Commercial vehicle chassis arrangement structure
Through the modular design of the main fuel tank and the secondary fuel tank, the resource waste and generalization of the fuel tank layout scheme for diesel engine commercial vehicles in the existing technology is solved, and the modular design of the chassis of the commercial vehicle is realized, reducing costs and improving versatility.
Patent Information
- Application Number
- CN202510810069.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-07-25
AI Technical Summary
The fuel tank layout scheme of existing diesel engine commercial vehicles has led to an increase in the types and costs of NPI parts, low modularity, unable to meet the fuel tank capacity needs of different users, and serious waste of resources.
The main fuel tank and secondary fuel tank are adopted. The main fuel tank is fixedly installed on the rear side of the frame assembly. The secondary fuel tank can be optionally installed between the battery frame and the middle bridge rear fender. Combined with multiple connectors, it ensures stable connection and realizes the modular layout of the chassis.
It reduces R&D, manufacturing and management costs, improves the degree of universalization of commercial vehicle chassis, meets the endurance needs of different drivers, and reduces the types and costs of NPI parts.
Smart Images

Figure CN120363709A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of diesel commercial vehicle chassis layout, and particularly to a commercial vehicle chassis layout structure. Background Art
[0002] With the development of the automotive industry and the diverse needs of automotive users, and along with the increase in the long-distance transportation scenarios of tractors, the driver's demand for large-capacity fuel tanks is further increasing. In order to improve the cruising range, it is necessary to arrange the fuel tank with the largest volume within the space of the same wheelbase.
[0003] The existing large-capacity fuel tank chassis layout solutions for diesel commercial vehicles usually adopt the layout of double fuel tanks with similar volumes and maximize the fuel tank volume. The overall chassis layout structure is completely different from the ordinary single fuel tank layout solution, which will bring an increase in the types and costs of NPI parts to a certain extent, increasing the production manufacturing and maintenance costs. Moreover, the modularity of this layout solution is relatively low, and the generalization rate and derivative ability are not high. At the same time, the fuel tank volume requirements of existing diesel commercial vehicles mostly fall between the volumes of single fuel tanks and double fuel tanks, that is, using only one fuel tank cannot meet the needs of users, while using double fuel tanks will cause waste of resources.
[0004] Therefore, there is an urgent need for a commercial vehicle chassis layout structure to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a commercial vehicle chassis layout structure, which can adapt to the usage needs of different drivers and improve the versatility of the commercial vehicle chassis.
[0006] To achieve the above object, the present invention adopts the following technical solutions:
[0007] The present invention provides a commercial vehicle chassis layout structure, including:
[0008] Frame assembly;
[0009] Main fuel tank, the main fuel tank is fixedly installed on the frame assembly, and the main fuel tank is arranged at the rear side of the rear fender of the front axle;
[0010] First mounting member, the first mounting member is connected to the frame assembly, and the first mounting member is used for fixing the urea tank;
[0011] Second mounting member, the second mounting member is connected to the frame assembly, and the second mounting member is used for fixing the battery box, and the battery box is arranged at the rear side of the urea tank;
[0012] Auxiliary fuel tank, the auxiliary fuel tank is selectively installed between the battery box and the rear fender of the middle axle.
[0013] As a preferred technical solution of the above commercial vehicle chassis layout structure, the frame assembly includes a left longitudinal beam and a right longitudinal beam. The left longitudinal beam and the right longitudinal beam are arranged at intervals in the left-right direction, and both the left longitudinal beam and the right longitudinal beam extend in the front-rear direction. The first mounting member and the second mounting member are both connected to the right longitudinal beam.
[0014] As a preferred technical solution of the above commercial vehicle chassis layout structure, the commercial vehicle chassis layout structure further includes a first connecting member. The first mounting member includes a first front bracket and a first rear bracket. The first front bracket is located in front of the first rear bracket. The second mounting member includes a second front bracket and a second rear bracket. The second front bracket is located in front of the second rear bracket. The first rear bracket and the second front bracket are stacked. The first connecting member sequentially passes through the first rear bracket and the second front bracket and is connected to the right longitudinal beam.
[0015] As a preferred technical solution of the above commercial vehicle chassis layout structure, the commercial vehicle chassis layout structure further includes a second connecting member. The second connecting member passes through the first front bracket and is connected to the right longitudinal beam.
[0016] As a preferred technical solution of the above commercial vehicle chassis layout structure, the commercial vehicle chassis layout structure further includes a third connecting member. The third connecting member passes through the second rear bracket and is connected to the right longitudinal beam.
[0017] As a preferred technical solution of the above commercial vehicle chassis layout structure, the first connecting member, the second connecting member and the third connecting member are all bolts.
[0018] As a preferred technical solution of the above commercial vehicle chassis layout structure, the urea tank is arranged at the rear side of the aftertreatment device. The aftertreatment device is arranged at the rear side of the front axle rear mudguard. The commercial vehicle chassis layout structure further includes a fourth connecting member. The fourth connecting member passes through the aftertreatment device and is connected to the frame assembly.
[0019] As a preferred technical solution of the above commercial vehicle chassis layout structure, the fourth connecting member is a bolt.
[0020] As a preferred technical solution of the above commercial vehicle chassis layout structure, the commercial vehicle chassis layout structure further includes a fixed bracket and a plurality of fifth connecting members. The main fuel tank is fixedly installed on the fixed bracket. A plurality of fifth connecting members all pass through the fixed bracket and are connected to the frame assembly.
[0021] As a preferred technical solution of the above commercial vehicle chassis layout structure, the fifth connecting member is a bolt.
[0022] The beneficial effects of the present invention are as follows:
[0023] The present invention provides a chassis layout structure for a commercial vehicle. The chassis layout structure for the commercial vehicle includes: a frame assembly, a main fuel tank, a first mounting member, a second mounting member, and an auxiliary fuel tank. The main fuel tank is fixedly mounted on the frame assembly and is arranged at the rear side of the rear fender of the front axle. The first mounting member is connected to the frame assembly and is used for fixing the urea tank. The second mounting member is connected to the frame assembly and is used for fixing the battery box. The battery box is arranged at the rear side of the urea tank. The auxiliary fuel tank is selectively mounted between the battery box and the rear fender of the middle axle. With such an arrangement, the large-capacity main fuel tank serves as the main fuel supply point to ensure the fuel supply for the long-term operation of the commercial vehicle. The small-capacity auxiliary fuel tank can be optionally installed according to the driving range requirements of the driver to provide additional driving range, so as to meet the usage requirements of different drivers, realize the modular design of the chassis, thereby reducing the R & D, manufacturing and management costs, reducing the types and costs of NPI parts, and improving the generalization degree of the commercial vehicle chassis. Brief Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of the chassis layout structure for the commercial vehicle provided by the present invention.
[0025] Wherein:
[0026] 100, right longitudinal beam; 200, first front bracket; 300, first rear bracket; 400, second front bracket; 500, second rear bracket. Detailed Embodiment
[0027] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.
[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.
[0029] Unless otherwise clearly defined and limited, the terms "installation", "connection", "attachment", and "fixation" shall be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath", and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the first feature is at a lower horizontal level than the second feature.
[0031] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific embodiments.
[0032] As Figure 1 shown, this embodiment provides a commercial vehicle chassis layout structure, which includes: a frame assembly, a main fuel tank, a first mounting member, a second mounting member, and an auxiliary fuel tank. The main fuel tank is fixedly installed on the frame assembly, and the main fuel tank is arranged at the rear side of the rear fender of the front axle. The first mounting member is connected to the frame assembly and is used to fix the urea tank. The second mounting member is connected to the frame assembly and is used to fix the battery box. The battery box is arranged at the rear side of the urea tank. The auxiliary fuel tank is selectively installed between the battery box and the rear fender of the middle axle. With such an arrangement, taking the large-capacity main fuel tank as the main fuel supply point to ensure the fuel supply for the long-term driving of the commercial vehicle, the small-capacity auxiliary fuel tank can be optionally installed according to the driver's endurance requirement to provide additional endurance ability to adapt to the usage requirements of different drivers, realizing the modular design of the chassis, thereby reducing the R & D, manufacturing, and management costs, reducing the types and costs of NPI parts, and improving the generalization degree of the commercial vehicle chassis. It should be noted that NPI parts refer to the parts or materials used in the new product introduction stage.
[0033] In this embodiment, the volume of the main fuel tank is much larger than that of the auxiliary fuel tank. Specifically, the volume of the main fuel tank is 800L, and the volume of the auxiliary fuel tank is 200L. Users with less strong long-range requirements can choose the configuration with only the 800L main fuel tank, reserving space for the user water tank and toolbox. For users with strong long-range requirements, they can choose to install an additional 200L auxiliary fuel tank while keeping the overall chassis layout unchanged, realizing modular chassis layout.
[0034] Optionally, the frame assembly includes a left longitudinal beam and a right longitudinal beam 100. The left longitudinal beam and the right longitudinal beam 100 are arranged at intervals in the left-right direction, and both the left longitudinal beam and the right longitudinal beam 100 extend in the front-back direction. The first mounting member and the second mounting member are both connected to the right longitudinal beam 100.
[0035] Optionally, in order to achieve a compact layout and improve space utilization, the commercial vehicle chassis layout structure further includes a first connecting member. The first mounting member includes a first front bracket 200 and a first rear bracket 300. The first front bracket 200 is located in front of the first rear bracket 300. The second mounting member includes a second front bracket 400 and a second rear bracket 500. The second front bracket 400 is located in front of the second rear bracket 500. The first rear bracket 300 and the second front bracket 400 are stacked. The first connecting member sequentially passes through the first rear bracket 300 and the second front bracket 400 and is connected to the right longitudinal beam 100. With this setting, when selecting different-capacity batteries, the position of the second front bracket 400 can be ensured to remain unchanged, and only the position of the second rear bracket 500 is moved back and forth without affecting other structural modules.
[0036] Optionally, in order to further enhance the connection stability and reliability of the first mounting member, the commercial vehicle chassis layout structure further includes a second connecting member. The second connecting member passes through the first front bracket 200 and is connected to the right longitudinal beam 100.
[0037] Optionally, in order to further enhance the connection stability and reliability of the second mounting member, the commercial vehicle chassis layout structure further includes a third connecting member. The third connecting member passes through the second rear bracket 500 and is connected to the right longitudinal beam 100.
[0038] Optionally, the first connecting member, the second connecting member, and the third connecting member are all bolts.
[0039] Optionally, the urea tank is arranged at the rear side of the aftertreatment device, and the aftertreatment device is arranged at the rear side of the front axle rear fender. The commercial vehicle chassis layout structure further includes a fourth connecting member. The fourth connecting member passes through the aftertreatment device and is connected to the frame assembly. Further, the fourth connecting member is a bolt.
[0040] Optionally, in order to enhance the connection support stability of the main fuel tank, the commercial vehicle chassis layout structure further includes a fixed bracket and several fifth connecting members. The main fuel tank is fixedly installed on the fixed bracket. The several fifth connecting members all penetrate the fixed bracket and are connected to the frame assembly. The fixed bracket adopts a three-bracket layout, that is, front, middle, and rear three-point support, so as to effectively disperse the load and improve the stability. Further, the fifth connecting member is a bolt.
[0041] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. A chassis layout structure for a commercial vehicle, characterized in that, Comprising: Frame assembly; Main fuel tank, which is fixedly installed on the frame assembly and is arranged at the rear side of the rear fender of the front axle; First mounting member, which is connected to the frame assembly and is used for fixing the urea tank; Second mounting member, which is connected to the frame assembly and is used for fixing the battery box, and the battery box is arranged at the rear side of the urea tank; Auxiliary fuel tank, which is selectively installed between the battery box and the rear fender of the middle axle.
2. The commercial vehicle chassis layout structure according to claim 1, wherein The frame assembly includes a left longitudinal beam and a right longitudinal beam (100), the left longitudinal beam and the right longitudinal beam (100) are arranged at intervals in the left-right direction, and both the left longitudinal beam and the right longitudinal beam (100) extend in the front-rear direction, and both the first mounting member and the second mounting member are connected to the right longitudinal beam (100).
3. The commercial vehicle chassis layout structure according to claim 2, characterized in that, The commercial vehicle chassis layout structure further includes a first connecting member. The first mounting member includes a first front bracket (200) and a first rear bracket (300), the first front bracket (200) is located at the front side of the first rear bracket (300), the second mounting member includes a second front bracket (400) and a second rear bracket (500), the second front bracket (400) is located at the front side of the second rear bracket (500), the first rear bracket (300) and the second front bracket (400) are stacked, and the first connecting member sequentially passes through the first rear bracket (300) and the second front bracket (400) and is connected to the right longitudinal beam (100).
4. The commercial vehicle chassis layout structure according to claim 3, characterized in that, The commercial vehicle chassis layout structure further includes a second connecting member, and the second connecting member passes through the first front bracket (200) and is connected to the right longitudinal beam (100).
5. The commercial vehicle chassis layout structure according to claim 4, wherein The commercial vehicle chassis layout structure further includes a third connecting member, and the third connecting member passes through the second rear bracket (500) and is connected to the right longitudinal beam (100).
6. The commercial vehicle chassis layout structure according to claim 5, characterized in that, The first connecting member, the second connecting member and the third connecting member are all bolts.
7. The commercial vehicle chassis layout structure according to any one of claims 1-6, characterized in that, The urea tank is arranged at the rear side of the post-processor, the post-processor is arranged at the rear side of the rear fender of the front axle, and the commercial vehicle chassis layout structure further includes a fourth connecting member, and the fourth connecting member passes through the post-processor and is connected to the frame assembly.
8. The commercial vehicle chassis layout structure according to claim 7, wherein The fourth connecting member is a bolt.
9. The commercial vehicle chassis layout structure according to any one of claims 1-6, characterized in that, The commercial vehicle chassis layout structure further includes a fixing bracket and several fifth connecting members, the main fuel tank is fixedly installed on the fixing bracket, and several fifth connecting members all pass through the fixing bracket and are connected to the frame assembly.
10. The commercial vehicle chassis layout structure according to claim 9, characterized in that, The fifth connecting member is a bolt.