Control management system and method for ultrasonic cleaning machine
By monitoring and adjusting the power and frequency of the ultrasonic cleaning machine in real time, the problem of power and frequency deviation of the ultrasonic cleaning machine during the working process is solved, the stability and safety of the cleaning effect are achieved, and an automated control and management system is provided.
Patent Information
- Application Number
- CN202510606164.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the working process of existing ultrasonic cleaning machines, the ultrasonic power and frequency may deviate from the preset value, resulting in a decrease in the cleaning effect or a safety hazard, making it difficult for the existing technology to effectively adjust and monitor.
By setting the evaluation interval, the ultrasonic power and frequency are monitored in real time, the ultrasonic power is automatically adjusted and correction is made when deviating from the preset range, and an alarm prompt is issued when the frequency is offset, combining the parameter management module and the power adjustment module to achieve dynamic control.
It effectively maintains the cleaning effect of the ultrasonic cleaning machine, adjusts the ultrasonic power and frequency in a timely manner, ensures safety, improves cleaning efficiency and warns of potential faults.
Smart Images

Figure CN120371074A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ultrasonic equipment control, and specifically to a control management system and method for an ultrasonic cleaner. Background Art
[0002] In the era of pursuing extreme cleanliness and maintaining precision tools, equipment, and precious items, ultrasonic cleaning machines are particularly important. Ultrasonic cleaning machines utilize the cavitation effect generated by ultrasonic waves in liquids, enabling access to tiny gaps that cannot be reached by traditional manual cleaning.
[0003] During the ultrasonic cleaning process, the actual working power and frequency of the ultrasonic cleaning machine may deviate from the preset values. For example, due to electrical or environmental factors, the frequency of the oscillator may shift, and due to changes in equipment load or transducer performance, the power may deviate from the preset value. Therefore, it is necessary to make adaptive adjustments to the ultrasonic cleaning machine during the ultrasonic cleaning process. Summary of the Invention
[0004] The purpose of the present invention is to provide a control management system and method for an ultrasonic cleaner to solve the problems presented in the prior art.
[0005] To achieve the above objective, the present invention provides the following technical solution: A control management method for an ultrasonic cleaner, the method comprising:
[0006] Step S100: Set an evaluation interval for the cleaning parameters of the ultrasonic cleaner and obtain the cleaning parameters set by relevant operators;
[0007] Step S200: Compare the actual value of the ultrasonic power during the operation of the ultrasonic cleaner with the evaluation interval and collect the evaluation results with abnormal evaluation results;
[0008] Step S300: Evaluate the deviation degree of the ultrasonic power from the evaluation interval in the abnormal evaluation results and evaluate the power deviation value per unit time;
[0009] Step S400: When the power deviation value exceeds the preset range, generate a control signal to adjust the ultrasonic power, and verify the power deviation value after each adjustment until it is within the preset range;
[0010] Step S500: Compare the frequency change of the ultrasonic wave before and after the power adjustment, and when a frequency shift occurs after the power adjustment, give an alarm prompt.
[0011] Further, step S100 includes:
[0012] Step S101: Obtain the ultrasonic power and ultrasonic frequency set by the relevant operator when the ultrasonic cleaner performs a certain cleaning task, and record the ultrasonic frequency as the ultrasonic frequency reference value f s ;
[0013] For different cleaning objects, corresponding ultrasonic frequencies need to be set. The cavitation bubbles generated by low-frequency ultrasonic waves are larger and fewer in number, but the energy released during bursting is large, and the cavitation effect is strong, which can effectively remove hard or stubborn dirt. The cavitation bubbles generated by medium-frequency ultrasonic waves are moderate, and it has the ability of both strong cleaning and fine cleaning. The cavitation bubbles generated by high-frequency ultrasonic waves are small and dense, and can better penetrate into small gaps and pores, suitable for fine cleaning;
[0014] Step S102: Set the time period during which the ultrasonic cleaner performs ultrasonic cleaning as the target time period, and divide the target time period into several unit time periods;
[0015] Step S103: Set several evaluation nodes in the unit time period, set the evaluation interval corresponding to the ultrasonic power for each evaluation node, and set the midpoint value of each evaluation interval as the central evaluation value.
[0016] Further, step S200 includes:
[0017] Step S201: Obtain the i-th unit time period in the target time period, and record the number of all evaluation nodes in the i-th unit time period as m;
[0018] Step S202: Collect the ultrasonic power of the ultrasonic cleaner at each evaluation node. When the ultrasonic power is not within the corresponding evaluation interval range, the ultrasonic power at the evaluation node shows an abnormality. Record the evaluation node corresponding to the abnormal ultrasonic power as the abnormal node, and obtain the number of all abnormal nodes in the i-th unit time period as n;
[0019] Step S203: Calculate the power evaluation coefficient w, w = n / m.
[0020] Further, step S300 includes:
[0021] Step S301: Take the midpoint of each evaluation interval as the interval evaluation value, and obtain the ultrasonic power of all abnormal nodes, where the ultrasonic power corresponding to the j-th abnormal node in the i-th unit time period is denoted as p j ; Step S302: Calculate the power difference E in the i-th unit time period i , where, x j represents the interval evaluation value of the corresponding evaluation interval at the j-th abnormal node;
[0022] Step S303: Calculate the interval power evaluation value D for the i-th unit time period i , D i = w×E i ;
[0023] First, obtain the proportion of abnormal nodes among all evaluation nodes, evaluate the abnormality rate of the nodes, further accumulate the deviation values, obtain the cumulative value of the mid-power deviation in the interval, and evaluate the degree of deviation of the interval power from two aspects.
[0024] Further, step S400 includes:
[0025] Step S401: Set the power evaluation interval. When the interval power evaluation value D i is not within the power evaluation interval range, it is determined that the ultrasonic power in the i-th unit time period is abnormal. When the interval power evaluation value D i is within the power evaluation interval range, it is determined that the ultrasonic power in the i-th unit time period is normal;
[0026] Step S402: Set the unit regulation power Δr. When the ultrasonic power in the i-th unit time period is abnormal, if D i > 0, then in the (i + 1)-th unit time period, reduce the ultrasonic power by Δr. If D i < 0, then in the (i + 1)-th unit time period, increase the ultrasonic power by Δr;
[0027] Step S403: After adjusting the ultrasonic power in the (i + 1)-th unit time period, calculate the interval power evaluation value D i+1 for the (i + 1)-th unit time period. When the ultrasonic power in the (i + 1)-th unit time period is abnormal, repeat the regulation steps in step S402;
[0028] Step S404: When the ultrasonic power in the (i + k)-th unit time period corresponding to the k-th adjustment is normal, collect all unit time periods from the i-th unit time period to the (i + k - 1)-th unit time period, denoted as the first monitoring period, and denote the (i + k)-th unit time period as the second monitoring period.
[0029] During the ultrasonic cleaning process, the selection of power and frequency needs to be coordinated with each other. In practical applications, the power and frequency need to be reasonably set according to specific cleaning requirements and workpiece characteristics. Only when the ultrasonic frequency and ultrasonic power are coordinated with each other can a better cleaning effect be achieved. Therefore, when adjusting the ultrasonic power, it is necessary to monitor the ultrasonic frequency; if the frequency shows a deviation after the power adjustment is correct, it indicates that there may be a fault in the ultrasonic cleaner, and relevant technical personnel are required to come and check.
[0030] Further, step S500 includes:
[0031] Step S501: Set the unit frequency f0, the interval endpoint Q1 and the interval endpoint Q2, where Q1 ≤ f s ≤ Q2, Q1 = a × f0, Q2 = b × f0, where a and b are both positive integers and b > a;
[0032] Meanwhile, referring to the initial frequency selection value and the interval endpoints of the frequency interval, evaluate the offset of the ultrasonic wave. When the frequency offset value increases, the ultrasonic cleaning effect will decrease;
[0033] Step S502: Obtain the ultrasonic frequency f at the qth evaluation node in the ith unit time period iq and calculate the frequency offset value g of the ith unit time period i ,
[0034] Step S503: Calculate the frequency offset values corresponding to all unit time periods in the first monitoring period, and denote the average value of the frequency offset values in the first monitoring period as the first frequency reference value U1. Obtain the frequency offset value g of the (i + k)th unit time period i+k and denote it as the second frequency reference value U2;
[0035] Step S504: When U2 > U1, give an alarm prompt to the management personnel of the ultrasonic cleaning machine.
[0036] Furthermore, in step S501, the method for obtaining the unit frequency f0 includes:
[0037] Obtain the length, width and height of the cleaning tank of the ultrasonic cleaning machine, denoted as L, W and H respectively, and calculate the unit frequency f0,
[0038] where c represents the sound speed in the cleaning liquid;
[0039] Regard the ultrasonic cleaning tank as a resonance cavity model. In order to achieve the best cleaning effect, the operating frequency of the cleaning machine should be close to the resonance frequency or its harmonic frequency of the cleaning tank. This means that if the operating frequency of the ultrasonic generator can match f0 or its integer multiple, the cleaning efficiency will be significantly improved;
[0040] In the related technical field, the expression of f0 is an integral part of the frequency expression. 1 / L, 1 / W and 1 / H represent the ratio relationship of the length, width and height, and c / 2π represents the frequency scale. Input dimensionless quantities into the overall expression, and the output result is the frequency.
[0041] To better implement the above method, a control and management system for an ultrasonic cleaning machine is also proposed. The system includes:
[0042] A parameter management module, a power evaluation module, a power adjustment module, and an adjustment inspection module. Among them, the parameter management module is used to manage the cleaning parameters of the ultrasonic cleaner. The power evaluation module is used to evaluate the difference value between the actual value and the preset value of the ultrasonic power and evaluate the difference value. The power adjustment module is used to adjust the ultrasonic power of the ultrasonic information machine when the power deviation exceeds the preset range. The adjustment inspection module is used to monitor the ultrasonic frequency before and after the adjustment and give an alarm prompt when a frequency deviation occurs after the power adjustment.
[0043] Furthermore, the parameter management module includes: a period management unit, an evaluation value management unit, and a parameter acquisition unit. Among them, the period management unit is used to obtain time information and manage the evaluation nodes in the evaluation interval. The evaluation value management unit is used to manage the evaluation threshold of the cleaning parameters of the ultrasonic cleaner. The parameter acquisition unit is used to acquire the cleaning parameters set by the relevant operator.
[0044] Furthermore, the power evaluation module includes: a node evaluation unit, an abnormal node management unit, a power evaluation unit, a power difference calculation unit, and an interval evaluation unit. Among them, the node evaluation unit is used to compare the ultrasonic power at the evaluation node with the evaluation interval. The abnormal node management unit is used to collect all abnormal nodes in the unit time period. The power evaluation unit is used to calculate the power evaluation coefficient in the unit time period. The power difference calculation unit is used to calculate the power difference in the unit time period. The interval evaluation unit is used to calculate the interval power evaluation value of the unit time period.
[0045] Furthermore, the power adjustment module includes: a deviation evaluation unit, a control signal management unit, a loop control unit, and an adjustment interval management unit. Among them, the deviation evaluation unit is used to judge whether there is an abnormality in the ultrasonic cleaning power in the unit time period. The control signal management unit is used to manage the ultrasonic power adjustment signal. The loop control unit is used to check the interval power evaluation value after each adjustment of the ultrasonic power to judge whether to enter a loop. The adjustment interval management unit is used to collect the first monitoring period and the second monitoring period respectively according to the adjustment process of the ultrasonic power.
[0046] Furthermore, the adjustment inspection module includes: a unit frequency management unit, an ultrasonic interval management unit, a frequency deviation value calculation unit, a deviation value management unit, and an information reminder unit. Among them, the unit frequency management unit is used to manage the unit frequency corresponding to the ultrasonic cleaner. The ultrasonic interval management unit is used to manage the interval of the ultrasonic frequency. The frequency deviation value calculation unit is used to calculate the frequency deviation value of the unit time period. The deviation value management unit is used to manage the first frequency reference value and the second frequency reference value. The information reminder unit is used to give an information reminder when the alarm condition is met.
[0047] Compared with the prior art, the beneficial effects of the present invention are as follows: By monitoring the ultrasonic power, when the ultrasonic power deviates from the preset range, the ultrasonic power is adjusted. Further, by changing the ultrasonic frequency, the working state of the ultrasonic cleaning machine during the power adjustment process is monitored, and warning information is uploaded in a timely manner.
[0048] The present invention captures the abnormal state of the equipment during the ultrasonic cleaning process, adjusts the abnormal state of the ultrasonic cleaning machine within a certain range, and generates warning information when the adjustment target cannot be achieved, which not only maintains the cleaning effect of the ultrasonic cleaning machine but also checks for possible safety hazards of the ultrasonic cleaning machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 is a schematic structural diagram of a control and management system for an ultrasonic cleaning machine according to the present invention;
[0050] Figure 2 is a schematic structural diagram of a control and management method for an ultrasonic cleaning machine according to the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0052] Embodiment: As Figure 1 and Figure 2 shown, the present invention provides a technical solution, a control and management system and method for an ultrasonic cleaning machine, and the method includes:
[0053] Step S100: Set an evaluation interval for the cleaning parameters of the ultrasonic cleaning machine, and obtain the cleaning parameters set by the relevant operator;
[0054] Among them, step S100 includes:
[0055] Step S101: When the ultrasonic cleaning machine performs a certain cleaning task, obtain the ultrasonic power and ultrasonic frequency set by the relevant operator, and record the ultrasonic frequency as the ultrasonic frequency reference value f s ;
[0056] Step S102: Set the time period during which the ultrasonic cleaning machine performs ultrasonic cleaning as the target time period, and divide the target time period into several unit time periods;
[0057] Step S103: Set several evaluation nodes within a unit time period. For each evaluation node, set an evaluation interval corresponding to the ultrasonic power, and set the midpoint value of each evaluation interval as the central evaluation value.
[0058] Step S200: Compare the actual value of the ultrasonic power during the operation of the ultrasonic cleaner with the evaluation intervals, and collect the evaluation results with abnormal evaluation results.
[0059] Among them, Step S200 includes:
[0060] Step S201: Obtain the i-th unit time period within the target time period, and record the number of all evaluation nodes in the i-th unit time period as m.
[0061] Step S202: Collect the ultrasonic power of the ultrasonic cleaner at each evaluation node. When the ultrasonic power is not within the corresponding evaluation interval range, the ultrasonic power at the evaluation node is abnormal. Record the evaluation node corresponding to the abnormal ultrasonic power as the abnormal node, and obtain the number of all abnormal nodes in the i-th unit time period as n.
[0062] Step S203: Calculate the power evaluation coefficient w, where w = n / m.
[0063] Step S300: Evaluate the deviation degree between the ultrasonic power and the evaluation interval in the abnormal evaluation results, and evaluate the power deviation value within the unit time.
[0064] Among them, Step S300 includes:
[0065] Step S301: Take the midpoint of each evaluation interval as the interval evaluation value, and obtain the ultrasonic power of all abnormal nodes. Among them, the ultrasonic power corresponding to the j-th abnormal node in the i-th unit time period is denoted as p j ;
[0066] Step S302: Calculate the power difference E in the i-th unit time period i , where x j represents the interval evaluation value of the corresponding evaluation interval at the j-th abnormal node;
[0067] Step S303: Calculate the interval power evaluation value D in the i-th unit time period i , D i = w × E i .
[0068] Step S400: When the power deviation exceeds the preset range, generate a control signal to adjust the ultrasonic power, and check the power deviation value after each adjustment until it is within the preset range.
[0069] Among them, step S400 includes:
[0070] Step S401: Set the power evaluation interval. When the interval power evaluation value D i is not within the power evaluation interval range, it is determined that the ultrasonic power in the i-th unit time period is abnormal. When the interval power evaluation value D i is within the power evaluation interval range, it is determined that the ultrasonic power in the i-th unit time period is normal;
[0071] Step S402: Set the unit regulation power Δr. When the ultrasonic power in the i-th unit time period is abnormal, if D i > 0, then in the (i + 1)-th unit time period, reduce the ultrasonic power by Δr. If D i < 0, then in the (i + 1)-th unit time period, increase the ultrasonic power by Δr;
[0072] Step S403: After adjusting the ultrasonic power in the (i + 1)-th unit time period, calculate the interval power evaluation value D i+1 of the (i + 1)-th unit time period. When the ultrasonic power in the (i + 1)-th unit time period is abnormal, repeat the regulation steps in step S402;
[0073] Step S404: When the ultrasonic power in the (i + k)-th unit time period corresponding to the k-th adjustment is normal, collect all the unit time periods from the i-th unit time period to the (i + k - 1)-th unit time period, denoted as the first monitoring period, and denote the (i + k)-th unit time period as the second monitoring period.
[0074] Step S500: Compare the change in the ultrasonic frequency before and after the power adjustment. When there is a frequency offset after the power adjustment, give an alarm prompt;
[0075] Among them, step S500 includes:
[0076] Step S501: Set the unit frequency f0, the interval endpoint Q1 and the interval endpoint Q2. Among them, it satisfies the condition Q1 ≤ f s ≤ Q2, Q1 = a × f0, Q2 = b × f0, where a and b are both positive integers, and b > a;
[0077] In the embodiment, after obtaining the value of f s , take the minimum value of b × f0 greater than f s as Q2, and take the maximum value of a × f0 less than f s as Q1;
[0078] Among them, in step S501, the method for obtaining the unit frequency f0 includes:
[0079] Obtain the length, width, and height of the cleaning tank of the ultrasonic cleaner, denoted as L, W, and H respectively, and calculate the unit frequency f0. where c represents the sound speed in the cleaning liquid
[0080] Step S502: Obtain the ultrasonic frequency f at the q-th evaluation node in the i-th unit time period, iq and calculate the frequency offset value g of the i-th unit time period. i ,
[0081] In the embodiment, L = 0.5, W = 1, H = 0.5, c takes an approximate value of 1480, and f0 = 526.951 Hz is calculated.
[0082] Obtain the input value f of the relevant operator. s = 85000 Hz, and by calculation, a = 160, b = 161 are obtained.
[0083] Q1 = 84312.16 Hz, Q2 = 85322.11 Hz.
[0084] Step S503: Calculate the frequency offset values corresponding to all unit time periods in the first monitoring period, denote the average value of the frequency offset values of the first monitoring period as the first frequency reference value U1, and obtain the frequency offset value g of the (i + k)-th unit time period. i+k , denoted as the second frequency reference value U2.
[0085] Step S504: When U2 > U1, give an alarm prompt to the management personnel of the ultrasonic cleaner.
[0086] The system includes: a parameter management module, a power evaluation module, a power adjustment module, and an adjustment inspection module.
[0087] Among them, the parameter management module is used to manage the cleaning parameters of the ultrasonic cleaner. Among them, the parameter management module includes: a cycle management unit, an evaluation value management unit, and a parameter acquisition unit. Among them, the cycle management unit is used to obtain time information and manage the evaluation nodes in the evaluation interval. The evaluation value management unit is used to manage the evaluation thresholds of the cleaning parameters of the ultrasonic cleaner. The parameter acquisition unit is used to obtain the cleaning parameters set by the relevant operator.
[0088] Among them, the power evaluation module is used to evaluate the difference value between the actual value and the preset value of the ultrasonic power, and evaluate the difference value. Among them, the power evaluation module includes: a node evaluation unit, an abnormal node management unit, a power evaluation unit, a power difference calculation unit, and an interval evaluation unit. Among them, the node evaluation unit is used to compare and evaluate the ultrasonic power at the evaluation node with the evaluation interval. The abnormal node management unit is used to collect all abnormal nodes in a unit time period. The power evaluation unit is used to calculate the power evaluation coefficient in a unit time period. The power difference calculation unit is used to calculate the power difference in a unit time period. The interval evaluation unit is used to calculate the interval power evaluation value of a unit time period;
[0089] Among them, the power adjustment module is used to adjust the ultrasonic power of the ultrasonic information machine when the power deviation exceeds the preset range. Among them, the power adjustment module includes: a deviation evaluation unit, a control signal management unit, a cycle control unit, and an adjustment interval management unit. Among them, the deviation evaluation unit is used to judge whether there is an abnormality in the ultrasonic cleaning power in a unit time period. The control signal management unit is used to manage the ultrasonic power adjustment signal. The cycle control unit is used to check the interval power evaluation value after each adjustment of the ultrasonic power to judge whether to enter a cycle. The adjustment interval management unit is used to collect the first monitoring period and the second monitoring period respectively according to the adjustment process of the ultrasonic power;
[0090] Among them, the adjustment inspection module is used to monitor the ultrasonic frequency before and after adjustment. When there is a frequency shift after the power adjustment, an alarm prompt is given. Among them, the adjustment inspection module includes: a unit frequency management unit, an ultrasonic interval management unit, a frequency shift value calculation unit, a shift value management unit, and an information reminder unit. Among them, the unit frequency management unit is used to manage the unit frequency corresponding to the ultrasonic cleaner. The ultrasonic interval management unit is used to manage the interval of the ultrasonic frequency. The frequency shift value calculation unit is used to calculate the frequency shift value in a unit time period. The shift value management unit is used to manage the first frequency reference value and the second frequency reference value. The information reminder unit is used to give an information reminder when the alarm condition is met
[0091] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A control and management method for an ultrasonic cleaner, characterized in that: The method includes the steps of: Step S100: Set the evaluation interval of the cleaning parameters of the ultrasonic cleaning machine, and obtain the cleaning parameters set by the relevant operators; Step S200: Compare the actual value of the ultrasonic power during the operation of the ultrasonic cleaning machine with the evaluation interval, and collect the evaluation results with abnormal evaluation results; Step S300: Evaluate the deviation degree of the ultrasonic power in the abnormal evaluation results from the evaluation interval, and evaluate the power deviation value per unit time; Step S400: When the power deviation value exceeds the preset range, generate a control signal to adjust the ultrasonic power, and check the power deviation value after each adjustment until it is within the preset range; Step S500: Compare the change in the ultrasonic frequency before and after the power adjustment. When a frequency offset occurs after the power adjustment, give an alarm prompt.
2. A control and management method for an ultrasonic cleaning machine according to claim 1, characterized in that: Step S100 includes: Step S101: Obtain the ultrasonic power and ultrasonic frequency set by the relevant operator when the ultrasonic cleaner performs a certain cleaning task, and record the ultrasonic frequency as the ultrasonic frequency reference value f s ; Step S102: Set the time period for the ultrasonic cleaning machine to perform ultrasonic cleaning as the target time period, and divide the target time period into several unit time periods; Step S103: Set several evaluation nodes in the unit time period, set the evaluation interval corresponding to the ultrasonic power for each evaluation node, and set the midpoint value of each evaluation interval as the central evaluation value.
3. A control and management method for an ultrasonic cleaning machine according to claim 2, characterized in that: Step S200 includes: Step S201: Obtain the i-th unit time period in the target time period, and record the number of all evaluation nodes in the i-th unit time period as m; Step S202: Collect the ultrasonic power of the ultrasonic cleaning machine at each evaluation node. When the ultrasonic power is not within the corresponding evaluation interval range, the ultrasonic power at the evaluation node is abnormal. Record the evaluation node corresponding to the abnormal ultrasonic power as the abnormal node, and obtain the number of all abnormal nodes in the i-th unit time period as n; Step S203: Calculate the power evaluation coefficient w, w = n / m.
4. A control and management method for an ultrasonic cleaning machine according to claim 3, characterized in that: Step S300 includes: Step S301: Take the midpoint of each evaluation interval as the interval evaluation value, and obtain the ultrasonic power of all abnormal nodes. Among them, the ultrasonic power corresponding to the j-th abnormal node in the i-th unit time period is denoted as p j ; Step S302: Calculate the power difference E in the i-th unit time period i , where x j represents the interval evaluation value of the corresponding evaluation interval at the j-th abnormal node; Step S303: Calculate the interval power evaluation value D for the i-th unit time period i , D i = w × E i .
5. A control and management method for an ultrasonic cleaner according to claim 4, characterized in that: Step S400 includes: Step S401: Set a power evaluation interval. When the interval power evaluation value D i is not within the range of the power evaluation interval, it is determined that the ultrasonic power in the i-th unit time period is abnormal. When the interval power evaluation value D i is within the range of the power evaluation interval, it is determined that the ultrasonic power in the i-th unit time period is normal; Step S402: Set the unit control power Δr. When the ultrasonic power is abnormal in the i-th unit time period, if D i > 0, then in the (i + 1)-th unit time period, reduce the ultrasonic power by Δr. If D i < 0, then in the (i + 1)-th unit time period, increase the ultrasonic power by Δr, where Δr > 0; Step S403: After the ultrasonic power is adjusted in the (i + 1)-th unit time period, calculate the interval power evaluation value D of the (i + 1)-th unit time period i+1 , when the ultrasonic power in the (i + 1)-th unit time period is abnormal, repeat the regulation steps in Step S402; Step S404: When the ultrasonic power in the (i + k)-th unit time period corresponding to the k-th adjustment is normal, collect all the unit time periods from the i-th unit time period to the (i + k - 1)-th unit time period, and record it as the first monitoring period, and record the (i + k)-th unit time period as the second monitoring period.
6. A control and management method for an ultrasonic cleaning machine according to claim 5, characterized in that: Step S500 includes: Step S501: Set the unit frequency f0, the interval endpoint Q1 and the interval endpoint Q2, where the conditions are satisfied: Q1≤f s ≤Q2, Q1 = a×f0, Q2 = b×f0, where a and b are positive integers and b > a; Step S502: Obtain the ultrasonic frequency f at the q-th evaluation node in the i-th unit time period iq , calculate the frequency offset value g of the i-th unit time period i , Step S503: Calculate the frequency offset values corresponding to all unit time periods in the first monitoring period, record the average value of the frequency offset values in the first monitoring period as the first frequency reference value U1, and obtain the frequency offset value g of the (i + k)-th unit time period i+k , which is recorded as the second frequency reference value U2; Step S504: When U2 > U1, give an alarm prompt to the management personnel of the ultrasonic cleaning machine.
7. A control and management method for an ultrasonic cleaner according to claim 6, characterized in that: In step S501, the method for obtaining the unit frequency f0 includes: Obtain the length, width, and height of the cleaning tank of the ultrasonic cleaner, denoted as L, W, and H respectively, and calculate the unit frequency f0, where c represents the sound velocity in the cleaning liquid.
8. A control and management system for an ultrasonic cleaner, which is used to execute a control and management method for an ultrasonic cleaner according to any one of claims 1-7, characterized in that: The system includes: A parameter management module, a power evaluation module, a power adjustment module, and an adjustment inspection module. Among them, the parameter management module is used to manage the cleaning parameters of the ultrasonic cleaner. The power evaluation module is used to evaluate the difference value between the actual value and the preset value of the ultrasonic power and evaluate the difference value. The power adjustment module is used to adjust the ultrasonic power of the ultrasonic information machine when the power deviation exceeds the preset range. The adjustment inspection module is used to monitor the ultrasonic frequency before and after the adjustment and give an alarm prompt when a frequency deviation occurs after the power adjustment.
9. The control management system for an ultrasonic cleaner according to claim 8, wherein: The parameter management module includes: a cycle management unit, an evaluation value management unit, and a parameter acquisition unit. Among them, the cycle management unit is used to obtain time information and manage the evaluation nodes in the evaluation interval. The evaluation value management unit is used to manage the evaluation threshold of the cleaning parameters of the ultrasonic cleaner. The parameter acquisition unit is used to acquire the cleaning parameters set by relevant operators; The power evaluation module includes: a node evaluation unit, an abnormal node management unit, a power evaluation unit, a power difference calculation unit, and an interval evaluation unit. Among them, the node evaluation unit is used to compare the ultrasonic power at the evaluation node with the evaluation interval. The abnormal node management unit is used to collect all abnormal nodes in a unit time period. The power evaluation unit is used to calculate the power evaluation coefficient in a unit time period. The power difference calculation unit is used to calculate the power difference in a unit time period. The interval evaluation unit is used to calculate the interval power evaluation value in a unit time period.
10. The control management system for an ultrasonic cleaner according to claim 8, wherein: The power adjustment module includes: a deviation evaluation unit, a control signal management unit, a loop control unit, and an adjustment interval management unit. Among them, the deviation evaluation unit is used to judge whether there is an abnormality in the ultrasonic cleaning power in a unit time period. The control signal management unit is used to manage the ultrasonic power adjustment signal. The loop control unit is used to check the interval power evaluation value after each adjustment of the ultrasonic power to judge whether to enter a loop. The adjustment interval management unit is used to collect the first monitoring cycle and the second monitoring cycle respectively according to the adjustment process of the ultrasonic power; The adjustment inspection module includes: a unit frequency management unit, an ultrasonic interval management unit, a frequency deviation value calculation unit, a deviation value management unit, and an information reminder unit. Among them, the unit frequency management unit is used to manage the unit frequency corresponding to the ultrasonic cleaner. The ultrasonic interval management unit is used to manage the interval of the ultrasonic frequency. The frequency deviation value calculation unit is used to calculate the frequency deviation value in a unit time period. The deviation value management unit is used to manage the first frequency reference value and the second frequency reference value. The information reminder unit is used to give an information reminder when the alarm condition is met.
Citation Information
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