Machining and welding equipment for cleaning roller of car washer
By introducing precision control parts, installation limit parts, column limit parts and negative pressure parts into the cleaning roller processing and welding equipment of the car washing machine, the problem of difficult to check the welding accuracy of the inner side of the roller is solved, and the linearity detection of the drum steel pipe and the absorption of welding flue gas are realized, and the welding quality is improved.
Patent Information
- Application Number
- CN202510728258.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-07-29
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing car washing machine cleaning roller processing and welding equipment cannot quickly check the welding accuracy on the inside of the roller, and it is not convenient to test the straightness of the drum steel pipe before welding, resulting in welding errors and weld damage.
The welding support structure consisting of precision control parts, installation limit parts, column limit parts and negative pressure parts is adopted. The straightness of the drum steel pipe is detected through the precision control parts, the negative pressure parts absorbs welding flue gas, and the inner seam detection parts detects weld permeability to ensure welding accuracy.
It realizes efficient detection of the linearity of the drum steel pipe and flue gas absorption during welding, improves welding accuracy, avoids weld damage and errors, and improves welding quality.
Smart Images

Figure CN120382318A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of drum welding, and particularly relates to a processing and welding device for a washing machine cleaning drum. Background Art
[0002] In actual drum manufacturing work, for example, a washing machine cleaning drum, its structure consists of a steel pipe and drum shafts at both ends, which are installed by welding. Subsequently, bristles are installed on the outer side of the steel pipe. The processing accuracy of the drum directly affects the subsequent drum rotation accuracy. Currently, the existing processing and welding devices for washing machine cleaning drums are not convenient for stably and coaxially clamping the steel pipe and the drum shafts at both ends. At the same time, there will be a gap between the steel pipe and the drum shafts. In the traditional welding method, it is not convenient to achieve internal smoke exhaust, and the external smoking method is likely to interfere with the operation of welding. At the same time, it is not convenient to quickly inspect the welding accuracy inside the drum. Also, it is not convenient to automatically control the straightness of the steel pipe of the drum before welding, which is likely to cause welding errors. The method of directly welding the drum shafts at both ends and then straightening them is likely to damage the welding seam by extruding and straightening with a straightening machine. Therefore, the present application provides a processing and welding device for a washing machine cleaning drum to meet the requirements. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide a processing and welding device for a washing machine cleaning drum to solve the problems that it is not convenient to quickly inspect the welding accuracy inside the drum of the existing processing and welding devices for washing machine cleaning drums, and it is not convenient to automatically control the straightness of the steel pipe of the drum before welding.
[0004] To solve the above technical problems, the present invention provides the following technical solutions:
[0005] A processing and welding device for a washing machine cleaning drum includes a welding support member, on which a precision control member is installed, and on which an installation limiting member is installed; the precision control member is used to control the straightness of the drum; the precision control member is electrically connected to the installation limiting member; a stud limiting member is installed on the welding support member; negative pressure members are respectively installed on the stud limiting member; the negative pressure members are used for internal smoke suction; an internal seam detection member is installed on the negative pressure members; the internal seam detection member is used to detect the permeability of the molten pool; the welding support member includes: a welding installation plate, support blocks, and limiting blocks. Four through grooves are provided on the welding installation plate; two support blocks are fixedly installed on the welding installation plate; V-shaped grooves are respectively provided on the two support blocks; two limiting blocks are respectively fixedly installed on the sides of the two support blocks; threaded holes are respectively provided on the two support blocks.
[0006] Optionally, the welding support further includes a roller steel pipe placed in the V-shaped grooves on the two support blocks; roller shafts are respectively sleeved at both ends of the roller steel pipe; the support blocks are used to support the roller steel pipe for workers to weld the roller shafts; through holes are drilled on the roller shafts.
[0007] Optionally, the precision control member includes a positioning sleeve located outside the roller steel pipe; a sleeve frame is fixedly installed on the positioning sleeve; the sleeve frame is fixedly installed on the welding mounting plate by bolts; a circle of fixing pieces is fixedly installed inside the positioning sleeve; a circle of power connection elastic pieces is fixedly installed inside the positioning sleeve, and the end parts of the circle of power connection elastic pieces are respectively attached to the end parts of the circle of fixing pieces; the inner sides of the circle of power connection elastic pieces are respectively attached to the roller steel pipe; an insulating coating is provided on the side of the power connection elastic piece close to the roller steel pipe; a circle of arc-shaped pieces are respectively fixedly installed on the sides of the circle of power connection elastic pieces; the circle of arc-shaped pieces are respectively arc-shaped structures.
[0008] Optionally, the installation limiting member includes two electromagnets respectively fixedly installed inside the two support blocks; the two electromagnets, a circle of power connection elastic pieces and a circle of fixing pieces are connected in series to a power source; limiting columns are respectively slidably inserted on the two support blocks; the two limiting columns are respectively aligned with the two electromagnets; the two electromagnets are respectively used to magnetically attract the two limiting columns; reset springs are respectively fixedly installed at the bottoms of the two limiting columns; the other ends of the two reset springs are respectively connected to the two electromagnets; the two reset springs are respectively located inside the two support blocks.
[0009] Optionally, the column head limiting member includes two welding positioning plates respectively attached to the sides of the two support blocks; the two welding positioning plates are respectively located between the two limiting blocks on the same side; the structures on the two welding positioning plates are the same; fastening bolts are inserted on the welding positioning plates; the fastening bolts are threadedly connected to the threaded holes on the support blocks; the threaded holes on the support blocks are aligned with the limiting columns; a bushing is fixedly installed on the welding positioning plate; a roller shaft is sleeved inside the bushing.
[0010] Optionally, the column head limiting member further includes a positioning bolt threadedly connected to the bushing; the end of the positioning bolt presses against and fits the roller shaft; the bushing is used to position the roller shaft; the inner side of the welding positioning plate is used to fit and limit the outer side of the roller steel pipe.
[0011] Optionally, the negative pressure member includes a negative pressure adsorption shell fixedly installed on the roller steel pipe; an air suction pump is connected to the outside of the negative pressure adsorption shell through a hose; the air suction pump is externally connected to a power source.
[0012] Optionally, the inner seam detector includes a telescopic shaft slidably inserted into the negative pressure adsorption shell; a row of axial scales are provided on the telescopic shaft; radial scales are provided on the telescopic shaft; a spherical protrusion is provided at the tail of the telescopic shaft; two ventilation grooves are opened on the telescopic shaft; the telescopic shaft passes through a through hole on the drum shaft; the two ventilation grooves are respectively used for ventilation.
[0013] Optionally, the negative pressure component further includes a prompt disk fixedly installed on the negative pressure adsorption shell; a circle of scales is provided on the prompt disk.
[0014] Optionally, the inner seam detector further includes a swing rod rotatably installed at the end of the telescopic shaft; both sides of the end of the swing rod are bevel structures; a magnet is fixedly installed on the swing rod; the inner side of the magnet is magnetically attached to the inner side of the drum shaft; the end of the swing rod is attached to the inner side of the drum steel pipe; the swing rod is used to detect weld penetration.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] In the above solution, by setting the precision control component, it is possible to detect the straightness of the drum steel pipe when installing and placing the drum steel pipe for welding, which is convenient for the staff to directly understand whether the processing precision of the drum steel pipe meets the standard. At the same time, by using the installation limit component, the limit work can be controlled to ensure that only after the processing precision of the drum steel pipe meets the standard, can the column head limit component be normally installed for the clamping and positioning work of the drum shaft, avoiding the staff from directly operating the welding. This structure can accurately and efficiently detect the straightness of the drum steel pipe, ensure the detection quality, and avoid the drum steel pipe bending when the drum steel pipe is not accurately straightened in the early stage and then straightened by a straightening machine after the drum shaft is welded at both ends of the drum steel pipe. At this time, internal stress is generated in the drum steel pipe, and with the extrusion of the end of the straightening machine, cracks are likely to occur in the weld between the end of the drum steel pipe and the drum shaft.
[0017] By setting the negative pressure component, the fumes generated during welding can be absorbed inside the drum steel pipe. The air pressure can be circulated through the weld during welding. By absorbing the fumes inside, it does not affect the staff's welding operation and does not interfere externally. At the same time, the suction is more direct, avoiding the interference with welding when the suction hood is set outside at a close distance and the fume leakage is likely to occur at a far distance. The suction pump can be placed outdoors for discharge. At the same time, by using the column head limit component, the drum shaft and the drum steel pipe can be quickly positioned, which is convenient for the staff to stably operate the welding.
[0018] By setting up an inner seam detector, the detection work on the inner side of the weld can be realized, which can avoid the poor temperature control during the welding operation by the staff, resulting in too large a depth of the weld and poor flatness on the inner side of the weld. It is more convenient to inspect the inner side of the weld, improve the operation quality of the staff during welding. At the same time, this structure can be used multiple times. By rotating the handheld telescopic shaft, the swing rod is driven to swing rotationally inside the roller shaft. By cooperating with the axial scale, the data change can be observed, and when there is jamming, the staff can know the existence of a molten bulge inside through the touch feeling. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0020] Figure 1 FIG. is a schematic three-dimensional structure diagram of a welding device for a car wash machine cleaning roller;
[0021] Figure 2 FIG. is a cross-sectional view of the internal structure of a welding device for a car wash machine cleaning roller;
[0022] Figure 3 FIG. is a schematic three-dimensional structure diagram of a welding support;
[0023] Figure 4 FIG. is Figure 3 an enlarged view of the structure of area E in FIG.;
[0024] Figure 5 FIG. is Figure 2 an enlarged view of the structure of area F in FIG.;
[0025] Figure 6 FIG. is Figure 1 an enlarged view of the structure of area G in FIG.;
[0026] Figure 7 FIG. is a schematic three-dimensional enlarged structure diagram of a negative pressure member;
[0027] Figure 8 FIG. is a schematic three-dimensional enlarged structure diagram of an inner seam detector;
[0028] Figure 9 FIG. is a schematic three-dimensional enlarged structure diagram of a magnet;
[0029] Figure 10 FIG. is Figure 2 an enlarged view of the structure of area L in FIG.;
[0030] Figure 11 FIG. is a schematic diagram of a molten bulge of the weld on the inner side of the weld.
[0031] Reference Numerals:
[0032] 1. Welding support parts; 101. Welding mounting plate; 102. Support block; 1021. Limit block; 103. Drum steel pipe; 104. Drum shaft; 2. Precision control parts; 201. Positioning sleeve; 2011. Sleeve frame; 202. Fixing plate; 203. Electrical spring; 204. Arc-shaped piece; 3. Installation limit parts; 301. Electromagnet; 302. Limit column; 303. Return spring; 4. Column head limit parts; 401. Welding positioning plate; 402. Fastening bolt; 403. Bushing; 404. Positioning bolt; 5. Negative pressure part; 501. Negative pressure adsorption shell; 502. Suction pump; 5011. Prompt disk; 6. Inner seam detection part; 601. Telescopic shaft; 6011. Axial scale; 6012. Radial scale; 6013. Ventilation groove; 602. Swing rod; 603. Magnet.
[0033] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0034] The following describes in detail, with reference to the accompanying drawings and specific embodiments, a car wash drum processing and welding device provided by the present invention. It is also noted that, for the sake of completeness, the following embodiments are optimal and preferred embodiments, and those skilled in the art may employ alternative implementations for known techniques. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention.
[0035] It should be noted that references in the specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not every embodiment necessarily includes such specific features, structures, or characteristics. In addition, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0036] In general, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending at least in part on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0037] It should be understood that the meanings of "on", "above", and "over" in the present invention should be interpreted in the broadest manner, such that "on" not only means "directly on" something, but also includes the meaning of being "on" something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but may also include the meaning of being "above" or "over" something with no intervening features or layers therebetween.
[0038] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. may be used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the drawings. The spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the drawings. The device may be oriented in other ways, and the spatial relative descriptive terms used herein may be interpreted accordingly.
[0039] As Figures 1 to 11 shown, an embodiment of the present invention provides a processing and welding device for a car wash machine cleaning drum, including a welding support member 1, on which a precision control member 2 is installed, and on the precision control member 2, an installation limiting member 3 is installed; the precision control member 2 is used to control the straightness of the drum; the precision control member 2 is electrically connected to the installation limiting member 3; on the welding support member 1, a stud limiting member 4 is installed; on the stud limiting member 4, a negative pressure member 5 is respectively installed; the negative pressure member 5 is used for internal smoke extraction; on the negative pressure member 5, an internal seam detection member 6 is installed; the internal seam detection member 6 is used to detect the penetrability of the molten pool; the welding support member 1 includes: a welding mounting plate 101, a support block 102, and a limiting block 1021, four through slots are provided on the welding mounting plate 101; two support blocks 102 are fixedly installed on the welding mounting plate 101; V-shaped grooves are respectively provided on the two support blocks 102; two limiting blocks 1021 are respectively fixedly installed on the sides of the two support blocks 102; threaded holes are respectively provided on the two support blocks 102.
[0040] As Figures 2 to 5As shown, the welding support 1 further includes a roller steel pipe 103 placed in the V-shaped grooves on two support blocks 102; roller shafts 104 are sleeved at both ends of the roller steel pipe 103; the support blocks 102 are used to support the roller steel pipe 103 for workers to weld the roller shafts 104; through holes are drilled on the roller shafts 104; the precision control member 2 includes a positioning sleeve 201 located outside the roller steel pipe 103; a sleeve frame 2011 is fixedly installed on the positioning sleeve 201; the sleeve frame 2011 is fixedly installed on the welding mounting plate 101 by bolts; a circle of fixing pieces 202 is fixedly installed inside the positioning sleeve 201; a circle of electrical connection elastic pieces 203 is fixedly installed inside the positioning sleeve 201, and the end parts of the circle of electrical connection elastic pieces 203 are respectively attached to the end parts of the circle of fixing pieces 202; the inner sides of the circle of electrical connection elastic pieces 203 are respectively attached to the roller steel pipe 103; an insulating coating is provided on the side close to the roller steel pipe 103; arc-shaped pieces 204 are respectively fixedly installed on the sides of the circle of electrical connection elastic pieces 203; the circle of arc-shaped pieces 204 are respectively of arc-shaped structures; the installation limiting member 3 includes two electromagnets 301 respectively fixedly installed inside the two support blocks 102; the two electromagnets 301, the circle of electrical connection elastic pieces 203 and the circle of fixing pieces 202 are connected in series to a power source; limiting columns 302 are respectively slidably inserted on the two support blocks 102; the two limiting columns 302 are respectively aligned with the two electromagnets 301; the two electromagnets 301 are respectively used to magnetically attract the two limiting columns 302; reset springs 303 are respectively fixedly installed at the bottoms of the two limiting columns 302; the other ends of the two reset springs 303 are respectively connected to the two electromagnets 301;Two reset springs 303 are respectively located inside the two support blocks 102. By using the precision control part 2, it is possible to detect the straightness of the drum steel pipe 103 when installing and welding the drum steel pipe 103, which is convenient for the staff to directly understand whether the processing accuracy of the drum steel pipe 103 meets the standard. At the same time, by using the installation limit part 3, the limit control work can be realized, ensuring that only after the processing accuracy of the drum steel pipe 103 meets the standard can the column head limit part 4 be normally installed for the clamping and positioning work of the drum shaft 104, avoiding direct operation of welding by the staff. This structure is accurate and efficient in detecting the straightness of the drum steel pipe 103, can ensure the detection quality, and avoid inaccurate straightening of the drum steel pipe 103 in the early stage. If the drum shaft 104 is welded at both ends of the drum steel pipe 103 and then straightened by a straightening machine, the drum steel pipe 103 will bend. At this time, internal stress will be generated in the drum steel pipe 103. Coupled with the extrusion of the end by the straightening machine, cracks and other problems are likely to occur in the weld between the end of the drum steel pipe 103 and the drum shaft 104. This structure is simple and flexible to operate. By passing the drum steel pipe 103 through the loop contact elastic sheet 203 from one side of the arc-shaped piece 204, the arc-shaped piece 204 can facilitate the passing of the drum steel pipe 103 by using the arc structure to prevent jamming. Place the drum steel pipe 103 between the two support blocks 102. At this time, if the bending of the drum steel pipe 103 exceeds the standard, the drum steel pipe 103 will no longer be concentric with the positioning sleeve 201. The loop contact elastic sheet 203 still elastically adheres to the drum steel pipe 103, but due to non-concentricity, the ends of some contact elastic sheets 203 are misaligned with the fixed sheet 202. At this time, the series circuit is in an open circuit state, and the limit post 302 is no longer magnetically attracted by the electromagnet 301. The limit post 302 will extend out, blocking the threaded hole on the support block 102, and the fastening bolt 402 cannot be normally installed.;
[0041] Such as Figures 4 to 8As shown, the column head limiting member 4 includes two welding positioning plates 401 respectively attached to the side surfaces of the two support blocks 102; the two welding positioning plates 401 are respectively located between the two limiting blocks 1021 on the same side; the structures on the two welding positioning plates 401 are the same; a fastening bolt 402 is inserted into the welding positioning plate 401; the fastening bolt 402 is threadedly connected to a threaded hole on the support block 102; the threaded hole on the support block 102 is aligned with the limiting column 302; a bushing 403 is fixedly installed on the welding positioning plate 401; a roller shaft 104 is sleeved inside the bushing 403; the column head limiting member 4 further includes a positioning bolt 404 threadedly connected to the bushing 403; the end of the positioning bolt 404 is pressed against and fits the roller shaft 104; the bushing 403 is used to position the roller shaft 104; the inner side of the welding positioning plate 401 is used to fit the outer side of the limiting roller steel pipe 103; the negative pressure member 5 includes a negative pressure adsorption shell 501 fixedly installed on the roller steel pipe 103; the outside of the negative pressure adsorption shell 501 is connected to an air suction pump 502 through a hose; the air suction pump 502 is externally connected to a power supply; the negative pressure member 5 further includes a prompt disk 5011 fixedly installed on the negative pressure adsorption shell 501; a circle of scales is provided on the prompt disk 5011. By using the negative pressure member 5, the fumes generated during welding can be absorbed inside the roller steel pipe 103. The air pressure can be circulated through the weld during welding, and the fumes can be absorbed inside without affecting the operation of the staff during welding and without external interference. At the same time, the air suction is more direct, avoiding the interference with welding when the air suction hood is set outside at a close distance and the fume leakage easily caused when it is at a far distance. The air suction pump 502 can be placed outdoors for discharge. At the same time, by using the column head limiting member 4, the roller shaft 104 and the roller steel pipe 103 can be quickly positioned, facilitating the stable operation of the staff during welding. The structure is simple and the operation is convenient, ensuring the welding accuracy. The two ends of the roller steel pipe 103 are fitted and positioned by using the welding positioning plate 401. At this time, the roller steel pipe 103 and the roller shaft 104 are coaxial, and the staff can operate to carry out the welding work. When welding the weld on the upper part of the roller shaft 104 and it is necessary to rotate the roller shaft 104 to adjust the welding area, the positioning bolt 404 and the fastening bolt 402 can be loosened for quick adjustment. During the process, the air suction pump 502 can continuously suck air, and the air pressure can circulate and extract the fumes from the weld between the roller steel pipe 103 and the roller shaft 104.
[0042] As Figures 4 to 10As shown in the figure, the inner seam detector 6 includes a telescopic shaft 601 slidably inserted into the negative pressure adsorption shell 501; a row of axial scales 6011 are provided on the telescopic shaft 601; a radial scale 6012 is provided on the telescopic shaft 601; a spherical protrusion is provided at the tail of the telescopic shaft 601; two ventilation grooves 6013 are provided on the telescopic shaft 601; the telescopic shaft 601 passes through a through hole on the roller shaft 104; the two ventilation grooves 6013 are respectively used for ventilation; the inner seam detector 6 further includes a swing rod 602 rotatably installed at the end of the telescopic shaft 601; both sides of the end of the swing rod 602 are inclined surface structures; a magnet 603 is fixedly installed on the swing rod 602; the inner side of the magnet 603 is magnetically attracted and attached to the inner side of the roller shaft 104; the end of the swing rod 602 is attached to the inner side of the roller steel pipe 103; the swing rod 602 is used to detect weld penetration. By using the inner seam detector 6, the detection work on the inner side of the weld can be realized, which can avoid the poor temperature control during the welding operation of the staff, resulting in too large depth of the weld and poor flatness of the inner side of the weld. It is more convenient to inspect the inner side of the weld, improve the operation quality of the staff during welding. At the same time, this structure can be used multiple times. By rotating the handheld telescopic shaft 601, the swing rod 602 is driven to swing back and forth inside the roller shaft 104. Once there is a protrusion of the melt caused by poor welding stability control on the inner side of the weld, such as Figure 11 As shown in the figure, at this time, the swing rod 602 will be stuck when swinging, or the magnet 603 cannot completely fit the inner side of the roller shaft 104. When the end of the swing rod 602 is blocked and lifted by the welding melt and is in a skewed state, at this time, the swing rod 602 will drive the telescopic shaft 601 to have an axial displacement. By cooperating with the axial scale 6011, the data change can be observed, and the existence of a molten protrusion inside can be known from the touch feeling of the staff when it is stuck. It is more suitable for the quality inspection of the surfacing welding process.
[0043] The working principle provided by the present invention is as follows. First, the drum steel pipe 103 is passed through a circle of electrical connection elastic pieces 203 from one side of the arc-shaped piece 204. The arc-shaped piece 204 can facilitate the passing of the drum steel pipe 103 by using its arc structure to prevent jamming. The drum steel pipe 103 is placed between two support blocks 102. At this time, if the bending of the drum steel pipe 103 exceeds the standard, the drum steel pipe 103 is no longer concentric with the positioning sleeve 201. The circle of electrical connection elastic pieces 203 still elastically fits on the drum steel pipe 103, but due to non-concentricity, the ends of some electrical connection elastic pieces 203 are misaligned with the fixed piece 202. At this time, the series circuit is in an open circuit state, the electromagnet 301 is powered off, and the limit post 302 is no longer magnetically attracted by the electromagnet 301. Under the extrusion of the return spring 303, the limit post 302 will extend out and block the threaded hole on the support block 102. Only after the staff straightens the drum steel pipe 103 can the ends of the circle of electrical connection elastic pieces 203 be respectively attached to the ends of the circle of fixed pieces 202, and the limit post 302 can be magnetically attracted and retracted by the electromagnet 301, so that the fastening bolt 402 can be normally installed. After the staff places the drum steel pipe 103 on the support block 102, the two welding positioning plates 401 can be respectively placed between the two limit blocks 1021 on the same side for limiting. The drum shaft 104 can be inserted into the shaft sleeve 403 first, and the positioning bolt 404 can be tightened for positioning and pressing. Then, the fastening bolt 402 is threadedly connected to the support block 102, and the welding positioning plate 401 is tightened and pressed to fit and position both ends of the drum steel pipe 103. At this time, the drum steel pipe 103 and the drum shaft 104 are coaxial, and the staff can operate to carry out the welding work. As the welding of the upper weld of the drum shaft 104 is carried out and the welding area needs to be adjusted by rotating the drum shaft 104, the positioning bolt 404 and the fastening bolt 402 can be loosened for quick adjustment. During the process, the air suction pump 502 can continuously suck air, and through the negative pressure adsorption shell 501, real-time negative pressure suction is carried out. With the openings provided on the drum shaft 104, the air pressure can flow through the weld between the drum steel pipe 103 and the drum shaft 104 to achieve the extraction of fumes. By rotating the handheld telescopic shaft 601, the swing rod 602 is driven to swing back and forth inside the drum shaft 104, and the magnet 603 is magnetically attracted and attached to the drum shaft 104. Once there is a protrusion of the melt caused by poor welding stability control inside the weld, such as attached Figure 11As shown, at this time, the swing rod 602 will get stuck during swinging, or the magnet 603 cannot fully fit the inner side of the roller shaft 104. When the end of the swing rod 602 is blocked and lifted by the welding melt and is in a skewed state, the swing rod 602 will drive the telescopic shaft 601 to have an axial displacement at this time. By cooperating with the axial scale 6011, the data change can be observed, and the presence of a molten bulge inside can be known from the touch feeling of the staff when it gets stuck. The radial scale 6012 can facilitate the staff to understand the position of the swing rod 602. The operation is simple and convenient. By rotating the swing rod 602 which is rotatably connected, the staff can directly operate to pull out the telescopic shaft 601 subsequently, so that the magnet 603 is separated from the roller shaft 104. At this time, when pulling out the telescopic shaft 601, the swing rod 602 is squeezed by the edge of the through hole on the roller shaft 104, and then it can rotate coaxially with the telescopic shaft 601, and can be quickly disassembled and pulled out.
[0044] The present invention covers any alternatives, modifications, equivalent methods and solutions made on the essence and scope of the present invention. In order to enable the public to have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention. However, those skilled in the art can fully understand the present invention without these detailed descriptions. In addition, well-known methods, processes, procedures, components and circuits are not described in detail to avoid unnecessary confusion to the essence of the present invention.
[0045] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A processing and welding device for a washing drum of a car washer, comprising a welding support member, and an accuracy control member is installed on the welding support member, characterized in that, An installation limit member is installed on the precision control member; the precision control member is used to control the straightness of the roller; the precision control member is electrically connected to the installation limit member; A stud limit member is installed on the welding support member; a negative pressure member is respectively installed on the stud limit member; the negative pressure member is used for internal smoke suction; An inner seam detection member is installed on the negative pressure member; the inner seam detection member is used to detect the permeability of the molten pool; The welding support member includes: a welding mounting plate, a support block and a limit block. Four through slots are provided on the welding mounting plate; two support blocks are fixedly installed on the welding mounting plate; V-shaped grooves are respectively provided on the two support blocks; two limit blocks are respectively fixedly installed on the sides of the two support blocks; threaded holes are respectively provided on the two support blocks.
2. The car washer cleaning roller processing and welding equipment according to claim 1, characterized in that, The welding support member further includes a roller steel pipe placed in the V-shaped grooves on the two support blocks; roller shafts are respectively sleeved at both ends of the roller steel pipe; the support blocks are used to support the roller steel pipe for workers to weld the roller shafts; through holes are drilled on the roller shafts.
3. The car washer cleaning roller processing and welding equipment according to claim 2, characterized in that, The precision control member includes a positioning sleeve located outside the roller steel pipe; a sleeve frame is fixedly installed on the positioning sleeve; the sleeve frame is fixedly installed on the welding mounting plate by bolts; a circle of fixing pieces is fixedly installed on the inner side of the positioning sleeve; a circle of electrical connection elastic pieces is fixedly installed on the inner side of the positioning sleeve, and the end parts of the circle of electrical connection elastic pieces are respectively attached to the end parts of the circle of fixing pieces; the inner sides of the circle of electrical connection elastic pieces are respectively attached to the roller steel pipe; an insulating coating is provided on the side of the electrical connection elastic piece close to the roller steel pipe; arc-shaped pieces are respectively fixedly installed on the sides of the circle of electrical connection elastic pieces; the circle of arc-shaped pieces are respectively of arc-shaped structures.
4. The car wash machine cleaning drum processing and welding equipment according to claim 3, characterized in that, The installation limit member includes two electromagnets respectively fixedly installed inside the two support blocks; the two electromagnets, a circle of electrical connection elastic pieces and a circle of fixing pieces are connected in series to a power supply; limit columns are respectively slidably inserted on the two support blocks; the two limit columns are respectively aligned with the two electromagnets; the two electromagnets are respectively used to magnetically attract the two limit columns; reset springs are respectively fixedly installed at the bottoms of the two limit columns; the other ends of the two reset springs are respectively connected to the two electromagnets; the two reset springs are respectively located inside the two support blocks.
5. The car wash machine cleaning drum processing and welding equipment according to claim 4, characterized in that, The stud limit member includes two welding positioning plates respectively attached to the sides of the two support blocks; the two welding positioning plates are respectively located between the two limit blocks on the same side; the structures on the two welding positioning plates are the same; a fastening bolt is inserted on the welding positioning plate; the fastening bolt is threadedly connected to the threaded hole on the support block; the threaded hole on the support block is aligned with the limit column; a shaft sleeve is fixedly installed on the welding positioning plate; the roller shaft is sleeved inside the shaft sleeve.
6. The car wash machine cleaning drum processing and welding equipment according to claim 5, characterized in that, The stud limit member further includes a positioning bolt threadedly connected to the shaft sleeve; the end of the positioning bolt presses against and fits the roller shaft; the shaft sleeve is used to position the roller shaft; the inner side of the welding positioning plate is used to fit and limit the outer side of the roller steel pipe.
7. The car wash machine cleaning drum processing and welding equipment according to claim 2, characterized in that, The negative pressure member includes a negative pressure adsorption shell fixedly installed on the roller steel pipe; an air suction pump is connected to the outside of the negative pressure adsorption shell through a hose; the air suction pump is externally connected to a power supply.
8. The car wash machine cleaning drum processing and welding equipment according to claim 7, characterized in that, The negative pressure member further includes a prompt disk fixedly installed on the negative pressure adsorption shell; a circle of scales is provided on the prompt disk.
9. The car wash machine cleaning drum processing and welding equipment according to claim 7, characterized in that, The inner seam detection member includes a telescopic shaft slidably inserted into the negative pressure adsorption shell; a row of axial scales is provided on the telescopic shaft; radial scales are provided on the telescopic shaft; a spherical protrusion is provided at the tail of the telescopic shaft; two ventilation grooves are provided on the telescopic shaft; the telescopic shaft passes through a through hole on the roller shaft; the two ventilation grooves are respectively used for ventilation.
10. The car wash machine cleaning drum processing and welding equipment according to claim 9, characterized in that, The inner seam detection member further includes a swing rod rotatably installed at the end of the telescopic shaft; both sides of the end of the swing rod are inclined plane structures; a magnet is fixedly installed on the swing rod; the inner side of the magnet is magnetically attracted and attached to the inner side of the roller shaft; the end of the swing rod is attached to the inner side of the roller steel pipe; the swing rod is used to detect weld penetration.
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Welding device for mounting steel structure frame
CN120587590A