Maintenance and disassembly equipment for valve of thermal power plant
By designing conveniently adjusted valve maintenance and disassembly equipment in thermal power plant, the problem of existing equipment being unable to adjust and remove dirt is solved, and efficient disassembly and rapid descaling is achieved.
Patent Information
- Application Number
- CN202510629850.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-07-25
AI Technical Summary
The existing valve dismantling equipment has a simple structure and cannot be adjusted. The tools and location need to be replaced, which delays the dismantling progress, and dirt on the surface of the valve affects the dismantling effect.
A thermal power plant valve maintenance and disassembly equipment including fixed plates, rotary plates, connecting rods, motors and other components is designed, which has convenient adjustment and descaling functions. The disassembly plate is driven by the motor to rotate and the dirt is removed in combination with a high-pressure nozzle.
It improves the convenience and efficiency of dismantling equipment, reduces the time to replace tools, quickly removes dirt, and saves dismantling time.
Smart Images

Figure CN120362202A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of valve maintenance, and in particular to valve maintenance and disassembly equipment for a thermal power plant. Background Art
[0002] As a kind of pipeline fittings that help to open and close pipelines and control the flow direction, valves are commonly used to regulate and control the medium delivery. They have many functions. Because valves are inconvenient to replace, it is necessary to ensure the sealing and firmness of each valve on each pipeline during production. When the valve is in use, different media will cause different damages to the valve. In order to ensure the service life of the valve itself, the valve needs to be inspected regularly to ensure the safety of the valve when in use. However, most of the current disassembly equipment has a relatively simple structure. When in use, tools are usually needed to assist the user in the disassembly work. Due to the simple structure of the disassembly structure equipment, it is usually impossible to adjust. When facing the disassembly of valves at different heights and angles, it is necessary to replace different tools and move to different positions to disassemble the valve, which takes more time. In addition, due to the long-term conveying of the medium, the surface of the valve will produce more dirt, which makes the disassembly equipment easy to slip during the maintenance and disassembly work, and the torque cannot be applied well. Special cleaning takes more time, which delays the progress of the disassembly work. Therefore, we propose a valve maintenance and disassembly equipment for thermal power plants. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings existing in the prior art. However, most of the current disassembly equipment has a relatively simple structure. When in use, tools are usually required to assist the user in the disassembly work. Due to the simple structure of the disassembly structure equipment, it is usually impossible to adjust. When facing the disassembly of valves at different heights and angles, it is necessary to replace different tools and move to different positions to disassemble the valve, which takes more time. In addition, due to the long-term conveying of the medium, the surface of the valve will produce more dirt, which makes the disassembly equipment easy to slip during maintenance and disassembly work, and the torque cannot be applied well. Special cleaning takes more time, delaying the progress of the disassembly work.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A valve overhaul and disassembly device for a thermal power plant, comprising a connecting plate. At the edge near the top of the connecting plate, a fixing plate is installed. On one side of the fixing plate, a first fixing knob is installed. On the other side of the fixing plate, a rotating plate is installed. On one side of the rotating plate, a second fixing knob is installed. At one end of the rotating plate, a connecting rod is installed. Near the bottom of the connecting rod, a fixing hole is opened. At the end of the connecting rod away from the fixing hole, a sleeve is installed. At the top of the sleeve, a motor is installed. At the bottom of the sleeve, a fixing rod is installed. At the bottom of the fixing rod, a mounting plate is installed. On the inner side of the mounting plate, a mounting rod is installed. On the surface of the mounting rod, a rotating shaft is installed. At the bottom of the mounting rod, a disassembly plate is installed. On the side of the connecting plate, a sliding plate is installed. Near the sliding plate on the top of the connecting plate, a first adjusting knob is installed. On the top of the sliding plate, a first positioning hole is opened. Near the first positioning hole on the top of the sliding plate, a fixing ring is installed. On the surface of the fixing ring, a second adjusting knob is installed. At one end of the fixing ring, an extension ring is installed. On the surface of the extension ring, a second positioning hole is opened. At the bottom of the connecting plate, a sleeve plate is installed. On the front of the sleeve plate, a third fixing knob is installed. At the bottom of the sleeve plate, a support plate is installed. On the front of the support plate, a third positioning hole is opened. At the bottom of the support plate, an anti-slip pad is installed. On the bottom of the connecting plate, on the side away from the sleeve plate, a descaling agent storage tank is installed. On the bottom of the connecting plate, on the side near the descaling agent storage tank, a delivery pump is installed. On the front of the connecting plate, a spray head is installed.
[0005] As a preferred solution of the present invention, the connecting plate is made of stainless steel material. The inside of the connecting plate is designed to be hollow. The inner wall thickness of the connecting plate is greater than or equal to 0.5 mm. The fixing plate is welded to the connecting plate, and two fixing plates are symmetrically installed.
[0006] As a preferred solution of the present invention, the first fixing knob penetrates through the fixing plate and the rotating plate and is fixed by screwing tightly. The rotating plate can rotate within the fixing plate. The rotating plate is made of stainless steel material, and the maximum rotation angle of the rotating plate is less than or equal to 90°.
[0007] As a preferred solution of the present invention, the second fixing knob penetrates through the rotating plate and the fixing hole and is fixed by screwing tightly. The connecting rod can rotate within the rotating plate. The connecting rod is made of steel material. The sleeve is welded to the connecting rod, and the sleeve is made of steel material.
[0008] As a preferred solution of the present invention, the motor is in transmission connection with the mounting rod. The fixing rod is fixed to the sleeve by bolts. The mounting plate is fixed to the fixing rod by screwing tightly. The mounting rod is rotatably connected to the mounting plate through the rotating shaft. The disassembly plate is fixed to the mounting rod by bolts. At the bottom of the disassembly plate, an adaptation groove is opened, and the shape of the adaptation groove includes a hexagon and a cross.
[0009] As a preferred embodiment of the present invention, two skateboards are equidistantly installed. The skateboards are slidably connected within the connecting plate. The first adjusting knob penetrates through the connecting plate and the first positioning holes and is fixed by screwing tightly. A number of first positioning holes are equidistantly arranged, and the first adjusting knob is correspondingly installed with the skateboard.
[0010] As a preferred embodiment of the present invention, the fixing ring is welded to the skateboard. The fixing ring is made of stainless steel material. A rubber ring is installed inside the fixing ring. The second adjusting knob penetrates through the fixing ring and the second positioning holes and is fixed by screwing tightly.
[0011] As a preferred embodiment of the present invention, the extension ring is made of steel material. One end of the extension ring is welded to the fixing ring, and the other end penetrates through the fixing ring and extends into its interior. One end of the extension ring can slide within the fixing ring. A number of second positioning holes are equidistantly arranged.
[0012] As a preferred embodiment of the present invention, the sleeve plate is welded to the connecting plate. The third fixing knob penetrates through the sleeve plate and the third positioning holes and is fixed by screwing tightly. The support plate can slide within the sleeve plate. A number of third positioning holes are equidistantly arranged. A number of anti-slip pads are equidistantly installed. The anti-slip pads are made of rubber material.
[0013] As a preferred embodiment of the present invention, the scale remover storage tank is fixed to the connecting plate by bolts. A sealing cover is screwed tightly to the bottom of the scale remover storage tank. The transfer pump is connected to the scale remover storage tank and the spray head through pipes. A number of spray heads are equidistantly installed. High-pressure spray heads are selected for the spray heads.
[0014] Compared with the prior art, the beneficial effects of the present invention are: In the present invention, through the design of the adjustment structure and the cleaning, by setting the fixing plate, the rotating plate, the connecting rod, the fixing rod, the mounting plate, the mounting rod, the dismounting plate, the fixing ring, the support plate, the scale remover storage tank and the spray head, the convenient adjustability of the device and the easy replaceability of the dismounting structure are increased, making it more convenient to use, saving the time required to replace different devices, and the device can remove scale from the valve more quickly, reducing the influence of oil stains on the dismounted equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a valve maintenance and dismounting device for a thermal power plant provided by the present invention; Figure 2 It is a schematic diagram of the connecting rod structure of a valve maintenance and dismounting device for a thermal power plant provided by the present invention; Figure 3Schematic diagram of the convenient disassembly structure of a valve maintenance and disassembly device for a thermal power plant provided by the present invention; Figure 4 Schematic diagram of the bottom part structure of a valve maintenance and disassembly device for a thermal power plant provided by the present invention; Figure 5 Front view structure schematic diagram of a valve maintenance and disassembly device for a thermal power plant provided by the present invention; Figure 6 Schematic diagram of the bottom structure of the support plate of a valve maintenance and disassembly device for a thermal power plant provided by the present invention.
[0016] Legend: 1, connecting plate; 2, fixing plate; 3, first fixing knob; 4, rotating plate; 5, second fixing knob; 6, connecting rod; 7, fixing hole; 8, sleeve; 9, motor; 10, fixing rod; 11, mounting plate; 12, mounting rod; 13, rotating shaft; 14, disassembly plate; 15, sliding plate; 16, first adjusting knob; 17, first positioning hole; 18, fixing ring; 19, second adjusting knob; 20, extension ring; 21, second positioning hole; 22, sleeve plate; 23, third fixing knob; 24, support plate; 25, third positioning hole; 26, anti-slip pad; 27, descaling agent storage tank; 28, delivery pump; 29, spray head. Detailed implementation manners
[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0018] For the convenience of understanding the present invention, the present invention will be described more comprehensively below with reference to the relevant content. Several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0019] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this invention belongs. The terms used in the description of this invention herein are for the purpose of describing specific embodiments only and are not intended to limit the invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0021] Embodiment 1
[0022] As Figure 1-6 shown, the present invention provides a technical solution: a valve overhaul and disassembly device for a thermal power plant, including a connecting plate 1. A fixing plate 2 is installed near the edge at the top of the connecting plate 1. A first fixing knob 3 is installed on one side surface of the fixing plate 2. A rotating plate 4 is installed on the other side surface of the fixing plate 2. A second fixing knob 5 is installed on one side of the rotating plate 4. A connecting rod 6 is installed at one end of the rotating plate 4. A fixing hole 7 is formed on the surface of the connecting rod 6 near the bottom end. A sleeve 8 is installed at the end of the connecting rod 6 away from the fixing hole 7. A motor 9 is installed at the top of the sleeve 8. A fixing rod 10 is installed at the bottom of the sleeve 8. An installation disc 11 is installed at the bottom of the fixing rod 10. Installation rods 12 are installed on the inner side surface of the installation disc 11. A rotating shaft 13 is installed on the surface of the installation rod 12. A disassembly plate 14 is installed at the bottom of the installation rod 12. A sliding plate 15 is installed on the side surface of the connecting plate 1. A first adjusting knob 16 is installed on the top of the connecting plate 1 near the sliding plate 15. A first positioning hole 17 is formed on the top of the sliding plate 15. A fixing ring 18 is installed on the top of the sliding plate 15 near the first positioning hole 17. A second adjusting knob 19 is installed on the surface of the fixing ring 18. An extension ring 20 is installed at one end of the fixing ring 18. A second positioning hole 21 is formed on the surface of the extension ring 20. A sleeve plate 22 is installed at the bottom of the connecting plate 1. A third fixing knob 23 is installed on the front surface of the sleeve plate 22. A support plate 24 is installed at the bottom of the sleeve plate 22. A third positioning hole 25 is formed on the front surface of the support plate 24. An anti-slip pad 26 is installed at the bottom of the support plate 24. A descaling agent storage tank 27 is installed at the bottom of the connecting plate 1 on the side away from the sleeve plate 22. A delivery pump 28 is installed at the bottom of the connecting plate 1 near the descaling agent storage tank 27. A spray head 29 is installed on the front surface of the connecting plate 1.
[0023] Embodiment 2
[0024] As Figure 1-6The connecting plate 1 shown is made of stainless steel material, the interior of the connecting plate 1 is hollow, the inner wall thickness of the connecting plate 1 is greater than or equal to 0.5mm, the fixing plate 2 is welded on the connecting plate 1, and two fixing plates 2 are symmetrically installed to reduce its weight and make it easy to use. The first fixing knob 3 penetrates the fixing plate 2 and the rotating plate 4 and is screwed and fixed. The rotating plate 4 can rotate in the fixing plate 2. The rotating plate 4 is made of stainless steel material. The maximum rotation angle of the rotating plate 4 is less than or equal to 90°, which increases its selectable rotation angle. The second fixing knob 5 penetrates the rotating plate 4 and the fixing hole 7 and is screwed and fixed. The connecting rod 6 can rotate in the rotating plate 4. The connecting rod 6 is made of steel material, and the sleeve 8 is welded on the connecting rod 6. The sleeve 8 is made of steel material, has high hardness, and can support more weight. The motor 9 is connected to the mounting rod 12 by transmission, and the fixing rod 10 is fixed to the sleeve 8 by bolts. The mounting plate 11 is screwed and fixed to the fixing rod 10. The mounting rod 12 is rotatably connected in the mounting plate 11 through the rotating shaft 13. The disassembly plate 14 is fixed to the mounting rod 12 by bolts. An adapting groove is provided at the bottom of the disassembly plate 14. The shapes of the adapting grooves include hexagons and crosses to increase the adaptable disassembly shapes. Two slide plates 15 are installed at equal distances, and the slide plates 15 are slidably connected in the connecting plate 1. The first adjusting knob 16 penetrates the connecting plate 1 and the first positioning hole 17 and is screwed and fixed. The first positioning holes 17 are provided with a plurality of equidistant holes. The first adjusting knob 16 is installed corresponding to the slide plate 15, and the fixing ring 18 is welded on the slide plate 15. The fixing ring 18 is made of stainless steel material, and a rubber ring is installed on the inner side of the fixing ring 18. The second adjusting knob 19 penetrates the fixing ring 18 and the second positioning hole 21 and is screwed and fixed. The extension ring 20 is made of steel material, and one end of the extension ring 20 is welded on the fixing ring 18, and the other end penetrates the fixing ring 18 and extends to the inside thereof. One end of the extension ring 20 can slide in the fixing ring 18. The second positioning holes 21 are opened at equal intervals, the sleeve plate 22 is welded on the connecting plate 1, the third fixing knob 23 passes through the sleeve plate 22 and the third positioning hole 25 and is screwed and fixed, the support plate 24 can slide in the sleeve plate 22, the third positioning holes 25 are opened at equal intervals, the anti-skid pads 26 are installed at equal intervals, and the anti-skid pads 26 are made of rubber material. The descaling agent tank 27 is fixed to the connecting plate 1 by bolts, and a sealing cover is screwed and fixed at the bottom of the descaling agent tank 27, the delivery pump 28 is connected to the descaling agent tank 27 and the nozzle 29 by pipes, and the nozzles 29 are installed at equal intervals. The nozzles 29 use high-pressure nozzles.
[0025] Workflow of the present invention: When using a valve maintenance and disassembly device for a thermal power plant to perform high-voltage power supply maintenance work, first, the sliding plate 15 is pulled out from the connecting plate 1 so that the fixing ring 18 is located on both sides of the valve. Subsequently, the extension ring 20 is pulled out from the fixing ring 18, and the fixing ring 18 is fixed to the pipeline through the extension ring 20. Then, the support plate 24 is pulled out and supported on the ground to fix the entire disassembly device. At this time, the transfer pump 28 is started to transfer the descaling agent from the descaling agent storage tank 27 to the spray head 29, and the dirt on the valve is cleaned through the jet flow of the spray head 29. After the cleaning is completed, the rotating plate 4 is rotated to adjust its angle so that the mounting plate 11 falls on the fixing point of the valve. Subsequently, the motor 9 is started to drive the mounting rod 12 to rotate, so that the disassembly plate 14 rotates to remove the fixing bolts. During the disassembly work, the connecting rod 6 can be rotated simultaneously to adjust the elevation angle. Using this valve maintenance and disassembly device for a thermal power plant to perform high-voltage power supply maintenance work increases the convenient adjustability of the device and the replaceability of the disassembly structure, making it more convenient to use, saving the time required to replace different devices, and the device can descale the valve more quickly, reducing the impact of oil stains on the disassembly device.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve overhaul and disassembly device for a thermal power plant, comprising a connecting plate (1), characterized in that: A fixing plate (2) is installed near the edge at the top of the connecting plate (1). A first fixing knob (3) is installed on one side surface of the fixing plate (2). A rotating plate (4) is installed on the other side surface of the fixing plate (2). A second fixing knob (5) is installed on one side of the rotating plate (4). A connecting rod (6) is installed at one end of the rotating plate (4). A fixing hole (7) is formed on one surface of the connecting rod (6) near the bottom end. A sleeve (8) is installed at the end of the connecting rod (6) far from the fixing hole (7). A motor (9) is installed at the top of the sleeve (8). A fixing rod (10) is installed at the bottom of the sleeve (8). An installation disc (11) is installed at the bottom of the fixing rod (10). An installation rod (12) is installed on the inner side surface of the installation disc (11). A rotating shaft (13) is installed on the surface of the installation rod (12). A disassembly plate (14) is installed at the bottom of the installation rod (12). A sliding plate (15) is installed on the side surface of the connecting plate (1). A first adjusting knob (16) is installed on the top of the connecting plate (1) near one side of the sliding plate (15). A first positioning hole (17) is formed on the top of the sliding plate (15). A fixing ring (18) is installed on the top of the sliding plate (15) near one side of the first positioning hole (17). A second adjusting knob (19) is installed on the surface of the fixing ring (18). An extension ring (20) is installed at one end of the fixing ring (18). A second positioning hole (21) is formed on the surface of the extension ring (20). A sleeve plate (22) is installed at the bottom of the connecting plate (1). A third fixing knob (23) is installed on the front surface of the sleeve plate (22). A support plate (24) is installed at the bottom of the sleeve plate (22). A third positioning hole (25) is formed on the front surface of the support plate (24). An anti-slip pad (26) is installed at the bottom of the support plate (24). A descaling agent storage tank (27) is installed on the bottom of the connecting plate (1) far from the sleeve plate (22). A delivery pump (28) is installed on the bottom of the connecting plate (1) near the descaling agent storage tank (27). A spray head (29) is installed on the front surface of the connecting plate (1).
2. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, wherein: The connecting plate (1) is made of stainless steel material. The interior of the connecting plate (1) is designed to be hollow. The inner wall thickness of the connecting plate (1) is greater than or equal to 0.5 mm. The fixing plate (2) is welded to the connecting plate (1), and two fixing plates (2) are symmetrically installed.
3. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The first fixing knob (3) penetrates through the fixing plate (2) and the rotating plate (4) and is fixed by screwing tightly. The rotating plate (4) can rotate within the fixing plate (2). The rotating plate (4) is made of stainless steel material, and the maximum rotation angle of the rotating plate (4) is less than or equal to 90°.
4. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The second fixing knob (5) passes through the rotating plate (4) and the fixing hole (7) and is screwed tightly for fixation. The connecting rod (6) can rotate within the rotating plate (4). The connecting rod (6) is made of steel material, and a sleeve (8) is welded to the connecting rod (6). The sleeve (8) is made of steel material.
5. A valve overhaul and disassembly device for a thermal power plant according to claim 1, characterized in that: The motor (9) is in transmission connection with the mounting rod (12). The fixing rod (10) is fixed to the sleeve (8) by bolts. The mounting disc (11) is screwed tightly and fixed to the fixing rod (10). The mounting rod (12) is rotatably connected within the mounting disc (11) through a rotating shaft (13). The disassembly plate (14) is fixed to the mounting rod (12) by bolts. An adaptation groove is formed at the bottom of the disassembly plate (14), and the shape of the adaptation groove includes a hexagon and a cross.
6. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: Two sliding plates (15) are equidistantly installed. The sliding plates (15) are slidably connected within the connecting plate (1). The first adjustment knob (16) passes through the connecting plate (1) and the first positioning holes (17) and is screwed tightly for fixation. A number of the first positioning holes (17) are equidistantly formed. The first adjustment knob (16) is correspondingly installed with the sliding plate (15).
7. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The fixing ring (18) is welded to the sliding plate (15). The fixing ring (18) is made of stainless steel material. A rubber ring is installed inside the fixing ring (18). The second adjustment knob (19) passes through the fixing ring (18) and the second positioning holes (21) and is screwed tightly for fixation.
8. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The extension ring (20) is made of steel material. One end of the extension ring (20) is welded to the fixing ring (18), and the other end passes through the fixing ring (18) and extends into its interior. One end of the extension ring (20) can slide within the fixing ring (18). A number of the second positioning holes (21) are equidistantly formed.
9. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The sleeve plate (22) is welded to the connecting plate (1). The third fixing knob (23) passes through the sleeve plate (22) and the third positioning holes (25) and is screwed tightly for fixation. The support plate (24) can slide within the sleeve plate (22). A number of the third positioning holes (25) are equidistantly formed. A number of anti-slip pads (26) are equidistantly installed. The anti-slip pads (26) are made of rubber material.
10. The valve overhaul and disassembly equipment for a thermal power plant according to claim 1, characterized in that: The descaling agent storage tank (27) is fixed to the connecting plate (1) by bolts. A sealing cover is screwed tightly and fixed to the bottom of the descaling agent storage tank (27). The delivery pump (28) is connected to the descaling agent storage tank (27) and the spray heads (29) through pipes. A number of the spray heads (29) are equidistantly installed. The spray heads (29) are high-pressure spray heads.