Forming machine tool die for ferrous metal forging
By designing a mold including driven gear disc, electric rotating seat, hydraulic telescopic arm and electric bolt knife, the waste of spraying release agent in the processing of different structural products is solved, and the rapid replacement of molds and cost reduction is achieved.
Patent Information
- Application Number
- CN202510762414.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2045-06-09
AI Technical Summary
Existing molding machine tool molds require spraying of mold release agents in the processing of products of different structural structures, resulting in waste of operation and increased production costs.
A molding machine tool mold for ferrous metal forging is designed. Through the combination of driven gear plates, electric rotating seats, hydraulic telescopic arms, double-head frames and electric bolt knives, the mold is quickly replaced and adapted to the processing needs of products in different structures.
It reduces user cost expenditure, improves mold adaptability and processing efficiency, and reduces the waste of spray release agent.
Smart Images

Figure CN120362398A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ferrous metal forging, and in particular to a forming machine tool die for ferrous metal forging. Background Art
[0002] Ferrous metals refer to the general term for three metals: iron, manganese, and chromium. Metals are substances with luster, good electrical conductivity, thermal conductivity, and mechanical properties, and have a positive temperature coefficient of resistance. Forging is a processing method that uses forging machinery to apply pressure to metal billets to cause plastic deformation to obtain forgings with certain mechanical properties, certain shapes, and sizes. It is one of the two major components of forging and stamping (forging and pressing). Through forging, defects such as as-cast porosity generated during the smelting process of metals can be eliminated, and the microstructure can be optimized. At the same time, due to the preservation of the complete metal streamline, the mechanical properties of forgings are generally better than those of castings made of the same material. For important parts with high loads and severe working conditions in related machinery, except for those with relatively simple shapes that can use rolled plates, profiles, or welded parts, forgings are mostly used.
[0003] When the existing forming machine tool die is in use, for example, as disclosed in the patent application No. CN201810784511.5, a forming die for ball valve forging processing is provided, including: a die base, a blanking module and a final forging module arranged crosswise on the die base, an upper convex module located on top of the blanking module and the final forging module, and a lower convex die located in the center of the die base; among them, the upper convex module includes a blanking upper convex die and a final forging upper convex die; the blanking module includes a blanking left half die and a blanking right half die; the final forging module includes a final forging front half die and a final forging rear half die. By using a closed-die forging die, through two forging processes of blanking and final forging, the first flange, the second flange, the intermediate cavity, and the handle flange are directly forged and formed. The forging efficiency is high, subsequent machining processes are reduced, and due to the forging and forming of the intermediate cavity, the material utilization rate is improved. Closed-die forging also reduces the flash problem and improves the forging accuracy. However, in the above technology, the structure of the die is adaptively set according to different requirements. When demolding is required, a demolding agent needs to be sprayed. The spraying effects required for different structures of the die are different, so adaptive spraying is required. Moreover, different spraying requirements will cause waste in the operation of individual nozzles, which increases the production cost of users. Therefore, we propose a forming machine tool die for ferrous metal forging to solve the above problems. Summary of the Invention
[0004] In view of the above problems, the present invention provides a forming machine tool die for forging ferrous metals. The forming machine tool die for forging ferrous metals mainly uses a folding frame, an electric rotating seat, and a hydraulic telescopic arm on one side of the driven gear disk to extend into the third cabinet. After the output operation of the second power arm, the double-head frame, the electromagnetic chuck, and the electric bolt cutter, the opening and closing sleeve plate is opened for the liquid separation cabin. After opening, the shaping cover plate is removed, and the second power arm, the double-head frame, the electromagnetic chuck, and the electric bolt cutter cooperate with spare bolts to replace the spare cover plate for the shaping cover plate, so that the equipment can adapt to the processing requirements of product dies with different structures, reducing the cost expenditure of users.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A forming machine tool die for forging ferrous metals, comprising a load-carrying material transfer component and an adaptive die-changing component. Above the middle of the load-carrying material transfer component, there is a lower die box and a demolding mechanism assembled with bolts, and above both ends of the lower die box and the demolding mechanism, there is a forging and forming mechanism assembled with bolts. Inside the forging and forming mechanism, there is a heating component installed in a sleeved manner. Above one end of the load-carrying material transfer component, there is a lubrication assistance mechanism assembled with bolts, and above the other end of the load-carrying material transfer component, there is an adaptive die-changing component assembled with bolts.
[0007] As a further technical solution, the load-carrying material transfer component includes a cushion block, a first base plate, a connecting frame, a second base plate, a third base plate, a fourth base plate, a first cabinet, a raw material box, a product box, a machine arm base, a power mechanical arm, and a mechanical gripper. Above the cushion block, there is a first base plate, and the sides of the first base plate are respectively connected to the second base plate and the third base plate through the connecting frame. One end of the third base plate is provided with a fourth base plate. Above the second base plate, there is a first cabinet for installing the raw material box and the product box, which is bolted. Above the middle of the first cabinet, there is a machine arm base. Above the machine arm base, there is a power mechanical arm, and at one end of the power mechanical arm, there is a mechanical gripper.
[0008] As a further technical solution, the lower die box and the demoulding mechanism include a cabinet backing plate, a multi-groove cabinet, side base pads, a protective net plate, a first lead screw group, a sliding block, a hinge frame, a hinged base, a lifting plate, a shock absorber, a top block, a bolt gasket, a duct shell, a heating block, a receiving socket, a limiting telescopic block and a lower die groove seat. The cabinet backing plate is bolted above the first base plate, and a multi-groove cabinet for installing the protective net plate is arranged above the cabinet backing plate. Side base pads are arranged on the outer side above the multi-groove cabinet, and a first lead screw group is arranged at the output end thereof. A sliding block is arranged at the output end of the first lead screw group, and a hinged base is hinge-connected above the sliding block through a hinge frame. A lifting plate is arranged above the hinged base, and a shock absorber is arranged above the middle of the lifting plate. A top block is arranged above the shock absorber.
[0009] As a further technical solution, bolt gaskets assembled by bolts are arranged on the inner side above the multi-groove cabinet, and a duct shell is arranged on the inner side edge of the bolt gasket. A heating block is arranged on the inner side edge of the duct shell. A receiving socket is arranged above the heating block. A limiting telescopic block is arranged on the inner side edge of the duct shell, and a lower die groove seat is arranged on the inner top side of the limiting telescopic block.
[0010] As a further technical solution, the forging and forming mechanism includes a bolt side frame, a lifting frame, a top plate, a hydraulic cylinder, a push rod, a heat insulation base plate, a lifting base plate, a sliding seat, a slide rail, a positioning plug and an upper die seat. The lifting frame is bolted above the side base pad through the bolt side frame. A top plate is arranged above the lifting frame, and a push rod connecting the output end of the hydraulic cylinder is arranged on the inner top side of the top plate. A heat insulation base plate is arranged below the push rod, and a lifting base plate is arranged below the heat insulation base plate. The outer sides around the lifting base plate are slidably connected to the slide rail through the sliding seat. A positioning plug is arranged below the lifting base plate, and an upper die seat is arranged on the inner top side of the positioning plug.
[0011] As a further technical solution, the heating component includes a gas valve, a gas pump, a gas distribution base, an electric shock head, a fixed fire hood and a nozzle. The gas valve is sleeved on the inner side edge of the bolt side frame. A gas pump is arranged at one end of the gas valve. A gas distribution base for installing the fixed fire hood is arranged at the output end of the gas valve. An electric shock head is arranged on one side above the gas distribution base. A nozzle is arranged at the output end of the gas distribution base.
[0012] As a further technical solution, the lubrication assistance mechanism includes a second cabinet, a trough-shaped platen, a second lead screw group, a sliding base, a connecting platen, an opening and connecting frame, a driving gear, a driven gear disc, a folding frame, an electric rotating seat, a hydraulic telescopic arm, a bolt collar, an auxiliary material tank, a liquid valve block, a liquid pump, a flexible pipe, a liquid distribution cabin, a flexible connecting pipe, a movable base, an opening and closing cover plate, an atomizing nozzle, an inner interface and a shaping cover plate. The second cabinet is bolted above the third base plate. Above the second cabinet, there is a trough-shaped platen with its output end connected to the second lead screw group. The second lead screw group is threadedly connected to a sliding base on which the connecting platen is installed. On one side of the middle of the connecting platen, there is an opening and connecting frame. The output end of the opening and connecting frame is provided with a driving gear. The output end of the driving gear is provided with a driven gear disc. On the outer side of one end of the driven gear disc, there is a folding frame. One end of the folding frame is provided with an electric rotating seat. The output end of the electric rotating seat is provided with a hydraulic telescopic arm. One end of the hydraulic telescopic arm is provided with a bolt collar.
[0013] As a further technical solution, above one end of the opening and connecting frame, there is an auxiliary material tank. The output end of the auxiliary material tank is provided with a liquid valve block. The output end of the liquid valve block is provided with a liquid pump. The output end of the liquid pump is provided with a flexible pipe. The output end of the flexible pipe is provided with a liquid distribution cabin. The output end of the liquid distribution cabin is provided with a flexible connecting pipe. On the outer side of one end of the liquid distribution cabin, there is a movable base. On one side of the movable base, there is an opening and closing cover plate. On the outer side of the opening and closing cover plate, there is an atomizing nozzle. On the inner side of the opening and closing cover plate, there is an inner interface. On the inner side of the inner interface, there is a shaping cover plate.
[0014] As a further technical solution, the die change adaptation component includes a third cabinet, a box cabin, a third lead screw group, a moving base block, a box body cabin, a spare cover plate, an electric rotating box, spare bolts, an outer end frame, a first power arm, a second power arm, a double-headed frame, an electromagnetic chuck and an electric bolt cutter. The third cabinet is arranged on the top side of the fourth base plate. Above one end of the third cabinet, there is a box cabin. On the box cabin, a moving base block is threadedly connected through the third lead screw group. Inside the moving base block, there is a box body cabin for installing the spare cover plate. Inside the lower part of the box cabin, there is an electric rotating box for installing the spare bolts. Above the other end of the third cabinet, there is an outer end frame. Inside the upper part of the outer end frame, there is a first power arm. The output end of the first power arm is provided with a second power arm. One end of the second power arm is provided with a double-headed frame. One end of the double-headed frame is provided with an electromagnetic chuck. The other end of the double-headed frame is provided with an electric bolt cutter.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The inventive device mainly uses a folding frame on one side of the driven sprocket, an electric rotating seat, and a hydraulic telescopic arm to reach into the third cabinet. After the output operation of the second power arm, the double-head frame, the electromagnetic chuck, and the electric bolt cutter, the opening and closing sleeve plate is opened for the liquid separation cabin. After opening, the shaping cover plate is removed, and the second power arm, the double-head frame, the electromagnetic chuck, and the electric bolt cutter cooperate with spare bolts to replace the spare cover plate for the shaping cover plate, so that the equipment can adapt to the processing requirements of product molds with different structures, reducing the cost expenditure of users. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of a molding machine die for forging ferrous metals;
[0018] Figure 2 It is a schematic side view structural diagram of the present invention;
[0019] Figure 3 It is a schematic bottom view structural diagram of the present invention;
[0020] Figure 4 It is a schematic structural diagram of the lower die box and the demolding mechanism of the present invention;
[0021] Figure 5 It is a schematic structural diagram of the forging and forming mechanism of the present invention;
[0022] Figure 6 It is a schematic structural diagram of the lubrication auxiliary mechanism of the present invention;
[0023] Figure 7 It is a schematic structural diagram of the inner interface and the shaping cover plate of the present invention;
[0024] Figure 8 It is a schematic structural diagram of the die-changing adaptation component of the present invention.
[0025] In the figure: 1. Component carrying the transfer object; 101. Spacer block; 102. First substrate; 103. Connecting frame; 104. Second substrate; 105. Third substrate; 106. Fourth substrate; 107. First cabinet; 108. Raw material box; 109. Product box; 1010. Arm base; 1011. Power robotic arm; 1012. Mechanical gripper; 2. Lower mold box and demolding mechanism; 201. Cabinet backing plate; 202. Multi-slot cabinet; 203. Side base pad; 204. Protective mesh plate; 205. First screw rod group; 206. Sliding block; 207. Hinge frame; 208. Hinge base; 209. Lifting plate; 2010. Shock absorber; 2011. Top block; 2012. Bolt circumferential plate; 2013. Duct shell; 2014. Heated block; 2015. Socket base; 2016. Limit telescopic block; 2017. Lower mold groove base; 3. Forging and forming mechanism; 301. Bolt side frame; 302. Lifting frame; 303. Top plate; 304. Hydraulic cylinder; 305. Push rod; 306. Heat insulation substrate; 307. Lifting substrate; 308. Slide base; 309. Slide rail; 3010. Positioning insert block; 3011. Upper mold base; 4. Heating component; 401. Gas valve; 402. Gas pump; 403. Gas distribution base; 404. Electric shock head; 405. Flame fixing cover; 406. Nozzle; 5. Lubrication auxiliary mechanism; 501. Second cabinet; 502. Grooved table board; 503. Second screw rod group; 504. Sliding base; 505. Connecting table board; 506. Open connecting frame; 507. Driving gear; 508. Driven gear disc; 509. Folded frame; 5010. Electric rotating seat; 5011. Hydraulic telescopic arm; 5012. Bolt clamp; 5013. Auxiliary material tank; 5014. Liquid valve block; 5015. Liquid pump machine; 5016. Flexible pipe; 5017. Liquid separation cabin; 5018. Flexible connecting pipe; 5019. Moving base; 5020. Opening and closing cover plate; 5021. Atomizing nozzle; 5022. Inner interface; 5023. Shaping cover plate; 6. Die change adaptation component; 601. Third cabinet; 602. Box cabin; 603. Third screw rod group; 604. Moving base block; 605. Box body cabin; 606. Spare cover plate; 607. Electric rotating box; 608. Spare bolt; 609. Outer end frame; 6010. First power arm; 6011. Second power arm; 6012. Double-head frame; 6013. Electromagnetic chuck; 6014. Electric bolt cutter. Specific implementation mode
[0026] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0027] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0029] Please refer to Figure 1-8 , in an embodiment of the present invention, a forming machine tool die for forging ferrous metals includes a material conveying component 1 and an adaptive die-changing component 6. Above the middle of the material conveying component 1, there is a lower die box and a demoulding mechanism 2 assembled by bolts, and above both ends of the lower die box and the demoulding mechanism 2, there is a forging and forming mechanism 3 assembled by bolts. Inside the inner side of the forging and forming mechanism 3, there is a heating component 4 installed in a sleeved manner. Above one end of the material conveying component 1, there is a lubrication assisting mechanism 5 assembled by bolts, and above the other end of the material conveying component 1, there is an adaptive die-changing component 6 assembled by bolts.
[0030] The material transfer component 1 includes a cushion block 101, a first substrate 102, a connecting frame 103, a second substrate 104, a third substrate 105, a fourth substrate 106, a first cabinet 107, a raw material box 108, a product box 109, a robotic arm base 1010, a power robotic arm 1011, and a mechanical gripper 1012. Above the cushion block 101 is provided the first substrate 102, and the sides of the first substrate 102 are respectively connected to the second substrate 104 and the third substrate 105 through the connecting frame 103. One end of the third substrate 105 is provided with the fourth substrate 106. Above the second substrate 104 is bolted the first cabinet 107 for installing the raw material box 108 and the product box 109, and above the middle of the first cabinet 107 is provided the robotic arm base 1010. Above the robotic arm base 1010 is provided the power robotic arm 1011, and one end of the power robotic arm 1011 is provided with the mechanical gripper 1012.
[0031] In the embodiment of the present invention, during use, after being placed through the cushion block 101, the first substrate 102, the connecting frame 103, the second substrate 104, the third substrate 105, and the fourth substrate 106, each component is installed and spliced. When processing is required, the power robotic arm 1011 on the robotic arm base 1010 outputs and operates, causing the mechanical gripper 1012 to place the raw materials in the raw material box 108 onto the lower mold box and the demolding mechanism 2. After the lower mold box and the demolding mechanism 2 demold the product, the power robotic arm 1011 outputs and operates, causing the mechanical gripper 1012 to clamp the product and place it into the product box 109.
[0032] The lower mold box and the demolding mechanism 2 include a cabinet cushion plate 201, a multi-slot cabinet 202, a side base pad 203, a protective net plate 204, a first lead screw group 205, a sliding block 206, a hinge frame 207, a hinge base 208, a lifting plate 209, a shock absorber 2010, a top block 2011, a bolt gasket 2012, a duct shell 2013, a heating block 2014, a receiving socket 2015, a limiting telescopic block 2016, and a lower mold groove base 2017. The cabinet cushion plate 201 is bolted above the first substrate 102, and above the cabinet cushion plate 201 is provided the multi-slot cabinet 202 for installing the protective net plate 204. The outer side above the multi-slot cabinet 202 is provided with the side base pad 203, and the output end of the [missing part] is provided with the first lead screw group 205. The output end of the first lead screw group 205 is provided with the sliding block 206, and above the sliding block 206 is hinge-connected to the hinge base 208 through the hinge frame 207. Above the hinge base 208 is provided the lifting plate 209, and above the middle of the lifting plate 209 is provided the shock absorber 2010. Above the shock absorber 2010 is provided the top block 2011.
[0033] In an embodiment of the present invention, the forging and forming mechanism 3 is then disengaged. When demolding is required, the output end of the multi-slot cabinet 202 is used to output power for operation, and after the operation, the first lead screw group 205, the sliding block 206, the hinge frame 207, and the hinge transmission of the hinge base 208 cause the lifting plate 209, the shock absorber 2010, and the output operation of the top block 2011 to push the limit telescopic block 2016, and then the product is demolded through the lower die groove seat 2017.
[0034] Inside the upper side of the multi-slot cabinet 202, there is a bolt gasket 2012 assembled by bolts. On the inner side of the bolt gasket 2012, there is a duct shell 2013. On the inner side of the duct shell 2013, there is a heat-receiving block 2014. Above the heat-receiving block 2014, there is a receiving socket 2015. On the inner side of the duct shell 2013, there is a limit telescopic block 2016, and on the inner top side of the limit telescopic block 2016, there is a lower die groove seat 2017.
[0035] In an embodiment of the present invention, the positioning insert block 3010 and the upper die seat 3011 descend, causing the receiving socket 2015 to cooperate with the lower die groove seat 2017 on the inner top side of the limit telescopic block 2016 to form the structure of the product under the action of high temperature.
[0036] The forging and forming mechanism 3 includes a bolt side frame 301, a lifting frame 302, a top plate 303, a hydraulic cylinder 304, a push rod 305, a heat-insulating substrate 306, a lifting substrate 307, a sliding seat 308, a slide rail 309, a positioning insert block 3010, and an upper die seat 3011. The lifting frame 302 is bolted above the side base pad 203 through the bolt side frame 301. Above the lifting frame 302, there is a top plate 303. On the inner top side of the top plate 303, there is a push rod 305 connected to the output end of the hydraulic cylinder 304. Below the push rod 305, there is a heat-insulating substrate 306. Below the heat-insulating substrate 306, there is a lifting substrate 307. The outer sides of the four sides of the lifting substrate 307 are slidably connected to the slide rail 309 through the sliding seat 308. Below the lifting substrate 307, there is a positioning insert block 3010, and on the inner top side of the positioning insert block 3010, there is an upper die seat 3011.
[0037] In an embodiment of the present invention, when processing is required, the hydraulic cylinder 304 on the top plate 303 is used to output power to drive the output end for operation, so that after the hydraulic cylinder 304 outputs power for operation, the push rod 305 is pushed, and the heat-insulating substrate 306, the lifting substrate 307, and the sliding seat 308 output on the slide rail 309 to lower the positioning insert block 3010 and the upper die seat 3011.
[0038] The heating component 4 includes a gas valve 401, a gas pump 402, a gas distribution base 403, an electric shock head 404, a fixed fire hood 405, and a nozzle 406. The gas valve 401 is sleeved on the inner side of the bolt side frame 301. One end of the gas valve 401 is provided with a gas pump 402. The output end of the gas valve 401 is provided with a gas distribution base 403 for installing the fixed fire hood 405. And an electric shock head 404 is arranged on one side above the gas distribution base 403. The output end of the gas distribution base 403 is provided with a nozzle 406.
[0039] In the embodiment of the present invention, then the gas valve 401 is opened, and the gas pump 402 is made to output power to drive the operation of the output end, so that the electric shock head 404 on the gas distribution base 403 is energized to ignite the nozzle 406 on the fixed fire hood 405 for combustion, and then the heating block 2014 is heated.
[0040] The lubrication auxiliary mechanism 5 includes a second cabinet 501, a grooved table board 502, a second lead screw group 503, a sliding base 504, a connecting table board 505, an open connecting frame 506, a driving gear 507, a driven gear disk 508, a folding frame 509, an electric rotating seat 5010, a hydraulic telescopic arm 5011, a bolt collar 5012, an auxiliary material tank 5013, a liquid valve block 5014, a liquid pump 5015, a flexible pipe 5016, a liquid separation cabin 5017, a flexible connecting pipe 5018, a movable base 5019, an opening and closing cover plate 5020, an atomizing nozzle 5021, an internal interface 5022, and a shaping cover plate 5023. The second cabinet 501 is bolted above the third substrate 105. Above the second cabinet 501 is provided with a grooved table board 502 whose output end is connected to the second lead screw group 503. The second lead screw group 503 is threadedly connected to a sliding base 504 for installing the connecting table board 505. And on one side of the middle of the connecting table board 505 is provided an open connecting frame 506. The output end of the open connecting frame 506 is provided with a driving gear 507. The output end of the driving gear 507 is provided with a driven gear disk 508. And on the outer side of one end of the driven gear disk 508 is provided a folding frame 509. One end of the folding frame 509 is provided with an electric rotating seat 5010. And the output end of the electric rotating seat 5010 is provided with a hydraulic telescopic arm 5011. One end of the hydraulic telescopic arm 5011 is provided with a bolt collar 5012.
[0041] In an embodiment of the present invention, before processing is required, the output end of the trough-shaped platen 502 outputs power to drive the output end to operate, and after the second lead screw group 503 outputs and operates, the sliding base 504 and the connecting platen 505 are adjusted to appropriate angular positions. Then, the driving gear 507 on the open connecting frame 506 outputs power to drive the output end to operate, so that the operation of the driven gear disk 508 adjusts the folding frame 509 to an appropriate angular position. Moreover, the output operations of the auxiliary material tank 5013, the liquid valve block 5014, the liquid pump 5015, and the flexible pipe 5016 are performed so that the atomizing nozzles 5021 on the opening and closing sleeve plate 5020 spray the release lubricant onto the forging and forming mechanism 3, the lower die box, and the demolding mechanism 2.
[0042] An auxiliary material tank 5013 is provided above one end of the open connecting frame 506. The output end of the auxiliary material tank 5013 is provided with a liquid valve block 5014. The output end of the liquid valve block 5014 is provided with a liquid pump 5015. The output end of the liquid pump 5015 is provided with a flexible pipe 5016. The output end of the flexible pipe 5016 is provided with a liquid distribution cabin 5017. The output end of the liquid distribution cabin 5017 is provided with a flexible connecting pipe 5018. An active base 5019 is provided outside one end of the liquid distribution cabin 5017. A side of the active base 5019 is provided with an opening and closing sleeve plate 5020. Atomizing nozzles 5021 are provided on the outer side of the opening and closing sleeve plate 5020. An inner interface 5022 is provided on the inner side of the opening and closing sleeve plate 5020. A shaping cover plate 5023 is provided on the inner side of the inner interface 5022.
[0043] In an embodiment of the present invention, when replacement is required, the output end of the trough-shaped platen 502 outputs power to drive the output end to operate, and after the second lead screw group 503 outputs and operates, the sliding base 504 and the connecting platen 505 are adjusted to appropriate angular positions. Then, the driving gear 507 on the open connecting frame 506 outputs power to drive the output end to operate, so that the operation of the driven gear disk 508 adjusts the folding frame 509 to an appropriate angular position. Then, after the electric rotating seat 5010 outputs and operates, the hydraulic telescopic arm 5011 drives the bolt clamping sleeve 5012 to run to an appropriate position.
[0044] The die change adaptation component 6 includes a third cabinet 601, a cartridge compartment 602, a third lead screw group 603, a moving base block 604, a cartridge body compartment 605, a spare cover plate 606, an electric rotating cartridge 607, spare bolts 608, an outer end frame 609, a first power arm 6010, a second power arm 6011, a double head frame 6012, an electromagnetic chuck 6013, and an electric bolt cutter 6014. The third cabinet 601 is disposed on the top side of the fourth substrate 106. Above one end of the third cabinet 601, there is a cartridge compartment 602. A moving base block 604 is threadedly connected to the cartridge compartment 602 through the third lead screw group 603. Inside the moving base block 604, there is a cartridge body compartment 605 for installing the spare cover plate 606. Inside the lower part of the cartridge compartment 602, there is an electric rotating cartridge 607 for installing the spare bolts 608. Above the other end of the third cabinet 601, there is an outer end frame 609. Inside the upper part of the outer end frame 609, there is a first power arm 6010. The output end of the first power arm 6010 is provided with a second power arm 6011. One end of the second power arm 6011 is provided with a double head frame 6012. One end of the double head frame 6012 is provided with an electromagnetic chuck 6013. The other end of the double head frame 6012 is provided with an electric bolt cutter 6014.
[0045] In an embodiment of the present invention, when replacement is required, the first power arm 6010 and the second power arm 6011 on the outer end frame 609 are operated. After the output operation, the electric bolt cutter 6014 on the double head frame 6012 opens the opening and closing sleeve plate 5020, and the electromagnetic chuck 6013 removes the shaping cover plate 5023. The spare cover plate 606 on the cartridge body compartment 605 is placed on the flexible connecting pipe 5018. Then, the electric bolt cutter 6014 cooperates with the spare bolts 608 to reinstall the opening and closing sleeve plate 5020 in a reset manner, thereby achieving the effect of changing and adapting.
[0046] The working principle of the present invention is as follows: When in use, after placing through the cushion block 101, the first substrate 102, the connecting frame 103, the second substrate 104, the third substrate 105, and the fourth substrate 106, each component is installed and spliced. Before processing, the output end of the grooved platen 502 outputs power to drive the output end to operate, and after the second lead screw group 503 outputs and operates, the sliding base 504 and the connecting platen 505 are adjusted to appropriate angular positions. The driving gear 507 on the open connecting frame 506 outputs power to drive the output end to operate, so that the operation of the driven gear disc 508 adjusts the folding frame 509 to an appropriate angular position. The output operation of the auxiliary material tank 5013, the liquid valve block 5014, the liquid pump 5015, and the flexible pipe 5016 enables the atomizing nozzle 5021 on the opening and closing sleeve plate 5020 to spray the release lubricant onto the forging and forming mechanism 3, the lower mold box, and the demolding mechanism 2. Then, the gas valve 401 is opened, and the gas pump 402 outputs power to drive the output end to operate, so that the electric shock head 404 on the gas distribution base 403 is energized to ignite the nozzle 406 on the fixed fire hood 405 for combustion to heat the heat receiving block 2014. When processing is required, the power mechanical arm 1011 on the machine arm base 1010 outputs and operates, and the mechanical gripper 1012 places the raw materials in the raw material box 108 onto the lower mold box and the demolding mechanism 2. When processing is required, the hydraulic cylinder 304 on the top plate 303 outputs power to drive the output end to operate, so that the hydraulic cylinder 304 outputs power to push the push rod 305, so that the heat insulation substrate 306, the lifting substrate 307, and the sliding seat 308 output and operate on the slide rail 309 to lower the positioning insert block 3010 and the upper mold base 3011. The lowering of the positioning insert block 3010 and the upper mold base 3011 enables the receiving insert base 2015 to cooperate with the lower mold groove base 2017 on the inner top side of the upper limit telescopic block 2016 to form the structure of the product under the action of high temperature. Then, the forging and forming mechanism 3 is disengaged. When demolding is required, the output end of the multi-slot cabinet 202 outputs power to operate, and after the hinge drive of the first lead screw group 205, the sliding block 206, the hinge frame 207, and the hinge base 208, the output operation of the lifting plate 209, the shock absorber 2010, and the top block 2011 enables the product to be demolded through the lower mold groove base 2017 after the push of the upper limit telescopic block 2016. After the lower mold box and the demolding mechanism 2 demold the product, the power mechanical arm 1011 outputs and operates, and the mechanical gripper 1012 grips the product and places it into the product box 109. When replacement is required, the output end of the grooved platen 502 outputs power to drive the output end to operate, and after the second lead screw group 503 outputs and operates, the sliding base 504 and the connecting platen 505 are adjusted to appropriate angular positions. The driving gear 507 on the open connecting frame 506 outputs power to drive the output end to operate,The operation of the driven gear plate 508 allows the folding frame 509 to be adjusted to a suitable angle position, and then the electric rotating seat 5010 is used to output and operate so that the hydraulic telescopic arm 5011 drives the bolt sleeve 5012 to run to a suitable position. When replacement is required, the first power arm 6010 and the second power arm 6011 on the outer end frame 609 are used to output and operate so that the electric bolt cutter 6014 on the double-head frame 6012 opens the opening and closing sleeve 5020, and the electromagnetic suction cup 6013 removes the fixed cover plate 5023, and the spare cover plate 606 on the box body cabin 605 is placed on the flexible pipe 5018, and then the electric bolt cutter 6014 is used in conjunction with the spare bolt 608 to reset and install the opening and closing sleeve 5020, so as to achieve the effect of change and adaptation.
[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0048] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A forming machine tool die for forging ferrous metals, comprising a material conveying component (1) and an adaptable die-changing component (6), characterized in that: Above the middle of the load-carrying material transfer component (1), there is a lower die box and a demolding mechanism (2) assembled with bolts, and above both ends of the lower die box and the demolding mechanism (2), there is a forging and forming mechanism (3) assembled with bolts. On the inner side of the forging and forming mechanism (3), there is a heating component (4) installed in a sleeved manner. Above one end of the load-carrying material transfer component (1), there is a lubrication assistance mechanism (5) assembled with bolts, and above the other end of the load-carrying material transfer component (1), there is an adaptor die-changing component (6) assembled with bolts.
2. The forming machine tool die for forging ferrous metals according to claim 1, wherein: The load-carrying material transfer component (1) includes a cushion block (101), a first base plate (102), a connecting frame (103), a second base plate (104), a third base plate (105), a fourth base plate (106), a first cabinet (107), a raw material box (108), a product box (109), a robotic arm base (1010), a power robotic arm (1011), and a mechanical gripper (1012). Above the cushion block (101), there is a first base plate (102), and on the side of the first base plate (102), the second base plate (104) and the third base plate (105) are respectively connected through the connecting frame (103). At one end of the third base plate (105), there is a fourth base plate (106). Above the second base plate (104), there is a first cabinet (107) bolted to install the raw material box (108) and the product box (109). Above the middle of the first cabinet (107), there is a robotic arm base (1010). Above the robotic arm base (1010), there is a power robotic arm (1011), and at one end of the power robotic arm (1011), there is a mechanical gripper (1012).
3. The forming machine tool die for forging ferrous metals according to claim 2, wherein: The lower die box and the demolding mechanism (2) include a cabinet cushion plate (201), a multi-slot cabinet (202), a side base pad (203), a protective mesh plate (204), a first lead screw group (205), a sliding block (206), a hinge frame (207), a hinged base (208), a lifting plate (209), a shock absorber (2010), a top block (2011), a bolt surrounding piece (2012), a duct shell (2013), a heat-receiving block (2014), a receiving socket (2015), a limit telescopic block (2016), and a lower die groove seat (2017). The cabinet cushion plate (201) is bolted above the first base plate (102), and above the cabinet cushion plate (201), there is a multi-slot cabinet (202) for installing the protective mesh plate (204). On the outer side above the multi-slot cabinet (202), there is a side base pad (203), and at the output end of the [description is incomplete here, assuming it's a certain component related to the multi-slot cabinet], there is a first lead screw group (205). At the output end of the first lead screw group (205), there is a sliding block (206), and above the sliding block (206), the hinged base (208) is hinge-connected through the hinge frame (207). Above the hinged base (208), there is a lifting plate (209), and above the middle of the lifting plate (209), there is a shock absorber (2010). Above the shock absorber (2010), there is a top block (2011).
4. The forming machine tool die for forging ferrous metals according to claim 3, wherein: Above the inner side of the multi-slot cabinet (202), there is a bolt-mounted bolt retaining piece (2012). On the inner side of the bolt retaining piece (2012), there is a duct housing (2013). On the inner side of the duct housing (2013), there is a heat-receiving block (2014). Above the heat-receiving block (2014), there is a receiving socket (2015). On the inner side of the duct housing (2013), there is a limit telescopic block (2016). On the inner top side of the limit telescopic block (2016), there is a lower die groove base (2017).
5. A forming machine tool die for forging ferrous metals according to claim 3, characterized in that: The forging and forming mechanism (3) includes a bolt side frame (301), a lifting frame (302), a top plate (303), a hydraulic cylinder (304), a push rod (305), a heat insulation base plate (306), a lifting base plate (307), a sliding seat (308), a sliding rail (309), a positioning insertion block (3010), and an upper die base (3011). The lifting frame (302) is bolted above the side base pad (203) through the bolt side frame (301). Above the lifting frame (302), there is a top plate (303). On the inner top side of the top plate (303), there is a push rod (305) connected to the output end of the hydraulic cylinder (304). Below the push rod (305), there is a heat insulation base plate (306). Below the heat insulation base plate (306), there is a lifting base plate (307). The outer sides of the four sides of the lifting base plate (307) are slidably connected to the sliding rail (309) through the sliding seat (308). Below the lifting base plate (307), there is a positioning insertion block (3010). On the inner top side of the positioning insertion block (3010), there is an upper die base (3011).
6. The forming machine tool die for forging ferrous metals according to claim 3, wherein: The heating component (4) includes a gas valve (401), a gas pump (402), a gas distribution base (403), an electric shock head (404), a flame stabilizing cover (405), and a nozzle (406). The gas valve (401) is sleeved on the inner side of the bolt side frame (301). One end of the gas valve (401) is provided with a gas pump (402). The output end of the gas valve (401) is provided with a gas distribution base (403) for installing the flame stabilizing cover (405). On one side above the gas distribution base (403), there is an electric shock head (404). The output end of the gas distribution base (403) is provided with a nozzle (406).
7. A forming machine tool die for forging ferrous metals according to claim 2, characterized in that: The lubrication assistance mechanism (5) includes a second cabinet (501), a trough-shaped platen (502), a second lead screw group (503), a sliding base (504), a connecting platen (505), an opening and connecting frame (506), a driving gear (507), a driven gear disc (508), a folding frame (509), an electric rotating seat (5010), a hydraulic telescopic arm (5011), a bolt bushing (5012), an auxiliary material tank (5013), a liquid valve block (5014), a liquid pump (5015), a flexible pipe (5016), a liquid distribution cabin (5017), a flexible connecting pipe (5018), a movable base (5019), an opening and closing cover plate (5020), an atomizing nozzle (5021), an internal interface (5022), and a shaping cover plate (5023). The second cabinet (501) is bolted above the third substrate (105). Above the second cabinet (501), there is a trough-shaped platen (502) whose output end is connected to the second lead screw group (503). The second lead screw group (503) is threadedly connected to a sliding base (504) on which a connecting platen (505) is installed. On one side of the middle of the connecting platen (505), there is an opening and connecting frame (506). The output end of the opening and connecting frame (506) is provided with a driving gear (507). The output end of the driving gear (507) is provided with a driven gear disc (508). On the outer side of one end of the driven gear disc (508), there is a folding frame (509). One end of the folding frame (509) is provided with an electric rotating seat (5010). The output end of the electric rotating seat (5010) is provided with a hydraulic telescopic arm (5011). One end of the hydraulic telescopic arm (5011) is provided with a bolt bushing (5012).
8. A forming machine tool die for forging ferrous metals according to claim 7, characterized in that: Above one end of the opening and connecting frame (506), there is an auxiliary material tank (5013). The output end of the auxiliary material tank (5013) is provided with a liquid valve block (5014). The output end of the liquid valve block (5014) is provided with a liquid pump (5015). The output end of the liquid pump (5015) is provided with a flexible pipe (5016). The output end of the flexible pipe (5016) is provided with a liquid distribution cabin (5017). The output end of the liquid distribution cabin (5017) is provided with a flexible connecting pipe (5018). On the outer side of one end of the liquid distribution cabin (5017), there is a movable base (5019). On one side of the movable base (5019), there is an opening and closing cover plate (5020). On the outer side of the opening and closing cover plate (5020), there is an atomizing nozzle (5021). On the inner side of the opening and closing cover plate (5020), there is an internal interface (5022). On the inner side of the internal interface (5022), there is a shaping cover plate (5023).
9. A forming machine tool die for forging ferrous metals according to claim 2, characterized in that: The adaptation die-changing component (6) includes a third cabinet (601), a box compartment (602), a third lead screw group (603), a moving base block (604), a box body compartment (605), a spare cover plate (606), an electric rotating box (607), spare bolts (608), an outer end frame (609), a first power arm (6010), a second power arm (6011), a double-head frame (6012), an electromagnetic chuck (6013), and an electric bolt cutter (6014). The third cabinet (601) is arranged on the top side of the fourth substrate (106). A box compartment (602) is arranged above one end of the third cabinet (601). A moving base block (604) is threadedly connected to the box compartment (602) through a third lead screw group (603). A box body compartment (605) for installing the spare cover plate (606) is arranged inside the moving base block (604). An electric rotating box (607) for installing the spare bolts (608) is arranged on the inner side below the box compartment (602). An outer end frame (609) is arranged above the other end of the third cabinet (601). A first power arm (6010) is arranged on the inner side above the outer end frame (609). The output end of the first power arm (6010) is provided with a second power arm (6011). One end of the second power arm (6011) is provided with a double-head frame (6012). One end of the double-head frame (6012) is provided with an electromagnetic chuck (6013). The other end of the double-head frame (6012) is provided with an electric bolt cutter (6014).
Citation Information
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