Automobile metal accessory casting device

By designing the casting device for automobile metal accessories, the problems of traditional casting waste gas pollution and the problem of rapid cooling of molds are solved, stable fixation and efficient cooling of castings are achieved, and the effective filtration of waste gas is improved, and product quality and production efficiency are improved.

CN120382147AInactive Publication Date: 2025-07-29ANHUI LECHANG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510676689.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-26
Publication Date
2025-07-29
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The waste gas generated by traditional casting processes pollutes the environment and affects product quality and production efficiency, and the mold is not cooled quickly enough.

Method used

A casting device for automobile metal accessories is designed, including a lower mold structure and an upper mold structure. The lower mold structure fixes the casting through the installation plate and the cylinder, and the fixed rod ejects the casting, and the cooling cavity and condensing tube around the lower mold control temperature; the upper mold structure achieves sealing and fit through the cylinder drive movable plate and telescopic tube, and the feed pipe and vacuum pipe are connected to the filter box to filter waste gas.

Benefits of technology

Effectively fix castings, control casting temperature, ensure casting quality, and treat casting waste gas through filtering devices to protect the environment and health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automobile metal accessory casting device, and relates to the technical field of automobile accessory casting. Comprising a connecting plate and a protective frame fixedly connected to the top end, a supporting frame arranged at the bottom end of the protective frame and used for supporting and installing a lower die structure, the lower die structure arranged at the top end of the supporting frame and fixedly connected with the supporting frame, and an upper die structure arranged at the top end of the supporting frame and fixedly connected with the supporting frame. And the exhaust gas filter is arranged on the inner side of the top end of the protective frame, is matched with the structure of the lower mold and is used for filtering exhaust gas during casting. In the lower mold structure, the mounting plate and the air cylinder ensure that a casting is well fixed in the casting process, the fixing rod penetrates through the telescopic end of the air cylinder and is used for ejecting the formed casting, the lower mold and the cooling cavity and the condensation pipe around the lower mold effectively control the temperature of the casting, and the casting quality is ensured; the upper mold structure drives the movable plate and the telescopic pipe to ascend through the second air cylinder, so that the upper mold and the lower mold are aligned, and sealing fit between the upper mold and the lower mold is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automobile parts casting, and specifically relates to a casting device for automobile metal parts. Background Art

[0002] Automobile parts are various units that make up an automobile as a whole and a product that serves the automobile; there is a wide variety of automobile parts. With the improvement of people's living standards, people's consumption of automobiles is increasing more and more, and the market for automobile parts has become larger and larger; in recent years, automobile parts manufacturing plants have also been developing rapidly.

[0003] Traditional casting processes will generate a large amount of waste gas and heat during production. These waste gases not only pollute the environment but may also cause harm to human health. The waste gases generated during casting are directly discharged without treatment, and the mold cannot be quickly cooled after being heated inside, which may affect the quality and production efficiency of the products.

[0004] Therefore, a casting device for automobile metal parts is proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a casting device for automobile metal parts to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solution: A casting device for automobile metal parts, including a connecting plate and a protective frame fixedly connected to the top, wherein the front of the protective frame is open; A support frame, arranged at the bottom end of the protective frame, for supporting and installing the lower mold structure; A lower mold structure, arranged at the top end of the support frame and fixedly connected to the support frame; An upper mold structure, arranged inside the top end of the protective frame and adapted to the lower mold structure, for filtering the waste gas during casting.

[0007] Preferably, the lower mold structure includes a mounting plate, which is arranged between the inner walls on both sides of the support frame and fixedly connected to the support frame. The bottom end of the mounting plate is equidistantly provided with cylinders, and the telescopic ends of the cylinders penetrate through the top end of the mounting plate and are fixedly connected to fixing rods.

[0008] Preferably, a lower mold is arranged at the top end of the support frame. One side of the top end of the lower mold is provided with a water inlet pipe, and the other end of the water inlet pipe penetrates through the outer wall on one side of the protective frame. A casting cavity is opened at the top end of the lower mold.

[0009] Preferably, a cooling cavity is arranged around the lower mold. A condensing pipe and a fixing plate are arranged inside the cooling cavity. The fixing plate is used for supporting the condensing pipe, and a water outlet pipe is arranged at one end of the lower mold and is communicated with the cooling cavity.

[0010] Preferably, an ejection hole is provided at the bottom end of the casting cavity. An ejection plate is movably arranged in the ejection hole. The ejection plate is connected to the fixed rod, and the ejection plate is used to eject the cast metal fittings out of the casting cavity.

[0011] Preferably, the upper mold structure includes a connecting pipe and a second air cylinder. The connecting pipe is fixedly connected to the inner side of the top end of the protection frame. One outer wall of the connecting pipe is provided with a feed pipe. The other end of the feed pipe penetrates through the outer side of the top end of the protection frame and is fixedly connected to a feed hopper.

[0012] Preferably, a dust suction pipe is connected to the other outer wall of the connecting pipe. The other end of the dust suction pipe penetrates through the outer side of the top end of the protection frame and is connected to a filter box. An adsorption plate and a filter plate are movably arranged between the inner walls of the filter box, and the adsorption plate is located above the filter plate. A replacement door is arranged on the outer side of the front of the filter box through a hinge.

[0013] Preferably, a movable plate is movably arranged in the inner wall of the connecting pipe. The telescopic end of the second air cylinder sequentially penetrates through the protection frame and the inner side of the top end of the connecting pipe and is connected to the center of the top end of the movable plate. A connecting rod is arranged at the bottom end of the movable plate. The other end of the connecting rod is provided with a telescopic pipe. The other end of the telescopic pipe is connected to an upper mold.

[0014] Preferably, a discharge pipe is arranged at the center of the inner side of the top end of the upper mold. The discharge pipe is communicated with the telescopic pipe, and the telescopic pipe is located below the feed pipe and the dust suction pipe.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: In the casting device for automotive metal fittings, in the lower mold structure, the mounting plate and the air cylinder ensure good fixation of the casting during the casting process. The fixed rod penetrates into the telescopic end of the air cylinder to eject the formed casting. The lower mold and the surrounding cooling cavity and condensing pipe effectively control the temperature of the casting and ensure the quality of the casting. The upper mold structure drives the movable plate and the telescopic pipe to rise through the second air cylinder, aligns the upper mold and the lower mold, and realizes the sealing fit between the two.

[0016] At the same time, the feed pipe and the dust suction pipe are connected to the filter box through the connecting pipe, ensuring that the waste gas generated during the casting process can be effectively filtered, ensuring that the waste gas during the casting process is fully treated, and avoiding harm to human health caused by the waste gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is an axonometric schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the lower mold structure of the present invention; Figure 3 is a sectional view schematic diagram of the lower mold of the present invention; Figure 4 is a schematic diagram of the upper mold structure of the present invention; Figure 5 Schematic cross - sectional view of the upper mold of the present invention; Figure 6 of the present invention Figure 3 Enlarged schematic view of A in it.

[0018] In the figure: 1, connecting plate; 11, protective frame; 12, support frame; 2, lower mold structure; 20, mounting plate; 21, cylinder; 22, lower mold; 23, water inlet pipe; 24, water outlet pipe; 25, cooling cavity; 26, ejector plate; 27, fixed plate; 28, condensing pipe; 29, casting cavity; 3, upper mold structure; 30, upper mold; 31, second cylinder; 32, feed hopper; 33, feed pipe; 34, connecting pipe; 35, telescopic pipe; 36, dust suction pipe; 37, filter box; 371, adsorption plate; 372, filter plate; 373, replacement door; 38, discharge pipe; 39, movable plate; 390, connecting rod. Specific embodiments

[0019] In order to make the objectives, technical solutions and advantages of the present invention more clear and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0021] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0022] In the present invention, unless otherwise clearly defined or limited, terms such as "installed", "connected", "joined", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] In the present invention, unless otherwise clearly defined or limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.

[0024] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic descriptions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0025] As Figures 1 to 6 shown, the present invention provides a technical solution: a casting device for automotive metal fittings, including a connecting plate 1 and a protective frame 11 fixedly connected to the top, wherein the front of the protective frame 11 is open. The open protective frame 11 can ensure air circulation and at the same time facilitate the inspection of the cast automotive metal fittings; A support frame 12, arranged at the bottom end of the protective frame 11, is used for supporting and installing the lower die structure 2. The support frame 12 is connected to the protective frame 11 through an externally provided screw, so as to realize the stability of the lower die structure 2; The lower die structure 2, arranged at the top end of the support frame 12, is fixedly connected to the support frame 12; As Figures 1 to 6As shown, the upper mold structure 3 is arranged inside the top end of the protective frame 11 and is adapted to the lower mold structure 2 for filtering the waste gas during casting.

[0026] The lower mold structure 2 includes a mounting plate 20. The mounting plate 20 is arranged between the inner walls of both sides of the support frame 12 and is fixedly connected to the support frame 12. A plurality of cylinders 21 are equidistantly arranged at the bottom end of the mounting plate 20. The telescopic ends of the cylinders 21 penetrate through the top end of the mounting plate 20 and are fixedly connected to fixed rods. The mounting plate 20 is used for connecting the cylinders 21. And the cylinders 21 are located at the bottom end of the mounting plate 20 and can also protect the cylinders 21. The telescopic ends of the cylinders 21 are fixedly connected to fixed rods, and the fixed rods are connected to the ejector plate 26, so as to eject the metal fittings cast in the lower mold 22. The support frame 12 is provided with a lower mold 22 at the top end. One side of the top end of the lower mold 22 is provided with a water inlet pipe 23. The other end of the water inlet pipe 23 penetrates through the outer wall of one side of the protective frame 11. A casting cavity 29 is opened at the top end of the lower mold 22. The water inlet pipe 23 is connected to an external water source. The water inlet pipe 23 continuously conveys cooling water to the cooling cavity 25 in the lower mold 22 and discharges it from the water outlet pipe 24, so as to form a circulating cooling source. The cooling cavity 25 is arranged around the lower mold 22. A condensing pipe 28 and a fixing plate 27 are arranged in the cooling cavity 25. The fixing plate 27 is used for supporting the condensing pipe 28. And one end of the lower mold 22 is provided with a water outlet pipe 24. The water outlet pipe 24 is communicated with the cooling cavity 25. The condensing pipe 28 arranged in the cooling cavity 25 is of an S-shaped structure, so as to cool the lower mold 22. The water inlet pipe 23 is connected to the water inlet of the condensing pipe 28, and the water outlet pipe 24 is connected to the water outlet of the condensing pipe 28, so as to form a cycle of condensed water.

[0027] An ejection hole is opened at the bottom end of the casting cavity 29. An ejector plate 26 is movably arranged in the ejection hole. The ejector plate 26 is connected to the fixed rod, and the ejector plate 26 is used for ejecting the cast metal fittings out of the casting cavity 29.

[0028] As Figures 1 to 6As shown in the figure, the upper die structure 3 includes a connecting pipe 34 and a second cylinder 31. The connecting pipe 34 is fixedly connected to the inner side of the top of the protective frame 11. An inlet pipe 33 is installed on the outer wall of one side of the connecting pipe 34. The other end of the inlet pipe 33 penetrates through the outer side of the top of the protective frame 11 and is fixedly connected to a feed hopper 32. A dust suction pipe 36 is connected to the outer wall of the other side of the connecting pipe 34. The other end of the dust suction pipe 36 penetrates through the outer side of the top of the protective frame 11 and is connected to a filter box 37. An adsorption plate 371 and a filter plate 372 are movably arranged between the inner walls of the filter box 37, and the adsorption plate 371 is located above the filter plate 372. A replacement door 373 is arranged on the outer side of the front of the filter box 37 through a hinge. A movable plate 39 is movably arranged in the inner wall of the connecting pipe 34. The telescopic end of the second cylinder 31 sequentially penetrates through the protective frame 11 and the inner side of the top of the connecting pipe 34 and is connected to the center of the top of the movable plate 39. A connecting rod 390 is arranged at the bottom end of the movable plate 39. The other end of the connecting rod 390 is provided with a telescopic pipe 35. The other end of the telescopic pipe 35 is connected to an upper die 30. A discharge pipe 38 is arranged at the center of the inner side of the top of the upper die 30. The discharge pipe 38 is communicated with the telescopic pipe 35, and the telescopic pipe 35 is located below the inlet pipe 33 and the dust suction pipe 36. The inlet pipe 33 and the feed hopper 32 are of an integrally formed structure. The inlet pipe 33 and the feed hopper 32 need to withstand the temperature of the molten metal of metal fittings at high temperature and will not cause the molten metal to pour into the feed hopper 32, resulting in damage to the feed hopper 32 and the inlet pipe 33. The molten metal enters the connecting pipe 34 through the inlet pipe 33 and flows into the lower die 22 through the discharge pipe 38 communicated with the upper die 30. Since waste gas is generated when the molten metal cools, the waste gas enters the filter box 37 through the dust suction pipe 36. Since the adsorption plate 371 and the filter plate 372 are arranged in the filter box 37, the waste gas generated when the molten metal cools can be absorbed, and the filtered waste gas is discharged again.

[0029] The working process of the present invention is as follows: First, the second cylinder 31 drives the movable plate 39 in the connecting pipe 34 to move downward. Since the bottom end of the movable plate 39 is fixedly connected to the connecting rod 390, and the connecting rod 390 is connected to the telescopic pipe 35, the telescopic pipe 35 can be driven to move downward. The telescopic pipe 35 is communicated with the discharge pipe 38, so that the upper mold 30 can be moved into the lower mold 22. Then, the molten metal flows into the connecting pipe 34 through the feed hopper 32 and the feed pipe 33. Since the telescopic pipe 35 and the discharge pipe 38 are communicated, the molten metal can enter the upper mold 30 and the lower mold 22, thereby realizing the casting of metal fittings. During the casting process, the coolant circulating in the condensing pipe 28 through the water inlet pipe 23 and the water outlet pipe 24 in the cooling cavity 25 can cool the high-temperature lower mold 22, so as to realize the rapid cooling of the metal fittings. And during the cooling process, waste gas will be generated. Since the lower mold 22 and the upper mold 30 are in a closed state, the generated waste gas will enter the filter box 37 through the dust suction pipe 36. The adsorption plate 371 and the filter plate 372 arranged in the filter box 37 can adsorb and filter the waste gas. Since the adsorption plate 371 and the filter plate 372 are prior arts, they will not be elaborated here. Then, the treated waste gas is discharged.

[0030] In summary, a casting device for automotive metal fittings includes a connecting plate 1 and a protective frame 11 fixedly connected to the top. The front of the protective frame 11 is open. The open protective frame 11 can ensure air circulation and is also convenient for viewing the cast automotive metal fittings. A support frame 12 is arranged at the bottom end of the protective frame 11 and is used for supporting and installing the lower mold structure 2. The support frame 12 is connected to the protective frame 11 through an external screw rod, so as to realize the stability of the lower mold structure 2. The lower mold structure 2 is arranged at the top end of the support frame 12 and is fixedly connected to the support frame 12. The upper mold structure 3 is arranged inside the top end of the protective frame 11 and is adapted to the lower mold structure 2 for filtering the waste gas generated during casting.

[0031] In this casting device for automotive metal fittings, in the lower mold structure 2, the mounting plate 20 and the cylinder 21 ensure good fixation of the casting during the casting process. The fixed rod penetrates into the telescopic end of the cylinder 21 to eject the formed casting. The lower mold 22 and the surrounding cooling cavity 25 and condensing pipe 28 effectively control the temperature of the casting and ensure the quality of the casting. The upper mold structure 3 drives the movable plate 39 and the telescopic pipe 35 to rise through the second cylinder 31, aligns the upper mold 30 and the lower mold 22, and realizes the sealing fit between the two.

[0032] At the same time, the feed pipe 33 and the dust suction pipe 36 are connected to the filter box 37 through the connecting pipe 34, ensuring that the waste gas generated during the casting process can be effectively filtered, ensuring that the waste gas during the casting process is fully treated, and avoiding harm to human health caused by the waste gas.

[0033] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A casting device for automotive metal fittings, characterized in that, It includes a connecting plate (1) and a protective frame (11) fixedly connected to the top, wherein the front of the protective frame (11) is open; A support frame (12), arranged at the bottom end of the protective frame (11), is used for supporting and installing the lower die structure (2); The lower die structure (2), arranged at the top end of the support frame (12), is fixedly connected to the support frame (12); An upper die structure (3), arranged inside the top end of the protective frame (11), is adapted to the lower die structure (2) and is used for filtering the waste gas during casting.

2. The casting device for automotive metal fittings according to claim 1, characterized in that: The lower die structure (2) includes a mounting plate (20). The mounting plate (20) is arranged between the inner walls on both sides of the support frame (12) and is fixedly connected to the support frame (12). A cylinder (21) is equidistantly arranged at the bottom end of the mounting plate (20). The telescopic end of the cylinder (21) penetrates through the top end of the mounting plate (20) and is fixedly connected to a fixed rod.

3. An automobile metal fitting casting device according to claim 1, characterized in that: A lower die (22) is arranged at the top end of the support frame (12). A water inlet pipe (23) is arranged on one side of the top end of the lower die (22). The other end of the water inlet pipe (23) penetrates through the outer wall on one side of the protective frame (11). A casting cavity (29) is opened at the top end of the lower die (22).

4. An automobile metal fitting casting device according to claim 3, characterized in that: A cooling cavity (25) is arranged around the lower die (22). A condensing pipe (28) and a fixing plate (27) are arranged in the cooling cavity (25). The fixing plate (27) is used for supporting the condensing pipe (28). An outlet pipe (24) is arranged at one end of the lower die (22), and the outlet pipe (24) is communicated with the cooling cavity (25).

5. The casting device for automotive metal fittings according to claim 3, characterized in that: A top hole is opened at the bottom end of the casting cavity (29). A top plate (26) is movably arranged in the top hole. The top plate (26) is connected to the fixed rod and is used for ejecting the cast metal fittings out of the casting cavity (29).

6. The casting device for automotive metal fittings according to claim 1, wherein: The upper die structure (3) includes a connecting pipe (34) and a second cylinder (31). The connecting pipe (34) is fixedly connected to the inner side of the top end of the protective frame (11). A feed pipe (33) is installed on the outer wall of one side of the connecting pipe (34). The other end of the feed pipe (33) penetrates through the outer side of the top end of the protective frame (11) and is fixedly connected to a feed hopper (32).

7. An automotive metal fitting casting device according to claim 6, characterized in that: A dust suction pipe (36) is connected to the outer wall of the other side of the connecting pipe (34). The other end of the dust suction pipe (36) penetrates through the outer side of the top end of the protective frame (11) and is connected to a filter box (37). An adsorption plate (371) and a filter plate (372) are movably arranged between the inner walls of the filter box (37), and the adsorption plate (371) is located above the filter plate (372). A replacement door (373) is arranged on the outer side of the front of the filter box (37) through a hinge.

8. The casting device for automotive metal fittings according to claim 6, wherein: A movable plate (39) is movably arranged in the inner wall of the connecting pipe (34). The telescopic end of the second cylinder (31) sequentially penetrates through the top end of the protective frame (11) and the inner side of the top end of the connecting pipe (34) and is connected to the center of the top end of the movable plate (39). A connecting rod (390) is arranged at the bottom end of the movable plate (39). The other end of the connecting rod (390) is provided with a telescopic pipe (35), and the other end of the telescopic pipe (35) is connected to an upper die (30).

9. The casting device for automotive metal fittings according to claim 8, characterized in that: At the center of the inner side of the top end of the upper mold (30), a discharge pipe (38) is provided, and the discharge pipe (38) is communicated with the telescopic pipe (35), and the telescopic pipe (35) is located below the feed pipe (33) and the dust suction pipe (36).