two longitudinally arranged twisting wire upper sliders 2009 provided on the back of the twisting wire upper fixing seat, two twisting wire upper slide rails 2010 respectively movably connected to the two twisting wire upper sliders 2009 provided on the front surface of the lifting upper fixing plate 2004, a twisting wire upper base 2011 provided on the lower surface of the twisting wire upper fixing seat, left and right twisting wire upper sliders 2012 arranged horizontally on the lower surface of the twisting wire upper base, a left and right twisting wire upper guide rail 2013 movably connected to it, a twisting wire upper support plate 2014 whose one end is connected to the lower surface of one end of the left and right twisting wire upper guide rails, a wire clamping upper fixing seat 2015 provided above the twisting wire upper support plate and fixedly connected to the front surface of the lifting upper fixing plate 2004, two parallel upper wire clamps provided on the lower surface of the wire clamping upper fixing seat 2015, and an upper cutting knife 2017 provided between the two upper wire clamps 2016 and parallel to them, and a twisting wire connecting block 2018 fixedly provided at the other end of the left and right twisting wire upper guide rails 2013.
[0089] It further includes a thread rubbing lower air cylinder fixing seat 2019 provided at the lower end of the lifting lower fixing plate 2005 and a thread rubbing lower air cylinder 2020 provided below it (the thread rubbing lower air cylinder fixing seat), a thread rubbing lower fixing seat 2021 provided above the thread rubbing lower air cylinder fixing seat 2019 and fixedly connected to the upper end of the telescopic rod of the thread rubbing lower air cylinder 2020, two longitudinally arranged thread rubbing lower sliders 2022 provided on the back surface of the thread rubbing lower fixing seat, two thread rubbing lower slide rails 2023 respectively movably connected to the two thread rubbing lower sliders 2022 on the front surface of the lifting lower fixing plate 2005, a thread rubbing lower base 2024 provided on the upper surface of the thread rubbing lower fixing seat, horizontally arranged left and right thread rubbing lower sliders 2025 provided on the upper surface of the thread rubbing lower base, left and right thread rubbing lower guide rails 2026 movably connected to it (the left and right thread rubbing lower sliders), a thread rubbing lower support plate 2027 with one end connected to the upper surface of one end of the left and right thread rubbing lower guide rails, a thread clamping lower fixing seat 2028 provided below the thread rubbing lower support plate and fixedly connected to the front surface of the lifting lower fixing plate 2005, two mutually parallel lower thread clamping clips 2029 provided on the upper surface of the thread clamping lower fixing seat and a lower thread cutting knife 2030 provided between the two lower thread clamping clips and parallel to them. Here, the lower thread cutting knife corresponds to the upper thread cutting knife 2017, and a thread rubbing lower connection block 2031 fixedly provided at the other end of the left and right thread rubbing lower guide rails 2026; a waste thread fixing seat 2032 provided on the lower surface of the thread clamping lower fixing seat 2028; the upper thread cutting knife 2017 is located inside the thread rubbing upper support plate 2014, and the lower thread cutting knife 2030 is located inside the thread rubbing lower support plate 2027.
[0090] The cutting and twisting thread assembly 200 further includes a lifting motor fixing seat 2033 provided at the lower end of the installation vertical plate 2001 and an up and down knife lifting motor 2034 installed at its lower end, an up and down knife lifting lead screw 2035 with a right-hand thread section and a left-hand thread section connected to the upper end of the output shaft of the up and down knife lifting motor and located behind the installation vertical plate, two connecting nuts 2036 respectively movably sleeved on the right-hand thread section and the left-hand thread section of the up and down knife lifting lead screw, the front ends of the two connecting nuts are respectively fixedly connected to the back surfaces of the lifting upper fixing plate 2004 and the lifting lower fixing plate 2005, and a lead screw fixing seat 2037 provided on the back surface of the upper end of the installation vertical plate for fixing the upper end of the up and down knife lifting lead screw 2035; a thread rubbing fixing seat 2038, a thread rubbing air cylinder 2039 provided on it, a thread rubbing air cylinder movable seat 2040 movably connected to the upper end of the telescopic rod of the thread rubbing air cylinder, a thread rubbing air cylinder connection seat 2041 movably connected to the thread rubbing air cylinder movable seat, and a thread rubbing connecting rod 2042 connected to the thread rubbing air cylinder connection seat. The two ends of the thread rubbing connecting rod are respectively connected to the thread rubbing upper connection block 2018 and the thread rubbing lower connection block 2031.
[0091] During operation, the up-and-down knife lifting motor 2034 starts, driving the up-and-down knife lifting lead screw 2035 to rotate. Since the two connecting nuts 2036 are respectively sleeved on the right-handed thread section and left-handed thread section of the up-and-down knife lifting lead screw, when the up-and-down knife lifting lead screw 2035 rotates, the two connecting nuts 2036 move towards each other (i.e., the two connecting nuts 2036 approach) or move away from each other (i.e., the two connecting nuts 2036 gradually move apart) on the up-and-down knife lifting lead screw 2035. The lifting upper fixing plate 2004 and the lifting lower fixing plate 2005 connected to the two connecting nuts move accordingly. For example, during the cutting operation, the two connecting nuts 2036 move towards each other on the up-and-down knife lifting lead screw 2035, and the lifting upper fixing plate 2004 and the lifting lower fixing plate 2005 move towards each other accordingly. The upper cutting knife 2017 and the lower cutting knife 2030 close their cutting edges and cut the wire. When the up-and-down knife lifting lead screw 2035 continues to rotate, the cutting edges of the upper wire clamping clip 2016 and the lower wire clamping clip 2029 close and cut the outer rubber skin of the wire, leaving the metal part. The peeling accuracy is ensured by the servo motor (up-and-down knife lifting motor 2034) and the up-and-down knife lifting lead screw 2035. When the wire twisting cylinder 2039 starts, it drives the wire twisting connecting rod 2042 to rotate, driving the upper wire twisting connecting block 2018 and the lower wire twisting connecting block 2031 to move one forward and one backward. The upper cutting knife 2017 is connected to the upper wire twisting connecting block 2018 through the left and right upper wire twisting guide rails 2013 and the upper wire twisting support plate 2014, and the lower cutting knife 2030 is connected to the lower wire twisting connecting block 2031 through the left and right lower wire twisting guide rails 2026 and the lower wire twisting support plate 2027. In this way, the metal part of the wire is twisted into a twisted shape by this forward and backward twisting method.
[0092] Such as Figures 45 - 50 , Figure 50aAs shown in the figure, the right wire clamping assembly 300 includes a right U-shaped bracket 3001 formed by fixedly connecting a right front plate 3001a, a right rear plate 3001b, and a right bottom plate 3001c. A right rotary motor 3002, a right translation motor 3003, and a right hollow rotating shaft 3004 are disposed inside the right U-shaped bracket. A right front connection disk 3005 and a right rear connection disk 3006 are respectively disposed at the front end and the rear end of the right hollow rotating shaft 3004. A right transmission member 3007 is disposed on the outer surface of the right rear plate 3001b and is connected to the right rear connection disk 3006 and the output end of the right rotary motor respectively. A right translation assembly 3008 including a right guide rail and a right slider and a right translation transmission assembly 3009 including a right gear and a right rack are disposed on the front surface of the right front connection disk 3005. A right moving plate 3010 is fixedly connected to the back surface of the right slider and the right rack. A right wire clamping cylinder 3011 is disposed on the front surface of the right moving plate. A right wire clamping base 3012 is disposed below the right wire clamping cylinder and is fixedly connected to the front surface of the right moving plate 3010. Two mutually cooperating right clips 3013 are disposed inside the right wire clamping base 3012 with their upper sides located therein. Two right hinge bases 3013a are respectively disposed at the upper side edges of one ends of the two right clips and are located inside the right wire clamping base 3012. A right wire clamping connection head 3014 is disposed at the lower end of the telescopic rod of the right wire clamping cylinder 3011 and is respectively hinged to the two right hinge bases 3013a. A right wire clamping clamping plate 3015 is disposed at the lower end of the right wire clamping cylinder and is located outside the right wire clamping connection head 3014. The two right clips 3013 are respectively hinged to the right wire clamping base 3012 through two right wire clamping rotating shafts 3016.
[0093] As Figures 51 - 55 As shown in the figure, the rotary material taking device 40 includes a rotary cylinder mounting base 401 and a rotary cylinder 402 disposed thereon. A rotary disk 403 is disposed on the rotary cylinder. A rotary base 404 is disposed on the rotary disk. An incrementing slider plate 405 is disposed on the upper surface of the rotary base. Two incrementing slide rails 406 and two incrementing sliders 407 respectively movably disposed thereon are disposed on the upper surface of the incrementing slider plate. An incrementing cylinder 408 is disposed on the upper surface of the incrementing slider plate 405 and is located outside the incrementing slide rails 406. An incrementing connection seat 409 is connected to the end of the telescopic rod of the incrementing cylinder 408. A transfer cylinder fixing plate 410 is connected to the incrementing connection seat. A transfer wire clamping cylinder 411 and two transfer left and right slide rails 412 are disposed thereon. Two transfer sliders 413 are movably disposed on each transfer left and right slide rail. A transfer left clip 414 and a transfer right clip 415 which are connected to the transfer wire clamping cylinder 411 and cooperate with each other are provided. The bottom surface of the transfer left clip is connected to two transfer sliders 413 located on the same straight line on the two transfer left and right slide rails 412. The bottom surface of the transfer right clip 415 is connected to the other two transfer sliders. The transfer wire clamping cylinder 411 can drive the transfer left clip and the transfer right clip to close or separate.
[0094] With the above device, during use, the rotary cylinder 402 is activated to drive the rotary disk 403 and the rotary base 404 provided on the rotary disk to rotate. The components provided on the rotary base and the rotary base can rotate as a whole; the increment cylinder 408 is activated to drive the increment connection seat 409 and the transfer cylinder fixing plate 410 connected to the end of the telescopic rod of the increment cylinder 408 to translate. The transfer clamping cylinder 411 and the two transfer left and right slide rails 412 provided on the transfer cylinder fixing plate translate accordingly. When the transfer clamping cylinder 411 is activated, it can drive the transfer left clamp and the transfer right clamp to close or separate.
[0095] As Figures 56 - 60As shown, the vision alignment and detection device 50 includes two X-direction side brackets 501 arranged in parallel. Each X-direction side bracket 501 includes two mutually parallel X-direction side vertical plates 501a and an X-direction side bottom plate 501b provided at their upper ends. Two alignment X-direction guide rails 502 are respectively provided on the inner bottom surfaces of the two X-direction side bottom plates 501b. Two groups of alignment X-direction sliders 503 are respectively movably provided on the two alignment X-direction guide rails 502. Two alignment X-direction lead screws 504 are respectively provided inside the two X-direction side brackets 501. The two ends of each alignment X-direction lead screw are respectively vertically connected to the two X-direction side vertical plates 501a of the X-direction side bracket 501. An X-direction driven synchronous pulley 505 is provided at one end of one of the alignment X-direction lead screws 504. An X-direction slave synchronous pulley 506 and an X-direction main synchronous pulley 507 are provided at one end of the other alignment X-direction lead screw. A first synchronous belt 508 is used to connect the X-direction driven synchronous pulley 505 and the X-direction main synchronous pulley 507. An alignment X-direction motor 509 is provided below one end of one of the X-direction side brackets 501. An X-direction driving pulley 510 is provided at its (alignment X-direction motor) output end. A second synchronous belt 511 is used to connect the X-direction driving pulley 510 and the X-direction slave synchronous pulley 506; An alignment Y-direction mounting plate 512 whose two ends are respectively fixedly connected to the two groups of alignment X-direction sliders 503 and are respectively movably connected to the two alignment X-direction lead screws 504. A Y-direction lead screw module 513 is provided on one surface of it (alignment Y-direction mounting plate). An alignment Y-direction lead screw (not shown) is provided inside the Y-direction lead screw module (commercially available standard module) and a Y-direction driven synchronous pulley 514 is provided at one end of it. An alignment Y-direction motor 515 is provided on the other side of the alignment Y-direction mounting plate 512. A Y-direction driving pulley 516 is provided at its (alignment Y-direction motor) output end. An alignment Y-direction synchronous belt 517 is used to connect the Y-direction driving pulley 516 and the Y-direction driven synchronous pulley 514. An alignment Y-direction sliding plate 518 connected to the alignment Y-direction lead screw is provided on the Y-direction lead screw module 513; An alignment Z-direction mounting bottom plate 519 fixedly connected to the alignment Y-direction sliding plate 518. An alignment Z-direction motor 520 and a Z-direction lead screw module (commercially available standard module) 521 are provided on its (alignment Z-direction mounting bottom plate) upper surface. An alignment Z-direction lead screw (not shown) is provided inside the Z-direction lead screw module 521 and a Z-direction driven synchronous pulley 522 is provided at one end of it (alignment Z-direction lead screw). A Z-direction driving pulley 523 is provided at the alignment Z-direction motor output end. An alignment Z-direction synchronous belt 524 is used to connect the Z-direction driving pulley 523 and the Z-direction driven synchronous pulley 522. An alignment Z-direction sliding plate 525 connected to the alignment Z-direction lead screw is provided on the Z-direction lead screw module 521; A camera mounting bracket 526 is provided on the alignment Z-direction sliding plate. A camera 527 and a light source 528 are provided on the camera mounting bracket.
[0096] After the alignment X-axis motor 509 is started by adopting the above device, it drives the X-axis driving wheel 510 and the X-axis secondary synchronous wheel 506 to rotate. The alignment X-axis lead screw connected to the X-axis secondary synchronous wheel 506 rotates accordingly. The X-axis primary synchronous wheel 507 provided on the alignment X-axis lead screw rotates accordingly, and drives the X-axis driven synchronous wheel 505 to rotate through the first synchronous belt 508. The alignment X-axis lead screw connected to the X-axis driven synchronous wheel 505 rotates accordingly. Both ends of the alignment Y-axis mounting plate 512 are movably connected to the two alignment X-axis lead screws. At this time, the alignment Y-axis mounting plate 512 and the components mounted thereon all translate along the two alignment X-axis guide rails 502, that is, the X-axis translation of the camera 527 is realized; the alignment Y-axis motor 515 is started, and drives the Y-axis driven synchronous wheel 514 to rotate through the Y-axis driving wheel 516 and the alignment Y-axis synchronous belt 517, and then drives the alignment Y-axis lead screw (not shown) to rotate, driving the alignment Y-axis slide plate 518 movably connected to the alignment Y-axis lead screw and the alignment Z-axis mounting bottom plate 519 fixedly connected thereto to translate, and the Y-axis translation of the camera 527 can be realized; the alignment Z-axis motor 520 is started, which can drive the alignment Z-axis lead screw to rotate. The alignment Z-axis slide plate 525 connected to the alignment Z-axis lead screw can translate in the Z-axis direction, and the camera mounting bracket 526 provided on the alignment Z-axis slide plate translates accordingly, and the Z-axis translation of the camera 527 can be realized; in summary, the device can realize the X, Y, and Z-axis translations of the camera 527 so that the camera reaches the predetermined position.
[0097] As Figures 61 - 63As shown, the conveying device 60 includes a first conveying mounting plate 601 and a second conveying mounting plate 602 that are parallel to each other, a movable mounting plate 603 that is movably disposed between them and parallel to them, two conveying lead screws 604 with one end of each respectively vertically passing through the first conveying mounting plate, the second conveying mounting plate and the movable mounting plate and located inside the first conveying mounting plate, that is, one end of the two conveying lead screws is located inside the first conveying mounting plate, and the other ends of the two conveying lead screws 604 are located outside the second conveying mounting plate 602 to form a power end. A width-adjusting driven wheel 605 and a driving main synchronous pulley 606 are provided at the power end of one of the conveying lead screws 604, a driving slave synchronous pulley 607 is provided at the power end of the other conveying lead screw, a first transmission synchronous belt 608 for connecting the driving main synchronous pulley 606 and the driving slave synchronous pulley 607, a width-adjusting motor 609 provided outside the second conveying mounting plate, a width-adjusting driving pulley 610 provided at the output end of the width-adjusting motor, and a width-adjusting synchronous belt 611 for connecting the width-adjusting driving pulley 610 and the width-adjusting driven wheel 605; two track conveying belts 612 are respectively provided inside the second conveying mounting plate 602 and the movable mounting plate 603, and two belt conveying motors 613 for driving the two track conveying belts 612 are respectively provided outside the second conveying mounting plate 602 and the movable mounting plate 603; two product blocking cylinders 614, a feeding inductor 615 and a discharging inductor 616 are respectively provided outside the second conveying mounting plate 602 and the movable mounting plate 603; when the conveying lead screw 604 rotates, the movable mounting plate 603 translates between the first conveying mounting plate 601 and the second conveying mounting plate 602 to adjust the distance between the movable mounting plate 603 and the second conveying mounting plate 602 so as to adapt to PCB boards of different sizes.
[0098] As Figures 64 - 68As shown, the wire plugging device 70 includes a wire plugging support plate base 701 composed of two parallel strip-shaped support plates 701a, two wire plugging X-direction sliding rails 702 respectively arranged on the two strip-shaped support plates, two groups of wire plugging X-direction sliding blocks 703 respectively movably arranged on the two wire plugging X-direction sliding rails, a wire plugging X-axis motor 704 arranged on the upper surface of one end of one of the strip-shaped support plates, and a wire plugging X-direction lead screw 705 arranged on the output end thereof (the wire plugging X-axis motor); a wire plugging Y-direction fixing seat 706 whose two ends are respectively fixedly connected to the two groups of wire plugging X-direction sliding blocks 703 and one end of which is movably sleeved outside the wire plugging X-direction lead screw 705, two parallel wire plugging Y-direction sliding rails 707 arranged on the front surface of the wire plugging Y-direction fixing seat, two wire plugging Y-direction sliding blocks 708 respectively movably arranged on the two wire plugging Y-direction sliding rails 707, a wire plugging Y-direction lead screw 709 arranged between the two wire plugging Y-direction sliding rails and parallel to them, a Y-direction driven synchronous pulley 710 arranged at one end of the wire plugging Y-direction lead screw, a wire plugging Y-axis motor 711 arranged on the back surface of the wire plugging Y-direction fixing seat 706, a Y-direction main synchronous pulley 712 connected to the output end of the wire plugging Y-axis motor, and a wire plugging Y-direction synchronous belt 713 for connecting the Y-direction driven synchronous pulley 710 and the Y-direction main synchronous pulley 712; a wire plugging Z-axis fixing seat 714 whose back surface is fixedly connected to the two wire plugging Y-direction sliding blocks 708 and is movably connected to the wire plugging Y-direction lead screw 709, that is, the wire plugging Z-axis fixing seat 714 here is both fixedly connected to the two wire plugging Y-direction sliding blocks 708 and movably connected to the wire plugging Y-direction lead screw 709, a wire plugging Z-direction lead screw module 714a arranged on the wire plugging Z-axis fixing seat 714, a wire plugging Z-axis motor 715 arranged at the upper end of the wire plugging Z-direction lead screw module 714a, a wire plugging Z-direction lead screw 716 arranged inside the wire plugging Z-direction lead screw module 714a and whose upper end is connected to the power output end of the wire plugging Z-axis motor 715, and a wire plugging Z-direction sliding block 717 movably arranged on the wire plugging Z-direction lead screw module 714a and connected to the wire plugging Z-direction lead screw 716; a wire plugging rotating base 718 whose back surface is fixedly connected to the wire plugging Z-direction sliding block 717, a wire plugging rotating motor 719 arranged on its (the wire plugging rotating base) upper surface, and a wire plugging electric claw 720 arranged on the lower surface of the wire plugging rotating base 718. The wire plugging electric claw 720 is a commercially available standard part, which can feedback information when clamping the wire to determine whether the wire is clamped.
[0099] With the above device, the wire insertion X-axis motor 704 starts, driving the wire insertion X-direction screw rod 705 to rotate, and then driving the wire insertion Y-direction fixed seat 706, which is fixedly connected to the two groups of wire insertion X-direction sliders 703 and has one end movably sleeved outside the wire insertion X-direction screw rod 705, to move along the X direction; the wire insertion Y-axis motor 711 starts, driving the Y-direction main synchronous pulley 712 and the Y-direction slave synchronous pulley 710 to rotate, and the wire insertion Y-direction screw rod 709 rotates accordingly, driving the wire insertion Z-axis fixed seat 714 to move along the Y direction; the wire insertion Z-axis motor 715 starts, driving the wire insertion Z-direction screw rod 716 to rotate, driving the wire insertion Z-direction slider 717 to move in the Z direction, and the wire insertion rotating base 718 fixedly connected to the back of the wire insertion Z-direction slider 717 moves in the Z direction accordingly; the wire insertion rotating motor 719 drives the wire insertion electric claw 720 to rotate, completing the wire insertion operation on the PCB workpiece on the conveying device 60.
[0100] In the above description, it should be noted that the corresponding terms such as "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components; "disposed on" should be understood as "installed on, set on", including installation methods such as fixed installation and movable installation.
[0101] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. The drawings show the preferred embodiments of the present invention, but do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present invention more thorough and comprehensive. Any equivalent structures that utilize the content of the specification and drawings of the present invention, directly or indirectly applied in other related technical fields, are equally within the scope of the patent protection of the present invention.
Claims
1. A wire plugging device, comprising a cabinet, characterized in that, It further includes: A wire-straightening device disposed on the cabinet, a comprehensive wire-making device for making the wires to be inserted disposed at the next station of the wire-straightening device, a rotary material-taking device for taking away the wires to be inserted made by it disposed at the next station of the comprehensive wire-making device, a vision alignment and detection device disposed on the cabinet, a conveying device for loading and conveying the workpieces with wires to be inserted, and a wire-inserting device; After the rotary material-taking device takes the material, it moves to the vision alignment and detection device for photographing, and then they move to the conveying device together. It is judged whether the wires to be inserted are aligned with the wire-inserting positions on the wire-inserting workpieces by photographing with the vision alignment and detection device, and then wire insertion is performed by the wire-inserting device.
2. The wire plugging device according to claim 1, characterized in that, The comprehensive wire-making device sequentially includes a left wire-clamping component, a left soldering flux component for the tin furnace, a wire-pulling avoidance component, a cutting and twisting component, a right wire-clamping component, and a right soldering flux component for the tin furnace, which are disposed on the cabinet according to the processing procedures; the rotary material-taking device is located at the next station of the right wire-clamping component.
3. An insertion device as claimed in claim 1, wherein, The wire-straightening device includes a feeding support plate, a fixed wire plate, a wire-stabilizing fixed plate, a plurality of pressure-adjusting wheels and a plurality of forward guiding wheels vertically disposed on one surface of the feeding support plate, a wire guide plate located in front of the fixed wire plate and fixedly disposed on the surface of the feeding support plate, and a protective cover disposed on the feeding support plate and covering the outside of the pressure-adjusting wheels and the forward guiding wheels; the fixed wire plate and the wire-stabilizing fixed plate are parallel to each other; the plurality of pressure-adjusting wheels and the plurality of forward guiding wheels are respectively arranged in a horizontal row, and the horizontal row formed by the pressure-adjusting wheels is located above the horizontal row formed by the forward guiding wheels; the plurality of pressure-adjusting wheels and the plurality of forward guiding wheels are located between the fixed wire plate and the wire-stabilizing fixed plate; the metal wire passes through the fixed wire plate and passes through the plurality of forward guiding wheels and then outputs from the wire-stabilizing fixed plate.
4. The wiring device according to claim 2, characterized in that, The left wire-clamping component includes a left U-shaped bracket formed by fixedly connecting a left front plate, a left rear plate and a left bottom plate, a left rotary motor, a left translation motor and a hollow rotating shaft disposed in the left U-shaped bracket, a front connecting disc and a rear connecting disc respectively disposed at the front end and the rear end of the hollow rotating shaft, a left transmission member disposed on the outer surface of the left rear plate and connected to the rear connecting disc and the output end of the left rotary motor respectively, a left translation component including a guide rail and a slider and a left translation transmission component including a gear and a rack disposed on the front surface of the front connecting disc, a left moving plate fixedly connected to the slider and the rack on the back, a left wire-clamping cylinder disposed on the front of the left moving plate, a left wire-clamping base disposed below the left wire-clamping cylinder and connected to the left moving plate, a left rotating shaft seat disposed on the left wire-clamping base, left wire clips hinged to both sides of the left rotating shaft seat and disposed therein, and a plurality of wire conduits arranged side by side disposed in the left rotating shaft seat; one end of the left wire clip is provided with a left hinge base; the lower end of the telescopic rod of the left wire-clamping cylinder is provided with a left wire-clamping connecting head hinged to the two left hinge bases.
5. The wire plugging device according to claim 4, characterized in that The left transmission member includes a left driving pulley connected to the output end of the left rotary motor, a left driven pulley connected to the rear connecting disc and located behind the left rear plate, and a synchronous belt for connecting the left driving pulley and the left driven pulley; the left translation motor is located in the hollow rotating shaft and its output shaft vertically passes through the left front plate and is connected to the gear, and the rack meshes with the gear.
6. An insertion device according to claim 2, characterized in that, The left solder flux component of the tin furnace has the same structure as the right solder flux component of the tin furnace, and it includes a tin furnace, two heating tubes inserted therein, a label stripping plate provided on one side of the tin furnace, a solder flux box support seat provided on the label stripping plate, a solder flux groove provided on the upper surface of the solder flux box support seat, a groove core provided in the solder flux groove, a detection probe seat fixedly provided at one end of the tin furnace and perpendicular to it, a probe lifting cylinder provided on the inner side surface of the detection probe seat, a heightening plate provided at the upper end of the telescopic rod of the probe lifting cylinder, a conductive support provided on the upper surface of the heightening plate, a solder feeding nozzle mounting seat provided on the upper surface of the conductive support, a solder feeding member provided thereon, a solder feeding nozzle provided at its front end, two pure titanium rods provided at the front end of the conductive support and perpendicular to it; a slag collection groove provided on the other side of the tin furnace, a tin scraping base provided outside it, a U-shaped guide groove provided on the tin scraping base and having one end abutted against the outer surface of the slag collection groove, two parallel scraping tin pressing covers provided on its upper surface, a tin scraping guide block provided inside one end of the U-shaped guide groove, a tin scraping blade seat provided thereon, a tin scraping rotating shaft for connecting the tin scraping guide block and the tin scraping blade seat, a tin scraping plate having one end connected to the tin scraping blade seat, a tin scraping swing block provided inside the other end of the U-shaped guide groove and hinged thereto, a tin scraping connecting rod having one end hinged to the lower end of the tin scraping swing block and the other end inserted into the tin scraping guide block; a tin scraping cylinder mounting plate provided at the other end of the U-shaped guide groove, a tin scraping cylinder provided thereon, a tin scraping floating head provided at the front end of the telescopic rod of the tin scraping cylinder; the tin scraping floating head is connected to one end of the tin scraping guide block; the other end of the tin scraping plate is inside the tin furnace, and the tin scraping swing block is located below the tin scraping plate.
7. An insertion device according to claim 2, characterized in that, The wire pulling avoidance component includes left and right wire clamping fixing plates, a linear guide shaft structure provided on its upper surface and a wire pulling mechanism mounting seat movably connected to the linear guide shaft structure, a wire pulling mechanism provided on the upper surface of the wire pulling mechanism mounting seat. The wire pulling mechanism includes left and right wire clamping guide boxes, a plurality of mutually parallel left and right wire clamping guide shafts with one end movably provided inside the left and right wire clamping guide boxes, a left and right wire clamping pneumatic clip provided at the front end of each left and right wire clamping guide shaft and a left The right clip, the limit pins provided on the upper surfaces of the left and right wire clamping guide shafts, the front limit seat provided on the front end of the upper surface of the left and right wire clamping guide box body, and the rear limit seat movably provided on the upper surface of the left and right wire clamping guide box body. The upper ends of the limit pins pass through the strip-shaped limit holes in the top plate of the left and right wire clamping guide box body and can move between the front limit seat and the rear limit seat; several transverse sealing cavities provided in the left and right wire clamping guide box body and located below several left and right wire clamping guide shafts respectively, pistons movably provided in each transverse sealing cavity, piston rods with one end located in each transverse sealing cavity and fixedly connected to the pistons, and wire pulling connection blocks with the other end located outside each transverse sealing cavity and provided with fixing connections to the corresponding left and right wire clamping guide shafts at this end. The front and rear ends of each transverse sealing cavity are respectively provided with a forward air inlet and a rear air inlet; the left and right wire clamping secondary cylinders provided on the rear side of the left and right wire clamping fixing plates and connected thereto; two wire clamping lifting guide shafts with their upper ends fixedly connected to the left and right wire clamping fixing plates, two wire clamping lifting linear bearings respectively movably sleeved on the two wire clamping lifting guide shafts, a wire clamping lifting cylinder fixing seat connected to the two wire clamping lifting linear bearings, a wire clamping lifting cylinder connected to the wire clamping lifting cylinder fixing seat, and the extending end of the wire clamping lifting cylinder is connected to the bottom of the left and right wire clamping fixing plates; the front end of the telescopic shaft of the left and right wire clamping secondary cylinders is fixedly connected to the wire pulling mechanism mounting seat through a wire pulling connecting plate.
8. The wire plugging device according to claim 2, wherein The cutting and twisting wire assembly includes a mounting vertical plate, two lifting guide rails provided on its front surface, and two groups of lifting sliders respectively movably provided on the two lifting guide rails. The lifting upper fixing plate and the lifting lower fixing plate are fixedly connected to the backs of the two groups of lifting sliders respectively. A twisting wire upper cylinder fixing seat is provided at the upper end of the lifting upper fixing plate and a twisting wire upper cylinder is provided above it. A twisting wire upper fixing seat is provided below the twisting wire upper cylinder fixing seat and fixedly connected to the lower end of the telescopic rod of the twisting wire upper cylinder. Two longitudinally arranged twisting wire upper sliders are provided on the back surface of the twisting wire upper fixing seat. Two twisting wire upper guide rails respectively movably connected to the two twisting wire upper sliders are provided on the front surface of the lifting upper fixing plate. A twisting wire upper base is provided on the lower surface of the twisting wire upper fixing seat. Left and right twisting wire upper sliders arranged horizontally are provided on the lower surface of the twisting wire upper base. A left and right twisting wire upper guide rail movably connected to it, a twisting wire upper support plate with one end connected to the lower surface of one end of the left and right twisting wire upper guide rail, a wire clamping upper fixing seat provided above the twisting wire upper support plate and fixedly connected to the front surface of the lifting upper fixing plate. Two parallel upper wire clamping clips are provided on the lower surface of the wire clamping upper fixing seat and an upper cutting knife parallel to the two upper wire clamping clips is provided between the two upper wire clamping clips. A twisting wire connecting block is fixedly provided at the other end of the left and right twisting wire upper guide rails.
9. The wire plugging device according to claim 8, wherein, It further includes a thread rubbing lower air cylinder fixing seat provided at the lower end of the lifting lower fixing plate and a thread rubbing lower air cylinder provided below it, a thread rubbing lower fixing seat provided above the thread rubbing lower air cylinder fixing seat and fixedly connected to the upper end of the telescopic rod of the thread rubbing lower air cylinder, two longitudinally arranged thread rubbing lower sliders provided on the back surface of the thread rubbing lower fixing seat, two thread rubbing lower slide rails respectively arranged on the front surface of the lifting lower fixing plate and movably connected to the two thread rubbing lower sliders, a thread rubbing lower base provided on the upper surface of the thread rubbing lower fixing seat, a horizontally arranged left and right thread rubbing lower slider provided on the upper surface of the thread rubbing lower base, a left and right thread rubbing lower guide rail movably connected to it, a thread rubbing lower support plate with one end connected to the upper surface of one end of the left and right thread rubbing lower guide rails, a thread clamping lower fixing seat provided below the thread rubbing lower support plate and fixedly connected to the front surface of the lifting lower fixing plate, two parallel lower thread clamping clips provided on the upper surface of the thread clamping lower fixing seat, and a lower tangent knife provided between the two lower thread clamping clips and parallel to them, a thread rubbing lower connecting block provided at the other end of the left and right thread rubbing lower guide rails; a waste thread fixing seat provided on the lower surface of the thread clamping lower fixing seat; the upper tangent knife is located inside the thread rubbing upper support plate, and the lower tangent knife is located inside the thread rubbing lower support plate.
10. A wire plugging device according to claim 9, characterized in that, It further includes a lifting motor fixing seat provided at the lower end of the installation vertical plate and an up and down knife lifting motor installed at its lower end, an up and down knife lifting lead screw with a right-hand thread section and a left-hand thread section provided at the upper end of the output shaft of the up and down knife lifting motor and located behind the installation vertical plate, two connecting nuts respectively movably sleeved on the right-hand thread section and the left-hand thread section of the up and down knife lifting lead screw, the front ends of the two connecting nuts are respectively fixedly connected to the back surfaces of the lifting upper fixing plate and the lifting lower fixing plate, a lead screw fixing seat provided on the upper end back surface of the installation vertical plate for fixing the upper end of the up and down knife lifting lead screw; a thread rubbing fixing seat, a thread rubbing air cylinder provided on it, a thread rubbing air cylinder movable seat movably connected to the upper end of the telescopic rod of the thread rubbing air cylinder, a thread rubbing air cylinder connecting seat movably connected to it, a thread rubbing connecting rod connected to it, and both ends of the thread rubbing connecting rod are respectively connected to the thread rubbing upper connecting block and the thread rubbing lower connecting block.
11. The wiring device according to claim 2, characterized in that, The right wire clamping assembly includes a right U-shaped bracket formed by fixedly connecting a right front plate, a right rear plate, and a right bottom plate. A right rotary motor, a right translation motor, and a right hollow rotating shaft are arranged inside the right U-shaped bracket. A right front connecting disk and a right rear connecting disk are respectively arranged at the front end and the rear end of the right hollow rotating shaft. A right transmission member is arranged on the outer surface of the right rear plate and is respectively connected to the right rear connecting disk and the output end of the right rotary motor. A right translation assembly including a right guide rail and a right slider and a right translation transmission assembly including a right gear and a right rack are arranged on the front surface of the right front connecting disk. A right moving plate is fixedly connected to the back surface of the right slider and the right rack. A right wire clamping cylinder is arranged on the front surface of the right moving plate. A right wire clamping base is arranged below the right wire clamping cylinder and is fixedly connected to the front surface of the right moving plate. Two right clips that cooperate with each other and whose upper sides are located inside the right wire clamping base. Two right hinge bases are respectively arranged on the upper side edges of one ends of the two right clips and are located inside the right wire clamping base. A right wire clamping connecting head is arranged at the lower end of the telescopic rod of the right wire clamping cylinder and is respectively hinged to the two right hinge bases. A right wire clamping splint is arranged at the lower end of the right wire clamping cylinder and is located outside the right wire clamping connecting head. The two right clips are respectively hinged to the right wire clamping base through two right wire clamping rotating shafts.
12. The wiring device according to claim 2, characterized in that, The rotary material taking device includes a rotary cylinder mounting seat and a rotary cylinder arranged thereon. A rotary disk is arranged on the rotary cylinder. A rotary base is arranged on the rotary disk. An incrementing slider plate is arranged on the upper surface of the rotary base. Two incrementing slide rails and two incrementing sliders respectively movably arranged thereon are arranged on the upper surface of the incrementing slider plate. An incrementing cylinder is arranged on the upper surface of the incrementing slider plate and is located outside the incrementing slide rails. An incrementing connecting seat is connected to the end of the telescopic rod of the incrementing cylinder. A transfer cylinder fixing plate is connected to the incrementing connecting seat. A transfer wire clamping cylinder and two transfer left and right slide rails are arranged thereon. Two transfer sliders are movably arranged on each of the transfer left and right slide rails. A transfer left clip and a transfer right clip that cooperate with each other are connected to the transfer wire clamping cylinder. The bottom surface of the transfer left clip is connected to two transfer sliders that are on the same straight line on the two transfer left and right slide rails. The bottom surface of the transfer right clip is connected to the other two transfer sliders. The transfer wire clamping cylinder can drive the transfer left clip and the transfer right clip to close or separate.
13. An insertion device as claimed in claim 1, wherein The visual alignment and detection device includes two X-direction side brackets arranged in parallel. Each X-direction side bracket includes two mutually parallel X-direction side vertical plates and an X-direction side bottom plate provided at their upper ends. Two alignment X-direction guide rails are respectively provided on the inner bottom surfaces of the two X-direction side bottom plates. Two groups of alignment X-direction sliders are respectively movably provided on the two alignment X-direction guide rails. Two alignment X-direction lead screws are respectively provided in the two X-direction side brackets. The two ends of each alignment X-direction lead screw are respectively perpendicularly connected to the two X-direction side vertical plates of the X-direction side bracket. An X-direction driven synchronous pulley is provided at one end of one of the alignment X-direction lead screws. An X-direction secondary synchronous pulley and an X-direction primary synchronous pulley are provided at one end of the other alignment X-direction lead screw. A first synchronous belt is used to connect the X-direction driven synchronous pulley and the X-direction primary synchronous pulley. An alignment X-direction motor is provided below one end of one of the X-direction side brackets. An X-direction driving wheel is provided at its output end. A second synchronous belt is used to connect the X-direction driving wheel and the X-direction secondary synchronous pulley. An alignment Y-direction mounting plate whose two ends are respectively fixedly connected to the two groups of alignment X-direction sliders and whose two ends are respectively movably connected to the two alignment X-direction lead screws. A Y-direction lead screw module is provided on one of its surfaces. An alignment Y-direction lead screw is provided in the Y-direction lead screw module and a Y-direction driven synchronous pulley is provided at one end of it. An alignment Y-direction motor is provided on the other side of the alignment Y-direction mounting plate. A Y-direction driving wheel is provided at its output end. A Y-direction synchronous belt is used to connect the Y-direction driving wheel and the Y-direction driven synchronous pulley. An alignment Y-direction slide plate connected to the alignment Y-direction lead screw is provided on the Y-direction lead screw module. An alignment Z-direction mounting bottom plate fixedly connected to the alignment Y-direction slide plate. An alignment Z-direction motor and a Z-direction lead screw module are provided on its upper surface. An alignment Z-direction lead screw is provided in the Z-direction lead screw module and a Z-direction driven synchronous pulley is provided at one end of it. A Z-direction driving wheel is provided at the output end of the alignment Z-direction motor. A Z-direction synchronous belt is used to connect the Z-direction driving wheel and the Z-direction driven synchronous pulley. An alignment Z-direction slide plate connected to the alignment Z-direction lead screw is provided on the Z-direction lead screw module. A camera mounting bracket is provided on the alignment Z-direction slide plate. A camera and a light source are provided on the camera mounting bracket.
14. A wire plugging device according to claim 1, characterized in that, The conveying device includes a first conveying mounting plate and a second conveying mounting plate that are parallel to each other, a movable mounting plate that is movably disposed between them and parallel to them, two conveying lead screws with one end respectively vertically passing through the first conveying mounting plate, the second conveying mounting plate and the movable mounting plate and located inside the first conveying mounting plate, and the other ends of the two conveying lead screws are located outside the second conveying mounting plate to form power ends. A width-adjusting driven wheel and a driving main synchronous pulley are provided at the power end of one of the conveying lead screws, a driving driven synchronous pulley is provided at the power end of the other conveying lead screw, a first driving synchronous belt for connecting the driving main synchronous pulley and the driving driven synchronous pulley, a width-adjusting motor disposed outside the second conveying mounting plate, a width-adjusting driving pulley disposed at the output end of the width-adjusting motor, and a width-adjusting synchronous belt for connecting the width-adjusting driving pulley and the width-adjusting driven wheel; two track conveying belts are respectively disposed inside the second conveying mounting plate and the movable mounting plate, and two belt conveying motors for driving the two track conveying belts are respectively provided outside the second conveying mounting plate and the movable mounting plate; two product blocking cylinders, a feeding inductor, and a discharging inductor are respectively provided outside the second conveying mounting plate and the movable mounting plate; when the conveying lead screws rotate, the movable mounting plate translates between the first conveying mounting plate and the second conveying mounting plate.
15. An insertion device according to claim 1, characterized in that, The wire inserting device includes a wire inserting support plate seat composed of two parallel strip-shaped support plates, two wire inserting X-direction sliding rails respectively disposed on the two strip-shaped support plates, two groups of wire inserting X-direction sliding blocks respectively movably disposed on the two wire inserting X-direction sliding rails, a wire inserting X-axis motor disposed on the upper surface of one end of one of the strip-shaped support plates, and a wire inserting X-direction lead screw disposed at its output end; a wire inserting Y-direction fixing seat with its two ends respectively fixedly connected to the two groups of wire inserting X-direction sliding blocks and one end movably sleeved outside the wire inserting X-direction lead screw, two parallel wire inserting Y-direction sliding rails disposed on the front surface of the wire inserting Y-direction fixing seat, two wire inserting Y-direction sliding blocks respectively movably disposed on the two wire inserting Y-direction sliding rails, a wire inserting Y-direction lead screw disposed between the two wire inserting Y-direction sliding rails and parallel to them, a Y-direction driven synchronous pulley disposed at one end of it, a wire inserting Y-axis motor disposed on the back surface of the wire inserting Y-direction fixing seat, a Y-direction driving synchronous pulley connected to its output end, and a wire inserting Y-direction synchronous belt for connecting the Y-direction driven synchronous pulley and the Y-direction driving synchronous pulley; a wire inserting Z-axis fixing seat with its back surface fixedly connected to the two wire inserting Y-direction sliding blocks and movably connected to the wire inserting Y-direction lead screw, a wire inserting Z-direction lead screw module disposed on the wire inserting Z-axis fixing seat, a wire inserting Z-axis motor disposed at the upper end of the wire inserting Z-direction lead screw module, a wire inserting Z-direction lead screw disposed inside the wire inserting Z-direction lead screw module and connected to the power output end of the wire inserting Z-axis motor at its upper end, a wire inserting Z-direction sliding block movably disposed on the wire inserting Z-direction lead screw module and connected to the wire inserting Z-direction lead screw; a wire inserting rotating base with its back surface fixedly connected to the wire inserting Z-direction sliding block, a wire inserting rotating motor disposed on its upper surface, and a wire inserting electric claw disposed on the lower surface of the wire inserting rotating base.