Deep processing and refining system and method for zanthoxylum armatum

By introducing hanging basket components and extrusion and telescopic rods into the pepper and pepper refining system, the problems of low efficiency and waste of resources of pepper and pepper refining are solved, and efficient and low-cost production is achieved.

CN120383973APending Publication Date: 2025-07-29HONGYA HEXIN AGRI TECH DEV
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Patent Information

Application Number
CN202510545137.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-28
Publication Date
2025-07-29

AI Technical Summary

Technical Problem

The existing pepper and pepper refining system has insufficient refining efficiency and resource utilization, and the traditional method is slow to separate, resulting in high production costs and poor system stability.

Method used

The system including process tank, filter, condenser and centrifuge is adopted, combined with the hanging basket assembly and the extrusion telescopic rod, the oil discharge speed is accelerated by extruding raw materials, and the stability of the hanging basket assembly is ensured through guide columns.

Benefits of technology

It significantly improves production efficiency, reduces resource waste, reduces production costs, and ensures the consistency and efficiency of the production system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of zanthoxylum armatum extraction, and particularly relates to a zanthoxylum armatum deep processing and extracting system and method.The zanthoxylum armatum deep processing and extracting system comprises a process tank, a filter and a condens.The first hanging basket plate and the second hanging basket plate in a hanging basket assembly are matched with the first side plate and the second side plate, and zanthoxylum armatum or zanthoxylum armatum raw materials can be extruded under driving of an extruding and expanding telescopic rod; and the discharge speed of zanthoxylum armatum oil or zanthoxylum oil in the raw materials is greatly accelerated. In a large-scale production scene, compared with a traditional natural seepage or simple extrusion mode, more oil can be obtained within a shorter time, and the overall production efficiency is remarkably improved. The rattan pepper or pepper raw materials are extruded, waste caused by oil outflow when the raw materials are transferred to a centrifugal machine can be avoided, oil resources in the raw materials are fully utilized, and the production cost is reduced. And the problem that the working time of the centrifugal machine is prolonged due to excessive oil inclusion among the raw materials is solved through extrusion treatment, so that the subsequent processing process is smoother, and the continuity and high efficiency of the whole production system are guaranteed.
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Description

Technical Field

[0001] The invention belongs to the field of Sichuan pepper and Zanthoxylum bungeanum extraction, and specifically relates to a Sichuan pepper and Zanthoxylum bungeanum deep processing and extraction system and method. Background Art

[0002] In the deep processing of Sichuan and Chinese peppercorns, efficient, high-quality extraction technologies and systems are becoming increasingly critical as market demand for Sichuan and Chinese peppercorn oils and their essential oils continues to grow. Consumers are increasingly demanding the quality of processed Sichuan and Chinese peppercorn products, not only for rich, authentic flavors but also for the yield and purity of the essential oils. This is driving the industry to continuously explore innovative extraction processes and equipment.

[0003] However, the existing Sichuan pepper extraction system has many drawbacks:

[0004] In terms of refining efficiency, traditional methods mostly rely on natural seepage or simple extrusion. The process of separating peppercorn oil and Sichuan pepper oil from raw materials is slow, making it difficult to obtain a large amount of oil in a short period of time and unable to meet large-scale production needs.

[0005] In terms of resource utilization, due to the lack of effective pretreatment methods, the oil trapped between the raw materials easily leaks out when they are transferred to the centrifuge for further separation, resulting in resource waste and high production costs. Furthermore, excessive oil inclusion in the raw materials prolongs the centrifuge's operating time, affecting the continuity of subsequent processing steps. This makes it difficult to ensure the stability and efficiency of the entire production system, significantly restricting the development of the Sichuan peppercorn deep processing industry.

[0006] To this end, the present invention provides a system and method for deep processing and refining of Sichuan peppercorns. Summary of the Invention

[0007] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0008] The technical solution adopted by the present invention to solve the technical problem is as follows: the deep processing and refining system of Sichuan peppercorns described in the present invention comprises a process tank, a filter, a condenser and a centrifuge. The rear end of the process tank is provided with a condenser, which is used to convert gaseous aromatic essential oils and water vapor into liquid;

[0009] A storage tank is provided on one side of the condenser, which is used to store liquid aromatic essential oils;

[0010] A filter is provided on one side of the process tank, and the filter is used to filter the pepper oil or the Sichuan pepper oil;

[0011] An oil storage tank is provided on one side of the filter, and the oil storage tank is used to store the filtered pepper oil or Sichuan pepper oil;

[0012] On the other side of the process tank, a centrifuge is provided, which is used to separate the residual pepper oil on the prickly ash or Chinese prickly ash.

[0013] Inside the process tank, a hanging basket assembly is provided, which is used to hold the prickly ash or Chinese prickly ash.

[0014] Preferably, a water inlet is provided on one side of the top of the condenser, and a drain outlet is provided on one side of the bottom of the condenser.

[0015] Preferably, a top cover is installed on the top of the process tank, and opening and closing telescopic rods are installed on both sides of the top of the process tank. The pushing column at the top of the opening and closing telescopic rod is fixedly connected to one side of the top cover.

[0016] Preferably, the hanging basket assembly includes a first hanging basket plate arranged inside the process tank. A second hanging basket plate is arranged below the first hanging basket plate, and a third hanging basket plate is arranged below the second hanging basket plate. The third hanging basket plate is in contact with the inner bottom wall of the process tank. On both sides of the top of the top cover, extrusion expansion telescopic rods are installed. The output shaft at the bottom of the extrusion expansion telescopic rod extends into the process tank and is fixedly connected to the top of the first hanging basket plate.

[0017] Preferably, a first guiding column is slidably arranged at the middle position inside the top cover. The first guiding column is fixed at the middle position of the top of the first hanging basket plate. A second guiding column is fixed at the middle position of the top of the second hanging basket plate. The second guiding column is placed inside the first guiding column and can slide up and down inside the first guiding column. A third guiding column is fixed at the middle position of the top of the third hanging basket plate. The third guiding column is placed inside the second guiding column and can slide up and down inside the second guiding column.

[0018] Preferably, on both sides of the bottom of the first hanging basket plate and the second hanging basket plate, first side plates are hinged. On both sides of the top of the second hanging basket plate and the third hanging basket plate, second side plates are hinged. The second side plates are located directly below the first side plates. At both ends of the top of the second side plates, hinge seats are fixed. At both ends of the bottom of the first side plates, hinge shafts are fixed. The hinge shafts are hinged inside the hinge seats. Inside the hinge seats, reset grooves are provided. Inside the reset grooves, torsion springs are provided. The torsion springs are wound around the outside of the hinge shafts. The outer side of the torsion springs is fixedly connected to the inner side wall of the reset grooves. The inner side of the torsion springs is fixedly connected to the outer side wall of the hinge shafts.

[0019] Preferably, a lower fixing groove is opened at the middle position of the inner bottom wall of the process tank. A lower fixing block is clamped inside the lower fixing groove. The lower fixing block is fixed at the middle position of the bottom of the third hanging basket plate. A fixed telescopic rod is embedded in the inner bottom wall of the process tank. The fixed telescopic rod is located on one side of the lower fixing groove. The output shaft of the fixed telescopic rod is fixed with a fixed pin, and the fixed pin is inserted into the inside of the lower fixing block.

[0020] A method for a deep processing and refining system of prickly ash and Chinese prickly ash, the refining method includes the following steps:

[0021] S1. Loading Preparation: First, screen the prickly ash or Chinese prickly ash to remove impurities and parts that do not meet the requirements. After screening, place the prickly ash or Chinese prickly ash in the hanging basket assembly inside the process tank to complete the loading operation.

[0022] S2. Preheating and Injection of Raw Material Oil: Preheat the raw material oil to increase its temperature. After preheating, inject the raw material oil into the process tank to prepare for the subsequent oil refining process.

[0023] S3. Oil Refining Operation: Start the heating device of the process tank to refine the prickly ash or Chinese prickly ash in the tank. The oil refining process needs to last for 60 - 90 minutes, and at the same time, control the refining temperature within the range of 70 - 90 °C. Use the vacuum pump group to adjust the pressure inside the process tank to keep it within the range of -0.6 to -0.9 MPa to ensure the oil refining effect.

[0024] S4. Condensation and Collection of Aromatic Essential Oil: During the oil refining process, the gaseous aromatic essential oil vapor will be discharged from the top of the process tank and enter the condenser. The condenser converts the gaseous aromatic essential oil and water vapor into a liquid state, and then sends the liquid substance into the storage tank for storage.

[0025] S5. Filtration of Crude Processed Oil: After the oil refining is completed, stop heating the process tank. Separate the prickly ash or Chinese prickly ash in the hanging basket assembly from the crude processed prickly ash oil or Chinese prickly ash oil. The separated crude processed prickly ash oil or Chinese prickly ash oil is sent into the filter and undergoes multi-stage fine filtration to finally obtain the finished prickly ash oil or Chinese prickly ash oil, which is stored in the storage oil tank.

[0026] S6. Separation and Filtration of Residual Prickly Ash Oil: Transfer the prickly ash or Chinese prickly ash in the hanging basket assembly to a centrifuge for centrifugal oil removal operation to separate the residual prickly ash oil on the prickly ash or Chinese prickly ash. The separated residual prickly ash oil is also sent into the filter for multi-stage fine filtration, and the obtained finished prickly ash oil or Chinese prickly ash oil is also stored in the storage oil tank.

[0027] The beneficial effects of the present invention are as follows:

[0028] 1. A deep - processing and refining system and method for Zanthoxylum armatum and Zanthoxylum bungeanum according to the present invention, through the cooperation of the first hanging plate and the second hanging plate in the hanging basket assembly with the first side plate and the second side plate, can extrude the raw materials of Zanthoxylum armatum or Zanthoxylum bungeanum under the drive of the extrusion - expansion telescopic rod, greatly accelerating the discharge speed of Zanthoxylum oil or Chinese prickly ash oil inside the raw materials. In large - scale production scenarios, compared with traditional natural seepage or simple extrusion methods, more oil can be obtained in a shorter time, significantly improving the overall production efficiency. The extrusion treatment of the raw materials of Zanthoxylum armatum or Zanthoxylum bungeanum can avoid waste caused by oil outflow when transferring the raw materials to the centrifuge, make more full use of the oil resources in the raw materials, and reduce production costs. The extrusion treatment prevents the problem of the centrifuge working for an extended time due to excessive oil entrapment between raw materials, making the subsequent processing process smoother and ensuring the coherence and high efficiency of the entire production system.

[0029] 2. A deep - processing and refining system and method for Zanthoxylum armatum and Zanthoxylum bungeanum according to the present invention, through the first guiding column and the second guiding column, and the second guiding column and the third guiding column respectively play a guiding role in the up - and - down movement of the first hanging plate and the second hanging plate, ensuring the stability of the contraction and expansion of the hanging basket assembly composed of the first hanging plate, the second hanging plate and the third hanging plate, and thus ensuring the stable operation of the entire refining process. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The present invention will be further described below with reference to the accompanying drawings.

[0031] Figure 1 is the overall structure diagram of the present invention;

[0032] Figure 2 is the sectional view of the process tank structure of the present invention Figure 1 ;

[0033] Figure 3 is the sectional view of the process tank structure of the present invention Figure 2 ;

[0034] Figure 4 is the Figure 3 enlarged structure diagram at A in the present invention;

[0035] Figure 5 is the hanging basket structure diagram of the present invention;

[0036] Figure 6 is the disassembled hanging basket structure diagram of the present invention;

[0037] Figure 7 is the sectional view of the side - view structure of the hanging basket of the present invention.

[0038] In the figure: 1. Process tank; 11. Top cover; 12. Opening and closing telescopic rod; 2. Filter; 3. Oil storage tank; 4. Condenser; 41. Water inlet; 42. Drain outlet; 5. Storage tank; 6. Centrifuge; 7. Hanging basket board one; 71. Hanging basket board two; 72. Hanging basket board three; 721. Lower fixing block; 722. Lower fixing groove; 723. Fixed telescopic rod; 724. Fixed bolt; 73. Squeezing and expanding telescopic rod; 74. Guide post one; 741. Guide post two; 742. Guide post three; 75. Side plate one; 751. Side plate two; 752. Hinge seat; 753. Hinge shaft; 754. Reset groove; 755. Torsion spring. Detailed implementation manners

[0039] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0040] As Figures 1 to 7 shown, a deep processing and refining system for Zanthoxylum armatum and Zanthoxylum bungeanum in an embodiment of the present invention includes a process tank 1, a filter 2, a condenser 4 and a centrifuge 6. A condenser 4 is provided at the rear end of the process tank 1, and the condenser 4 is used to convert gaseous aromatic essential oil and water vapor into liquid;

[0041] A storage tank 5 is provided on one side of the condenser 4, and the storage tank 5 is used to store liquid aromatic essential oil;

[0042] A filter 2 is provided on one side of the process tank 1, and the filter 2 is used to filter Zanthoxylum oil or Chinese prickly ash oil;

[0043] An oil storage tank 3 is provided on one side of the filter 2, and the oil storage tank 3 is used to store filtered Zanthoxylum oil or Chinese prickly ash oil;

[0044] A centrifuge 6 is provided on the other side of the process tank 1, and the centrifuge 6 is used to separate the residual pepper oil on Zanthoxylum armatum or Chinese prickly ash;

[0045] A hanging basket assembly is provided inside the process tank 1, and the hanging basket assembly is used to hold Zanthoxylum armatum or Chinese prickly ash.

[0046] A water inlet 41 is provided on one side of the top of the condenser 4, and a drain outlet 42 is provided on one side of the bottom of the condenser 4.

[0047] A top cover 11 is installed on the top of the process tank 1, and opening and closing telescopic rods 12 are installed on both sides of the top of the process tank 1. The top push column at the top of the opening and closing telescopic rod 12 is fixedly connected to one side of the top cover 11.

[0048] The hanging basket assembly includes a first hanging basket plate 7 disposed inside the process tank 1. A second hanging basket plate 71 is arranged below the first hanging basket plate 7. A third hanging basket plate 72 is arranged below the second hanging basket plate 71. The third hanging basket plate 72 contacts the inner bottom wall of the process tank 1. On both sides of the top of the top cover 11, expansion and extrusion telescopic rods 73 are installed. The output shaft at the bottom of the expansion and extrusion telescopic rod 73 extends into the interior of the process tank 1 and is fixedly connected to the top of the first hanging basket plate 7.

[0049] A first guide post 74 is slidably arranged at the middle position inside the top cover 11. The first guide post 74 is fixed at the middle position of the top of the first hanging basket plate 7. A second guide post 741 is fixed at the middle position of the top of the second hanging basket plate 71. The second guide post 741 is placed inside the first guide post 74 and can slide up and down inside the first guide post 74. A third guide post 742 is fixed at the middle position of the top of the third hanging basket plate 72. The third guide post 742 is placed inside the second guide post 741 and can slide up and down inside the second guide post 741.

[0050] On both sides of the bottoms of the first hanging basket plate 7 and the second hanging basket plate 71, first side plates 75 are hinged. On both sides of the tops of the second hanging basket plate 71 and the third hanging basket plate 72, second side plates 751 are hinged. The second side plates 751 are located directly below the first side plates 75. At both ends of the top of the second side plate 751, hinge seats 752 are fixed. At both ends of the bottom of the first side plate 75, hinge shafts 753 are fixed. The hinge shafts 753 are hingedly arranged inside the hinge seats 752. Inside the hinge seats 752, reset grooves 754 are opened. Inside the reset grooves 754, torsion springs 755 are arranged. The torsion springs 755 are wound around the outside of the hinge shafts 753. The outer sides of the torsion springs 755 are fixedly connected to the inner side walls of the reset grooves 754. The inner sides of the torsion springs 755 are fixedly connected to the outer side walls of the hinge shafts 753.

[0051] At the middle position of the inner bottom wall of the process tank 1, a lower fixing groove 722 is opened. Inside the lower fixing groove 722, a lower fixing block 721 is clamped. The lower fixing block 721 is fixed at the middle position of the bottom of the third hanging basket plate 72. Inside the inner bottom wall of the process tank 1, a fixed telescopic rod 723 is embedded. The fixed telescopic rod 723 is located on one side of the lower fixing groove 722. The output shaft of the fixed telescopic rod 723 is fixed with a fixed bolt 724. The fixed bolt 724 is inserted into the inside of the lower fixing block 721.

[0052] A method for a deep processing and refining system of Zanthoxylum armatum and Chinese prickly ash. This refining method includes the following steps:

[0053] S1. Loading preparation: First, screen the Zanthoxylum armatum or Chinese prickly ash to remove impurities and parts that do not meet the requirements; after completing the screening, place the Zanthoxylum armatum or Chinese prickly ash in the hanging basket assembly inside the process tank 1 to complete the loading operation;

[0054] S2. Preheating and injecting the raw material oil: Preheat the raw material oil to raise its temperature. After preheating, inject the raw material oil into Process Tank 1 to prepare for the subsequent oil refining process.

[0055] S3. Oil refining operation: Start the heating device of Process Tank 1 to refine the Sichuan pepper or Chinese prickly ash in the tank. The oil refining process needs to last for 60 - 90 minutes, and at the same time, control the refining temperature within the range of 70 - 90 °C. Use the vacuum pump set to adjust the pressure in Process Tank 1 to keep it within the range of -0.6 to -0.9 MPa to ensure the oil refining effect.

[0056] S4. Condensing and collecting the aromatic essential oil: During the oil refining process, the gaseous aromatic essential oil vapor will be discharged from the top of Process Tank 1 and enter the condenser 4. The condenser 4 converts the gaseous aromatic essential oil and water vapor into liquid, and then sends the liquid substance into the storage tank 5 for storage.

[0057] S5. Filtration of the preliminary processed oil: After the oil refining is completed, stop heating Process Tank 1. Separate the Sichuan pepper or Chinese prickly ash in the hanging basket assembly from the preliminary processed Sichuan pepper oil or Chinese prickly ash oil. The separated preliminary processed Sichuan pepper oil or Chinese prickly ash oil is sent into the filter 2 and undergoes multi-stage fine filtration to finally obtain the finished Sichuan pepper oil or Chinese prickly ash oil, which is stored in the storage oil tank 3.

[0058] S6. Separation and filtration of the residual pepper oil: Transfer the Sichuan pepper or Chinese prickly ash in the hanging basket assembly to the centrifuge 6 for centrifugal oil removal operation to separate the residual pepper oil on the Sichuan pepper or Chinese prickly ash. The separated residual pepper oil is also sent into the filter 2 for multi-stage fine filtration, and the obtained finished Sichuan pepper oil or Chinese prickly ash oil is also stored in the storage oil tank 3.

[0059] Specifically, the hanging basket plate 1, the hanging basket plate 2 71, the hanging basket plate 3 72, the side plate 1 75 and the side plate 2 751 form the hanging basket assembly. The lower fixing block 721 at the bottom of the hanging basket plate 3 is stuck in the lower fixing groove 722, and the fixed telescopic rod 723 is used to push the fixed bolt 724 to insert into the lower fixing block 721 to fix the bottom of the hanging basket assembly.

[0060] When loading the Sichuan pepper or Chinese prickly ash, start the opening and closing telescopic rod 12 and the fixed telescopic rod 723. The fixed telescopic rod 723 drives the fixed bolt 724 to disengage from the lower fixing block 721, stop locking the lower fixing block 721, and use the opening and closing telescopic rod 12 to push up the top cover 11 to drive the hanging basket assembly connected through the extrusion expansion telescopic rod 73 to move up, so that the hanging basket assembly is moved out of Process Tank 1 for the loading and unloading operations of the Sichuan pepper or Chinese prickly ash.

[0061] After the charging and discharging of prickly ash or Chinese prickly ash are completed, the lifting and lowering telescopic rod 12 is used to drive the top cover 11 to move downward so that it covers the top of the process tank 1, and then the hanging basket assembly is driven to move into the interior of the process tank 1 again. The bottom of the hanging basket plate three 72 contacts the inner bottom wall of the process tank 1. At the same time, the lower fixing block 721 is inserted into the lower fixing groove 722, and the fixing telescopic rod 723 is started to drive the fixing pin 724 to insert into the lower fixing block 721 to lock the lower fixing block 721, so as to fix the bottom of the hanging basket assembly.

[0062] After the oil refining in the process tank 1 is completed and the prickly ash or Chinese prickly ash oil is discharged into the filter 2, the squeezing and expanding telescopic rod 73 is started to push down the hanging basket plate one 7. The hanging basket plate one 7 moves downward to squeeze the side plate one 75 and the side plate two 751 on both sides of the bottom. At the same time, the side plate one 75 and the side plate two 751 at the bottom of the hanging basket plate one 7 will squeeze the hanging basket plate two 71 and the side plate one 75 and the side plate two 751 on both sides of its bottom;

[0063] Since the side plate one 75 and the side plate two 751 are hinged by the hinge seat 752 and the hinge shaft 753, during the downward pressing process of the hanging basket plate one 7, the side plate one 75 and the side plate two 751 will be squeezed to fold inwards towards the middle position at the bottom of the hanging basket plate one 7 with the hinge shaft 753 as the axis. On the one hand, the folded side plate one 75 and the side plate two 751 cooperate with the hanging basket plate one 7 to squeeze the prickly ash or Chinese prickly ash raw materials between the hanging basket plate one 7 and the hanging basket plate two 71. On the other hand, the folded side plate one 75 and the side plate two 751 cooperate with the hanging basket plate two 71 to squeeze the prickly ash or Chinese prickly ash raw materials between the hanging basket plate two 71 and the hanging basket plate three 72;

[0064] Among them, when the side plate one 75 and the side plate two 751 fold inwards with the hinge shaft 753 as the axis, the torsion spring 755 in the reset groove 754 will be twisted and tightened. After the pressing filtration is completed by using the hanging basket plate one 7, the hanging basket plate two 71, the hanging basket plate three 72 and the side plate one 75 and the side plate two 751, the squeezing and expanding telescopic rod 73 is started to pull up the hanging basket plate one 7. The stacked hanging basket plate one 7, the hanging basket plate two 71 and the hanging basket plate three 72 are unfolded by using the hanging basket plate one 7. At the same time, the squeezing and expanding telescopic rod 73 will pull up the side plate one 75 and the side plate two 751 through the hanging basket plate one 7, and cooperate with the torsion of the torsion spring 755 to drive the side plate one 75 and the side plate two 751 to change from the folded state to the vertical state, so as to complete the reset of the hanging basket assembly for the next input and pressing filtration of the prickly ash or Chinese prickly ash raw materials.

[0065] It should be noted here that when the expanding and contracting telescopic rod 73 pushes the first hanging basket board 7 downward, it will drive the first guiding column 74 to slide outside the second guiding column 741. After the downward-moving first hanging basket board 7 squeezes and folds the first side plate 75 and the second side plate 751 inward, it will squeeze the second hanging basket board 71 downward, and the second hanging basket board 71 will drive the second guiding column 741 to slide outside the third guiding column 742. Similarly, when the expanding and contracting telescopic rod 73 drives the first hanging basket board 7 to move upward, the first guiding column 74 slides and moves upward outside the second guiding column 741. When the second hanging basket board 71 moves upward, the second guiding column 741 slides and moves upward outside the third guiding column 742.

[0066] The first guiding column 74 and the second guiding column 741 can play a guiding role in the up and down movement of the first hanging basket board 7, and the second guiding column 741 and the third guiding column 742 can play a guiding role in the up and down movement of the second hanging basket board 71, so as to ensure the stability of the contraction and expansion of the hanging basket assembly composed of the first hanging basket board 7, the second hanging basket board 71 and the third hanging basket board 72.

[0067] The extrusion treatment of the toothed prickly ash or prickly ash raw materials can not only accelerate the discharge speed of the toothed prickly ash or prickly ash oil inside the toothed prickly ash or prickly ash raw materials, but also obtain more oil in a shorter time compared with the situation without setting, thus improving the overall production efficiency. For example, in large-scale production, it originally took a long time for natural seepage or simple extrusion to extract oil, but with the filter press equipment, this process can be greatly shortened;

[0068] Moreover, it avoids waste caused by oil flowing out when transferring the toothed prickly ash or prickly ash raw materials to the centrifuge 6, can make more full use of the oil resources in the raw materials, and reduces the production cost. For enterprises, a lot of raw material costs can be saved in the long run;

[0069] It can also prevent the working time of the centrifuge 6 from being prolonged due to excessive oil mixing between raw materials, make the subsequent processing process smoother, ensure the coherence and high efficiency of the entire production system, and contribute to the timely completion of production tasks.

[0070] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A deep processing and refining system for Zanthoxylum armatum DC. and Chinese prickly ash, comprising a process tank (1), a filter (2), a condenser (4) and a centrifuge (6), characterized in that: A condenser (4) is provided at the rear end of the process tank (1), and the condenser (4) is used to convert gaseous aromatic essential oil and water vapor into liquid; A storage tank (5) is provided on one side of the condenser (4), and the storage tank (5) is used to store the liquid aromatic essential oil; A filter (2) is provided on one side of the process tank (1), and the filter (2) is used to filter the prickly ash oil or Chinese prickly ash oil; An oil storage tank (3) is provided on one side of the filter (2), and the oil storage tank (3) is used to store the filtered prickly ash oil or Chinese prickly ash oil; A centrifuge (6) is provided on the other side of the process tank (1), and the centrifuge (6) is used to separate the residual prickly ash oil on the prickly ash or Chinese prickly ash; A hanging basket assembly is provided inside the process tank (1), and the hanging basket assembly is used to hold the prickly ash or Chinese prickly ash.

2. The deep processing and refining system for Zanthoxylum armatum and Chinese prickly ash according to claim 1, characterized in that: A water inlet (41) is provided on one side of the top end of the condenser (4), and a drain outlet (42) is provided on one side of the bottom end of the condenser (4).

3. The deep processing and refining system for Zanthoxylum armatum DC. according to claim 2, wherein: A top cover (11) is installed on the top of the process tank (1), and opening and closing telescopic rods (12) are installed on both sides of the top of the process tank (1). The pushing column at the top of the opening and closing telescopic rod (12) is fixedly connected to one side of the top cover (11).

4. A deep processing and refining system for Zanthoxylum armatum and Zanthoxylum bungeanum according to claim 3, characterized in that: The hanging basket assembly includes a first hanging basket plate (7) provided inside the process tank (1). A second hanging basket plate (71) is provided below the first hanging basket plate (7), and a third hanging basket plate (72) is provided below the second hanging basket plate (71). The third hanging basket plate (72) is in contact with the inner bottom wall of the process tank (1). Expanding telescopic rods (73) are installed on both sides of the top of the top cover (11). The output shaft at the bottom of the expanding telescopic rod (73) extends into the interior of the process tank (1) and is fixedly connected to the top of the first hanging basket plate (7).

5. The deep processing and refining system for Zanthoxylum armatum DC. according to claim 4, characterized in that: A first guide post (74) is slidably provided at the middle position inside the top cover (11). The first guide post (74) is fixed at the middle position of the top of the first hanging basket plate (7). A second guide post (741) is fixed at the middle position of the top of the second hanging basket plate (71). The second guide post (741) is placed inside the first guide post (74) and can slide up and down inside the first guide post (74). A third guide post (742) is fixed at the middle position of the top of the third hanging basket plate (72). The third guide post (742) is placed inside the second guide post (741) and can slide up and down inside the second guide post (741).

6. The deep processing and refining system for Zanthoxylum schinifolium and Chinese prickly ash according to claim 5, wherein: Side plates one (75) are hinged to both sides of the bottoms of the first hanging basket plate (7) and the second hanging basket plate (71). Side plates two (751) are hinged to both sides of the tops of the second hanging basket plate (71) and the third hanging basket plate (72). The side plates two (751) are located directly below the side plates one (75). Hinge seats (752) are fixed at both ends of the top of the side plates two (751). Hinge shafts (753) are fixed at both ends of the bottom of the side plates one (75). The hinge shafts (753) are hinged inside the hinge seats (752). A reset groove (754) is formed inside the hinge seats (752). A torsion spring (755) is provided inside the reset groove (754). The torsion spring (755) is wound around the outside of the hinge shaft (753). The outer side of the torsion spring (755) is fixedly connected to the inner side wall of the reset groove (754). The inner side of the torsion spring (7,55) is fixedly connected to the outer side wall of the hinge shaft (753).

7. A deep processing and refining system for Zanthoxylum armatum and Zanthoxylum bungeanum, according to claim 6, characterized in that: At the middle position of the inner bottom wall of the process tank (1), a lower fixing groove (722) is provided. Inside the lower fixing groove (722), a lower fixing block (721) is clamped. The lower fixing block (721) is fixed at the middle position of the bottom of the hanging basket plate three (72). The inner bottom wall of the process tank (1) is embedded with a fixed telescopic rod (723). The fixed telescopic rod (723) is located on one side of the lower fixing groove (722). The output shaft of the fixed telescopic rod (723) is fixed with a fixed bolt (724), and the fixed bolt (724) is inserted into the inside of the lower fixing block (721).

8. A method for the deep processing and refining system of Zanthoxylum armatum and Zanthoxylum bungeanum, characterized in that, It is used for preparing a deep processing and refining system for prickly ash and Chinese prickly ash as described in any one of claims 1-7. The refining method includes the following steps: S1. Loading preparation: First, sieve the prickly ash or Chinese prickly ash to remove impurities and parts that do not meet the requirements. After completing the sieving, place the prickly ash or Chinese prickly ash in the hanging basket assembly inside the process tank (1) to complete the loading operation; S2. Preheating and injecting the raw material oil: Preheat the raw material oil to increase its temperature. After the preheating is completed, inject the raw material oil into the process tank (1) to prepare for the subsequent oil refining process; S3. Oil refining operation: Start the heating device of the process tank (1) to refine the prickly ash or Chinese prickly ash in the tank. The oil refining process needs to last for 60-90 minutes, and at the same time, control the refining temperature at 70-90°C. Use the vacuum pump group to adjust the pressure inside the process tank (1) to keep it within the range of -0.6 to -0.9 MPa to ensure the oil refining effect; S4. Condensing and collecting the aromatic essential oil: During the oil refining process, the gaseous aromatic essential oil vapor will be discharged from the top of the process tank (1) and enter the condenser (4). The condenser (4) converts the gaseous aromatic essential oil and water vapor into a liquid state, and then sends the liquid substance into the storage tank (5) for storage; S5. Filtering the initially processed oil: After the oil refining is completed, stop heating the process tank (1). Separate the prickly ash or Chinese prickly ash in the hanging basket assembly from the initially processed prickly ash oil or Chinese prickly ash oil. The separated initially processed prickly ash oil or Chinese prickly ash oil is sent into the filter (2) and undergoes multi-stage fine filtration to finally obtain the finished prickly ash oil or Chinese prickly ash oil, and store it in the storage oil tank (3); S6. Separating and filtering the residual pepper oil: Transfer the prickly ash or Chinese prickly ash in the hanging basket assembly to the centrifuge (6) for centrifugal oil removal operation to separate the residual pepper oil on the prickly ash or Chinese prickly ash. The separated residual pepper oil is also sent into the filter (2) for multi-stage fine filtration, and the obtained finished prickly ash oil or Chinese prickly ash oil after filtration is also stored in the storage oil tank (3).