Seamless manufacturing machine with wear compensation function for garment production
By installing dynamic compensation components and chip collecting components on the surface of the syringe of the seamless manufacturing machine, the wear and quality problems caused by centrifugal force and wire chips of the acrocodile cover are solved, and stable braiding and efficient production are achieved.
Patent Information
- Application Number
- CN202510809161.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing seamless manufacturing machine's ferrule cover is severely worn due to centrifugal force and vibration during high-speed operation, which affects the braiding accuracy and stability, and the accumulation of wire chips affects the braiding quality, and frequent shutdowns and cleaning increases costs.
Install dynamic compensation components on the surface of the syringe, including centrifugal weight blocks and double bevel wedge sliders, which are converted into a pressure-stable hood through centrifugal force, combined with magnetorheological shock absorbers and chip collecting components to achieve adaptive pressure adjustment and automatic cleaning of wire chips.
Effectively reduce wear of the acrocodile cover, improve braiding accuracy and yield rate, reduce shutdown frequency, and improve production efficiency and product quality.
Smart Images

Figure CN120366961A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of clothing manufacturing, and particularly to a seamless manufacturing machine for clothing production with a wear compensation function. Background Art
[0002] A seamless manufacturing machine is an advanced clothing production equipment that realizes efficient, precise and comfortable clothing manufacturing through non-thread sewing technology, significantly improving production efficiency and product quality.
[0003] However, there are still some problems with the existing seamless manufacturing machines: First, as a key component of the seamless manufacturing machine, the sinker cover will generate centrifugal force under the influence of various factors when the needle cylinder rotates at high speed. On the one hand, the high-speed rotation of the needle cylinder drives the surrounding air to form a high-speed airflow field. The sinker cover is in this airflow field, and the continuous impact of the airflow makes it bear a force similar to centrifugal force. On the other hand, the high-speed compound movement of the knitting needles on the needle cylinder, that is, the superposition of the up-and-down reciprocating movement and the circular movement, generates strong vibration and large inertial force, which is transmitted to the sinker cover through the needle cylinder, further increasing the centrifugal force-like effect on the sinker cover. Under the long-term action of these centrifugal forces, not only the stability of the sinker cover itself is greatly affected, but also the wear between it and the surrounding components is accelerated. The wear of the sinker cover causes the cooperation accuracy with components such as the needle cylinder and knitting needles to decrease, thereby affecting the accuracy of the entire knitting process.
[0004] At the same time, due to the fact that the fabric thickness is not constant in actual production, when weaving fabrics of different thicknesses, the sinker cover needs to apply appropriate pressure to the fabric to ensure smooth knitting. However, when the fabric thickness increases and the pressure of the sinker cover is insufficient, it cannot firmly hold the fabric and the coil, resulting in the displacement of the fabric during the operation of the knitting needles, thus causing the problem of skipped stitches. When the fabric thickness becomes thinner and the pressure of the sinker cover is too large, it will excessively squeeze the fabric and the yarn, causing the yarn to bear too high a tension and easily resulting in broken threads. Frequent skipped stitches and broken threads not only cause a significant increase in the defective rate of products, resulting in serious waste of raw materials, but also force the production process to be frequently interrupted and require manual intervention, greatly reducing production efficiency and increasing production costs.
[0005] Second, when the manufacturing machine runs at high speed, the wire and components such as needles and fabrics will rub frequently, generating a large amount of wire debris. These wire debris are extremely easy to accumulate in the gaps of the sinker cover. As a key component to ensure the smooth progress of the knitting process, after the gaps of the sinker cover are filled with wire debris, first, it will affect the holding effect of the sinker cover on the fabric. Originally, the sinker cover should accurately control the position of the fabric and the coil to ensure normal knitting of the knitting needles, but the presence of wire debris interferes with this process, resulting in deviation of the fabric position during knitting, thus causing problems such as skipped stitches and broken threads, seriously affecting product quality and reducing the yield rate.
[0006] Currently, the existing technology mainly relies on blade cleaning to deal with the accumulated lint. However, this method requires shutdown operations. Shutdown not only interrupts the production process, leading to a significant decrease in production efficiency, but also increases the overall production cost. Frequent shutdowns for cleaning make the seamless manufacturing machine unable to operate continuously and efficiently. Especially in large-scale production scenarios, the production capacity loss caused by shutdowns is more significant.
[0007] Therefore, the present invention proposes a seamless manufacturing machine for clothing production with a wear compensation function. Summary of the Invention
[0008] The purpose of the present invention is to provide a seamless manufacturing machine for clothing production with a wear compensation function to solve the problems raised in the above background technology.
[0009] To achieve the above object, the present invention provides the following technical solution: A seamless manufacturing machine for clothing production with a wear compensation function, including a high-speed seamless machine. A cylinder is installed on the surface of the high-speed seamless machine. A dynamic compensation component is arranged outside the cylinder. The dynamic compensation component includes a number of centrifugal counterweights installed on the surface of the cylinder. Double-bevel wedge-shaped sliders are installed on the outer surfaces of the centrifugal counterweights. The double-bevel wedge-shaped sliders are asymmetrically designed. Lever-type pressure feedback arms are symmetrically rotatably connected to the surfaces of the double-bevel wedge-shaped sliders. A detection module is integrated on the surface of the lever-type pressure feedback arms. A channel is opened in the middle of the lever-type pressure feedback arms. A limiting rod is slidably connected inside the channel. The other end of the limiting rod away from the channel is rotatably connected to the outer surface of the cylinder.
[0010] Preferably, a number of clamps are installed on the outside of the cylinder. A sinker cover is installed at one end where the clamps are close to each other. A limiting track is installed in the inner cavity of the sinker cover. An extension rod is fixedly connected to the top of the double-bevel wedge-shaped slider. The extension rod is slidably connected inside the limiting track.
[0011] Preferably, the short section of the lever-type pressure feedback arm is set as the power arm, and the long section of the lever-type pressure feedback arm is set as the resistance arm. A universal ball is installed at the top of the resistance arm through a ball shaft. The power arm is rotatably connected to the side wall of the double-bevel wedge-shaped slider. The side of the resistance arm away from the center extends above the cylinder. The detection module is installed on the outer surface of the resistance arm.
[0012] Preferably, magnetorheological shock absorbers fixedly connected to the sinker cover are installed on the outer surfaces of the clamps. The magnetorheological shock absorbers are electrically connected to the detection module.
[0013] Preferably, a plurality of motion cavities are formed on the outer surface of the syringe barrel. The centrifugal counterweight is composed of a centrifugal block and a return spring. The centrifugal counterweight is located inside the motion cavity. The return spring is fixedly connected inside the motion cavity. The centrifugal block is slidably connected inside the motion cavity, and the top of the centrifugal block is fixedly connected to the bottom of the double-bevel wedge slider.
[0014] Preferably, a plurality of rotating seats are fixedly connected to the outer surface of the syringe barrel, and the bottoms of the limiting rods are rotatably connected inside the rotating seats.
[0015] Preferably, the detection module at least includes a displacement sensor, a pressure sensor, and an angle sensor.
[0016] Preferably, a chip collection assembly is arranged outside the syringe barrel. The chip collection assembly includes a chip collection chamber installed at the bottom of the syringe barrel. An outer ring sleeve is installed above the chip collection chamber, and a spiral groove is formed on the inner wall of the outer ring sleeve.
[0017] Preferably, centrifugal springs are fixedly connected to the inner surface of the chip collection chamber at equal intervals in a circular pattern. One side of the centrifugal spring away from the inner wall of the chip collection chamber is fixedly connected to a centrifugal plate. A chute is formed at the top of the centrifugal plate. A plurality of limiting guide rods are fixedly connected to the inner wall of the chip collection chamber extending towards the center. The centrifugal plates are all slidably connected to the bottoms of the limiting guide rods.
[0018] Preferably, the outer ring sleeve and the chip collection chamber are snap-connected, and the chip collection chamber is fixedly connected to the syringe barrel by bolts.
[0019] Preferably, a yarn feeding mechanism is arranged on the top of the high-speed seamless machine, and a driving mechanism is arranged inside the high-speed seamless machine. The driving mechanism is used to drive the syringe barrel to rotate.
[0020] Preferably, the slope of the inclined surface of the double-bevel wedge slider on the side close to the inner edge of the sinker cover is smaller than the slope of the inclined surface on the side away from the inner edge of the sinker cover. At the same time, the double-bevel wedge slider presents a morphological feature with a longer upper side and a shorter lower side.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, when the centrifugal counterweight installed on the surface of the syringe barrel generates centrifugal force during the high-speed operation of the syringe barrel, it can drive the connected double-bevel wedge slider to move. At the same time, due to its own shape characteristics, the double-bevel wedge slider will also convert part of the centrifugal force into pressure. In this way, the excessive centrifugal force borne by the sinker cover is greatly relieved, its stability is effectively guaranteed, and the wear condition with surrounding components is also significantly reduced. This not only extends the service life of the sinker cover and related components, but also ensures the matching accuracy between the sinker cover and components such as the syringe barrel and knitting needles, laying a solid foundation for the accuracy of the entire knitting process.
[0022] 2. In the present invention, since the long section of the lever-type pressure feedback arm is longer than the short section, this lever action makes it possible for even extremely small displacements of the double-beveled wedge-shaped slider to be significantly amplified at the resistance arm, thereby enabling the detection module to more easily and accurately provide real-time feedback on changes in fabric thickness. This provides a reliable basis for subsequent timely adjustment of the pressure of the sinker on the fabric, and effectively avoids weaving problems caused by changes in fabric thickness.
[0023] 3. The present invention can realize that when the detection module monitors the change of fabric thickness, etc., it will transmit the signal to the magnetorheological shock absorber in time. The magnetorheological shock absorber will quickly and adaptively adjust the pressure of the sinker. Under the condition of different fabric thicknesses, the sinker can accurately apply appropriate pressure to the fabric to ensure smooth weaving process.
[0024] 4. The present invention can realize that when the fabric becomes thicker, the lever-type pressure feedback arm will passively resist the fabric, thereby pulling the double-beveled wedge-shaped slider to slide inward. This movement of the double-beveled wedge-shaped slider will prompt the centrifugal counterweight to make corresponding adjustments inside the motion cavity. Through this series of linkage reactions, the sinker can automatically increase the holding force on the thickened fabric, firmly hold the fabric and the coil, prevent the fabric from being displaced during the operation of the knitting needle, and effectively avoid the occurrence of the jumper problem.
[0025] 5. In the present invention, when the outer ring sleeve rotates, due to the spiral shape of the spiral groove, the airflow will flow in the direction of the spiral, forming a suction force in the direction of the chip collecting chamber. This suction force can actively capture the wire chips around the gap of the sinker cover and guide them to the inside of the chip collecting chamber. In this way, the accumulation of wire chips in the gap of the sinker cover is effectively avoided, and the normal gripping effect of the sinker cover on the fabric is ensured, so that the position of the fabric is stable during the weaving process, which greatly reduces the occurrence of problems such as wire jump and wire breakage, and significantly improves product quality and yield rate.
[0026] 6. The present invention can achieve that when the equipment is running at high speed, the syringe drives the chip collecting assembly to rotate as a whole, and the centrifugal plate is acted upon by the centrifugal force. Under the push of the centrifugal force, the centrifugal plate slides along the limiting guide rod and no longer blocks the gap between the chip collecting chamber and the outer ring sleeve. At this time, the sucked-in wire chips can smoothly fall into the chip collecting chamber for collection. When the equipment is turned off, the centrifugal force disappears, and the centrifugal spring drives the centrifugal plate to slide again due to its own elastic deformation, and re-seals the gap. This dynamic sealing design effectively prevents the wire chips that have been collected in the chip collecting chamber from infiltrating back to the vicinity of the hood, thereby avoiding secondary contamination of the wire chips. At the same time, since there is no need to frequently stop the machine for cleaning the wire chips, the operating efficiency of the equipment is improved, and the production cost is reduced. It is particularly suitable for large-scale production scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 Front orthographic three-dimensional schematic diagram of the dynamic compensation component of the present invention; Figure 2 Partial three-dimensional schematic diagram of the dynamic compensation component of the present invention; Figure 3 Partial sectional three-dimensional schematic diagram of the dynamic compensation component of the present invention; Figure 4 For the present invention Figure 3 Enlarged three-dimensional schematic diagram of the structure at position A in the present invention; Figure 5 For the present invention Figure 3 Enlarged three-dimensional schematic diagram of the structure at position B in the present invention; Figure 6 Exploded three-dimensional schematic diagram of the dynamic compensation component of the present invention; Figure 7 Front orthographic three-dimensional schematic diagram of the main structure of the present invention; Figure 8 Partial sectional three-dimensional schematic diagram of the chip collection component of the present invention; Figure 9 For the present invention Figure 8 Enlarged three-dimensional schematic diagram of the structure at position C in the present invention; Figure 10 Exploded three-dimensional schematic diagram of the chip collection component of the present invention; Figure 11 Three-dimensional schematic diagram of the chip collection chamber of the present invention.
[0028] In the figure: 11. High-speed seamless machine; 12. Cylinder; 13. Sinker cover.
[0029] 2. Dynamic compensation component; 21. Centrifugal counterweight; 22. Limit track; 23. Double-inclined plane wedge slider; 24. Lever-type pressure feedback arm; 241. Power arm; 242. Resistance arm; 243. Universal ball; 25. Limit rod; 26. Magnetorheological shock absorber.
[0030] 3. Chip collection component; 31. Outer ring sleeve; 311. Spiral groove; 32. Chip collection chamber; 33. Limit guide rod; 34. Centrifugal plate; 35. Centrifugal spring. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] It should be noted that the fixture only provides the function of clamping the Shengke cover 13, the detection module only provides the function of detecting the change of the fabric state, the magnetorheological shock absorber 26 only provides the shock absorption function for the Shengke cover 13, the driving mechanism only provides the function of driving the rotation of the needle cylinder 12, and the yarn feeding mechanism only provides the function of feeding yarn for the needle cylinder 12. The working principle and specific structure of the above structures are all prior arts. Therefore, due to the generality of the above structures, the specific principles will not be elaborated hereinafter.
[0033] Embodiment 1, please refer to Figures 1 to 6 As shown in the figure, a seamless manufacturing machine for clothing production with a wear compensation function includes a high-speed seamless machine 11. A needle cylinder 12 is installed on the surface of the high-speed seamless machine 11. A dynamic compensation assembly 2 is arranged outside the needle cylinder 12. The dynamic compensation assembly 2 includes a plurality of centrifugal counterweights 21 installed on the surface of the needle cylinder 12. Double-bevel wedge-shaped sliders 23 are installed on the outer surfaces of the centrifugal counterweights 21. The double-bevel wedge-shaped sliders 23 are asymmetrically designed. Lever-type pressure feedback arms 24 are symmetrically rotatably connected to the surfaces of the double-bevel wedge-shaped sliders 23. A detection module is integrated on the surface of the lever-type pressure feedback arms 24. A channel is opened in the middle of the lever-type pressure feedback arms 24. A limiting rod 25 is slidably connected inside the channel. The other end of the limiting rod 25 away from the channel is rotatably connected to the outer surface of the needle cylinder 12.
[0034] It should be noted that several clamps are installed on the outer side of the syringe barrel 12. A Shengke cover 13 is installed at one end of the clamps close to each other. A limiting track 22 is installed in the inner cavity of the Shengke cover 13. An extension rod is fixedly connected to the top of the double-inclined surface wedge-shaped slider 23. The extension rod is slidably connected inside the limiting track 22. The short section of the lever-type pressure feedback arm 24 is set as the power arm 241, and the long section of the lever-type pressure feedback arm 24 is set as the resistance arm 242. A universal ball 243 is installed at the top of the resistance arm 242 through a ball shaft. The power arm 241 is rotatably connected to the side wall of the double-inclined surface wedge-shaped slider 23. The side of the resistance arm 242 away from the center extends above the syringe barrel 12. The detection module is installed on the outer surface of the resistance arm 242. Magnetorheological shock absorbers 26 fixedly connected to the Shengke cover 13 are installed on the outer surfaces of the clamps. The magnetorheological shock absorbers 26 are electrically connected to the detection module. A plurality of movement cavities are formed on the outer surface of the syringe barrel 12. The centrifugal counterweight 21 is composed of a centrifugal block and a return spring. The centrifugal counterweight 21 is located inside the movement cavity. The return spring is fixedly connected inside the movement cavity. The centrifugal block is slidably connected inside the movement cavity, and the top of the centrifugal block is fixedly connected to the bottom of the double-inclined surface wedge-shaped slider 23. A plurality of rotating seats are fixedly connected to the outer surface of the syringe barrel 12. The bottoms of the limiting rods 25 are rotatably connected inside the rotating seats. The detection module at least includes a displacement sensor, a pressure sensor, and an angle sensor. A yarn feeding mechanism is arranged on the top of the high-speed seamless machine 11. A driving mechanism is arranged inside the high-speed seamless machine 11. The driving mechanism is used to drive the syringe barrel 12 to rotate. The slope of the inclined surface of the double-inclined surface wedge-shaped slider 23 on the side close to the inner edge of the Shengke cover 13 is smaller than the slope of the inclined surface on the side away from the inner edge of the Shengke cover 13. At the same time, the double-inclined surface wedge-shaped slider 23 presents a morphological feature of having a longer upper side and a shorter lower side.
[0035] Specifically, the driving mechanism drives the syringe barrel 12 to rotate. When the syringe barrel 12 rotates at a high speed, the centrifugal counterweight 21 moves outward under the action of centrifugal force, driving the connected double-inclined surface wedge-shaped slider 23 to move outward synchronously.
[0036] Based on the unique shape feature of the double-inclined surface wedge-shaped slider 23: the slope of the inclined surface on the side close to the inner edge of the Shengke cover 13 is smaller than the slope of the inclined surface on the side away from the inner edge of the Shengke cover 13, and the design of having a longer upper side and a shorter lower side, the double-inclined surface wedge-shaped slider 23 can disperse and convert the centrifugal force into pressure when moving outward.
[0037] Specifically, when the syringe barrel 12 rotates at high speed and the centrifugal counterweight 21 drives the double-inclined wedge-shaped slider 23 to move outward, the left inclined surface with a larger slope can quickly respond to the centrifugal force in the initial stage. Due to its large slope, during the outward displacement process, it can quickly convert the centrifugal force into a relatively large horizontal component force. This horizontal component force can push the double-inclined wedge-shaped slider 23 to quickly adjust its position, gaining time for subsequent pressure conversion and system response. For the right inclined surface with a smaller slope, as the double-inclined wedge-shaped slider 23 continues to move and gradually approaches the surrounding components, the smaller slope makes the force transmission more gentle. It can further convert the centrifugal force initially converted by the left inclined surface into pressure on components such as the Shengke cover 13 in a gentle and stable manner. This centrifugal force conversion mode of being fast first and then stable can not only ensure that the system responds quickly to the centrifugal force but also ensure that the pressure received by the Shengke cover 13 is uniform and stable, avoiding adverse effects of pressure mutations on the knitting process.
[0038] In addition, please refer to Figure 6 As shown, due to the shape of the double-inclined wedge-shaped slider 23 with a longer upper part and a shorter lower part, its center of gravity is relatively biased upward. When it moves outward under the action of centrifugal force, due to the upward-biased center of gravity, a downward moment will be generated. This moment will act on the centrifugal counterweight 21. Since the centrifugal counterweight 21 is connected to the syringe barrel 12, part of the force will be transmitted to the syringe barrel 12. And the syringe barrel 12 is directly connected to the driving mechanism, and the driving mechanism usually has strong load-bearing capacity and stability and can withstand this part of the extra-transmitted force. Since part of the force is transmitted to the syringe barrel 12, relatively speaking, the acting force transmitted to the Shengke cover 13 will be reduced.
[0039] Finally, the different length designs of the power arm 241 and the resistance arm 242 form a lever effect. When the double-inclined wedge-shaped slider 23 generates a small displacement, through the amplification effect of the lever, the displacement at the top of the resistance arm 242 will increase significantly, enabling the detection module to more sensitively perceive changes in the state of the fabric, such as information on thickness, position, etc. This way of amplifying the detection effect greatly improves the detection accuracy and provides reliable data support for subsequent pressure adjustment. At the same time, since the detection module integrates a displacement sensor, a pressure sensor, an angle sensor, etc., it can monitor various parameter changes of the lever-type pressure feedback arm 24 in real time.
[0040] After the detection module obtains relevant information about the fabric, it will control the magnetorheological shock absorber 26 to adaptively adjust the pressure on the Shengke cover 13. In this way, no matter what state the fabric is in, the Shengke cover 13 can apply an appropriate pressure to the fabric, ensuring the smooth progress of the knitting process and effectively avoiding problems such as wire skipping and wire breaking, improving the product quality and the yield rate.
[0041] It should be noted that when the fabric thickens, the resistance arm 242 of the lever - type pressure feedback arm 24 will contact the fabric, causing the resistance arm 242 to be driven to rotate away from the fabric passively. At this time, the power arm 241 will pull the double - inclined - plane wedge - shaped slider 23 closer to the center of the syringe barrel 12, and drive the centrifugal counterweight 21 to move towards the center together.
[0042] When the syringe barrel 12 rotates at a high speed, the centrifugal counterweight 21 originally has a tendency to move outward under the influence of centrifugal force. This movement towards the center will, to a certain extent, limit the amplitude of its outward movement, and thus limit the further release of centrifugal force. Because the magnitude of centrifugal force is related to the distance of the object from the center of rotation, the farther the distance, the greater the centrifugal force. Moving towards the center shortens the distance between the centrifugal counterweight 21 and the center of the syringe barrel 12, thereby reducing the additional effect of centrifugal force on components such as the Shengke cover 13, and avoiding the pressure imbalance of the Shengke cover 13 on the fabric caused by excessive centrifugal force.
[0043] Embodiment 2, on the basis of Embodiment 1, please refer to as Figures 7 to 10 shown, a chip - collecting component 3 is arranged outside the syringe barrel 12. The chip - collecting component 3 includes a chip - collecting chamber 32 installed at the bottom of the syringe barrel 12. An outer - ring sleeve 31 is installed above the chip - collecting chamber 32, and a spiral groove 311 is opened on the inner wall of the outer - ring sleeve 31.
[0044] It should be noted that centrifugal springs 35 are fixedly connected to the inner surface of the chip - collecting chamber 32 in an annular equidistant arrangement. One side of the centrifugal spring 35 away from the inner wall of the chip - collecting chamber 32 is fixedly connected to a centrifugal plate 34. A sliding groove is opened at the top of the centrifugal plate 34. A number of limiting guide rods 33 are fixedly connected to the inner wall of the chip - collecting chamber 32 extending towards the center. The centrifugal plates 34 are all slidably connected to the bottom of the limiting guide rods 33. The outer - ring sleeve 31 and the chip - collecting chamber 32 are mutually clamped, and the chip - collecting chamber 32 is fixedly connected to the syringe barrel 12 through bolts.
[0045] Specifically, in Embodiment 1, the driving mechanism drives the syringe barrel 12 to rotate at a high speed and generates centrifugal force. The centrifugal springs 35 and the connected centrifugal plates 34 in the chip - collecting chamber 32 are affected by this centrifugal force. Therefore, the centrifugal force causes the centrifugal springs 35 to have a tendency to stretch outward. Since one end of the centrifugal spring 35 is fixed to the inner wall of the chip - collecting chamber 32 and the other end is connected to the centrifugal plate 34, the centrifugal spring 35 is compressed and drives the centrifugal plate 34 to move outward synchronously. In this way, the centrifugal plate 34 no longer blocks the gap between the chip - collecting chamber 32 and the outer - ring sleeve 31, creating a channel for the wire chips to enter the chip - collecting chamber 32.
[0046] Meanwhile, the rotation of the syringe barrel 12 drives the connected outer - ring sleeve 31 and chip - collecting chamber 32 to rotate together.
[0047] When the outer ring sleeve 31 rotates, the spiral groove 311 moves relative to the surrounding air. From the perspective of fluid mechanics, the special shape of the spiral groove 311 causes the air to follow a spiral trajectory when flowing through it. Due to the spiral structure of the spiral groove 311, a spiral airflow is formed within the spiral groove 311. According to Bernoulli's principle, the pressure of a fluid is lower where the flow velocity is faster. Inside the spiral groove 311, the air flows rapidly along the spiral direction, making the pressure inside the spiral groove 311 lower than the pressure of the surrounding environment. The lint around the gap of the shengke cover 13 is in a relatively high-pressure environment. Under the action of the pressure difference, the lint will be pressed into the spiral groove 311 with a lower pressure. As the outer ring sleeve 31 continues to rotate, the spiral airflow will continuously guide the lint along the spiral groove 311 towards the chip collection chamber 32, forming a suction force towards the chip collection chamber 32. This suction force can actively capture the lint around the gap of the shengke cover 13 and smoothly guide it into the interior of the chip collection chamber 32.
[0048] In this way, the accumulation of lint in the gap of the shengke cover 13 is effectively avoided, ensuring the normal holding effect of the shengke cover 13 on the fabric, making the position of the fabric stable during the weaving process, greatly reducing the occurrence of problems such as skipped stitches and broken threads, and significantly improving the product quality and the yield rate.
[0049] When the device is turned off, the centrifugal force disappears, and the centrifugal spring 35 returns to its original state due to its own elastic deformation, driving the centrifugal plate 34 to slide again and re-sealing the gap, effectively preventing the lint that has been collected in the chip collection chamber 32 from leaking back to the surrounding of the shengke cover 13, avoiding secondary pollution of the lint. At the same time, since there is no need to frequently stop the machine for lint cleaning, the operating efficiency of the device is improved, and the production cost is reduced, which is especially suitable for large-scale production scenarios.
[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0051] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A seamless manufacturing machine for clothing production with a wear compensation function, including a high-speed seamless machine (11), and a cylinder (12) is installed on the surface of the high-speed seamless machine (11), characterized in that: The outside of the syringe barrel (12) is provided with a dynamic compensation component (2). The dynamic compensation component (2) includes a number of centrifugal counterweights (21) installed on the surface of the syringe barrel (12). The outer surfaces of the centrifugal counterweights (21) are all installed with double-bevel wedge-shaped sliders (23). The double-bevel wedge-shaped sliders (23) are asymmetrically designed. The surfaces of the double-bevel wedge-shaped sliders (23) are symmetrically and rotatably connected with lever-type pressure feedback arms (24). The surfaces of the lever-type pressure feedback arms (24) are integrated with a detection module. A channel is opened in the middle of the lever-type pressure feedback arm (24). A limiting rod (25) is slidably connected inside the channel. The other end of the limiting rod (25) away from the channel is rotatably connected to the outer surface of the syringe barrel (12).
2. The seamless manufacturing machine for clothing production with a wear compensation function according to claim 1, characterized in that: A number of clamps are installed on the outside of the syringe barrel (12). A Shengke cover (13) is installed at one end of the clamps close to each other. A limiting track (22) is installed in the inner cavity of the Shengke cover (13). The top of the double-bevel wedge-shaped slider (23) is fixedly connected with an extension rod. The extension rod is slidably connected inside the limiting track (22).
3. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 1, characterized in that: The short section of the lever-type pressure feedback arm (24) is set as the power arm (241). The long section of the lever-type pressure feedback arm (24) is set as the resistance arm (242). A universal ball (243) is installed at the top of the resistance arm (242) through a ball shaft. The power arm (241) is rotatably connected to the side wall of the double-bevel wedge-shaped slider (23). The side of the resistance arm (242) away from the center extends above the syringe barrel (12). The detection module is installed on the outer surface of the resistance arm (242).
4. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 2, characterized in that: Magnetorheological shock absorbers (26) fixedly connected with the Shengke cover (13) are installed on the outer surfaces of the clamps. The magnetorheological shock absorbers (26) are electrically connected with the detection module.
5. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 1, characterized in that: A number of movement cavities are opened on the outer surface of the syringe barrel (12). The centrifugal counterweight (21) is composed of a centrifugal block and a return spring. The centrifugal counterweight (21) is located inside the movement cavity.
6. The seamless manufacturing machine for clothing production with a wear compensation function according to claim 1, characterized in that: A number of rotating seats are fixedly connected to the outer surface of the syringe barrel (12). The bottoms of the limiting rods (25) are rotatably connected inside the rotating seats.
7. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 1, characterized in that: The detection module at least includes a displacement sensor, a pressure sensor and an angle sensor.
8. A seamless manufacturing machine for clothing production with a wear compensation function according to any one of claims 1-7, characterized in that: A chip collection component (3) is provided outside the syringe barrel (12). The chip collection component (3) includes a chip collection chamber (32) installed at the bottom of the syringe barrel (12). An outer ring sleeve (31) is installed above the chip collection chamber (32). A spiral groove (311) is opened on the inner wall of the outer ring sleeve (31).
9. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 8, characterized in that: Centrifugal springs (35) are fixedly connected to the inner surface of the chip collection chamber (32) in an annular and equally spaced arrangement. One side of the centrifugal spring (35) away from the inner wall of the chip collection chamber (32) is fixedly connected to a centrifugal plate (34). A chute is opened at the top of the centrifugal plate (34). A number of limiting guide rods (33) are fixedly connected to the inner wall of the chip collection chamber (32) extending towards the center. The centrifugal plates (34) are all slidably connected to the bottoms of the limiting guide rods (33).
10. A seamless manufacturing machine for clothing production with a wear compensation function according to claim 8, characterized in that: The outer ring sleeve (31) and the chip collecting chamber (32) are clamped with each other, and the chip collecting chamber (32) is fixedly connected to the syringe barrel (12) by bolts.