Intelligent cooperation system for efficient preparation before garment production

Abstract

The invention, which belongs to the technical field of clothing production, discloses a clothing production pre-production efficient preparation intelligent cooperation system comprising a technology preparation module, a material preparation module, a tailoring preparation module, an information sharing module and an early warning module. According to the invention, intelligent collaborative management of technical preparation, material preparation and cutting preparation is realized before clothing production through information sharing, the process of preparation before production can be optimized, the collaborative efficiency among departments is improved, smooth clothing production is ensured, and the problems in the prior art are solved.

Description

Technical Field

[0001] The present invention belongs to the technical field of clothing production, and particularly relates to an intelligent collaborative system for efficient pre-production preparation in clothing production. Background Art

[0002] Clothing production refers to the process of transforming a designed clothing style into an actual wearable clothing product through a series of processes and procedures, including multiple steps such as material preparation, cutting, sewing, and post-treatment.

[0003] In multiple steps such as material preparation, cutting, sewing, and post-treatment, there may be a situation where the process data determined by the technical department cannot be timely and accurately conveyed to the material department and the cutting department, resulting in untimely material preparation or unreasonable cutting plans; there is a lack of effective monitoring in the material supply link, and it is easy to have material shortages or delayed arrivals affecting production; the subsequent production links such as cutting and sewing are not closely connected, which may cause untimely supply of cut pieces and lead to the production line stopping for production; that is, there are problems such as poor information flow and poor work coordination among departments in pre-production preparation management.

[0004] In view of this, an intelligent collaborative system for efficient pre-production preparation in clothing production is designed to solve the above problems. Summary of the Invention

[0005] To solve the problems raised in the above background art, the present invention provides an intelligent collaborative system for efficient pre-production preparation in clothing production, which has the characteristics of being able to optimize the pre-production preparation process, improve the collaborative efficiency among departments, ensure the smooth progress of clothing production, and solve the problems existing in the prior art.

[0006] To achieve the above object, the present invention provides the following technical solution: An intelligent collaborative system for efficient pre-production preparation in clothing production, comprising:

[0007] A technical preparation module for preparing process data, equipment tools, standard working hours, production line ranking, training and pre-production samples;

[0008] A material preparation module for preparing a material list, material storage locations, and materials;

[0009] A cutting preparation module for preparing a cutting plan and cutting traceability management;

[0010] An information sharing module for sharing information among the technical preparation module, the material preparation module, and the cutting preparation module for collaborative management;

[0011] An early warning module for real-time monitoring of the information in the information sharing module and giving an early warning when abnormal situations occur in technical preparation, material preparation, and cutting preparation.

[0012] Further, the technical preparation module includes:

[0013] The process data preparation module designs the clothing style based on the order requirements issued, draws the process flow chart based on the designed clothing style, and simultaneously clarifies the process requirements, quality standards, and operation specifications.

[0014] The equipment and tool preparation module checks and debugs the equipment and tools based on the drawn process flow chart, and clarifies whether the equipment and tools are complete and operating safely.

[0015] The standard man-hour preparation module, based on the clarified process requirements, quality standards, and operation specifications, is tested by workers multiple times to clarify the standard man-hours of the process in the process flow.

[0016] The production line layout preparation module clarifies the production line layout based on the order quantity issued and the standard man-hours of the process, including the layout of equipment and tools, the standing positions of workers, and the logistics transfer path.

[0017] The training and learning preparation module trains and learns the workers based on the clarified process requirements, quality standards, and operation specifications.

[0018] The pre-production sample preparation module: After training and learning, the workers stand at their positions based on the equipment and tools according to the clarified production line layout, and then make samples according to the designed clothing style, the drawn process flow chart, and the clarified process requirements, quality standards, and operation specifications. Based on the test report, it is judged whether the pre-production sample meets the clarified process requirements and quality standards. If it meets, it is further judged whether the standard man-hours of the process meet. Otherwise, the above steps are repeated. If the standard man-hours of the process meet, the pre-production preparation is completed. Otherwise, the above steps are repeated.

[0019] Furthermore, the material preparation module includes:

[0020] The bill of materials preparation module plans the bill of materials based on the designed clothing style, the clarified process requirements, and the order quantity issued, including the fabrics required for the clothing, the accessories required for the clothing, the colors of the fabrics and accessories, and the quantities of the fabrics and accessories.

[0021] The material storage location preparation module judges the usage frequency of the materials based on the designed clothing style, and plans the material storage locations based on the clarified bill of materials, the material usage frequency, and the material storage environment, and simultaneously makes good markings.

[0022] The material preparation module sends the procurement demand information to the supplier based on the planned bill of materials, and simultaneously sets the replenishment threshold. When the materials are below the threshold, it sends the replenishment demand information to the supplier. At the same time, it inspects the materials, and sends the return and replacement demand information to the supplier for unqualified materials. The supplier ships based on the procurement demand, the replenishment demand, and the return and replacement demand, stores the qualified arriving materials based on the planned material storage locations, and updates the inventory information.

[0023] Further, the cutting preparation module includes:

[0024] A cutting plan formulation preparation module, which formulates a cutting plan based on the designed clothing style, the drawn process flow chart, the clear process requirements, quality standards and operation specifications, the updated inventory information, the issued order quantity and production progress, including the cutting sequence, cutting quantity, subcontracting method and delivery time node;

[0025] A cutting traceability management preparation module, which attaches two-dimensional code and bar code labels including order information, size and process to the cut pieces.

[0026] Further, the information sharing module includes:

[0027] A pre-production information sharing module, which shares the designed clothing style, the drawn process flow chart, the clear process standard working hours, the clear production line ranking and the pre-production sample inspection report if the pre-production sample meets the clear process requirements, quality standards and the process standard working hours meet the clear process standard working hours;

[0028] A material information sharing module, which shares the planned bill of materials, material inventory information, material shipping information and material transportation information;

[0029] A cutting information sharing module, which determines the cut quantity based on the two-dimensional code and bar code labels attached to the cut pieces, and shares the cutting plan and the cut quantity.

[0030] Further, the warning module includes:

[0031] A technical preparation exception warning module, which gives a warning if the shared process materials, equipment tools, standard working hours, production line ranking, training and pre-production sample data are abnormal;

[0032] A material preparation exception warning module, which obtains the material shipping and transportation messages, including the shipping time, logistics order number and estimated arrival time, and at the same time sets a material arrival time threshold, and gives a warning if the material has not arrived after exceeding the material arrival time threshold;

[0033] A cutting exception warning module, which gives a warning if the cut quantity is less than the cut quantity within the cutting plan, that is, the cutting progress is lagging behind.

[0034] Compared with the prior art, the beneficial effects of the present invention are:

[0035] The present invention realizes the intelligent collaborative management of technical preparation, material preparation and cutting preparation before clothing production through information sharing, can optimize the pre-production preparation process, improve the collaborative efficiency between departments, ensure the smooth progress of clothing production, and solve the problems existing in the prior art. Description of the Drawings

[0036] Figure 1 This is the overall system framework diagram of the present invention;

[0037] Figure 2 This is the module system framework diagram of the technical preparation module of the present invention;

[0038] Figure 3 This is the module system framework diagram of the material preparation module of the present invention;

[0039] Figure 4 This is the module system framework diagram of the cutting preparation module of the present invention;

[0040] Figure 5 This is the module system framework diagram of the information sharing module of the present invention;

[0041] Figure 6 This is the module system framework diagram of the early warning module of the present invention;

[0042] In the figure: 1. Technical preparation module; 2. Material preparation module; 3. Cutting preparation module; 4. Information sharing module; 5. Early warning module;

[0043] 101. Process data preparation module; 102. Equipment and tool preparation module; 103. Standard working hour preparation module; 104. Production line ranking preparation module; 105. Training and learning preparation module; 106. Pre-production sample preparation module;

[0044] 201. Bill of materials preparation module; 202. Material storage location preparation module; 203. Material preparation module;

[0045] 301. Cutting plan formulation preparation module; 302. Cutting traceability management preparation module;

[0046] 401. Pre-production information sharing module; 402. Material information sharing module; 403. Cutting information sharing module;

[0047] 501. Technical preparation exception early warning module; 502. Material preparation exception early warning module; 503. Cutting exception early warning module. Detailed implementation manners

[0048] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0049] Referring to the attached Figure 1 , the present invention provides the following technical solutions: An intelligent collaborative system for efficient pre-production preparation in garment production, including:

[0050] Technical preparation module 1, which prepares process documents, equipment tools, standard man-hours, production line layout, training and pre-production samples;

[0051] Material preparation module 2, which prepares the bill of materials, material storage locations and materials;

[0052] Cutting preparation module 3, which prepares the cutting plan and cutting traceability management;

[0053] Information sharing module 4, which shares information among technical preparation module 1, material preparation module 2 and cutting preparation module 3 for collaborative management;

[0054] Early warning module 5, which monitors the information of information sharing module 4 in real time and gives early warnings when there are abnormal situations in technical preparation, material preparation and cutting preparation.

[0055] Refer to the appendix Figure 2 , specifically, technical preparation module 1 includes:

[0056] Process document preparation module 101, which designs the clothing style based on the order requirements issued, draws the process flow chart based on the designed clothing style, and at the same time clarifies the process requirements, quality standards and operation specifications;

[0057] The design of the clothing style is based on professional clothing design software;

[0058] The drawing of the process flow chart is based on process planning tools;

[0059] Equipment tool preparation module 102, which checks and debugs the equipment tools based on the drawn process flow chart and clarifies whether the equipment tools are complete and operating safely;

[0060] The inspection and debugging results of the equipment tools are input into the equipment management system and managed based on the equipment management system;

[0061] Standard man-hour preparation module 103, which, based on the clarified process requirements, quality standards and operation specifications, is tested by workers multiple times to clarify the process standard man-hours in the process flow;

[0062] The process standard man-hours are input into the man-hour analysis software after testing, and the man-hour analysis is carried out by the man-hour analysis software to ensure objectivity;

[0063] Production line layout preparation module 104, which clarifies the production line layout based on the order quantity issued and the process standard man-hours, including the equipment tool layout, worker positions and logistics transfer paths;

[0064] The production line layout is carried out based on intelligent production line layout software;

[0065] The training and learning preparation module 105 trains workers based on clear process requirements, quality standards, and operation specifications.

[0066] The training and learning adopts a combination of online and offline methods. Online, workers preview in advance through materials such as teaching videos and electronic documents. Offline, technical backbones conduct on-site demonstrations, operation guidance, and answer questions.

[0067] The training and learning content includes the process characteristics of new styles, operation skills, key points of quality control, and safety production specifications, etc.

[0068] The pre-production sample preparation module 106: After training, workers stand at their positions based on equipment and tools according to the clear production line layout. Then, they make samples according to the designed clothing style, the drawn process flow chart, and the clear process requirements, quality standards, and operation specifications. Based on the test report, it is judged whether the pre-production sample meets the clear process requirements and quality standards. If it meets, it is further judged whether the process standard man-hour meets. Otherwise, the above steps are repeated. If the process standard man-hour meets, the pre-production preparation is completed. Otherwise, the above steps are repeated.

[0069] Refer to the appendix Figure 3 Specifically, the material preparation module 2 includes:

[0070] The bill of materials preparation module 201 plans the bill of materials based on the designed clothing style, clear process requirements, and the issued order quantity, including the fabrics required for the clothing, the accessories required for the clothing, the colors of the fabrics and accessories, and the quantities of the fabrics and accessories.

[0071] The planning of the bill of materials is based on the BOM demand material data filing software.

[0072] The accessories include buttons, zippers, threads, etc.

[0073] The material storage location preparation module 202 judges the usage frequency of materials based on the designed clothing style, and plans the material storage locations based on the clear bill of materials, material usage frequency, and material storage environment, and at the same time makes good markings.

[0074] The material preparation module 203 sends procurement demand information to the supplier based on the planned bill of materials, and at the same time sets a replenishment threshold. When the materials are below the threshold, it sends replenishment demand information to the supplier. At the same time, it inspects the materials. For unqualified materials, it sends return and replacement demand information to the supplier. The supplier ships goods based on the procurement demand, replenishment demand, and return and replacement demand, stores the qualified received goods based on the planned material storage locations, and updates the inventory information.

[0075] The threshold settings include 10%, 20%, or 25%.

[0076] Refer to the appendix Figure 4, specifically, the cutting preparation module 3 includes:

[0077] The cutting plan formulation preparation module 301 formulates a cutting plan based on the designed clothing style, the drawn process flow chart, the clear process requirements, quality standards and operation specifications, the updated inventory information, the issued order quantity and production progress, including the cutting sequence, cutting quantity, subcontracting method and delivery time node;

[0078] The delivery is sent to the production line in a complete set and accurately based on the intelligent logistics distribution system;

[0079] The cutting traceability management preparation module 302 attaches two-dimensional code and bar code labels including order information, size and process to the cut pieces.

[0080] Refer to the appendix Figure 5 , specifically, the information sharing module 4 includes:

[0081] The pre-production information sharing module 401 shares the designed clothing style, the drawn process flow chart, the clear process standard working hours, the clear production line ranking and the pre-production sample inspection report if the pre-production sample meets the clear process requirements and quality standards and the process standard working hours meet the clear process standard working hours;

[0082] The designed clothing style, the drawn process flow chart, the clear process standard working hours, the clear production line ranking and the pre-production sample inspection report are displayed in real time on the enterprise internal network in the form of a visual report, and at the same time are fed back to the material preparation module 2, the cutting preparation module 3 and the production management department, etc. through instant messaging tools or system message push;

[0083] The material information sharing module 402 shares the planned bill of materials, material inventory information, material shipment information and material transportation information;

[0084] The planned bill of materials, material inventory information, material shipment information and material transportation information are displayed in real time on the enterprise internal network in the form of a visual report, and at the same time are fed back to the technical preparation module 1, the cutting preparation module 3 and the production management department, etc. through instant messaging tools or system message push;

[0085] The cutting information sharing module 403 determines the cut quantity based on the two-dimensional code and bar code labels attached to the cut pieces, and shares the cutting plan and the cut quantity;

[0086] The cutting plan and the cut quantity are displayed in real time on the enterprise internal network in the form of a visual report, and at the same time are fed back to the technical preparation module 1, the material preparation module 2 and the production management department, etc. through instant messaging tools or system message push.

[0087] Refer to the appendixFigure 6 , specifically, the warning module 5 includes:

[0088] The technical preparation exception warning module 501 warns if the shared process data, equipment tools, standard working hours, production line ranking, training and prenatal sample data are abnormal;

[0089] The material preparation exception warning module 502 obtains the material shipping and transportation information, including the shipping time, logistics order number and estimated arrival time, and sets the material arrival time threshold. If the material has not arrived after exceeding the material arrival time threshold, it warns;

[0090] The cutting exception warning module 503 warns if the number of cut pieces is less than the number of cut pieces within the cutting plan, that is, if the cutting progress lags behind.

[0091] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent collaborative system for efficient pre-production preparation in garment manufacturing, characterized in that, Including: Technical preparation module (1), preparing process data, equipment tools, standard working hours, production line layout, training and pre-production samples; Material preparation module (2), preparing bill of materials, material storage locations and materials; Cutting preparation module (3), preparing cutting plans and cutting traceability management; Information sharing module (4), sharing information among the technical preparation module (1), material preparation module (2) and cutting preparation module (3) for collaborative management; Early warning module (5), real-time monitoring of the information in the information sharing module (4), and giving early warnings when there are abnormal situations in technical preparation, material preparation and cutting preparation.

2. The intelligent collaborative system for efficient pre-production preparation of clothing production according to claim 1, characterized in that: The technical preparation module (1) includes: Process data preparation module (101), designing clothing styles based on the order requirements issued, drawing process flow charts based on the designed clothing styles, and at the same time clarifying process requirements, quality standards and operation specifications; Equipment tool preparation module (102), checking and debugging equipment tools based on the drawn process flow charts, and clarifying whether the equipment tools are complete and operating safely; Standard working hour preparation module (103), through multiple tests by workers based on the clarified process requirements, quality standards and operation specifications, clarifying the standard working hours of the process in the process flow; Production line layout preparation module (104), based on the order quantity issued and the standard working hours of the process, clarifying the production line layout, including equipment tool layout, worker standing positions and logistics transfer paths; Training preparation module (105), training workers based on the clarified process requirements, quality standards and operation specifications; Pre-production sample preparation module (106), after training, the workers stand in position based on the equipment tools according to the clarified production line layout, and then make samples according to the designed clothing styles, drawn process flow charts and clarified process requirements, quality standards and operation specifications. Judge whether the pre-production sample meets the clarified process requirements and quality standards based on the inspection report. If it meets, judge again whether the standard working hours of the process meet. Otherwise, repeat the above steps. If the standard working hours of the process meet, the pre-production preparation is completed. Otherwise, repeat the above steps.

3. An intelligent collaborative system for efficient pre-production preparation in garment manufacturing according to claim 2, characterized in that: The material preparation module (2) includes: Bill of materials preparation module (201), planning the bill of materials based on the designed clothing styles, clarified process requirements and order quantity issued, including fabrics required for clothing, accessories required for clothing, colors of fabrics and accessories, and quantities of fabrics and accessories; Material storage location preparation module (202), judging the usage frequency of materials based on the designed clothing styles, planning material storage locations based on the clarified bill of materials, material usage frequency and material storage environment, and at the same time making good markings; Material preparation module (203), sending purchase demand information to suppliers based on the planned bill of materials, setting replenishment thresholds at the same time, sending replenishment demand information to suppliers when the materials are below the thresholds, and at the same time inspecting the materials, sending return and replacement demand information to suppliers for unqualified materials. The suppliers ship goods based on the purchase demand, replenishment demand and return and replacement demand, store the qualified arriving materials based on the planned material storage locations, and update the inventory information.

4. An intelligent collaborative system for efficient pre-production preparation in garment manufacturing according to claim 3, characterized in that: The cutting preparation module (3) includes: The cutting plan formulation preparation module (301) formulates a cutting plan based on the designed clothing style, the drawn process flow chart, the clear process requirements, quality standards and operation specifications, the updated inventory information, the issued order quantity and production progress, including the cutting sequence, cutting quantity, subcontracting method and delivery time node; The cutting traceability management preparation module (302) attaches two-dimensional code and bar code labels including order information, size and process to the cut pieces.

5. An intelligent collaborative system for efficient pre-production preparation in garment manufacturing according to claim 4, characterized in that: The information sharing module (4) includes: The pre-production information sharing module (401) shares the designed clothing style, the drawn process flow chart, the clear process standard working hours, the clear production line ranking and the pre-production sample inspection report if the pre-production sample meets the clear process requirements and quality standards and the process standard working hours meet the clear process standard working hours; The material information sharing module (402) shares the planned bill of materials, material inventory information, material shipment information and material transportation information; The cutting information sharing module (403) determines the cut quantity based on the two-dimensional code and bar code labels attached to the cut pieces, and shares the cutting plan and the cut quantity.

6. An intelligent collaborative system for efficient pre-production preparation in garment manufacturing according to claim 5, characterized in that: The warning module (5) includes: The technical preparation exception warning module (501) issues a warning if the shared process data, equipment tools, standard working hours, production line ranking, training and pre-production sample data are abnormal; The material preparation exception warning module (502) obtains the material shipment and transportation messages, including the shipment time, logistics order number and estimated arrival time, and sets a material arrival time threshold. If the material has not arrived after exceeding the material arrival time threshold, a warning is issued; The cutting exception warning module (503) issues a warning if the cut quantity is less than the cut quantity within the cutting plan, that is, the cutting progress is lagging behind.

Images