A plastic product waste recycling apparatus

By using special channels, air pressure and vibration components to separate impurities in plastic product recycling equipment, and by utilizing elongated crushing blades and a cleaning mechanism, the problems of uneven crushing and incomplete cleaning in existing devices have been solved, thereby improving recycling efficiency.

CN120382575BActive Publication Date: 2025-11-11泰州市锦峰新材料科技有限公司
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Patent Information

Application Number
CN202510533578.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-11-11
Estimated Expiration
2045-04-27

AI Technical Summary

Technical Problem

Existing plastic waste recycling equipment is complex in structure, results in uneven crushing, inadequate cleaning, and low efficiency.

Method used

It uses a special channel combined with air pressure and vibration components to quickly separate impurities such as metal and soil. It is equipped with three progressively longer crushing blades for step-by-step crushing and a cleaning mechanism for simultaneous cleaning.

Benefits of technology

It achieves efficient and uniform plastic crushing and washing, ensuring clean debris and improving recycling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a kind of plastic product waste recycling equipment, it is related to waste recycling technical field, including: screening mechanism, crushing mechanism, cleaning mechanism;Screening mechanism includes: feeding rack, baffle I, baffle II, air jet head, storage box, baffle and vibration component;Baffle I is fixedly installed on the inner wall of the side of feeding rack, and with the conveying surface of feeding rack has a certain distance, baffle II is also fixedly installed on the inner wall of the other side of feeding rack, also with the conveying surface of feeding rack has a certain distance, three air jet heads are fixedly installed on baffle II, and the rear end of air jet head is connected with air pipe;The utility model can quickly separate metal, soil block and other impurities in plastic waste product by simple special channel, air pressure and vibration component when using.
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Description

Technical Field

[0001] This invention relates to the field of waste recycling technology, and in particular to a waste recycling device for plastic products. Background Technology

[0002] Plastic products are widely used in today's society, but their non-biodegradable nature places a heavy pollution burden on the environment. More than 70% of plastics are discarded indiscriminately, causing so-called "white pollution" and severely damaging the ecological system. Faced with the environmental problems caused by plastic waste, strengthening the recycling and reuse of these wastes has become a major task that urgently needs to be addressed globally. Recycling plastic products can not only effectively reduce environmental pollution, but also save valuable resources and promote the achievement of sustainable development goals. Through recycling and reuse, we can transform waste plastic products into new raw materials or products, thereby reducing our dependence on and exploitation of original natural resources.

[0003] Existing plastic waste recycling equipment has a complex structure, uneven crushing, inadequate cleaning, and low efficiency. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention discloses a plastic waste recycling device that effectively solves the issues described in the background technology. During use, this invention can quickly separate impurities such as metal and soil from plastic waste through a simple special channel combined with air pressure and vibration components. The crushing mechanism of this invention has three crushing blades, each of different lengths, arranged in ascending order of length. This increases the contact area between the plastic and the blades, gradually increasing the crushing density and enabling step-by-step crushing of the plastic, resulting in higher efficiency, more uniform crushing, and no damage to the blades. Furthermore, this invention can wash the crushed debris, and after discharging the washed debris, the water can be changed simultaneously, ensuring that the final washed debris remains clean.

[0005] A plastic waste recycling device includes: a screening mechanism, a crushing mechanism, and a washing mechanism; the screening mechanism includes: a feeding rack, baffle I, baffle II, jet nozzles, a storage box, a partition, and a vibration component; baffle I is fixedly installed on the inner wall of the side of the feeding rack and is at a certain distance from the conveying surface of the feeding rack; baffle II is also fixedly installed on the inner wall of the other side of the feeding rack and is also at a certain distance from the conveying surface of the feeding rack; three jet nozzles are fixedly installed on baffle II, and the rear end of the jet nozzles is connected to an air pipe; the storage box is fixedly installed at the opening on the side of the feeding rack, and the partition is slidably installed in the slot on the storage box.

[0006] Preferably, the vibration assembly includes: a vibrating plate, a stepper motor I, a drive shaft I, and a turntable; the vibrating plate has round holes at its four corners, which are slidably connected to the slide rails under the loading rack, and the vibrating plate intersects with the slots on the conveying surface of the loading rack; the stepper motor I is fixedly mounted on the extension frame on the side of the loading rack, the motor shaft of the stepper motor I is connected to the shaft of the turntable, the eccentric shaft on the turntable is movably connected to the slide groove on the side of the vibrating plate, and both ends of the drive shaft I are rotatably mounted in the round holes of the extension frame on the side of the loading rack, and the gears on the drive shaft I mesh with the gears on the turntable.

[0007] Preferably, the crushing mechanism includes: a pipe, a drive shaft II, crushing blades, and a stepper motor II; the upper end of the pipe is fixedly installed on the lower side of the storage box, the drive shaft II is rotatably installed on a bracket inside the pipe, the crushing blades are fixedly installed on the drive shaft II, the stepper motor II is fixedly installed on the outside of the pipe, and the motor shaft of the stepper motor II is connected to one end of the drive shaft II through a reduction gearbox.

[0008] Preferably, the cleaning mechanism includes: a cleaning tank, a water inlet, a stepper motor III, a driven gear, a discharge trough, a stirring wheel, and a lifting assembly; the round hole on the side of the cleaning tank connects to the lower end of the pipe, the water inlet is fixedly installed on the cleaning tank, and the water inlet is connected to the water inlet pipe; the stepper motor III is fixedly installed on the extension frame of the cleaning tank, the motor gear of the stepper motor III meshes with the driven gears on both sides, the shaft of the driven gear is rotatably installed in the round hole on the cleaning tank, and a stirring wheel is also fixedly installed on the shaft of the driven gear, the stirring wheel is inside the cleaning tank; the discharge trough is installed on the side of the cleaning tank.

[0009] Preferably, the lifting assembly includes: a stepper motor IV, a rack, a drain plate, and a baffle III; the stepper motor IV is fixedly installed on the top of the cleaning tank, the motor gear of the stepper motor IV meshes with the rack, the rack is slidably installed in a slot on the top of the cleaning tank, the lower end of the rack is rotatably connected to a hinge on the drain plate, the side of the drain plate is provided with a convex shaft, the convex shaft is slidably installed in a groove on the inner wall of the cleaning tank, and the drain plate is provided with a water leakage hole; the baffle III is slidably installed in a groove on the inner wall of the cleaning tank.

[0010] Preferably, the shredder has three blades, each of different lengths, arranged in ascending order of length, thereby increasing the contact area between the plastic and the material, thus gradually increasing the shredding density and enabling the plastic to be shredded step by step.

[0011] The beneficial effects of this invention compared with the prior art are: 1. When in use, this invention can quickly separate impurities such as metal and soil from plastic waste through a simple special channel combined with air pressure and vibration components.

[0012] The crushing mechanism of this invention has three crushing blades, each of which is of different length and is arranged in order of increasing length, thereby increasing the contact area of ​​the plastic product and gradually increasing the crushing density. This allows the plastic product to be crushed step by step, resulting in higher efficiency, more uniform crushing, and no damage to the blades.

[0013] The present invention can also wash the crushed debris, and can simultaneously change the water after the washed debris is discharged, thereby ensuring that the last washed debris remains clean. Attached Figure Description

[0014] Figure 1 This is an isometric view of the overall structure of the present invention.

[0015] Figure 2 This is a side view of the overall structure of the present invention.

[0016] Figure 3 This is a first-view diagram of the screening mechanism of the present invention.

[0017] Figure 4 This is a second-view diagram of the screening mechanism of the present invention.

[0018] Figure 5 This is a schematic diagram of the turntable structure of the present invention.

[0019] Figure 6 This is a schematic diagram of the structure of the vibration plate of the present invention.

[0020] Figure 7 This is a structural diagram of the crushing mechanism of the present invention.

[0021] Figure 8 This is an overall structural diagram of the cleaning mechanism of the present invention.

[0022] Figure 9 This is a first-view internal view of the cleaning mechanism of the present invention.

[0023] Figure 10 This is a second-view internal view of the cleaning mechanism of the present invention.

[0024] Reference numerals: 1. Feeding rack; 2. Baffle I; 3. Baffle II; 4. Jet nozzle; 5. Storage box; 6. Partition; 7. Vibrating plate; 8. Stepper motor I; 9. Drive shaft I; 10. Turntable; 11. Pipe; 12. Drive shaft II; 13. Crushing blade; 14. Stepper motor II; 15. Cleaning box; 16. Water inlet; 17. Stepper motor III; 18. Driven gear; 19. Discharge chute; 20. Agitator wheel; 21. Stepper motor IV; 22. Rack; 23. Strainer plate; 24. Baffle III. Detailed Implementation

[0025] The technical solution of the present invention will be further described in detail below through embodiments and in conjunction with the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] In the description of this invention, it should be noted that the terms "upper," "lower," "front," "rear," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are merely simplified descriptions for ease of description and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, for ease of description, spatial relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatial relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the accompanying drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used herein can be interpreted accordingly.

[0027] Implementation, for example Figures 1-10 As shown, a plastic waste recycling device includes: a screening mechanism, a crushing mechanism, and a washing mechanism;

[0028] In one optional embodiment of the present invention, such as Figure 3 As shown, the screening mechanism includes: a feeding rack 1, baffle I 2, baffle II 3, jet nozzles 4, a storage box 5, a partition 6, and a vibration assembly; baffle I 2 is fixedly installed on the inner wall of the side of the feeding rack 1 and is at a certain distance from the conveying surface of the feeding rack 1; baffle II 3 is also fixedly installed on the inner wall of the other side of the feeding rack 1 and is also at a certain distance from the conveying surface of the feeding rack 1; three jet nozzles 4 are fixedly installed on baffle II 3 and the rear end of the jet nozzles 4 is connected to an air pipe; the storage box 5 is fixedly installed at the opening on the side of the feeding rack 1, and the partition 6 is slidably installed in the slot on the storage box 5.

[0029] In one optional embodiment of the present invention, such as Figure 4 , Figure 5 , Figure 6As shown, the vibration assembly includes: a vibrating plate 7, a stepper motor I8, a transmission shaft I9, and a turntable 10; the vibrating plate 7 has round holes at its four corners, which are slidably connected to the slide rails under the loading rack 1, and the vibrating plate 7 is intersected with the slots on the conveying surface of the loading rack 1; the stepper motor I8 is fixedly installed on the extension frame on the side of the loading rack 1, and the motor shaft of the stepper motor I8 is connected to the shaft of the turntable 10; the eccentric shaft on the turntable 10 is movably connected to the slide groove on the side of the vibrating plate 7; the two ends of the transmission shaft I9 are rotatably installed in the round holes of the extension frame on the side of the loading rack 1, and the gears on the transmission shaft I9 mesh with the gears on the turntable 10.

[0030] In one optional embodiment of the present invention, such as Figure 7 As shown, the crushing mechanism includes: pipe 11, drive shaft II 12, crushing blade 13, and stepper motor II 14; the upper end of pipe 11 is fixedly installed on the lower side of storage box 5, drive shaft II 12 is rotatably installed on the bracket inside pipe 11, crushing blade 13 is fixedly installed on drive shaft II 12, and stepper motor II 14 is fixedly installed on the outside of pipe 11. The motor shaft of stepper motor II 14 is connected to one end of drive shaft II 12 through a reduction gearbox.

[0031] In one optional embodiment of the present invention, such as Figure 8 , Figure 9 , Figure 10 As shown, the cleaning mechanism includes: a cleaning tank 15, a water inlet 16, a stepper motor III 17, a driven gear 18, a discharge trough 19, a stirring wheel 20, and a lifting assembly; the round hole on the side of the cleaning tank 15 connects to the lower end of the pipe 11, the water inlet 16 is fixedly installed on the cleaning tank 15, and the water inlet 16 is connected to the water inlet pipe; the stepper motor III 17 is fixedly installed on the extension frame of the cleaning tank 15, the motor gear of the stepper motor III 17 meshes with the driven gears 18 on both sides, the shaft of the driven gear 18 is rotatably installed in the round hole on the cleaning tank 15, and the stirring wheel 20 is also fixedly installed on the shaft of the driven gear 18, the stirring wheel 20 is inside the cleaning tank 15; the discharge trough 19 is installed on the side of the cleaning tank 15.

[0032] In one optional embodiment of the present invention, such as Figure 9 As shown, the lifting assembly includes: a stepper motor IV 21, a rack 22, a drain plate 23, and a baffle III 24; the stepper motor IV 21 is fixedly installed on the top of the cleaning tank 15, the motor gear of the stepper motor IV 21 meshes with the rack 22, the rack 22 is slidably installed in the slot on the top of the cleaning tank 15, the lower end of the rack 22 is rotatably connected to the hinge seat on the drain plate 23, the side of the drain plate 23 is provided with a convex shaft, the convex shaft is slidably installed in the groove on the inner wall of the cleaning tank 15, and the drain plate 23 is provided with a water leakage hole; the baffle III 24 is slidably installed in the groove on the inner wall of the cleaning tank 15.

[0033] In one optional embodiment of the present invention, such as Figure 7 As shown, there are three shredding blades 13, each of which has a different length. They are arranged in order of increasing length, thereby increasing the contact area between the plastic and the material, thus gradually increasing the shredding density and enabling the plastic to be shredded step by step.

[0034] Working principle: In use, plastic waste is conveyed through the feeding rack 1, which has an inclined surface and can move slowly through a vibration mechanism. Stepper motor I8 is started, driving turntable 10 to rotate. Through the transmission shaft I9, the two turntables 10 on both sides can rotate synchronously, thereby causing the eccentric shaft on the turntable 10 to drive the vibrating plate 7 to vibrate up and down. When the plastic waste passes through the baffle I2, it will be squeezed to the middle to prevent the mixture from falling directly into the storage box 5. When it passes through the baffle II3, the jet nozzle 4 on the baffle II3 sprays high-pressure air, which can blow the relatively lighter plastic into the storage box 5, while heavy metals and soil impurities will continue to slide down and fall to the collection point.

[0035] When a certain amount of plastic products accumulate in the storage box 5, the partition 6 is pulled outward, causing the plastic products to fall into the pipe 11. Then the partition 6 is closed, and it is opened again after it is full again, forming intermittent feeding. The stepper motor II 14 is started, and the transmission shaft II 12 is driven to rotate through the reduction gearbox, thereby causing the crushing blade 13 to rotate. The plastic products will pass through the crushing blade 13 from short to long in sequence, and the degree of crushing will become stronger and stronger, and the crushing will be more uniform.

[0036] After the pulverized debris falls into the cleaning tank 15, water is injected through the water inlet 16. Then, stepper motor III 17 starts, driving the driven gear 18 to rotate, which in turn rotates the internal stirring wheel 20. The stirring wheel 20 agitates the water in the cleaning tank 15, thus cleaning the debris. After cleaning, stepper motor IV 21 starts, driving the rack 22 to slide upwards. The rack 22 drives the strainer plate 23 to slide upwards. The strainer plate 23 slides within a groove on the inner wall of the cleaning tank 15, and the debris on the strainer plate 23... The debris will be carried up, and the water will leak down. As it slides to the top, it will be forced to turn as the chute turns, causing the drain plate 23 to tilt and the debris to fall onto the discharge chute 19. As the drain plate 23 rises, it will catch the short shaft on the baffle plate Ⅲ 24, causing the baffle plate Ⅲ 24 to slide upward, thus exposing the drain outlet blocked by the baffle plate Ⅲ 24 and draining the sewage. When the drain plate 23 returns to its original position, the baffle plate Ⅲ 24 will block the drain outlet again, while the water inlet 16 continues to fill with water, waiting for the next cleaning.

[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A plastic waste recycling device, characterized in that, include: Screening mechanism, crushing mechanism, and cleaning mechanism; The screening mechanism includes: a feeding rack (1), baffle I (2), baffle II (3), jet nozzle (4), storage box (5), partition (6), and vibration assembly; baffle I (2) is fixedly installed on the inner wall of the side of the feeding rack (1) and is at a certain distance from the conveying surface of the feeding rack (1); baffle II (3) is also fixedly installed on the inner wall of the other side of the feeding rack (1) and is at a certain distance from the conveying surface of the feeding rack (1); three jet nozzles (4) are fixedly installed on baffle II (3) and the rear end of the jet nozzles (4) is connected to an air pipe; storage box (5) is fixedly installed at the opening on the side of the feeding rack (1), and partition (6) is slidably installed in the slot on the storage box (5); The vibration assembly includes: a vibration plate (7), a stepper motor I (8), a transmission shaft I (9), and a turntable (10); the vibration plate (7) has round holes at its four corners, which are slidably connected to the slide rail under the loading rack (1), and the vibration plate (7) and the slots on the conveying surface of the loading rack (1) are intersected; the stepper motor I (8) is fixedly installed on the extension frame on the side of the loading rack (1); the motor shaft of the stepper motor I (8) is connected to the shaft of the turntable (10); the eccentric shaft on the turntable (10) is movably connected to the slide groove on the side of the vibration plate (7); the two ends of the transmission shaft I (9) are rotatably installed in the round holes of the extension frame on the side of the loading rack (1); the gear on the transmission shaft I (9) meshes with the gear on the turntable (10); The crushing mechanism includes: a pipe (11), a drive shaft II (12), a crushing blade (13), and a stepper motor II (14); the upper end of the pipe (11) is fixedly installed on the lower side of the storage box (5), the drive shaft II (12) is rotatably installed on the bracket inside the pipe (11), the crushing blade (13) is fixedly installed on the drive shaft II (12), and the stepper motor II (14) is fixedly installed on the outside of the pipe (11). The motor shaft of the stepper motor II (14) is connected to one end of the drive shaft II (12) through a reduction gearbox.

2. The plastic waste recycling equipment according to claim 1, characterized in that, The cleaning mechanism includes: a cleaning tank (15), a water inlet (16), a stepper motor III (17), a driven gear (18), a discharge trough (19), a stirring wheel (20), and a lifting assembly; the round hole on the side of the cleaning tank (15) is connected to the lower end of the pipe (11), the water inlet (16) is fixedly installed on the cleaning tank (15), and the water inlet (16) is connected to the water inlet pipe; the stepper motor III (17) is fixedly installed on the extension frame of the cleaning tank (15), the motor gear of the stepper motor III (17) meshes with the driven gears (18) on both sides, the shaft of the driven gear (18) is rotatably installed in the round hole on the cleaning tank (15), and the stirring wheel (20) is also fixedly installed on the shaft of the driven gear (18), and the stirring wheel (20) is inside the cleaning tank (15); the discharge trough (19) is installed on the side of the cleaning tank (15).

3. The plastic waste recycling equipment according to claim 2, characterized in that, The lifting assembly includes: a stepper motor IV (21), a rack (22), a drain plate (23), and a baffle III (24); the stepper motor IV (21) is fixedly installed on the top of the cleaning tank (15), the motor gear of the stepper motor IV (21) meshes with the rack (22), the rack (22) is slidably installed in the slot on the top of the cleaning tank (15), the lower end of the rack (22) is rotatably connected to the hinge seat on the drain plate (23), the side of the drain plate (23) is provided with a convex shaft, the convex shaft is slidably installed in the groove on the inner wall of the cleaning tank (15), and the drain plate (23) is provided with a water leakage hole; the baffle III (24) is slidably installed in the groove on the inner wall of the cleaning tank (15).

4. The plastic waste recycling equipment according to claim 1, characterized in that, The aforementioned crushing blades (13) are provided in three parts, each of which has a different length and is arranged in order of increasing length.

Citation Information

Patent Citations

  • Waste crushing machine

    CN108081508A

  • Waste plastic recovery equipment

    CN117841232A