Printing forming device for plastic plate processing
By designing lifting and clamping components and multi-point curing plastic sheet processing devices, the problem of limited equipment size and efficiency in printing large-format plastic sheets is solved, and efficient plastic sheet manufacturing is achieved.
Patent Information
- Application Number
- CN202510718956.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-05-30
AI Technical Summary
When printing large-format plastic sheets, existing general additive manufacturing equipment has limited equipment size and operating efficiency, low utilization rate and insufficient practicality.
A printing forming device for processing plastic sheets is designed, including lifting clamping components and processing platforms. It adopts a multi-point curing form to realize synchronous rotation between the base sheet and the synchronous cylinder through a synchronous structure to meet the printing needs of plastic sheets of different sizes.
It improves the manufacturing format and equipment utilization of plastic sheets, and enhances the manufacturing efficiency and practicality of equipment.
Smart Images

Figure CN120382646A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of printing and forming devices, and more particularly to a printing and forming device for plastic sheet processing. Background Art
[0002] As is well known, additive manufacturing technology is an advanced manufacturing technology based on a digital model that constructs a three-dimensional entity by layer-by-layer material deposition. Its principle is to divide a designed three-dimensional model into a series of two-dimensional thin slices through slicing software, and then a 3D printer adds and cures materials layer by layer according to the contour information of these thin slices to finally form a complete three-dimensional object. A printing and forming device for plastic sheet processing is a 3D printing and forming device that assists in plastic sheet processing.
[0003] After retrieval, the patent with Chinese Patent Publication No. CN105835372A and the patent with Chinese Patent Publication No. CN105643936A respectively disclose a 3D printer and a full-color 3D printer. The former is generally described as including a mounting frame, an extrusion device, a displacement device, a discharging device, and a processing platform. The discharging device includes a wire outlet mounting seat, an upper wire outlet pipe, a lower wire outlet pipe, a wire outlet motor, a wire outlet driving wheel, and a wire outlet auxiliary wheel. The outer peripheral surfaces of the wire outlet driving wheel and the wire outlet auxiliary wheel form a wire transmission cavity. The wire outlet auxiliary wheel is rotatably engaged with the wire outlet mounting seat. The wire outlet motor drives the wire outlet driving wheel to rotate. The upper wire outlet pipe and the lower wire outlet pipe are provided for the printing material to pass through and are sequentially arranged vertically on the wire outlet mounting seat. A wire transmission interval is provided between the upper wire outlet pipe and the lower wire outlet pipe, and this wire transmission interval corresponds to the position of the wire transmission cavity. A swing arm is provided on the wire outlet mounting seat. An adjusting bolt is arranged along the swing direction of the swing arm. A limiting nut and a limiting retaining ring are arranged on the adjusting bolt. The latter is generally described as including a support platform, an X-axis guide rail, a Y-axis guide rail, a Z-axis guide rail, a printing platform, a lifting platform, a driving lead screw, a printing nozzle, a light curing device, a support plate, a first material tank, a second material tank, a third material tank, a fourth material tank, a feeding conduit, a UV lamp, a light quantity adjusting device, a plurality of micro nozzles, a plurality of longitudinal baffles, and a transverse baffle. When in use, a three-dimensional solid model of a three-dimensional solid object to be printed is designed by a computer, and the three-dimensional solid model of the three-dimensional solid object is sliced and layered along the internal direction of the computer corresponding to the actual vertical direction to obtain the forming data of each layer. The computer controls the movement of the printing nozzle and sprays a photosensitive resin liquid in the area corresponding to the printing platform, and cures it under the irradiation of the UV lamp, thereby obtaining the bottom layer of the three-dimensional solid object on the printing. The printing nozzle moves upward, and then prints layer by layer, and finally prints out the three-dimensional solid object. Each micro nozzle corresponds to a photosensitive resin liquid of a different color. According to the printing needs, different colors can be replaced, and two different colors can also be mixed to configure more colors to meet the needs of users, thereby realizing 3D full-color printing.
[0004] Although the above two prior art solutions can both achieve additive manufacturing, the workbench formed by supporting additive manufacturing is more suitable for printing general parts, that is, parts with coordinated length, width and height. In the actual design process, there is a plastic sheet part with a relatively large format. Since the length and width of such parts are relatively large and the height is small, if a traditional general additive manufacturing equipment is used, the printing size and operation efficiency will be limited, and the equipment utilization rate is also low, and the practicability needs to be further enhanced. Summary of the Invention
[0005] In view of the problems in the prior art, the present invention provides a printing and forming device for plastic sheet processing, which forms a printing and forming device corresponding to the plastic sheet, ensures the manufacturing format of the plastic sheet while the overall size of the device is small, the device utilization rate is good, the equipment manufacturing efficiency is higher, and the practicability is further enhanced.
[0006] The technical solution adopted by the present invention to solve its technical problems is: a printing and forming device for plastic sheet processing, including a processing platform, and further including a device main body. The device main body includes a main body shell. A vertical material bin is arranged in the main body shell. A convex part is arranged at the rear end of the main body shell. A first servo motor is installed at the top of the convex part. A vertical guiding groove communicating with the vertical material bin is opened in the convex part. A lifting frame is slidably connected in the vertical guiding groove. The height of the lifting frame is adjusted and controlled by the first servo motor. A lifting clamping assembly is installed at the front end of the lifting frame. A base sheet is detachably installed in the lifting clamping assembly. The processing platform includes two support frames. Both of the two support frames are installed in the vertical material bin. Synchronization cylinders are rotatably connected outside both of the two support frames. Release film rings are detachably installed outside both of the two synchronization cylinders. Light curing lamps are arranged in both of the two synchronization cylinders. The two light curing lamps are respectively installed in the two support frames, and the two light curing lamps can respectively irradiate on the release film rings through the two synchronization cylinders. A synchronization structure is arranged between the two synchronization cylinders and the base sheet.
[0007] Specifically, the lifting clamping assembly includes a lifting shell. The lifting shell is fixedly connected with the lifting frame. A driving frame is rotatably connected in the lifting shell. A second servo motor is installed at the top of the lifting shell. The second servo motor is used for driving the rotation of the driving frame. A picking and placing shell is detachably installed in the lifting shell. A cooperative pressing frame is rotatably connected in the picking and placing shell. The base sheet is installed between the driving frame and the cooperative pressing frame.
[0008] Specifically, two insertion columns are fixedly connected to the cooperative pressing frame. An auxiliary pressing ring is slidably connected to the two insertion columns. A plurality of elastic springs are fixedly connected between the auxiliary pressing ring and the cooperative pressing frame. Two preset holes matching the insertion columns are opened on the base sheet. Two insertion slots are opened on the driving frame. The two insertion slots respectively match the two insertion columns.
[0009] Specifically, two pairs of insertion rods are slidably connected in the pick-and-place shell, and the two pairs of insertion rods are slidably connected to the pick-and-place shell. Two pairs of slots are provided in the lifting shell, and the two pairs of insertion rods match the two pairs of slots respectively. One of the two pairs of insertion rods is fixedly connected with a toggle bar, and an extending strip opening is provided on the pick-and-place shell. The toggle bar is slidably connected in the extending strip opening, and one of the two pairs of insertion rods is fixedly connected with a reset spring, and the reset spring is fixedly connected in the pick-and-place shell. A linkage assembly is provided between the two pairs of insertion rods.
[0010] Specifically, the linkage assembly includes a synchronous gear and two synchronous racks. The synchronous gear is rotatably connected in the pick-and-place shell. The two synchronous racks are fixedly connected to two plug-in rods respectively. A protective cover is provided outside the synchronous gear, and the protective cover is fixedly connected in the pick-and-place shell.
[0011] Specifically, a plurality of guide rails are fixedly connected in the pick-and-place shell, a plurality of guide rail sleeves are fixedly connected in the lifting shell, the plurality of guide rails are matched with a plurality of guide rail sleeves respectively, and a guide wide opening is provided at the front end of the plurality of guide rail sleeves.
[0012] Specifically, a front horizontal support frame is fixedly connected in the vertical material bin, and two rear horizontal support slots are provided in the vertical material bin. The front ends of the two support frames are fixedly connected to the front slides, and the rear ends of the two support frames are fixedly connected to the rear slides. The two front slides are slidably connected in the front horizontal support frame, and the two rear slides are respectively slidably connected in the two rear horizontal support slots. The two rear slides are fixedly connected with outward push springs, and the two outward push springs are respectively fixedly connected in the two rear horizontal support slots.
[0013] Specifically, the synchronous structure includes a synchronous belt, which is connected to a driving wheel, two fixed wheels and two follower wheels. The driving wheel is fixedly connected to the driving frame, and the two fixed wheels are rotatably connected in the vertical silo. The two follower wheels are respectively fixedly connected to two synchronous cylinders.
[0014] Specifically, the two front slides are fixedly connected to an extension tube, and wires are provided in the two extension tubes. The two wires are respectively used to supply power to two light curing lamps. The front end of the pick-and-place shell is provided with a recessed entrance matching the extension tube.
[0015] Specifically, a vertical screw and a vertical rotating shaft are rotatably connected to the output shafts of the first servo motor and the second servo motor respectively, a driving sleeve is threadedly connected to the vertical screw, the driving sleeve is fixedly connected to the lifting frame, and the bottom end of the vertical rotating shaft is fixedly connected to a driving bevel gear, the driving bevel gear is meshed with a transmission bevel gear, and the transmission bevel gear is fixedly connected to the driving frame.
[0016] The beneficial effects of the present invention are as follows:
[0017] (1) For a printing and forming device for plastic sheet processing according to the present invention, through the design of the device main body, a corresponding main body installation structure is formed by supporting the lifting and clamping assembly and the processing platform, providing basic conditions for the printing and processing of plastic sheets.
[0018] (2) For a printing and forming device for plastic sheet processing according to the present invention, through the provision of the lifting and clamping assembly, a structure that can be lifted and adjusted and rotationally driven is conveniently formed for the plastic sheet to be processed, facilitating the formation of necessary motion driving for the printing operation of the plastic sheet to be printed.
[0019] (3) For a printing and forming device for plastic sheet processing according to the present invention, through the design of the processing platform, a functional component for curing and forming the plastic sheet is provided, and the form of multi-point curing is adopted to further improve the curing efficiency.
[0020] (4) For a printing and forming device for plastic sheet processing according to the present invention, through the synchronous structure design, synchronous rotation is formed between the base sheet and the synchronous cylinder. At the same time, when the base sheet rises or falls, the distance between the two synchronous cylinders can also be adjusted follow-up, so as to facilitate the appropriate printing distance between the two light curing lamps and plastic sheets of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below in conjunction with the drawings and embodiments.
[0022] Figure 1 is a three-dimensional structure schematic diagram of the whole of the present invention;
[0023] Figure 2 is for the present invention Figure 1 is a partial enlarged structure schematic diagram at A in;
[0024] Figure 3 is a three-dimensional structure schematic diagram of the cooperation of the convex part, the first servo motor and the lifting frame, etc. of the present invention;
[0025] Figure 4 is a three-dimensional structure schematic diagram of a partial cross-section of the cooperation of the main body shell, the first servo motor and the release film ring, etc. of the present invention;
[0026] Figure 5 is a three-dimensional structure schematic diagram of the cooperation of the front sliding frame, the rear sliding frame and the outer pushing spring, etc. of the present invention;
[0027] Figure 6 is a three-dimensional structure schematic diagram of the cooperation of the lifting shell, the driving frame and the picking and placing shell, etc. of the present invention;
[0028] Figure 7Schematic diagram of the three-dimensional structure of the lifting shell, guide rail sleeve, guide wide mouth, etc. of the present invention;
[0029] Figure 8 For the present invention Figure 7 Partial enlarged structure schematic diagram at position B in the present invention;
[0030] Figure 9 Schematic diagram of the three-dimensional structure of the synchronous cylinder, release film ring, auxiliary pressure ring, etc. of the present invention;
[0031] Figure 10 Schematic diagram of the three-dimensional structure of the support frame, light curing lamp, front sliding frame, etc. of the present invention;
[0032] Figure 11 Schematic diagram of the overall bottom view three-dimensional structure of the present invention;
[0033] Figure 12 Schematic diagram of the bottom view three-dimensional structure of the front horizontal support frame, front sliding frame, rear sliding frame, etc. of the present invention;
[0034] Figure 13 Schematic diagram of the bottom view three-dimensional structure of the pick-and-place shell, cooperative pressing frame, insertion column, etc. of the present invention;
[0035] Figure 14 Schematic diagram of the bottom view three-dimensional structure of the pick-and-place shell, protective cover, guide rail, etc. of the present invention;
[0036] Figure 15 Schematic diagram of the bottom view three-dimensional structure of the reset spring, synchronous gear, synchronous rack, etc. of the present invention;
[0037] Figure 16 Schematic diagram of the three-dimensional structure of the base sheet material of the present invention.
[0038] In the figure: 1. Main body shell; 2. Vertical material bin; 3. Raised part; 4. First servo motor; 5. Vertical guide groove; 6. Lifting frame; 7. Base sheet; 8. Support frame; 9. Synchronous cylinder; 10. Release film ring; 11. Light curing lamp; 12. Lifting shell; 13. Drive frame; 14. Second servo motor; 15. Pick-and-place shell; 16. Cooperative pressure frame; 17. Insertion column; 18. Auxiliary pressure ring; 19. Elastic spring; 20. Preset hole; 21. Insertion slot; 22. Insertion rod; 23. Insertion slot; 24. Toggle bar; 25. Extending bar 26. Return spring; 27. Synchronous gear; 28. Synchronous rack; 29. Protective cover; 30. Guide rail; 31. Guide rail sleeve; 32. Guide wide mouth; 33. Front horizontal support frame; 34. Rear horizontal support groove; 35. Front slide; 36. Rear slide; 37. Push spring; 38. Synchronous belt; 39. Drive wheel; 40. Fixed wheel; 41. Follower wheel; 42. Extension tube; 43. Wire; 44. Recessed entrance; 45. Vertical screw; 46. Vertical rotating shaft; 47. Drive sleeve; 48. Drive bevel gear; 49. Transmission bevel gear. DETAILED DESCRIPTION
[0039] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0040] Example
[0041] See also Figures 1 - 16, A printing and forming device for plastic sheet processing, including a processing platform, and further including a device main body. The device main body includes a main body shell 1. Inside the main body shell 1, there is a vertical material bin 2. At the rear end of the main body shell 1, there is a convex part 3. At the top of the convex part 3, a first servo motor 4 is installed. Inside the convex part 3, there is a vertical guiding groove 5 communicating with the vertical material bin 2. A lifting frame 6 is slidably connected inside the vertical guiding groove 5. The height of the lifting frame 6 is adjusted and controlled by the first servo motor 4. At the front end of the lifting frame 6, a lifting clamping assembly is installed. A base sheet 7 is detachably installed inside the lifting clamping assembly. Through the design of the device main body, with the matching of the lifting clamping assembly and the processing platform, a corresponding main body installation structure is formed, providing basic conditions for the printing and processing of plastic sheets. The lifting clamping assembly includes a lifting shell 12. The lifting shell 12 is fixedly connected to the lifting frame 6. Inside the lifting shell 12, a driving frame 13 is rotatably connected. At the top of the lifting shell 12, a second servo motor 14 is installed. The second servo motor 14 is used for driving the rotation of the driving frame 13. Inside the lifting shell 12, a picking and placing shell 15 is detachably installed. Inside the picking and placing shell 15, a cooperative pressing frame 16 is rotatably connected. The base sheet 7 is installed between the driving frame 13 and the cooperative pressing frame 16. Two insertion columns 17 are fixedly connected to the cooperative pressing frame 16. An auxiliary pressing ring 18 is slidably connected to the two insertion columns 17. A plurality of elastic springs 19 are fixedly connected between the auxiliary pressing ring 18 and the cooperative pressing frame 16. Two preset holes 20 matching the insertion columns 17 are opened on the base sheet 7. Two insertion slots 21 are opened on the driving frame 13. The two insertion slots 21 respectively match the two insertion columns 17. Through the provision of the lifting clamping assembly, it is convenient to form a structure for the plastic sheet to be processed that can be lifted and adjusted and rotationally driven, facilitating the necessary motion drive for the printing operation of the plastic sheet to be printed.
[0042] It should be further explained that there are two pairs of insertion rods 22 slidingly connected in the pick-and-place shell 15, and the two pairs of insertion rods 22 are slidably connected to the pick-and-place shell 15. Two pairs of slots 23 are provided in the lifting shell 12, and the two pairs of insertion rods 22 are matched with the two pairs of slots 23 respectively. One of the two pairs of insertion rods 22 is fixedly connected to a toggle bar 24, and an extended strip opening 25 is provided on the pick-and-place shell 15. The toggle bar 24 is slidably connected to the extended strip opening 25, and one of the two pairs of insertion rods 22 is fixedly connected to the toggle bar 24. The two pairs of rods 22 are fixedly connected with a return spring 26, and the return spring 26 is fixedly connected to the pick-up and placement shell 15. A linkage component is provided between the two pairs of insertion rods 22, and the linkage component includes a synchronous gear 27 and two synchronous racks 28. The synchronous gear 27 is rotatably connected to the pick-up and placement shell 15, and the two synchronous racks 28 are respectively fixedly connected to the two pairs of insertion rods 22. A protective cover 29 is provided outside the synchronous gear 27, and the protective cover 29 is fixedly connected to the pick-up and placement shell 15, which facilitates the installation, positioning and disassembly of the pick-up and placement shell 15 relative to the lifting shell 12. A plurality of guide rails 30 are fixedly connected to the lifting shell 12. The plurality of guide rails 30 are respectively matched with the plurality of guide rail sleeves 31, and the front ends of the plurality of guide rail sleeves 31 are all provided with guide wide openings 32. When the pick-up and placement shell 15 is installed relative to the lifting shell 12, the plurality of guide rails 30 can be respectively inserted into the plurality of guide rails 30 to achieve the alignment insertion between the pick-up and placement shell 15 and the lifting shell 12, and the vertical material A front horizontal support frame 33 is fixedly connected in the warehouse 2, and two rear horizontal support grooves 34 are provided in the vertical material warehouse 2. The front ends of the two support frames 8 are fixedly connected to the front slides 35, and the rear ends of the two support frames 8 are fixedly connected to the rear slides 36. The two front slides 35 are slidably connected in the front horizontal support frame 33, and the two rear slides 36 are respectively slidably connected in the two rear horizontal support grooves 34. The two rear slides 36 are fixedly connected to the outward push springs 37, and the two outward push springs 37 are respectively fixedly connected in the two rear horizontal support grooves 34.
[0043] It should be further noted that the processing platform includes two support frames 8, both of which are installed in the vertical silo 2. Synchronous cylinders 9 are rotatably connected to the outside of the two support frames 8, and release film rings 10 are detachably installed on the outside of the two synchronous cylinders 9. The installation of the release film ring 10 relative to the synchronous cylinder 9 is assisted by auxiliary pressure rings at both ends. That is, the release film ring 10 is first put on the synchronous cylinder 9, and then the auxiliary pressure rings are sleeved on the steps at both ends of the synchronous cylinder 9. After that, the auxiliary pressure rings are fixedly connected to the synchronous cylinder 9 through bolts. Light curing lamps 11 are arranged in both of the two synchronous cylinders 9, and the two light curing lamps 11 are respectively installed in the two support frames 8. The two light curing lamps 11 can respectively irradiate on the two release film rings 10 through the two synchronous cylinders 9. A synchronous structure is arranged between the two synchronous cylinders 9 and the base sheet 7. Through the design of the processing platform, functional components for curing and forming plastic sheets are provided, and the curing efficiency is further improved in the form of multi-point curing. The synchronous structure includes a synchronous belt 38, and the synchronous belt 38 is drivingly connected to a driving wheel 39, two fixed wheels 40 and two follower wheels 41. The driving wheel 39 is fixedly connected to the driving frame 13. The two fixed wheels 40 are both rotatably connected in the vertical silo 2. The two follower wheels 41 are respectively fixedly connected to the two synchronous cylinders 9. Outer extension tubes 42 are fixedly connected to both of the two front sliding frames 35. Wires 43 are arranged in both of the two outer extension tubes 42, and the two wires 43 are respectively used for power supply to the two light curing lamps 11. A concave inlet 44 matching the outer extension tube 42 is opened at the front end of the pick-and-place shell 15. Through the design of the synchronous structure, synchronous rotation is formed between the base sheet 7 and the synchronous cylinder 9. At the same time, when the base sheet 7 rises or falls, the distance between the two synchronous cylinders 9 can also be adjusted followingly, so as to facilitate an appropriate printing distance between the two light curing lamps 11 and plastic sheets of different sizes. A vertical lead screw 45 and a vertical rotating shaft 46 are respectively rotatably connected to the output shafts of the first servo motor 4 and the second servo motor 14. A driving sleeve 47 is threadedly connected to the vertical lead screw 45, and the driving sleeve 47 is fixedly connected to the lifting frame 6. A driving bevel gear 48 is fixedly connected to the bottom end of the vertical rotating shaft 46. The driving bevel gear 48 meshes with a transmission bevel gear 49, and the transmission bevel gear 49 is fixedly connected to the driving frame 13, providing a specific technical solution for the driving function between the first servo motor 4 and the lifting frame 6, and also providing a specific technical solution for the transmission function between the second servo motor 14 and the driving frame 13.
[0044] The light curing lamp 11, the first servo motor 4 and the second servo motor 14 in this embodiment are all conventional devices well-known to those skilled in the art and purchased on the market. In the present invention, we only use them and do not improve their structures and functions. For those skilled in the art, their setting methods, installation methods and electrical connection methods only need to be debugged and operated according to the requirements of their user manuals, and will not be elaborated here.
[0045] In summary, the working principle of the printing and forming device for processing plastic sheets is as follows: when in use, the printing and forming device for processing plastic sheets is first installed at the place of use; during the installation process, the main body shell 1 is fixed by the flange surrounding the bottom of the main body shell 1; after the positioning is completed, the first servo motor 4, the second servo motor 14 and the two light-curing lamps 11 are electrically installed; during the electrical installation, the controller should be debugged and installed; the operation control of the first servo motor 4, the second servo motor 14 and the two light-curing lamps 11 can be realized through the controller; the basic sheet 7 is made in advance; the production of the basic sheet 7 can be achieved by a general 3D printer; then the first servo motor 4 is controlled to be powered on and run, and the first servo motor 4 is powered on to realize the rotation drive of the vertical screw 45; under the transmission action of the drive sleeve 47, the rotation of the vertical screw 45 can realize the height adjustment of the lifting frame 6; the lifting frame 6 is controlled to rise to realize the complete extraction of the pick-up and placement shell 15 relative to the main body shell 1; and the two insertion rods are realized by toggling the toggle bar 24. The two pairs of rods 22 are respectively pulled out of the two slots 23, and the two pairs of insertion rods 22 are kept in the state of escaping from the two slots 23, so that the pick-up and placement shell 15 is pulled out from the lifting frame 6. Then, the pre-prepared basic sheet 7 is placed and installed on the insertion column 17, so that the two insertion columns 17 are respectively inserted into the two preset holes 20. Then, the pick-up and placement shell 15 is inserted into the lifting frame 6 again, so that the basic sheet 7 is in close contact with the driving frame 13, and the insertion column 17 is controlled to be inserted into the two insertion grooves 21. When the pick-up and placement shell 15 is installed in place relative to the lifting frame 6, the two pairs of insertion rods 22 will be respectively inserted into the two pairs of insertion slots 23, thereby realizing the re-positioning of the pick-up and placement shell 15 in the lifting shell 12. After the positioning is completed, the elastic spring 19 will be compressed, and the auxiliary pressure ring 18 will slide relative to the insertion column 17. On the one hand, it can adapt to the thickness of the supporting basic sheet 7, and on the other hand, it can further press the supporting basic sheet 7 to prepare for subsequent printing operations.
[0046] Further, printing liquid material is added into the vertical silo 2. Then, the first servo motor 4 is powered on to work, causing the height of the lifting shell 12 to decrease. The lifting shell 12 and the picking and placing shell 15 are integrally inserted into the vertical material groove. Since the decrease in the height of the lifting shell 12 can achieve the synchronous decrease of the driving wheel 39, and the decrease in the height of the driving wheel 39 can further press the synchronous belt 38, the relative distance between the corresponding two follower wheels 41 will be closer. This is convenient for the release film ring 10 to approach and fit closely to the relatively small base sheet 7 at the initial stage of printing. Until both release film rings 10 come into contact with the base sheet 7, the first servo motor 4 enters the stop state to maintain the relative height of the lifting shell 12. Then, the second servo motor 14 is powered on and runs to drive the rotation of the vertical rotating shaft 46. Under the meshing transmission of the driving bevel gear 48 and the transmission bevel gear 49, the rotation of the vertical rotating shaft 46 can drive the rotation of the driving frame 13. The rotation of the driving frame 13 can drive the rotation of the base sheet 7 in contact and pressed by it. While the driving frame 13 rotates, it will also drive the driving wheel 39 to rotate. The rotation of the driving wheel 39 drives the synchronous rotation of the two synchronous cylinders 9 through the synchronous belt 38. The rotation of the two synchronous cylinders 9 respectively drives the rotation of the two release film rings 10. Finally, it is manifested as the synchronous movement of the base sheet 7 and the two release film rings 10. By controlling the operating state of the second servo motor 14, the base sheet 7 rotates slowly in stages. Along with the pause of the rotation of the base sheet 7, the two photocuring lamps 11 are also powered on and run synchronously to achieve the photocuring and forming of the printing liquid material filled between the release film ring 10 and the base sheet 7 outside the release film ring 10.
[0047] Furthermore, after the base sheet 7 enters the rotating state, both of the photocuring lamps 11 are powered off and stop emitting light. This process is repeated to achieve additive manufacturing on the periphery of the base sheet 7. During the manufacturing process, the first servo motor 4 will work in coordination. As the curing material around the base sheet 7 increases, the height of the base sheet 7 rises, so that the release film ring 10 can maintain tangential contact with the periphery of the base sheet 7 after additive manufacturing until the complete printing and forming of the plastic sheet is completed. After printing is completed, by the operation of the first servo motor 4, the lifting housing 12 is controlled to rise in height relative to the main body housing 1 until the picking and placing housing 15 is completely withdrawn from the vertical material bin 2. Since the top of the main body housing 1 has a structure that is lower at the front end and higher at the rear end, it is more convenient for the corresponding operation of the picking and placing housing 15. After the picking and placing housing 15 is removed relative to the lifting housing 12 again, the plastic sheet can be taken off, thus completing the overall manufacturing of the plastic sheet. Since there are two preset holes 20 provided on the base sheet 7, if necessary, filling columns matching the preset holes 20 can be printed, and the filling columns are inserted and fixed in the preset holes 20 to eliminate the influence of the preset holes 20 on the later use of the plastic sheet. Also, in the initial stage of design modeling and model slicing, corresponding designs can be made for the preset holes 20 corresponding to the finished parts of the plastic sheet, that is, the preset holes 20 are the design holes that should be present in the finished material of the plastic sheet, so as to reduce the later trimming operations.
[0048] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0049] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A printing and forming device for plastic sheet processing, including a processing platform, characterized in that, It further includes a device main body; The device main body includes a main body housing (1). A vertical silo (2) is arranged inside the main body housing (1). A convex part (3) is arranged at the rear end of the main body housing (1). A first servo motor (4) is installed at the top end of the convex part (3). A vertical guiding groove (5) communicating with the vertical silo (2) is formed inside the convex part (3). A lifting frame (6) is slidably connected inside the vertical guiding groove (5). The height of the lifting frame (6) is adjusted and controlled by the first servo motor (4). A lifting clamping assembly is installed at the front end of the lifting frame (6). A base sheet (7) is detachably installed inside the lifting clamping assembly; The processing platform includes two support frames (8). Both of the two support frames (8) are installed inside the vertical silo (2). Synchronous cylinders (9) are rotatably connected outside both of the two support frames (8). Release film rings (10) are detachably installed outside both of the two synchronous cylinders (9). Light curing lamps (11) are arranged inside both of the two synchronous cylinders (9). The two light curing lamps (11) are respectively installed inside the two support frames (8). The two light curing lamps (11) can respectively irradiate on the release film rings (10) through the two synchronous cylinders (9). A synchronous structure is arranged between the two synchronous cylinders (9) and the base sheet (7).
2. The printing and forming device for plastic sheet processing according to claim 1, characterized in that, The lifting clamping assembly includes a lifting housing (12). The lifting housing (12) is fixedly connected to the lifting frame (6). A driving frame (13) is rotatably connected inside the lifting housing (12). A second servo motor (14) is installed at the top end of the lifting housing (12). The second servo motor (14) is used for driving the rotation of the driving frame (13). A picking and placing housing (15) is detachably installed inside the lifting housing (12). A cooperative pressing frame (16) is rotatably connected inside the picking and placing housing (15). The base sheet (7) is installed between the driving frame (13) and the cooperative pressing frame (16).
3. A printing and forming device for plastic sheet processing according to claim 2, characterized in that, Two insertion columns (17) are fixedly connected to the cooperative pressing frame (16). An auxiliary pressing ring (18) is slidably connected to the two insertion columns (17). A plurality of elastic springs (19) are fixedly connected between the auxiliary pressing ring (18) and the cooperative pressing frame (16). Two preset holes (20) matching the insertion columns (17) are formed on the base sheet (7). Two insertion slots (21) are formed on the driving frame (13). The two insertion slots (21) respectively match the two insertion columns (17).
4. A printing and forming device for plastic sheet processing according to claim 3, characterized in that, Two pairs of insertion rods (22) are slidably connected in the pick-and-place shell (15), and the two pairs of insertion rods (22) are slidably connected to the pick-and-place shell (15). Two pairs of slots (23) are provided in the lifting shell (12), and the two pairs of insertion rods (22) are matched with the two pairs of slots (23) respectively. One of the two pairs of insertion rods (22) is fixedly connected with a toggle bar (24), and a protruding strip opening (25) is provided on the pick-and-place shell (15). The toggle bar (24) is slidably connected in the protruding strip opening (25). One of the two pairs of insertion rods (22) is fixedly connected with a return spring (26), and the return spring (26) is fixedly connected in the pick-and-place shell (15). A linkage component is provided between the two pairs of insertion rods (22).
5. A printing and forming device for plastic sheet processing according to claim 4, characterized in that, The linkage assembly includes a synchronous gear (27) and two synchronous racks (28). The synchronous gear (27) is rotatably connected to the pick-and-place shell (15). The two synchronous racks (28) are respectively fixedly connected to two plug-in rods (22). A protective cover (29) is provided outside the synchronous gear (27). The protective cover (29) is fixedly connected to the pick-and-place shell (15).
6. A printing and forming device for plastic sheet processing according to claim 5, characterized in that, A plurality of guide rails (30) are fixedly connected in the pick-and-place shell (15), and a plurality of guide rail sleeves (31) are fixedly connected in the lifting shell (12). The plurality of guide rails (30) are matched with the plurality of guide rail sleeves (31) respectively, and the front ends of the plurality of guide rail sleeves (31) are all provided with guide wide openings (32).
7. The printing and forming device for plastic sheet processing according to claim 6, wherein, The vertical material bin (2) is fixedly connected with a front transverse support frame (33), and two rear transverse support grooves (34) are provided in the vertical material bin (2). The front ends of the two support frames (8) are fixedly connected with a front slide (35), and the rear ends of the two support frames (8) are fixedly connected with a rear slide (36). The two front slides (35) are slidably connected in the front transverse support frame (33), and the two rear slides (36) are respectively slidably connected in the two rear transverse support grooves (34). The two rear slides (36) are fixedly connected with an outward push spring (37), and the two outward push springs (37) are respectively fixedly connected in the two rear transverse support grooves (34).
8. A printing and forming device for plastic sheet processing according to claim 7, characterized in that, The synchronous structure includes a synchronous belt (38), the synchronous belt (38) is transmission-connected to a driving wheel (39), two fixed wheels (40) and two follower wheels (41), the driving wheel (39) is fixedly connected to the driving frame (13), the two fixed wheels (40) are both rotationally connected in the vertical silo (2), and the two follower wheels (41) are respectively fixedly connected to two synchronous cylinders (9).
9. The printing and forming device for plastic sheet processing according to claim 8, characterized in that, The two front slides (35) are fixedly connected to an extension tube (42), and a wire (43) is provided in each of the two extension tubes (42). The two wires (43) are respectively used for supplying power to two light curing lamps (11). The front end of the pick-up and place shell (15) is provided with a recessed entrance (44) matching the extension tube (42).
10. A printing and forming device for plastic sheet processing according to claim 9, characterized in that, A vertical lead screw (45) and a vertical rotating shaft (46) are respectively rotatably connected to the output shaft of the first servo motor (4) and the output shaft of the second servo motor (14). A drive sleeve (47) is threadedly connected to the vertical lead screw (45), and the drive sleeve (47) is fixedly connected to the lifting frame (6). A drive bevel gear (48) is fixedly connected to the bottom end of the vertical rotating shaft (46). The drive bevel gear (48) meshes with a transmission bevel gear (49), and the transmission bevel gear (49) is fixedly connected to the drive frame (13).
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