Fiber concrete mixing device
By designing a fiber concrete mixing device for fiber soaking feeding section and support assembly, the problem of uneven fiber soaking is solved, and efficient mixing and stable production of fiber and concrete is achieved.
Patent Information
- Application Number
- CN202510675518.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-07-25
AI Technical Summary
The existing fiber concrete mixing devices do not fully consider fiber immersion treatment, resulting in uneven dispersion of fibers in concrete, affecting the mechanical properties, and the existing devices are cumbersome to operate and have low efficiency, making it difficult to meet the needs of high-quality and high-efficiency production.
A fiber concrete mixing device is designed, including a fiber soaking feeding section and a support assembly, so that the fibers are soaked, drained and quantitatively put into the fibers through the soaking hopper and the flip plate, and the mixing blade and the spray head ensure uniform mixing of the fibers and concrete.
It realizes efficient soaking and uniform mixing of fibers, reduces fiber adhesion errors, and improves the moisture content stability and production efficiency of concrete.
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Figure CN120363339A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mixing devices, and particularly to a fiber concrete mixing device. Background Art
[0002] Fiber concrete is a composite material formed by incorporating an appropriate amount of fiber materials into ordinary concrete. Due to its significantly improved crack resistance, toughness, and durability, it is widely used in engineering fields such as construction, roads, and bridges. For example, a fiber mixture formed by mixing synthetic fiber material and concrete in a weight ratio of 0.5%:1 is favored for its good comprehensive performance. Before mixing, the synthetic fibers need to be soaked to make them fully absorb water and reach a saturated state, so as to effectively enhance the bonding force between the fibers and the concrete matrix and ensure the overall performance stability of the fiber concrete.
[0003] However, most of the existing fiber concrete mixing devices currently do not fully consider this key link of fiber soaking treatment. Some devices directly put in synthetic fibers that have not been fully soaked during the mixing process, resulting in uneven dispersion of the fibers in the concrete and difficult full bonding with the concrete, seriously affecting the mechanical properties of the fiber concrete. There are also some devices that have a soaking process, but the soaking and mixing links are independent of each other. This not only makes the operation cumbersome and inefficient, but also easily causes fiber loss and secondary pollution during the transfer process, and cannot meet the requirements of actual projects for high-quality and high-efficiency production of fiber concrete.
[0004] Therefore, there is an urgent need to develop a device that can integrate fiber soaking treatment and efficient mixing of concrete to ensure the production quality and efficiency of fiber concrete. In view of this, we propose a fiber concrete mixing device. Summary of the Invention
[0005] The purpose of the present invention is to solve the deficiencies mentioned in the above background art and provide a fiber concrete mixing device.
[0006] To solve the above technical problems, the present invention adopts the following technical solutions:
[0007] A fiber concrete mixing device includes a mixing material bin provided with a concrete feeding port, and further includes:
[0008] A fiber soaking and feeding part for putting the soaked fibers into the mixing material bin, including a soaking hopper conductively installed on the mixing material bin, and a carrier assembly installed in the soaking hopper in a lifting manner;
[0009] A vertical partition is fixedly connected in the soaking hopper. A soaking cavity and a flushing cavity are respectively arranged on both sides of the vertical partition in the soaking hopper. The bottom of the soaking cavity is provided with a bottom plate for connecting the bottom end of the vertical partition and the hopper wall;
[0010] The carrier assembly includes a filter screen plate rotatably installed near one end of the vertical partition board, and a turning plate for turning the fibers outwards and pouring them into the flushing cavity when rising to the top of the vertical partition board.
[0011] Preferably, the included angle between the filter screen plate and the vertical partition board is 60 - 85°.
[0012] Preferably, the turning plate includes an inner attaching plate and a vertical baffle plate which are fixedly connected in a V-shaped structure and provided with retention grooves;
[0013] When soaking the fibers, the inner attaching plate and the vertical baffle plate are used to respectively adhere to the surfaces of the filter screen plate and the vertical partition board.
[0014] Preferably, the filter screen plate and the inner attaching plate are provided with filter holes, and a concave embedding plate is provided at one end of the filter screen plate close to the inner attaching plate.
[0015] Preferably, a torsion spring groove is provided at the rotation connection end of the filter screen plate and the turning plate, and a torsion spring body is installed in the torsion spring groove for keeping the turning plate turned outwards.
[0016] Preferably, a reverse U-shaped connecting rod is fixedly connected to one end of the filter screen plate away from the turning plate. The reverse U-shaped connecting rod is inserted into the wall of the soaking hopper, and a horizontal connecting plate is fixedly connected to the reverse U-shaped connecting rod outside the soaking hopper;
[0017] A lifting cylinder is vertically installed outside the soaking hopper, and the output shaft of the lifting cylinder is fixedly connected to the horizontal connecting plate.
[0018] Preferably, a supporting plate is horizontally connected inside the soaking cavity of the reverse U-shaped connecting rod, and a blanking port for installing a fiber hopper is provided on the supporting plate.
[0019] Preferably, a transmission belt is rotatably installed on the supporting plate by a stirring motor, and stirring blades are installed at the axles of the transmission wheels at both ends of the transmission belt.
[0020] Preferably, a plurality of spray heads are installed above the flushing cavity of the soaking hopper, and the spray heads are used for flushing the fibers attached to the turning plate and providing water for concrete mixing.
[0021] Preferably, an infrared induction switch is installed on the soaking hopper along the path where the turning plate turns outwards.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. The fiber concrete mixing device can soak fibers through the provided fiber soaking and feeding part, and can pick up the soaked fibers through the carrier assembly and drain the excess water, so as to avoid affecting the moisture content of the concrete.
[0024] 2. The carrier assembly of the device is creatively provided with a turning plate and a filter screen plate, and the turning plate can be rotatably installed. After picking up the fibers, they are flushed into the mixing material bin through the flushing water for mixing. The structure is simple and reliable, with remarkable effects, which is beneficial to reducing the error of incomplete input into the mixing material bin caused by fiber adhesion. Brief Description of the Drawings
[0025] The specification drawings forming a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0026] Figure 1 It is one of the schematic diagrams of the installation relationship of the embodiments of the present invention;
[0027] Figure 2 It is another schematic diagram of the installation relationship of the embodiments of the present invention;
[0028] Figure 3 It is one of the schematic diagrams of the overall structure of the present invention;
[0029] Figure 4 It is the sectional view of the overall structure of the present invention;
[0030] Figure 5 It is one of the sectional views of the overall structure of the present invention;
[0031] Figure 6 It is another sectional view of the overall structure of the present invention;
[0032] Figure 7 It is the schematic diagram of the carrier assembly of the present invention;
[0033] Figure 8 It is the installation relationship diagram of the filter screen plate and the turning plate of the present invention;
[0034] Figure 9 It is the exploded view of the installation relationship of the filter screen plate and the turning plate of the present invention.
[0035] The meanings of the various reference numerals in the drawings are as follows:
[0036] 1. Mixing material bin; 101. Concrete feeding port;
[0037] 2. Soaking hopper; 201. Soaking cavity; 202. Flushing cavity; 21. Bottom plate; 22. Vertical partition;
[0038] 3. Carrier assembly; 301. Filter holes; 302. Retention grooves; 31. Filter screen plate; 311. Concave embedded plate; 3101. Torsion spring groove; 32. Turning plate; 321. Inner attachment plate; 322. Vertical baffle; 33. Inverted U-shaped connecting rod; 34. Horizontal connecting plate; 35. Support plate; 351. Discharge opening; 36. Torsion spring body
[0039] 4. Lifting cylinder; 5. Fiber hopper; 6. Stirring motor; 7. Transmission belt; 8. Stirring blade; 9. Spray head; 10. Infrared induction switch Specific embodiments
[0040] The following will describe clearly and completely the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention
[0041] Please refer to Figures 1-9 , the above technical solutions are described in detail by the following embodiments of the present invention
[0042] In this embodiment, the fiber concrete mixing device, as shown in Figure 1 and Figure 2 , the mixing material bin 1 is used to input aggregates and powders through the concrete feeding port 101. Specifically, it further includes
[0043] Fiber soaking feeding part, as shown in the positional relationship in Figure 1 and Figure 2 , including the soaking hopper 2 installed on the mixing material bin 1 in a conductive manner. The main purpose of the soaking hopper 2 is to soak the fibers and then input them into the mixing material bin 1, and wash the drained fibers into the mixing material bin 1 through the flushing action, and realize quantitative water supply and then mixing, so as to avoid the problem of unstable moisture content caused by directly mixing fibers and quantitative water
[0044] As shown in Figures 3-6 , a carrier assembly 3 is installed in the soaking hopper 2 by the lifting cylinder 4. Specifically, in order to obtain the functions of soaking fibers and fishing out and removing the excess moisture of the fibers, a vertical partition plate 22 is fixedly connected in the soaking hopper 2. The two sides of the vertical partition plate 22 are respectively divided into a soaking chamber 201 and a flushing chamber 202. A bottom plate 21 is fixedly connected between the bottom wall of the soaking chamber 201 and the bottom end of the vertical partition plate 22, so that the fibers can be soaked in the soaking chamber 201 and lifted by the carrier assembly 3
[0045] It should be noted that in order to better agglomerate the fibers after soaking and make them approach the input amount and pour them into the shower chamber 202, the carrier assembly 3 of this embodiment includes a filter plate 31 with a structure as shown in Figures 5-9 At the right end of the filter plate 31, there is a recessed plate 311. In this embodiment, the filter plate 31 of the plate body is arranged at an 80° angle with the vertical partition plate 22, so that during the rising process of the plate body, the fibers can flow to the recessed plate 311 at the bottom end along with the water flow and the decrease of the liquid level height. In other embodiments, 60° or 75° can be designed. If the inclination angle is too large, the fibers will accumulate prematurely, which is not conducive to improving the soaking efficiency and the dispersion effect.
[0046] In this embodiment, a turning plate 32 is rotatably installed at the recessed plate 311 of the filter plate 31. In order to maintain the effect of the turning plate 32 turning outwards towards the shower chamber 202, a torsion spring groove 3101 as shown in Figure 9 is provided at the rotation connection end of the filter plate 31 and the turning plate 32. A torsion spring body 36 is installed in the torsion spring groove 3101. Based on the elasticity of the two torsion arms of the torsion spring body 36 outwards and the relative fixation of the filter plate 31 itself, the turning plate 32 can be kept with an elastic acting force for turning outwards; and the turning plate 32 includes an inner attachment plate 321 and a vertical baffle plate 322 which are provided with a position retention groove 302 and have a V-shaped structure. In this embodiment, only the filter plate 31 and the inner attachment plate 321 are provided with filter holes 301. The vertical baffle plate 322 mainly maintains two stroke states as shown in Figure 5 and Figure 6 during the lifting process, that is, when soaking the fibers, the inner attachment plate 321 and the vertical baffle plate 322 are used to fit on the plate surfaces of the filter plate 31 and the vertical partition plate 22 respectively; when reaching the top end of the vertical partition plate 22, the turning plate 32 turns the concentrated fibers into the shower chamber 202. Figure 5 and Figure 6 In this embodiment, a U-shaped connecting rod 33 is fixedly connected to one end of the filter plate 31 away from the turning plate 32. The U-shaped connecting rod 33 is inserted into the wall of the soaking hopper 2 and is connected to the output shaft of the lifting cylinder 4 through a fixedly connected horizontal connecting plate 34. The lifting of the carrier assembly 3 is realized by the lifting of the lifting cylinder 4; a support plate 35 is horizontally connected to the U-shaped connecting rod 33 inside the soaking chamber 201. A material discharging port 351 is provided on the support plate 35 for installing the fiber hopper 5; in order to improve the fiber soaking efficiency and uniformity, a transmission belt 7 is rotatably installed on the support plate 35 through a stirring motor 6. Stirring blades 8 are installed at the axles of the transmission wheels at both ends of the transmission belt 7. The distance between the stirring blades 8 and the plate body is fixed and there will be no conflict during the lifting process.
[0047] In this embodiment, a U-shaped connecting rod 33 is fixedly connected to one end of the filter plate 31 away from the turning plate 32. The U-shaped connecting rod 33 is inserted into the wall of the soaking hopper 2 and is connected to the output shaft of the lifting cylinder 4 through a fixedly connected horizontal connecting plate 34. The lifting of the carrier assembly 3 is realized by the lifting of the lifting cylinder 4; a support plate 35 is horizontally connected to the U-shaped connecting rod 33 inside the soaking chamber 201. A material discharging port 351 is provided on the support plate 35 for installing the fiber hopper 5; in order to improve the fiber soaking efficiency and uniformity, a transmission belt 7 is rotatably installed on the support plate 35 through a stirring motor 6. Stirring blades 8 are installed at the axles of the transmission wheels at both ends of the transmission belt 7. The distance between the stirring blades 8 and the plate body is fixed and there will be no conflict during the lifting process.
[0048] Considering the need to avoid the situation where drained fibers adhere to the turning plate 32, in this embodiment, a spray head 9 is installed above the soaking hopper 2 located in the shower cavity 202. The spray head 9 can supply water for the concrete and provide a water flow for flushing, so that the fibers on the turning plate 32 are fully flushed off, realizing the combination of accurate metering of the water for concrete mixing and the fibers.
[0049] In order to better monitor the turning situation of the turning plate 32 in this embodiment, as Figure 5 and Figure 6 the positional relationship, an infrared induction switch 10 is installed at the soaking hopper 2 located on the outward turning path of the turning plate 32 to judge whether the fibers are effectively turned out and retracted, so as to ensure the reliable soaking of the fibers and their pouring into the shower cavity 202.
[0050] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, then such directional indications are only used to explain the relative positional relationship and movement conditions between components in a certain specific posture. If this specific posture changes, then the directional indications will also change accordingly.
[0051] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present invention, then such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second" can explicitly or implicitly include at least one such feature; for those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention.
Claims
1. A fiber concrete mixing device, comprising a mixing material bin (1) provided with a concrete feeding port (101), characterized in that: It further includes: A fiber soaking feeding part for putting the soaked fiber into the mixing material bin (1), including a soaking hopper (2) conductively installed on the mixing material bin (1), and a carrier assembly (3) installed in the soaking hopper (2) in a lifting manner; A vertical partition plate (22) is fixedly connected inside the soaking hopper (2). Soaking chambers (201) and flushing chambers (202) are respectively arranged on both sides of the vertical partition plate (22) inside the soaking hopper (2). A bottom plate (21) for connecting the bottom end of the vertical partition plate (22) to the hopper wall is arranged at the bottom of the soaking chamber (201); The carrier assembly (3) includes a filter screen plate (31) with a turning plate (32) rotatably installed at one end close to the vertical partition plate (22). The turning plate (32) is used for turning the fiber outwards and pouring it into the flushing chamber (202) when rising to the top of the vertical partition plate (22).
2. The fiber concrete mixing device according to claim 1, characterized in that: The filter screen plate (31) forms an angle of 60 - 85° with the vertical partition plate (22).
3. The fiber concrete mixing device according to claim 2, characterized in that: The turning plate (32) includes an inner attaching plate (321) and a vertical baffle plate (322) which are fixedly connected in a V-shaped structure and are provided with retention grooves (302); When soaking the fiber, the inner attaching plate (321) and the vertical baffle plate (322) are used for respectively fitting on the plate surfaces of the filter screen plate (31) and the vertical partition plate (22).
4. The fiber concrete mixing device according to claim 3, wherein: Filter holes (301) are provided on the filter screen plate (31) and the inner attaching plate (321), and a recessed plate (311) is arranged at one end of the filter screen plate (31) close to the inner attaching plate (321).
5. The fiber concrete mixing device according to claim 4, characterized in that: A torsion spring groove (3101) is arranged at the rotating connection end of the filter screen plate (31) and the turning plate (32). A torsion spring body (36) is installed in the torsion spring groove (3101), and the torsion spring body (36) is used for keeping the turning plate (32) turned outwards.
6. The fiber concrete mixing device according to claim 1, characterized in that: An inverted U-shaped connecting rod (33) is fixedly connected to one end of the filter screen plate (31) far from the turning plate (32). The inverted U-shaped connecting rod (33) is inserted at the hopper wall of the soaking hopper (2), and a horizontal connecting plate (34) is fixedly connected to the inverted U-shaped connecting rod (33) outside the soaking hopper (2); A lifting cylinder (4) is vertically installed outside the soaking hopper (2), and the output shaft of the lifting cylinder (4) is fixedly connected to the horizontal connecting plate (34).
7. The fiber concrete mixing device according to claim 6, characterized in that: A supporting plate (35) is horizontally connected inside the soaking chamber (201) of the inverted U-shaped connecting rod (33). A feeding port (351) for installing a fiber hopper (5) is arranged on the supporting plate (35).
8. The fiber concrete mixing device according to claim 7, wherein: A driving belt (7) is rotatably installed on the supporting plate (35) through a stirring motor (6), and stirring blades (8) are installed at the axles of the driving wheels at both ends of the driving belt (7).
9. The fiber concrete mixing device according to claim 1, characterized in that: A plurality of spray heads (9) are installed above the flushing chamber (202) of the soaking hopper (2). The spray heads (9) are used for flushing the fibers attached to the turning plate (32) and providing water for concrete mixing.
10. The fiber concrete mixing device according to claim 1, wherein: An infrared induction switch (10) is installed on the soaking hopper (2) along the path where the turning plate (32) turns outwards.