A preparation device and method of carrageenan oligosaccharides

By designing an automated carrageenan oligosaccharide preparation equipment, the problems of low efficiency and uneven mixing in the existing technology have been solved, realizing efficient carrageenan oligosaccharide preparation and improving production efficiency and product quality.

CN120366044BActive Publication Date: 2025-12-12SHANDONG AIDESON BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510280762.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-12-12
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

Existing carrageenan oligosaccharide preparation processes are inefficient, with uneven raw material mixing, low freeze-drying efficiency, and frequent manual operations, leading to the loss of active ingredients in the product.

Method used

An automated preparation device comprising a pretreatment mechanism, a cooling mechanism, and a degradation reaction tank was designed. By combining a lifting conveyor, a mixing component, a cooling mechanism, and a transfer unit, uniform mixing, rapid cooling, and automated transfer of raw materials are achieved. Technologies such as ultrasonic vibration and electric telescopic rods are used to improve the mixing effect, and a motor-driven mold unit is used to achieve precise demolding and product transfer.

Benefits of technology

The process of preparing carrageenan oligosaccharides has been automated and made more consistent, improving production efficiency, ensuring uniform mixing and filtration of raw materials, enhancing freeze-drying efficiency, preserving the active ingredients of oligosaccharides, and achieving precise demolding and efficient product transfer.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a preparation device and method of carrageenan oligosaccharide, which comprises a factory building, a pretreatment mechanism, a cooling mechanism, a working platform and a degradation reaction tank. The pretreatment mechanism is arranged at the left front inside of the factory building, and the inside of the pretreatment mechanism is provided with a mixing part. The cooling mechanism is arranged at the right front inside of the factory building, and the cooling mechanism can realize rapid cooling and forming of materials. The inside of the cooling mechanism is provided with a mold unit and a transfer unit. The preparation device and method of carrageenan oligosaccharide realize automation and continuity of the carrageenan oligosaccharide preparation process, improve production efficiency, enhance uniform mixing and filtration of raw materials in the pretreatment process, obtain relatively pure high-quality carrageenan stock solution, improve freeze-drying efficiency, retain active ingredients of oligosaccharide, and realize accurate and flexible demolding operation after drying and efficient and accurate product transfer.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carrageenan processing, in particular to a preparation device and method of carrageenan oligosaccharide. BACKGROUND

[0002] Carrageenan is a sulfated linear polysaccharide, mainly composed of D-galactose and 3,6-anhydro-D-galactose connected by alternating alpha-1,3 and beta-1,4 glycosidic bonds, according to the number and position of sulfate groups, carrageenan is mainly divided into the following three types: kappa-carrageenan, iota-carrageenan, lambda-carrageenan, carrageenan oligosaccharide is a kind of oligosaccharide obtained by degradation of carrageenan, carrageenan is a polysaccharide extracted from red algae seaweed, and oligosaccharide is usually composed of 2-10 monosaccharides connected by glycosidic bond, carrageenan oligosaccharide retains part of the structural characteristics of carrageenan, and the basic constituent monosaccharide is mainly galactose and its sulfate, different types of carrageenan oligosaccharide differ in the content, position and connection mode of sulfate groups, which also leads to their different physicochemical properties and biological activities.

[0003] In the prior art field, the traditional preparation process of carrageenan oligosaccharide is divided into multiple independent steps, which leads to low efficiency and easy errors, the pretreatment method of raw materials in the preparation process of carrageenan oligosaccharide can cause uneven mixing of raw materials and solvent, affecting the subsequent reaction efficiency, and the drying efficiency of the freeze-drying equipment is low, leading to loss of active ingredients of the product, and the product in the freeze-drying equipment is taken out depending on a large amount of manual operation, resulting in low efficiency. SUMMARY

[0004] The present application aims to provide a preparation device and method of carrageenan oligosaccharide to at least solve the problems mentioned in the background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a preparation device and method of carrageenan oligosaccharide, comprising:

[0006] Inside the factory building;

[0007] The pretreatment mechanism is arranged at the left front inside the factory building, the pretreatment mechanism can realize pretreatment processing of the material, the inside of the pretreatment mechanism is provided with a mixing component, and the mixing component can quickly mix the material;

[0008] The cooling mechanism is arranged at the right front inside the factory building, the cooling mechanism can realize rapid cooling and forming of the material, the inside of the cooling mechanism is provided with a mold unit and a transfer unit, the mold unit can realize mold forming of the material and ejection of the formed material from the mold cavity, and the transfer unit can realize transfer of the formed material;

[0009] a working platform, which is arranged at the inner back side of the factory in the left-right direction;

[0010] a controller, which is arranged at the top of the working platform;

[0011] two degradation reaction tanks, which are arranged at the front left and right sides of the working platform in the factory, and are electrically connected with the controller.

[0012] Preferably, the pretreatment mechanism comprises a lifting conveyor, a mixing component, a solvent pump station, a centrifugal filter, a first pump body, a storage tank and a second pump body. The lifting conveyor is arranged at the inner front side of the factory in the left-right direction, and is electrically connected with the controller. The mixing component is arranged at the inner left side below the lifting conveyor in the factory. The solvent pump station is arranged at the inner left back side of the mixing component in the factory, and is electrically connected with the controller. The centrifugal filter is arranged at the inner back side of the mixing component in the factory, and is electrically connected with the controller. The first pump body is arranged at the inner back side of the centrifugal filter in the factory, and is connected with the outlet of the centrifugal filter through a pipeline. The first pump body is electrically connected with the controller. The storage tank is arranged at the inner back side of the first pump body in the factory, and is connected with the inlet of the storage tank through a pipeline. The storage tank is electrically connected with the controller. The second pump body is arranged at the inner back side of the storage tank in the factory, and is connected with the outlet of the storage tank through a pipeline. The outlet of the second pump body is connected with the inlets of the two degradation reaction tanks through pipelines. The second pump body is electrically connected with the controller.

[0013] Preferably, the mixing component comprises: a base shell, a fan, a first box, a mesh plate, a hopper, a first nozzle pipe, a second box, a second nozzle pipe, a bottom tank and a third pump body; the base shell is arranged below the discharge port of the lifting conveyor in the left-right direction; the fan is arranged below the inner right end of the base shell, and the fan and the controller are electrically connected; the first box is arranged at the top right side of the base shell, the air outlet of the fan extends into the inner cavity bottom right side of the first box, and the top right side opening of the first box is connected with the discharge port of the lifting conveyor; the mesh plate is installed in the inner cavity of the first box from left to right and upward, and is located above the air outlet of the fan; the hopper is arranged at the inner cavity bottom left side of the first box and below the mesh plate; the first nozzle pipe is arranged in the inner cavity of the first box and above the hopper, and the first nozzle pipe and the solvent pump station are connected through pipelines; the second box is arranged at the top right side of the base shell, and the hopper extends into the inner cavity of the second box from the right side opening of the second box; the second nozzle pipe is arranged above the inner cavity of the second box and outside, and the second nozzle pipe and the solvent pump station are connected through pipelines; the bottom tank is arranged at the inner cavity bottom of the second box in the up-down direction; the third pump body is installed at the inner bottom left end of the base shell, the inlet of the third pump body and the inner cavity bottom end of the bottom tank are connected through pipelines, the outlet of the third pump body and the inlet of the centrifugal filter are connected through pipelines, and the third pump body and the controller are electrically connected.

[0014] Preferably, the mixing component further comprises: a slot sealing plate, an ultrasonic vibrator, a mounting frame, a limiting assembly, a mounting bracket, a first electric telescopic rod, a first motor and a stirring rod; the slot sealing plate is installed above the top opening of the second box; the ultrasonic vibrator is arranged outside the lower surface of the slot sealing plate, and the ultrasonic vibrator and the controller are electrically connected; the mounting frame is installed on the left side of the second box in the up-down direction; the limiting assembly has two, and the two limiting assemblies are respectively installed at the front and rear ends of the right side of the mounting frame in the up-down direction; the mounting bracket is installed at the right side of the limiting end of the two limiting assemblies; the first electric telescopic rod is arranged at the inner bottom end of the mounting frame, the telescopic end of the first electric telescopic rod is connected with the lower surface of the mounting bracket, and the first electric telescopic rod and the controller are electrically connected; the first motor is arranged at the top right side of the mounting bracket, the rotating end of the first motor extends out of the lower surface of the mounting bracket, and the first motor and the controller are electrically connected; the stirring rod is inserted into the inner cavity of the slot sealing plate in the up-down direction, and the top end of the stirring rod is connected with the rotating end of the first motor.

[0015] Preferably, the cooling mechanism comprises: a refrigeration box, a mold unit, a fourth pump body, a flow divider, a refrigeration machine, a transfer unit and a material cart; the refrigeration box is installed on the right side of the inside of the factory building in the up-down direction, and the refrigeration box and the controller are electrically connected; the number of the mold unit is several, and the several mold units are respectively installed in the inner cavity of the refrigeration box from top to bottom; the fourth pump body is arranged on the right side of the refrigeration box in the inside of the factory building, and the inlet of the fourth pump body and the outlets of the two degradation reaction tanks are connected through pipelines; the fourth pump body and the controller are electrically connected; the flow divider is arranged on the right side of the outer wall of the refrigeration box, the inlet of the flow divider and the outlet of the fourth pump body are connected through pipelines, and the flow divider and the controller are electrically connected; the refrigeration machine is arranged on the rear side of the refrigeration box in the inside of the factory building, and the refrigeration machine and the refrigeration box are connected through pipelines; the transfer unit is arranged on the front side of the refrigeration box in the inside of the factory building; and the material cart is arranged on the right side of the transfer unit in the inside of the factory building.

[0016] Preferably, the mold unit comprises: a second electric telescopic rod, a mold shell, a third nozzle pipe, a slot seat, a top plate and a third electric telescopic rod; the number of the second electric telescopic rod is two, and the two second electric telescopic rods are respectively installed on the rear side of the inner cavity of the refrigeration box in the front-rear direction; the second electric telescopic rod and the controller are electrically connected; the mold shell is arranged on the front side of the telescopic end of the two second electric telescopic rods; the third nozzle pipe is arranged on the inner wall of the refrigeration box in the left-right direction and located on the upper rear side of the mold shell; the third nozzle pipe and the flow divider are connected through pipelines; the number of the slot seat is four, and the four slot seats are embedded in the inner cavity of the four corners of the mold shell; the top plate is inserted into the inner side of the four slot seats; the third electric telescopic rod is installed at the bottom of the middle part of the mold shell, the telescopic end of the third electric telescopic rod extends into the inner cavity of the mold shell and is connected with the lower surface of the top plate, and the third electric telescopic rod and the controller are electrically connected.

[0017] Preferably, the transfer unit comprises: a fixed frame, a first guide rail frame, a first rack, a first roller seat, a rotating shaft, a first gear, a second motor, a second guide rail frame, a second rack, a second roller seat, a third motor, a second gear, a mounting island, a fourth motor, a rotating seat, a transmission belt, a mounting arm and an electric suction cup; the fixed frame is mounted inside the factory building in the up-down direction and located at the front side of the refrigeration box; the number of the first guide rail frame is two, and the two first guide rail frames are arranged at the upper and lower ends of the fixed frame in the front-rear direction; the number of the first rack is two, and the two first racks are arranged at the bottom and the right side of the fixed frame in the front-rear direction; the number of the first roller seat is two, and the two first roller seats are respectively clamped on the inner sides of the upper and lower first guide rail frames; the rotating shaft is rotatably connected to the inner sides of the upper and lower first roller seats in the up-down direction through bearings, and the upper and lower ends of the rotating shaft extend out of the outer sides of the upper and lower first roller seats; the number of the first gear is two, and the two first gears are respectively keyed connected to the upper and lower ends of the rotating shaft, and the upper and lower first gears are respectively engaged with the upper and lower first racks; the second motor is mounted on the lower surface of the top first roller seat, the rotating end of the second motor is connected with the rotating shaft, and the second motor and the controller are electrically connected; the second guide rail frame is arranged on the inner sides of the upper and lower first roller seats in the up-down direction; the second rack is arranged on the front side of the second guide rail frame in the up-down direction; the second roller seat is clamped on the outer front side of the second guide rail frame; the third motor is mounted on the front side of the second roller seat, the rotating end of the third motor extends out of the rear side of the second roller seat, and the third motor and the controller are electrically connected; the second gear is screw connected to the rotating end of the third motor and engaged with the second rack; the mounting island is mounted on the rear side of the second roller seat; the fourth motor is mounted on the bottom end of the mounting island, the rotating end of the fourth motor extends out of the upper surface of the mounting island, and the fourth motor and the controller are electrically connected; the rotating seat is mounted on the top rear side of the mounting island; one end of the transmission belt is connected to the outer side of the rotating seat, and the other end of the transmission belt is connected with the rotating end of the fourth motor; the mounting arm is arranged on the top of the rotating seat in the front-rear direction; the electric suction cup is mounted on the bottom rear side of the mounting arm, and the electric suction cup and the controller are electrically connected.

[0018] Compared with the prior art, the present application has the following advantages:

[0019] 1. The raw material is lifted by a conveyor and poured into the mesh surface of the first chamber. The solvent pump station pumps the internally stored solvent into the first nozzle pipe, which sprays out to form a mist curtain. The blower generates airflow that passes through the mesh surface, causing the raw material particles on the mesh surface to be suspended and dispersed in the airflow. The airflow carries the raw material particles along the inner cavity of the first chamber to the mist curtain below the first nozzle pipe, achieving uniform mixing of solvent and raw material. The mixed raw material enters the bottom tank from the hopper. The solvent pump station pumps the internally stored solvent into the second nozzle pipe, which sprays out into the bottom tank. The first motor drives the stirring rod to rotate in the inner cavity of the bottom tank, so that the stirring rod agitates the raw material in the bottom tank evenly. The solution is prepared by the first electric telescopic rod extending and retracting, which drives the mounting bracket to move upward or downward under the limiting action of the limiting component. This allows the stirring rod to move upward or downward along the inner cavity of the slot sealing plate inside the bottom tank with the cooperation of the first motor, thereby improving the stirring and mixing effect of the stirring rod. After stirring, the ultrasonic vibrator performs ultrasonic oscillation inside the solution to remove air bubbles generated by stirring. The third pump pumps the solution after stirring in the inner cavity of the bottom tank into the centrifugal filter. The centrifugal filter removes insoluble impurities from the solution, resulting in a relatively pure carrageenan solution. The first pump pumps the carrageenan solution inside the centrifugal filter into the storage tank for storage.

[0020] 2. The carrageenan solution stored in the storage tank is pumped into two degradation reaction tanks by the second pump. Inside the degradation reaction tanks, the carrageenan solution is mixed with carrageenase for enzymatic hydrolysis to generate oligosaccharides. The fourth pump then pumps the oligosaccharides from the degradation reaction tanks into the third nozzles of several mold units through a diversion valve. The third nozzles inject the oligosaccharides into the inner cavity of the mold shell for freeze-drying. The second electric telescopic rod drives the mold shell to extend out of the refrigeration chamber, and the third electric telescopic rod drives the top plate to lift the oligosaccharide product formed inside the mold shell out of the inner cavity of the mold shell. The second motor drives the rotating shaft to rotate the first gears on both sides, causing the first roller seats on both sides to move in the front-back direction along the outside of the first guide rail frame. The third motor drives the second gear to move along the second rack and drives the second roller seat to move along the outside of the second guide rail frame, raising and lowering the installation island to the specified height position. The electric suction cup moves to the corresponding position above the mold shell and adsorbs and grabs the oligosaccharide product. The fourth motor drives the rotating seat to rotate the installation arm under the transmission belt, causing the installation arm to drive the electric suction cup to rotate to the position inside the material cart, so as to place the oligosaccharide inside the material cart.

[0021] In summary, the present application can realize the automation and continuity of carrageenan oligosaccharide preparation process, improve production efficiency, enhance uniform mixing and filtration of raw materials in the pretreatment process, obtain relatively pure high-quality carrageenan stock solution, improve freeze-drying efficiency, retain oligosaccharide active ingredients, and realize precise flexible demolding operation and efficient and accurate product transfer after drying. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a structural schematic diagram of the present application;

[0023] Figure 2 is a pretreatment mechanism of the present application; Figure 1

[0024] Figure 3 is an explosion diagram of the mixing part of the present application; Figure 2

[0025] Figure 4 is an enlarged view of A of the present application; Figure 3

[0026] Figure 5 is an enlarged view of B of the present application; Figure 1

[0027] Figure 6 is an explosion diagram of the mold unit of the present application; Figure 5

[0028] Figure 7 is an explosion diagram of the transfer unit of the present application; Figure 5

[0029] Figure 8 is an enlarged view of B of the present application. Figure 7

[0030] ​​​​​​​In the figure: 1, the interior of the factory building, 2, the pretreatment mechanism, 21, the lifting conveyor, 22, the solvent pump station, 23, the centrifugal filter, 24, the first pump body, 25, the storage tank, 26, the second pump body, 3, the mixing part, 31, the base shell, 32, the fan, 33, the first box, 34, the mesh plate, 35, the hopper, 36, the first nozzle pipe, 37, the second box, 38, the second nozzle pipe, 39, the bottom tank, 310, the third pump body, 311, the slot sealing plate, 312, the ultrasonic vibrator, 313, the mounting frame, 314, the limiting assembly, 315, the mounting rack, 316, the first electric telescopic rod, 317, the first motor, 318, the stirring rod, 4, the cooling mechanism, 41, the refrigeration box, 42, the fourth pump body, 43, the flow divider, 44, the refrigeration machine, 45, the material cart, 5, the mold unit, 51, the second electric telescopic rod, 52, the mold shell, 53, the third nozzle pipe, 54, the slot seat, 55, the top plate, 56, the third electric telescopic rod, 6, the transfer unit, 61, the fixing frame, 62, the first guide rail frame, 63, the first rack, 64, the first roller seat, 65, the rotating shaft, 66, the first gear, 67, the second motor, 68, the second guide rail frame, 69, the second rack, 610, the second roller seat, 611, the third motor, 612, the second gear, 613, the mounting island, 614, the fourth motor, 615, the rotating seat, 616, the transmission belt, 617, the mounting arm, 618, the electric suction cup, 7, the working platform, 8, the controller, 9, the degradation reaction tank. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0032] Please refer to Figures 1-8The application provides a technical scheme: a preparation device and method of carrageenan oligosaccharide, which comprises a factory building interior 1, a pretreatment mechanism 2, a cooling mechanism 4, a working platform 7 and a degradation reaction tank 9. The pretreatment mechanism 2 is arranged at the left front inside of the factory building interior 1, the pretreatment mechanism 2 can realize pretreatment processing of materials, the inside of the pretreatment mechanism 2 is provided with a mixing component 3, the mixing component 3 can quickly mix the materials; the cooling mechanism 4 is arranged at the right front inside of the factory building interior 1, the cooling mechanism 4 can realize quick cooling and forming of the materials, the inside of the cooling mechanism 4 is provided with a mold unit 5 and a transfer unit 6, the mold unit 5 can realize mold forming of the materials and the materials can be taken out from the mold cavity after forming, and the transfer unit 6 can realize transfer of the materials after forming; the working platform 7 is arranged at the back side of the inside of the factory building interior 1 along the left-right direction; a controller 8 is arranged at the top of the working platform 7, the controller 8 is manually controlled by a worker or controlled through an internal prefabricated program; the number of the degradation reaction tanks 9 is two, the two degradation reaction tanks 9 are installed at the inside of the factory building interior 1 and located at the left and right sides in front of the working platform 7, the degradation reaction tank 9 is electrically connected with the controller 8, the degradation reaction tank 9 is controlled by the controller 8, the inside of the degradation reaction tank 9 is provided with a stirring device and a temperature control device, and the materials in the inside of the degradation reaction tank 9 can be mixed and stirred at a specified temperature.

[0033] As a preferred solution, further, as Figure 2As shown, the pretreatment mechanism 2 comprises: a lifting conveyor 21, a mixing component 3, a solvent pump station 22, a centrifugal filter 23, a first pump body 24, a storage tank 25 and a second pump body 26; the lifting conveyor 21 is arranged on the inner front side of the factory interior 1 in the left-right direction, the lifting conveyor 21 is electrically connected with the controller 8, the lifting conveyor 21 is controlled by the controller 8, and the lifting conveyor 21 can lift and convey the raw materials into the first box body 33; the mixing component 3 is arranged inside the factory interior 1 and below the left side of the lifting conveyor 21; the solvent pump station 22 is arranged inside the factory interior 1 and behind the left side of the mixing component 3, the solvent pump station 22 is electrically connected with the controller 8, the solvent pump station 22 is controlled by the controller 8, and the solvent pump station 22 can store and quantitatively pump the solvent into the first spray head pipe 36 and the second spray head pipe 38; the centrifugal filter 23 is arranged inside the factory interior 1 and behind the mixing component 3, the centrifugal filter 23 is electrically connected with the controller 8, the centrifugal filter 23 is controlled by the controller 8, and the centrifugal filter 23 can centrifugally filter the materials inside; the first pump body 24 is arranged inside the factory interior 1 and behind the centrifugal filter 23, the first pump body 24 is connected with the outlet of the centrifugal filter 23 through a pipeline, the first pump body 24 is electrically connected with the controller 8, the first pump body 24 is controlled by the controller 8, and the first pump body 24 can pump the carrageenan solution inside the centrifugal filter 23 into the storage tank 25 for storage; the storage tank 25 is arranged inside the factory interior 1 and behind the first pump body 24, the first pump body 24 is connected with the inlet of the storage tank 25 through a pipeline, the storage tank 25 is electrically connected with the controller 8, the first pump body 24 is controlled by the controller 8, and the first pump body 24 can pump the carrageenan solution inside the centrifugal filter 23 into the storage tank 25 for storage; the second pump body 26 is arranged inside the factory interior 1 and below the storage tank 25, the second pump body 26 is connected with the outlet of the storage tank 25 through a pipeline, the outlet of the second pump body 26 is respectively connected with the inlets of the left and right two degradation reaction tanks 9 through a pipeline, the second pump body 26 is electrically connected with the controller 8, the second pump body 26 is controlled by the controller 8, and the second pump body 26 can pump the carrageenan solution stored in the storage tank 25 into the two degradation reaction tanks 9 respectively.

[0034] As a preferred solution, further, as Figure 3 and Figure 4As shown, the mixing component 3 comprises: a base shell 31, a fan 32, a first box 33, a mesh plate 34, a hopper 35, a first nozzle pipe 36, a second box 37, a second nozzle pipe 38, a bottom tank 39, a third pump body 310, a slot sealing plate 311, an ultrasonic vibrator 312, a mounting frame 313, a limiting assembly 314, a mounting rack 315, a first electric telescopic rod 316, a first motor 317, and a stirring rod 318; the base shell 31 is arranged below the discharge port of the lifting conveyor 21 along the left-right direction; the fan 32 is arranged below the inner right end of the base shell 31, the fan 32 is electrically connected with the controller 8, the fan 32 is controlled by the controller 8, airflow is generated inside the fan 32 and passes through the surface of the mesh plate 34, so that the raw material particles on the surface of the mesh plate 34 are suspended and dispersed in the airflow, and the airflow carries the raw material particles to move along the inner cavity of the first box 33 to the mist curtain below the first nozzle pipe 36; the first box 33 is arranged at the right top of the base shell 31, the air outlet of the fan 32 extends into the inner cavity of the first box 33 at the right side of the bottom, and the right top opening of the first box 33 is connected with the discharge port of the lifting conveyor 21; the mesh plate 34 is installed in the inner cavity of the first box 33 from left to right and upward and above the air outlet of the fan 32, and the inner diameter of the mesh hole of the mesh plate 34 is smaller than that of the raw material particles; the hopper 35 is arranged at the left side of the bottom of the inner cavity of the first box 33 and below the mesh plate 34; the first nozzle pipe 36 is arranged in the inner cavity of the first box 33 and above the hopper 35, the first nozzle pipe 36 is connected with the solvent pump station 22 through pipelines, and the first nozzle pipe 36 can form a mist curtain below itself after spraying the solvent inside; the second box 37 is arranged at the right top of the base shell 31, the hopper 35 extends into the inner cavity of the second box 37 through the right opening of the second box 37; the second nozzle pipe 38 is arranged above the inner cavity of the second box 37 at the outer side, the second nozzle pipe 38 is connected with the solvent pump station 22 through pipelines; the bottom tank 39 is arranged at the bottom of the inner cavity of the second box 37 along the up-down direction; the third pump body 310 is installed at the inner bottom left end of the base shell 31, the inlet of the third pump body 310 is connected with the inner bottom end of the inner cavity of the bottom tank 39 through pipelines, the outlet of the third pump body 310 is connected with the inlet of the centrifugal filter 23 through pipelines, the third pump body 310 is electrically connected with the controller 8, the third pump body 310 is controlled by the controller 8, and the third pump body 310 can pump the solution stirred in the inner cavity of the bottom tank 39 into the centrifugal filter 23; the slot sealing plate 311 is installed above the top opening of the second box 37; the ultrasonic vibrator 312 is arranged outside the lower surface of the slot sealing plate 311, the ultrasonic vibrator 312 is electrically connected with the controller 8, the ultrasonic vibrator 312 is controlled by the controller 8, the ultrasonic vibrator 312 performs ultrasonic oscillation in the solution after stirring, so as to remove the air bubbles generated in the solution due to stirring; the mounting frame 313 is mounted at the left side of the outer side of the second box 37 along the up-down direction;The number of the limiting assembly 314 is two, two limiting assemblies 314 are installed on the right side of the mounting frame 313 at the front and back ends in the up-down direction respectively, the guide rail in the limiting assembly 314 is installed on the surface of the mounting frame 313 in the up-down direction and the outer part of the guide rail is sleeved with a sliding block as a limiting end; the mounting frame 315 is installed on the right side of the limiting end of the front and back two limiting assemblies 314; the first electric telescopic rod 316 is arranged at the middle part of the inner side bottom end of the mounting frame 313, the telescopic end of the first electric telescopic rod 316 is connected with the lower surface of the mounting frame 315, the first electric telescopic rod 316 is electrically connected with the controller 8, the first electric telescopic rod 316 is controlled by the controller 8, the first electric telescopic rod 316 can drive the mounting frame 315 to move up and down by the elongation and shortening of itself; the first motor 317 is arranged at the top right side of the mounting frame 315, the rotating end of the first motor 317 extends out of the lower surface of the mounting frame 315, the first motor 317 is electrically connected with the controller 8, the first motor 317 is controlled by the controller 8, the first motor 317 can drive the stirring rod 318 to rotate; the stirring rod 318 is inserted in the inner cavity of the slot sealing plate 311 in the up-down direction, the top end of the stirring rod 318 is connected with the rotating end of the first motor 317, and the stirring rod 318 can move up and down in the inner cavity of the slot sealing plate 311.

[0035] As a preferred solution, further, as Figure 5As shown, the cooling mechanism 4 comprises: a refrigeration box 41, a mold unit 5, a fourth pump body 42, a flow dividing valve 43, a refrigeration machine 44, a transfer unit 6 and a material cart 45; the refrigeration box 41 is installed on the right side of the inside of the factory building 1 in the up-down direction, the refrigeration box 41 and the controller 8 are electrically connected, the refrigeration box 41 is controlled by the controller 8, the refrigeration box 41 is internally provided with a sensor and an electric control door; the number of the mold unit 5 is several, and the several mold units 5 are respectively installed in the internal cavity of the refrigeration box 41 from top to bottom at intervals; the fourth pump body 42 is arranged on the right side of the refrigeration box 41 inside the factory building 1, the inlet of the fourth pump body 42 and the outlets of the two left and right degradation reaction tanks 9 are connected through pipelines, the fourth pump body 42 and the controller 8 are electrically connected, the fourth pump body 42 is controlled by the controller 8, and the fourth pump body 42 can pump the oligosaccharide in the degradation reaction tank 9 into the flow dividing valve 43; the flow dividing valve 43 is arranged on the right side of the outer wall of the refrigeration box 41, the inlet of the flow dividing valve 43 and the outlet of the fourth pump body 42 are connected through pipelines, the flow dividing valve 43 and the controller 8 are electrically connected, the flow dividing valve 43 is controlled by the controller 8, and the flow dividing valve 43 can pump the oligosaccharide in the flow dividing valve 43 into the third nozzle pipe 53 in the several mold units 5 respectively; the refrigeration machine 44 is arranged on the rear side of the refrigeration box 41 inside the factory building 1, the refrigeration machine 44 and the refrigeration box 41 are connected through pipelines, the refrigeration machine 44 and the controller 8 are electrically connected, the refrigeration machine 44 is controlled by the controller 8, and the refrigeration machine 44 can pump the refrigerant in the refrigeration machine 44 into the refrigeration box 41 to circulate, so that the inside of the refrigeration box 41 reaches the specified freeze-drying temperature; the transfer unit 6 is arranged on the front side of the refrigeration box 41 inside the factory building 1; and the material cart 45 is arranged on the right side of the transfer unit 6 inside the factory building 1.

[0036] As a preferred solution, further as Figure 6As shown, the mold unit 5 comprises: two second electric telescopic rods 51, a mold shell 52, a third nozzle pipe 53, four slot seats 54, a top plate 55 and a third electric telescopic rod 56; the two second electric telescopic rods 51 are respectively installed on the rear side of the inner cavity of the refrigeration box 41 along the front-rear direction, the second electric telescopic rods 51 are electrically connected with the controller 8, the second electric telescopic rods 51 are controlled by the controller 8, and the second electric telescopic rods 51 drive the mold shell 52 to move forward and backward by elongating and shortening themselves; the mold shell 52 is arranged on the front side of the telescopic ends of the two second electric telescopic rods 51; the third nozzle pipe 53 is arranged on the inner wall of the refrigeration box 41 along the left-right direction and located above and on the rear side of the mold shell 52, and the third nozzle pipe 53 is connected with the shunt valve 43 through a pipeline; the four slot seats 54 are embedded in the four corners of the bottom end of the inner cavity of the mold shell 52; the top plate 55 is inserted into the inner side of the four slot seats 54; and the third electric telescopic rod 56 is installed on the middle part of the bottom end of the mold shell 52, the telescopic end of the third electric telescopic rod 56 extends into the inner cavity of the mold shell 52 and is connected with the lower surface of the top plate 55, the third electric telescopic rod 56 is electrically connected with the controller 8, and the third electric telescopic rod 56 drives the top plate 55 to move up and down by elongating and shortening itself.

[0037] As a preferred solution, further, as Figure 7 and Figure 8As shown, the transfer unit 6 comprises: a fixed frame 61, a first guide rail frame 62, a first rack 63, a first roller seat 64, a rotating shaft 65, a first gear 66, a second motor 67, a second guide rail frame 68, a second rack 69, a second roller seat 610, a third motor 611, a second gear 612, a mounting island 613, a fourth motor 614, a rotating seat 615, a transmission belt 616, a mounting arm 617 and an electric suction cup 618; the fixed frame 61 is mounted inside the factory building 1 in the up-down direction and located at the front side of the refrigeration box 41; the number of the first guide rail frame 62 is two, and the two first guide rail frames 62 are arranged at the upper and lower ends of the fixed frame 61 in the front-rear direction; the number of the first rack 63 is two, and the two first racks 63 are arranged at the bottom and the right side of the fixed frame 61 in the front-rear direction; the number of the first roller seat 64 is two, and the two first roller seats 64 are respectively clamped on the inner sides of the upper and lower first guide rail frames 62, and the first roller seat 64 can move front and back inside the first guide rail frame 62; the rotating shaft 65 is rotatably connected to the inner sides of the upper and lower first roller seats 64 in the up-down direction through bearings, and the upper and lower ends of the rotating shaft 65 extend out of the outer sides of the upper and lower first roller seats 64; the number of the first gear 66 is two, and the two first gears 66 are respectively keyed connected to the upper and lower ends of the rotating shaft 65, and the upper and lower first gears 66 are respectively engaged with the upper and lower first racks 63; the second motor 67 is mounted on the lower surface of the top first roller seat 64, the rotating end of the second motor 67 is connected with the rotating shaft 65, the second motor 67 and the controller 8 are electrically connected, the second motor 67 is controlled by the controller 8, and the second motor 67 can drive the first gear 66 to rotate clockwise or counterclockwise; the second guide rail frame 68 is arranged on the inner sides of the upper and lower first roller seats 64 in the up-down direction; the second rack 69 is arranged on the front side of the second guide rail frame 68 in the up-down direction; the second roller seat 610 is clamped on the outer front side of the second guide rail frame 68, and the second roller seat 610 can move up and down outside the second guide rail frame 68; the third motor 611 is mounted on the front side of the second roller seat 610, the rotating end of the third motor 611 extends out of the rear side of the second roller seat 610, the third motor 611 and the controller 8 are electrically connected, the third motor 611 is controlled by the controller 8, and the third motor 611 can drive the second gear 612 to rotate clockwise or counterclockwise; the second gear 612 is screw connected to the rotating end of the third motor 611 and engaged with the second rack 69; the mounting island 613 is mounted on the rear side of the second roller seat 610; the fourth motor 614 is mounted on the bottom end of the mounting island 613, the rotating end of the fourth motor 614 extends out of the upper surface of the mounting island 613, the fourth motor 614 and the controller 8 are electrically connected, the fourth motor 614 is controlled by the controller 8, and the fourth motor 614 can drive one end of the transmission belt 616 to rotate clockwise or counterclockwise; the rotating seat 615 is mounted on the top rear side of the mounting island 613;The transmission belt 616 is connected to the outer side of the rotating seat 615 at one end, and the other end of the transmission belt 616 is connected to the rotating end of the fourth motor 614, and the transmission belt 616 can play a transmission role between the fourth motor 614 and the rotating seat 615; the mounting arm 617 is arranged on the top of the rotating seat 615 in the front-rear direction; the electric suction cup 618 is mounted at the bottom end of the rear side of the mounting arm 617, and the electric suction cup 618 is electrically connected with the controller 8, and the electric suction cup 618 is controlled by the controller 8, and the electric suction cup 618 can adsorb and grab the carrageenan product.

[0038] The working principle is as follows:

[0039] Step 1: The worker takes κ-carrageenan as the starting raw material, and pours the raw material into the inside of the lifting conveyor 21 through the inside feeding port of the lifting conveyor 21, and the worker controls the controller 8 to start the lifting conveyor 21, the solvent pump station 22, the fan 32, the first motor 317, the first electric telescopic rod 316, the ultrasonic vibrator 312 and the third pump body 310, and the lifting conveyor 21 lifts and pours the raw material into the surface of the mesh plate 34 in the inner cavity of the first box body 33, the solvent pump station 22 pumps the solvent stored inside into the inside of the first spray pipe 36 to form a mist curtain after being sprayed out, the fan 32 generates airflow inside and passes through the surface of the mesh plate 34, so that the raw material particles on the surface of the mesh plate 34 are suspended and dispersed in the airflow, and the airflow carries the raw material particles to move along the inner cavity of the first box body 33 to the mist curtain below the first spray pipe 36, so as to realize uniform mixing of the solvent and the raw material, and the mixed raw material enters the inside of the bottom tank 39 through the hopper 35, the solvent pump station 22 pumps the solvent stored inside into the inside of the second spray pipe 38 and sprays it into the inside of the bottom tank 39, the first motor 317 drives the stirring rod 318 to rotate in the inner cavity of the bottom tank 39, so that the stirring rod 318 stirs the raw material in the inside of the bottom tank 39 into a uniform solution, the first electric telescopic rod 316 is elongated and shortened to drive the mounting bracket 315 to move upward or downward under the limiting action of the limiting assembly 314, so that the stirring rod 318 moves upward or downward in the inner cavity of the slot sealing plate 311 in the inside of the bottom tank 39 under the cooperation of the first motor 317, thereby improving the stirring and mixing effect of the stirring rod 318, and after the stirring is completed, the ultrasonic vibrator 312 performs ultrasonic oscillation in the solution, thereby removing the air bubbles generated in the solution due to stirring, and the third pump body 310 pumps the solution after the stirring in the inner cavity of the bottom tank 39 into the inside of the centrifugal filter 23, the centrifugal filter 23 performs centrifugal filtration on the solution to remove insoluble impurities, and a relatively pure carrageenan solution is obtained, and the first pump body 24 pumps the carrageenan solution in the inside of the centrifugal filter 23 into the inside of the storage tank 25 for storage.

[0040] Step 2: The staff controls the controller 8 to start the second pump body 26, the degradation reaction tank 9, the refrigerator 44, the fourth pump body 42, the shunt valve 43, the second electric telescopic rod 51, the third electric telescopic rod 56, the second motor 67, the third motor 611, the electric suction cup 618 and the fourth motor 614 to start, the second pump body 26 pumps the carrageenan solution stored in the storage tank 25 into the two degradation reaction tanks 9 respectively, the staff puts a certain amount of kappa-carrageenanase into the two degradation reaction tanks 9, and controls the reaction environment in the degradation reaction tank 9 at 40-60℃ and pH between 6-8, the carrageenan solution and the carrageenanase in the degradation reaction tank 9 are mixed to generate oligosaccharides through enzymatic hydrolysis reaction, the refrigerator 44 pumps the internal refrigerant into the refrigeration box 41 to circulate, so that the internal temperature of the refrigeration box 41 reaches the specified freeze-drying temperature, the fourth pump body 42 pumps the oligosaccharides in the degradation reaction tank 9 into the third nozzle pipe 53 in the mold unit 5 under the shunt of the shunt valve 43, the third nozzle pipe 53 perfuses the oligosaccharides into the inner cavity of the mold shell 52 for freeze-drying, after drying, the second electric telescopic rod 51 is elongated to drive the mold shell 52 to stretch out of the inside of the refrigeration box 41, the third electric telescopic rod 56 is elongated to drive the top plate 55 to move upward in the slot seat 54, the oligosaccharide product shaped in the mold shell 52 is lifted out of the inner cavity of the mold shell 52, the second motor 67 drives the rotating shaft 65 to rotate the first gear 66 on the upper and lower sides, the first gear 66 on the upper and lower sides rotates while moving along the first rack 63 on the upper and lower sides, and drives the first roller seat 64 to move along the first guide rail frame 62 in the front and back directions outside, the third motor 611 drives the second gear 612 to rotate, the second gear 612 rotates while moving along the second rack 69, and drives the second roller seat 610 to move along the second guide rail frame 68 outside, so that the installation island table 613 is lifted to a specified height position, and the electric suction cup 618 is moved to a position above the mold shell 52 and adsorbs and grabs the oligosaccharide product, the fourth motor 614 drives the rotating seat 615 to rotate the installation arm 617 under the transmission of the transmission belt 616, so that the installation arm 617 drives the electric suction cup 618 to rotate to the position in the inner cavity of the material cart 45, so as to place the oligosaccharide in the material cart 45, and the material cart 45 performs subsequent quality detection on the dried carrageenan oligosaccharide product.

[0041] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An apparatus for preparing carrageenan oligosaccharides, characterized by comprising: The utility model relates to a kind of material processing system, including: Factory building interior (1); Preprocessing mechanism (2) is arranged at the inside left front of the factory building interior (1), the preprocessing mechanism (2) can realize the preprocessing of material, and the inside of the preprocessing mechanism (2) is provided with mixing component (3), and the mixing component (3) can quickly mix material; Cooling mechanism (4) is arranged at the inside right front of the factory building interior (1), and the cooling mechanism (4) can realize the quick cooling of material forming, and the inside of the cooling mechanism (4) is provided with mold unit (5) and transfer unit (6), the mold unit (5) can realize the molding of material according to mold and the ejection of from mold cavity after forming, and the transfer unit (6) can realize the transfer of material after forming; Work platform (7) is arranged at the inside back side of the factory building interior (1) along left-right direction; Controller (8) is arranged at the top of the work platform (7); Degradation reaction tank (9), the number of the degradation reaction tank (9) is two, two the degradation reaction tank (9) is installed in the inside of factory building interior (1) and is located at the front left and right sides of work platform (7), and the degradation reaction tank (9) and controller (8) are electrically connected; The mixing component (3) includes: Base shell (31) is arranged below the discharge port of lifting conveyor (21) along left-right direction; Fan (32) is arranged below the inside right end of base shell (31), and the fan (32) and controller (8) are electrically connected; First box (33) is arranged at the right side top of base shell (31), and the air outlet of fan (32) extends into the right side bottom of the inner cavity of first box (33), and the right side opening at the top of first box (33) is connected with the discharge port of lifting conveyor (21); Mesh plate (34) is installed in the inner cavity of first box (33) and located above the air outlet of fan (32) from left to right and upwardly inclined; Hopper (35) is arranged at the left side bottom of the inner cavity of first box (33) and below mesh plate (34); First spray pipe (36) is arranged in the inner cavity of first box (33) and above hopper (35), and the first spray pipe (36) and solvent pump station (22) are connected by pipeline; Second box (37) is arranged at the right side top of base shell (31), and hopper (35) extends into the inner cavity of second box (37) from the right side opening of second box (37); Second spray pipe (38) is arranged above the outer side of the inner cavity of second box (37), and the second spray pipe (38) and solvent pump station (22) are connected by pipeline; Bottom tank (39) is arranged at the bottom of the inner cavity of second box (37) along up-down direction. A third pump body (310) is installed at the inner bottom left end of the base shell (31), the inlet of the third pump body (310) is connected with the bottom end of the inner cavity of the bottom tank (39) through a pipeline, the outlet of the third pump body (310) is connected with the inlet of the centrifugal filter (23) through a pipeline, and the third pump body (310) is electrically connected with the controller (8); The mold unit (5) comprises: Two second electric telescopic rods (51) are installed at the inner cavity rear side of the refrigeration box (41) along the front-rear direction, and the second electric telescopic rods (51) are electrically connected with the controller (8); A mold shell (52) is arranged at the front side of the telescopic end of the left and right second electric telescopic rods (51); A third nozzle pipe (53) is arranged on the inner wall of the refrigeration box (41) and located above the rear side of the mold shell (52) along the left-right direction, and the third nozzle pipe (53) is connected with the flow divider (43) through a pipeline; Four slot seats (54) are embedded in the inner cavity bottom corners of the mold shell (52); A top plate (55) is inserted into the inner side of the four slot seats (54); A third electric telescopic rod (56) is installed at the bottom middle part of the mold shell (52), the telescopic end of the third electric telescopic rod (56) extends into the inner cavity of the mold shell (52) and is connected with the lower surface of the top plate (55), and the third electric telescopic rod (56) is electrically connected with the controller (8).

2. The preparation apparatus of carrageenan oligosaccharides according to claim 1, characterized in that: The pretreatment mechanism (2) comprises: A lifting conveyor (21) is arranged at the inner front side of the factory building interior (1) along the left-right direction, and the lifting conveyor (21) is electrically connected with the controller (8); A mixing component (3) is arranged in the factory building interior (1) and located below the left side of the lifting conveyor (21); A solvent pump station (22) is arranged in the factory building interior (1) and located at the left rear side of the mixing component (3), and the solvent pump station (22) is electrically connected with the controller (8); A centrifugal filter (23) is arranged in the factory building interior (1) and located at the rear side of the mixing component (3), and the centrifugal filter (23) is electrically connected with the controller (8); A first pump body (24) is arranged in the factory building interior (1) and located at the rear side of the centrifugal filter (23), the first pump body (24) is connected with the outlet of the centrifugal filter (23) through a pipeline, and the first pump body (24) is electrically connected with the controller (8); A storage tank (25) is arranged in the factory building interior (1) and located at the rear side of the first pump body (24), the first pump body (24) is connected with the inlet of the storage tank (25) through a pipeline, and the storage tank (25) is electrically connected with the controller (8); A second pump body (26) is arranged inside the factory building (1) and below the storage tank (25), the outlet of the second pump body (26) is connected with the outlet of the storage tank (25) through a pipeline, the outlet of the second pump body (26) is connected with the inlet of the left and right two degradation reaction tanks (9) through a pipeline, and the second pump body (26) is electrically connected with the controller (8).

3. The preparation apparatus of carrageenan oligosaccharides according to claim 2, characterized in that: The mixing component (3) further comprises: A slot sealing plate (311) is installed above the top opening of the second box body (37); An ultrasonic vibrator (312) is arranged outside the lower surface of the slot sealing plate (311), and the ultrasonic vibrator (312) is electrically connected with the controller (8); A mounting frame (313) is mounted on the outer left side of the second box body (37) in the up-down direction; Two limiting assemblies (314) are mounted on the right side of the mounting frame (313) in the up-down direction; A mounting rack (315) is mounted on the right side of the limiting end of the front and rear two limiting assemblies (314); A first electric telescopic rod (316) is arranged at the middle of the inner bottom end of the mounting frame (313), the telescopic end of the first electric telescopic rod (316) is connected with the lower surface of the mounting rack (315), and the first electric telescopic rod (316) is electrically connected with the controller (8); A first motor (317) is arranged on the top right side of the mounting rack (315), the rotating end of the first motor (317) extends out of the lower surface of the mounting rack (315), and the first motor (317) is electrically connected with the controller (8); A stirring rod (318) is inserted into the inner cavity of the slot sealing plate (311) in the up-down direction, and the top end of the stirring rod (318) is connected with the rotating end of the first motor (317).

4. The preparation apparatus of carrageenan oligosaccharides according to claim 3, characterized in that: The cooling mechanism (4) comprises: The cooling mechanism (4) comprises: A refrigeration box (41) is mounted on the inner right side of the factory building (1) in the up-down direction, and the refrigeration box (41) is electrically connected with the controller (8); A plurality of mold units (5) are mounted in the inner cavity of the refrigeration box (41) in the up-down direction; A fourth pump body (42) is arranged inside the factory building (1) and on the right side of the refrigeration box (41), the inlet of the fourth pump body (42) is connected with the outlets of the left and right two degradation reaction tanks (9) through a pipeline, and the fourth pump body (42) is electrically connected with the controller (8); A flow divider (43) is arranged on the right side of the outer wall of the refrigeration box (41), the inlet of the flow divider (43) is connected with the outlet of the fourth pump body (42) through a pipeline, and the flow divider (43) is electrically connected with the controller (8); A refrigeration machine (44) is arranged inside the factory building (1) and on the rear side of the refrigeration box (41), the refrigeration machine (44) is connected with the refrigeration box (41) through a pipeline, and the refrigeration machine (44) is electrically connected with the controller (8); A transfer unit (6) is arranged inside the factory interior (1) and located at the front side of the refrigeration box (41); A material cart (45) is arranged inside the factory interior (1) and located at the right side of the transfer unit (6).

5. The preparation apparatus of carrageenan oligosaccharides according to claim 4, characterized in that: The transfer unit (6) comprises: A fixing frame (61) is installed inside the factory interior (1) and located at the front side of the refrigeration box (41) in the up-down direction; Two first guide rail frames (62) are arranged at the upper and lower ends of the fixing frame (61) in the front-rear direction respectively; Two first racks (63) are arranged at the bottom and right side of the fixing frame (61) in the front-rear direction respectively; Two first roller seats (64) are clamped at the inner sides of the upper and lower first guide rail frames (62) respectively; A rotating shaft (65) is rotatably connected to the inner sides of the upper and lower first roller seats (64) in the up-down direction, and the upper and lower ends of the rotating shaft (65) extend out of the outer sides of the upper and lower first roller seats (64); Two first gears (66) are keyed to the upper and lower ends of the rotating shaft (65) respectively, and the upper and lower first gears (66) are engaged with the upper and lower first racks (63) respectively; A second motor (67) is installed on the lower surface of the top first roller seat (64), the rotating end of the second motor (67) is connected with the rotating shaft (65), and the second motor (67) is electrically connected with the controller (8); A second guide rail frame (68) is arranged on the inner sides of the upper and lower first roller seats (64) in the up-down direction; A second rack (69) is arranged at the front side of the second guide rail frame (68) in the up-down direction; A second roller seat (610) is clamped at the outer front side of the second guide rail frame (68); A third motor (611) is installed at the front side of the second roller seat (610), the rotating end of the third motor (611) extends out of the rear side of the second roller seat (610), and the third motor (611) is electrically connected with the controller (8); A second gear (612) is screw-connected to the rotating end of the third motor (611) and engaged with the second rack (69); An installation island (613) is installed at the rear side of the second roller seat (610); A fourth motor (614) is installed at the bottom end of the installation island (613), the rotating end of the fourth motor (614) extends out of the upper surface of the installation island (613), and the fourth motor (614) is electrically connected with the controller (8); A rotating seat (615) is installed at the top rear side of the installation island (613); A transmission belt (616) is connected at one end to the outer side of the rotating seat (615), and the other end of the transmission belt (616) is connected with the rotating end of the fourth motor (614); A mounting arm (617) is arranged on the top of the rotating base (615) in the front-rear direction; An electric suction cup (618) is mounted on the bottom end of the mounting arm (617) on the rear side, and the electric suction cup (618) is electrically connected with the controller (8).

6. A method for producing carrageenan oligosaccharides using the apparatus for producing carrageenan oligosaccharides according to claim 5, characterized by: The method comprises the following steps: Step one: the staff takes κ-carrageenan as the starting material, and pours the material into the inside of the lifting conveyor (21) through the inside feeding port of the lifting conveyor (21), and the lifting conveyor (21) lifts and pours the material into the surface of the mesh plate (34) in the inner cavity of the first box body (33); Step two: the solvent pump station (22) pumps the solvent stored inside into the inside of the first spray pipe (36) to form a mist curtain, and the fan (32) generates airflow and passes through the surface of the mesh plate (34), so that the material particles on the surface of the mesh plate (34) are suspended and dispersed in the airflow, and the airflow carries the material particles to move along the inner cavity of the first box body (33) to the mist curtain below the first spray pipe (36), realizing the preliminary uniform mixing of the solvent and the material, and improving the efficiency of the subsequent reaction; Step three: the hopper (35) is used as a transition device to ensure that the mixed material smoothly enters the inside of the bottom tank (39), the solvent pump station (22) pumps the solvent stored inside into the inside of the second spray pipe (38) and sprays it into the inside of the bottom tank (39), and the first motor (317) drives the stirring rod (318) to rotate in the inner cavity of the bottom tank (39), so that the stirring rod (318) stirs the material in the inside of the bottom tank (39) into a uniform solution, and the first electric telescopic rod (316) is elongated and shortened to drive the mounting bracket (315) to move upward or downward under the limiting action of the limiting assembly (314), so that the stirring rod (318) moves upward or downward in the inner cavity of the insertion slot sealing plate (311) in the inside of the bottom tank (39) under the cooperation of the first motor (317), thereby improving the stirring and mixing effect of the stirring rod (318) to avoid deposition at the bottom; Step four: after stirring, the ultrasonic vibrator (312) performs ultrasonic oscillation in the solution, thereby removing the air bubbles generated in the solution due to stirring, thereby improving the purity of the solution, avoiding the interference of air bubbles in the subsequent process, and the third pump body (310) pumps the solution after stirring in the inner cavity of the bottom tank (39) into the inside of the centrifugal filter (23); Step five: the centrifugal filter (23) performs centrifugal filtration on the solution to remove insoluble impurities, and a relatively pure carrageenan solution is obtained, the first pump body (24) pumps the carrageenan solution in the inside of the centrifugal filter (23) into the inside of the storage tank (25) for storage, and the storage tank (25) has a temperature control function to prevent the inside solution from deteriorating or stratifying; Step six: the second pump body (26) pumps the carrageenan solution stored in the inside of the storage tank (25) into the inside of two degradation reaction tanks (9), the staff puts a certain amount of κ-carrageenanase into the inside of the two degradation reaction tanks (9), and controls the reaction environment in the inside of the degradation reaction tank (9) at 40-60℃ and pH between 6-8, the carrageenan solution and the carrageenanase in the inside of the degradation reaction tank (9) are mixed to perform enzymatic reaction to generate oligosaccharides; Step seven: The refrigerator (44) pumps the internal refrigerant into the inside of the refrigeration box (41) for circulation, so that the inside of the refrigeration box (41) reaches the specified freeze-drying temperature, and the fourth pump body (42) pumps the oligosaccharide in the degradation reaction tank (9) into the third spray pipe (53) in the mold unit (5) under the distribution of the distribution valve (43). The third spray pipe (53) perfuses the oligosaccharide into the inner cavity of the mold shell (52) for freeze-drying; Step eight: After drying, the second electric telescopic rod (51) is elongated to drive the mold shell (52) to extend out of the inside of the refrigeration box (41), and the third electric telescopic rod (56) is elongated to drive the top plate (55) to move upward inside the slot seat (54), so as to lift the shaped oligosaccharide product in the mold shell (52) out of the inner cavity of the mold shell (52); Step nine: The second motor (67) drives the rotating shaft (65) to rotate the upper and lower first gears (66), which rotate along the upper and lower first gear racks (63) and drive the upper and lower first roller seats (64) to move along the first guide rail frame (62) in the front and back directions, and the third motor (611) drives the second gear (612) to rotate, which rotates along the second gear rack (69) and drives the second roller seat (610) to move along the second guide rail frame (68), so that the installation island (613) is lifted to a specified height position, and the electric suction cup (618) is moved to a position above the mold shell (52) and adsorbs and grabs the oligosaccharide product, and the fourth motor (614) drives the rotating seat (615) to rotate the installation arm (617) under the transmission of the transmission belt (616), so that the installation arm (617) drives the electric suction cup (618) to rotate to the position inside the material cart (45), so as to place the oligosaccharide inside the material cart (45); Step ten: The material cart (45) transports the dried oligosaccharide product to the detection area for component analysis, activity detection and appearance inspection to ensure that the product meets the standards.

Citation Information

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