Efficient damping box-packed screw air compressor
Through the dual separation mechanism between the oil and gas separation tank and the oil and gas separation core and the combination of the cooler and oil filter, the problem of improper lubricant treatment is solved, and the high-quality output and equipment protection of the high-efficiency shock-absorbing box-mounted screw air compressor is achieved, which reduces lubricant consumption and noise, and improves the stability and automation of the equipment.
Patent Information
- Application Number
- CN202510884815.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-06-30
AI Technical Summary
During the operation of traditional oil-lubricated screw air compressors, improper lubricating oil treatment will lead to overheating, carbon deposits, coking and other problems, affecting the equipment's life and stable operation.
The dual separation mechanism between the oil and gas separation tank and the oil and gas separation core is adopted, combined with a cooler and an oil filter to achieve fine separation and recycling of lubricating oil, equipped with a complete filtration and drainage system, integrated design and automatic cleaning mechanism.
Greatly reduce the oil content of exhaust gas, ensure the output air quality, protect the main components, reduce lubricant consumption, improve equipment stability and automation, and reduce noise and installation costs.
Smart Images

Figure CN120384873A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air compressors, and particularly to a highly efficient shock-absorbing box-mounted screw air compressor. Background Art
[0002] In many fields such as industrial production, construction, and mining, air compressors, as power equipment for providing compressed air, play a crucial role. Among them, screw air compressors have become a relatively widely used type of air compressor in the market due to their advantages such as compact structure, stable operation, and high gas production efficiency; screw air compressors are divided into oil-lubricated screw air compressors and dry screw air compressors. Oil-lubricated screw air compressors: Inject oil into the compression chamber to cool and lubricate the main compressor unit, and at the same time help take away the heat generated during the compression process and minimize air leakage as much as possible. They are suitable for applications where the equipment is required to operate continuously, with low oil carry-over, and low long-term loss of exhaust volume, and are widely used in various industrial fields.
[0003] During the operation of traditional oil-lubricated screw air compressors, the problem of improper lubricating oil treatment has always been a key factor restricting the improvement of equipment performance and stable operation. After participating in the operation of the compressor, the lubricating oil will carry a large amount of heat. If it cannot be cooled in a timely and effective manner, the equipment is prone to overheating, resulting in problems such as carbon deposition and coking, shortening the service life of the equipment. If not processed in time, impurities will enter the internal part of the screw machine main unit along with the lubricating oil, further aggravating the wear of components such as screws and bearings, leading to unstable operation of the equipment, and even causing serious failures such as the main unit being stuck, affecting the normal progress of production. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the present invention provides a highly efficient shock-absorbing box-mounted screw air compressor, which solves the problem of improper lubricating oil treatment during the operation of traditional oil-lubricated screw air compressors.
[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A highly efficient shock-absorbing box-mounted screw air compressor includes a housing. A partition is installed inside the housing. A screw machine main unit is fixedly arranged inside the housing. An air inlet valve assembly is fixedly connected to the input end of the screw machine main unit. An oil and gas separation tank is arranged on the upper surface of the partition. The oil and gas separation tank is connected to the air inlet valve assembly through a pipeline. The oil and gas separation tank is connected with an oil and gas separation core. The oil and gas separation core is connected to a cooler through a pipeline. The cooler is fixedly connected to the upper side inside the housing. The cooler is connected to a temperature control valve through a pipeline. An oil filter is fixedly connected to the outer wall of the temperature control valve. Both the temperature control valve and the oil filter are installed inside the housing. The oil filter is connected to the oil and gas separation tank and the screw machine main unit through pipelines. A driving mechanism is arranged on the upper surface of the partition. The driving mechanism is connected to a ball valve.
[0006] Through the above solution: the lubricating oil in the compressed air is initially separated by the oil-gas separation tank, and then finely separated by the oil-gas separation core, so that the oil content in the exhaust gas is reduced to an extremely low level, ensuring the output air quality. At the same time, the separated lubricating oil enters the cooler to prevent the equipment from overheating. The temperature control valve automatically adjusts the oil circuit according to the temperature of the lubricating oil. Finally, the oil filter filters the impurities in the lubricating oil and returns to the inside of the screw compressor main unit to form a cycle, protecting the screw main unit and bearings and extending the equipment life.
[0007] Preferably, the driving mechanism includes a shock isolation support. The lower surface of the shock isolation support is arranged on the upper surface of the partition board. The upper surface of the shock isolation support is installed with a screw compressor motor. The output end of the screw compressor motor is fixedly provided with a pulley one. The pulley one is connected with a pulley two by a belt. The pulley two is connected with the screw compressor main unit.
[0008] Preferably, a fan assembly is arranged inside the machine shell. The fan assembly is located below the air inlet filter plate. The outer wall pipeline of the air inlet valve assembly is connected with an air filter. The air filter is installed inside the machine shell.
[0009] Preferably, the oil-gas separation core is connected with a minimum pressure valve by a pipeline. The minimum pressure valve is installed inside the machine shell. The minimum pressure valve is connected with a cold dryer. The lower surface of the cold dryer is installed on the inner bottom wall of the machine shell. The cold dryer is electrically connected with a display screen. The display screen is installed inside the machine shell. A boat-shaped switch is arranged inside the machine shell. The boat-shaped switch is located below the display screen. The cold dryer is connected with a precision filter by a pipeline. The precision filter is installed inside the machine shell. The outer wall of the precision filter is connected with a ball valve by a pipeline.
[0010] Preferably, an air storage tank is fixedly arranged inside the machine shell. The air storage tank is connected with the ball valve by a pipeline. The bottom of the precision filter is connected with a drain valve. The drain valve is connected with an electric valve. The electric valve is installed inside the machine shell. The electric valve is connected with the bottom of the air storage tank by a pipeline.
[0011] Preferably, pressure gauges and safety valves are installed on both the air storage tank and the oil-gas separation tank.
[0012] Preferably, an air inlet filter plate is arranged on the top of the machine shell. An exhaust air filter plate is arranged on the side of the machine shell. Brackets are arranged on the top and side of the machine shell. A motor one is installed on the brackets. One end of a reciprocating lead screw is fixedly provided at the output end of the motor one. The other end of the reciprocating lead screw is rotatably connected to the outer wall of the brackets. A slider is threadedly connected to the outer wall of the reciprocating lead screw. A slide bar is slidably penetrated through the inside of the slider. Both ends of the slide bar are fixedly connected to the outer wall of the brackets.
[0013] Preferably, a first sleeve is fixedly connected to the outer wall of the slider. A first cross bar is fixedly connected to the outer wall of the first sleeve. Every two first sleeves are fixedly connected by the first cross bar. One end of a first rotating shaft is rotatably connected to the inside of each first sleeve. A scraping plate is fixedly connected to the outer wall of the first rotating shaft. The scraping plate is provided with a synchronization mechanism. The other end of the first rotating shaft is rotatably connected to a second sleeve. A second cross bar is fixedly connected to the outer wall of the second sleeve. Every two second sleeves are fixedly connected by the second cross bar. A sliding frame is fixedly connected to the outer wall of the second sleeve. The lower surface of the sliding frame is slidably connected to a slide rail. The lower surface of the slide rail is fixedly connected to the top of the machine housing.
[0014] Preferably, a mounting bracket is fixedly connected to the outer wall of the second cross bar. A second motor is mounted on the mounting bracket. The output end of the second motor is fixedly provided with a worm. The tooth end of the worm is meshed with a worm wheel. The inside of the worm wheel is fixed and penetrated by the outermost first rotating shaft.
[0015] Preferably, the synchronization mechanism includes a third sleeve. The inner wall of the third sleeve is rotatably connected to the lower outer wall of the first rotating shaft. A third cross bar is fixedly connected to the outer wall of the third sleeve. Every two third sleeves are fixedly connected by the third cross bar.
[0016] Working principle: When the equipment is officially started, the screw machine motor starts to operate, driving the first pulley to rotate. Then, through belt transmission, the second pulley rotates, and finally drives the male and female rotors in the screw machine main unit to rotate. At this time, the intake valve assembly automatically adjusts the opening according to the initial pressure of the compressor and is ready to inhale air. The air filter simultaneously filters the inhaled air preliminarily to remove impurities such as dust and particles carried therein. As the screw machine main unit operates, gas is inhaled from the intake valve assembly into the compression chamber. During the compression process, lubricating oil is sprayed into the compression chamber to improve the compression efficiency. The gas and the lubricating oil are mixed to form an oil-gas mixture, which is introduced into the oil-gas separation tank. The oil-gas separation tank realizes the preliminary oil-gas separation, reducing the load on the subsequent filter element. Then, the oil-gas mixture enters the oil-gas separation core, which finely separates the mixture and reduces the lubricating oil content in the compressed air to an extremely low level, thus ensuring that the output air quality meets the requirements. The lubricating oil after oil-gas separation enters the cooler. The fan assembly is located below the air inlet filter plate and provides forced ventilation for the cooler, enabling the lubricating oil to dissipate heat quickly. The temperature control valve monitors the temperature of the lubricating oil in real time and automatically adjusts the oil circuit according to the preset set value. The lubricating oil after heat dissipation then passes through the oil filter, which filters out impurities in the lubricating oil. The filtered clean lubricating oil returns to the inside of the screw machine main unit, forming a complete lubricating oil circulation compressor, which plays a protective role for the screw main unit and the bearings. After the compressed air is separated from oil and gas, it passes through the minimum pressure valve. Subsequently, the compressed air enters the refrigerated dryer, which reduces the temperature of the compressed air through refrigeration technology, causing the water vapor in the air to condense into liquid water and be discharged. The compressed air processed by the refrigerated dryer then enters the precision filter, which further filters out the oil mist, moisture, and fine particles in the compressed air, further improving the quality of the compressed air. The compressed air after precision filtration is introduced into the interior of the air storage tank through the control of the ball valve. The air storage tank is arranged inside the casing, and its main function is to store compressed air, stabilize air pressure fluctuations, reduce the start-stop frequency of the compressor, and reduce the energy consumption and wear of the equipment. When cleaning the inlet air filter plate and the exhaust air filter plate, first start the motor 1 installed on the bracket near the inlet air filter plate and the exhaust air filter plate to drive the reciprocating lead screw to rotate, drive the slider to slide, the slider drives the sleeve 1 to slide, and then drives the rotating shaft 1 to slide, so that the scraper scrapes the debris on the outer wall of the filter plate for cleaning; then start the motor 2 fixed on the mounting bracket of the cross bar 2 to drive the worm to rotate, make the worm gear rotate, and then drive the outermost rotating shaft 1 to rotate. When this rotating shaft 1 rotates, through the sleeve 3 and the cross bar 3 rotatably connected to its outer wall, all scrapers are synchronously rotated, thereby improving the cleaning effect, and tilting the scraper when the scraper does not slide, reducing noise while ensuring ventilation.
[0017] The present invention provides a high-efficiency shock-absorbing box-mounted screw air compressor. It has the following beneficial effects: 1. Through the dual separation mechanism of the oil-gas separation tank and the oil-gas separation core, this compressor can finely filter the lubricating oil in the compressed air, greatly reducing the oil content in the exhaust gas, ensuring the high quality of the output air. At the same time, the separated lubricating oil is recycled after cooling and filtration, which not only protects the main engine components but also reduces the lubricating oil consumption and replacement cost.
[0018] 2. The present invention is equipped with a perfect filtration and drainage system. The inlet air filter plate and the exhaust air filter plate can effectively filter the air entering the interior of the casing, prevent debris from entering, and ensure the heat dissipation efficiency; the air filter further filters the dust and particulate impurities in the inhaled air to prevent foreign objects from entering the main engine and wearing the screw and internal parts. In addition, the precision filter can further filter the oil mist, moisture, and fine particles in the compressed air. The drain valve and the electric valve can automatically discharge the filtered moisture and the condensate water at the bottom of the air storage tank. This design ensures the cleanliness of the air through multi-stage filtration, and at the same time, the automatic drainage system reduces the manual maintenance workload, improves the automation degree and operation stability of the equipment.
[0019] 3. The present invention integrates multiple components of a screw air compressor, including a screw compressor main unit, an intake valve assembly, an oil-gas separation tank, a cooler, an oil filter, a fan assembly, an air filter, a minimum pressure valve, a refrigerant dryer, a precision filter, an air storage tank, a drain valve, an electric valve, a pressure gauge, a safety valve, a rocker switch, and a central control cabinet, etc., all within a casing. This integrated design makes the entire device structure compact, occupies a small area, is convenient for installation and transportation, reduces external pipeline connections at the same time, and lowers the leakage risk and installation cost.
[0020] 4. The present invention drives the sliding of a sleeve one, a rotating shaft one, and a scraper by arranging components such as a motor one, a reciprocating lead screw, a slider, and a slide bar at the top and side of the casing, which can automatically scrape off the sundries on the outer walls of the air inlet filter plate and the air exhaust filter plate, realizing the automatic cleaning of the filter plates, and ensuring the normal operation of the ventilation compressor inside the casing at the same time; further, a motor two, a worm, a worm gear, and a synchronization mechanism are provided. The motor two drives the worm and the worm gear to rotate, so that all the scrapers rotate synchronously. After the scrapers rotate synchronously, they can change the angle, improving the cleaning effect; the scrapers can adjust the opening angle in a timely manner according to the change of temperature, ensuring that the screw air compressor works at a constant temperature within the best temperature range.
[0021] 5. When the scraper does not slide, the present invention can tilt the scraper, effectively reducing noise by avoiding the direct sound while ensuring ventilation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a perspective view of the present invention; Figure 2 is a schematic diagram of the partial structure of the cooler of the present invention; Figure 3 is a schematic diagram of the structure of a pulley one of the present invention; Figure 4 is a schematic diagram of the structure of the minimum pressure valve of the present invention; Figure 5 is a schematic diagram of the structure of the air exhaust filter plate of the present invention; Figure 6 is a schematic diagram of the structure of the reciprocating lead screw of the present invention; Figure 7 is a schematic diagram of the partial structure of the worm of the present invention.
[0023] Among them, 1. Housing; 2. Screw compressor main unit; 3. Intake valve assembly; 4. Oil-gas separation tank; 5. Oil-gas separation core; 6. Cooler; 7. Temperature control valve; 8. Oil filter; 9. Air filter; 10. Inlet air filter plate; 11. Partition board; 12. Vibration isolation support; 13. Screw compressor motor; 14. Pulley one; 15. Pulley two; 16. Fan assembly; 17. Minimum pressure valve; 18. Refrigerated dryer; 19. Display screen; 20. Rocker switch; 21. Precision filter; 22. Ball valve; 23. Air storage tank; 24. Pressure gauge; 25. Drain valve; 26. Electric valve; 27. Safety valve; 28. Exhaust air filter plate; 29. Bracket; 30. Motor one; 31. Reciprocating lead screw; 32. Slide block; 33. Slide bar; 34. Sleeve one; 35. Cross bar one; 36. Rotating shaft one; 37. Scraper; 38. Sleeve two; 39. Cross bar two; 40. Sliding frame; 41. Slide rail; 42. Mounting frame; 43. Motor two; 44. Worm; 45. Worm gear; 46. Sleeve three; 47. Cross bar three. Detailed implementation manners
[0024] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0025] Please refer to the attached Figure 1 - attached Figure 3 As shown in the figure, an embodiment of the present invention provides an efficient shock-absorbing box-mounted screw air compressor, including a housing 1. A partition board 11 is installed inside the housing 1. A screw compressor main unit 2 is fixedly arranged inside the housing 1. An intake valve assembly 3 is fixedly connected to the input end of the screw compressor main unit 2. An oil-gas separation tank 4 is arranged on the upper surface of the partition board 11. The oil-gas separation tank 4 is connected to the intake valve assembly 3 through a pipeline. The oil-gas separation tank 4 is connected with an oil-gas separation core 5. The oil-gas separation core 5 is connected to a cooler 6 through a pipeline. The cooler 6 is fixedly connected to the upper side inside the housing 1. The cooler 6 is connected to a temperature control valve 7 through a pipeline. The outer wall of the temperature control valve 7 is fixedly connected with an oil filter 8. Both the temperature control valve 7 and the oil filter 8 are installed inside the housing 1. The oil filter 8 is connected to the oil-gas separation tank 4 and the screw compressor main unit 2 through pipelines. A driving mechanism is arranged on the upper surface of the partition board 11. The driving mechanism is connected to the ball valve 22.
[0026] Specifically, the casing 1 fixes the partition 11, and the main unit 2 of the screw compressor is fixed inside the casing 1. There are two meshing screws in the compression chamber of the main unit 2 of the screw compressor, namely the main screw and the slave screw. When the screws rotate, gas is inhaled from the suction end into the compression chamber, and oil is injected into the compression chamber to cool and lubricate the main unit of the compressor, while helping to carry away the heat generated during the compression process and minimizing air leakage as much as possible. The intake valve assembly 3 controls the air flow into the compressor and automatically adjusts the opening degree according to the compressor pressure, such as in the loading / unloading state, to achieve energy-saving operation. The compressor introduces the mixed gas into the oil-gas separation tank 4. The oil-gas separation tank 4 preliminarily separates the lubricating oil in the compressed air, and the oil droplets settle through centrifugal force and gravity to reduce the load on the subsequent filter element. Subsequently, the oil-gas separation element 5 is used for fine separation of the lubricating oil in the compressed air to reduce the oil content in the exhaust gas to an extremely low level and ensure the output air quality. The separated lubricating oil enters the cooler 6 to prevent the equipment from overheating. The temperature control valve 7 automatically adjusts the oil circuit according to the lubricating oil temperature. When the oil temperature is lower than the set value, the oil directly circulates, and when it is higher than the set value, the oil is guided through the cooler 6 for heat dissipation to maintain the oil temperature stable. Finally, the oil filter 8 filters impurities such as metal debris and carbon deposits in the lubricating oil, returns to the inside of the main unit 2 of the screw compressor, forms a cycle, protects the main screw of the screw compressor and the bearings, and extends the service life of the equipment.
[0027] Please refer to the attached Figure 2 and the attached Figure 3 , the drive mechanism includes a shock isolation support 12. The lower surface of the shock isolation support 12 is arranged on the upper surface of the partition 11, and a screw compressor motor 13 is installed on the upper surface of the shock isolation support 12. A pulley one 14 is fixedly arranged at the output end of the screw compressor motor 13. The pulley one 14 is connected to a pulley two 15 by a belt, and the pulley two 15 is connected to the main unit 2 of the screw compressor.
[0028] Specifically, the screw compressor motor 13 provides power for the main screw compressor. It converts electrical energy into mechanical energy to drive the screw to rotate. Then, in cooperation with the pulley one 14 and the pulley two 15, the motor and the main screw compressor are connected by belt drive, so as to realize the rotation of the screw of the main screw compressor.
[0029] Please refer to the attached Figure 2 , a fan assembly 16 is arranged inside the casing 1. The fan assembly 16 is located below the air inlet filter plate 10. The outer wall pipeline of the intake valve assembly 3 is connected to an air filter 9, and the air filter 9 is installed inside the casing 1.
[0030] Specifically, the fan assembly 16 provides forced ventilation for the cooler 6 to accelerate heat dissipation and ensure that the equipment operates within a reasonable temperature range. The air filter 9 can filter impurities such as dust and particles in the inhaled air to prevent foreign objects from entering the main unit and wearing the screw and internal parts.
[0031] Please refer to the attached Figure 2 - the attached Figure 4, the oil-gas separation core 5 is connected to a minimum pressure valve 17 through a pipeline. The minimum pressure valve 17 is installed inside the casing 1. The minimum pressure valve 17 is connected to a refrigerated dryer 18. The lower surface of the refrigerated dryer 18 is installed on the inner bottom wall of the casing 1. The refrigerated dryer 18 is electrically connected to a display screen 19. The display screen 19 is installed inside the casing 1. A boat-shaped switch 20 is arranged inside the casing 1. The boat-shaped switch 20 is located below the display screen 19. The refrigerated dryer 18 is connected to a precision filter 21 through a pipeline. The precision filter 21 is installed inside the casing 1. A ball valve 22 is connected to the outer wall of the precision filter 21 through a pipeline.
[0032] Specifically, usually the minimum pressure valve 17 is installed at the outlet of the oil-gas separation tank 4 to maintain the minimum pressure in the tank, usually 0.4 - 0.5 MPa, to ensure the oil-gas separation effect and prevent the reverse flow of compressed air. The refrigerated dryer 18 reduces the temperature of the compressed air through refrigeration, condenses water vapor into liquid water and discharges it, reduces the air dew point, and prevents pipeline condensation and equipment corrosion. The display screen 19 facilitates the operator to perform interactive operations on the refrigerated dryer 18. The precision filter 21 further filters oil mist, moisture and fine particles in the compressed air. After precision filtration by the precision filter 21, the intake air is controlled by the ball valve 22.
[0033] Please refer to the appendix Figure 2 and the appendix Figure 3 , a gas storage tank 23 is fixedly arranged inside the casing 1. The gas storage tank 23 is connected to the ball valve 22 through a pipeline. A drain valve 25 is connected to the bottom pipeline of the precision filter 21. The drain valve 25 is connected to an electric valve 26. The electric valve 26 is installed inside the casing 1. The electric valve 26 is connected to the bottom of the gas storage tank 23 through a pipeline.
[0034] Specifically, the gas storage tank 23 is arranged inside the casing 1 and multiple groups can be set to store compressed air, stabilize the air pressure fluctuation, reduce the start-stop frequency of the compressor. The gas is introduced into the interior of the gas storage tank 23 through the ball valve 22. The drain valve 25 is used to discharge the moisture filtered by the precision filter 21 and then connected to the electric valve 26. Since there is also condensed water at the bottom of the gas storage tank 23, it can also be discharged through the electric valve 26. The electric valve 26 can drain water automatically.
[0035] Please refer to the appendix Figure 2 and the appendix Figure 3 , pressure gauges 24 and safety valves 27 are installed on both the gas storage tank 23 and the oil-gas separation tank 4.
[0036] Specifically, the pressure gauges 24 monitor the working pressure and output pressure of the gas storage tank 23 and the oil-gas separation tank 4, facilitating real-time monitoring of the equipment operation status to ensure that the pressure is within the rated range. The safety valves 27 adjust the output pressure to a stable value required by the user to prevent damage to the gas-using equipment caused by high pressure.
[0037] Please refer to the appendixFigure 5 - Attached Figure 7 , an air inlet filter plate 10 is provided at the top of the casing 1, an exhaust air filter plate 28 is provided at the side of the casing 1, brackets 29 are provided at the top and side of the casing 1, a first motor 30 is installed on the bracket 29, and one end of a reciprocating lead screw 31 is fixedly provided at the output end of the first motor 30. The other end of the reciprocating lead screw 31 is rotatably connected to the outer wall of the bracket 29. A slider 32 is threadedly connected to the outer wall of the reciprocating lead screw 31. A slide bar 33 is slidably penetrated through the inside of the slider 32. Both ends of the slide bar 33 are fixedly connected to the outer wall of the bracket 29.
[0038] Specifically, multiple groups of brackets 29 are provided at both the top and side of the casing 1. The brackets 29 are used to support various parts. A first motor 30 is installed on each of the brackets 29 near the air inlet filter plate 10 and the exhaust air filter plate 28. Starting the first motor 30 drives the reciprocating lead screw 31 to rotate. The reciprocating lead screw 31 drives the slider 32 to slide, and the slide bar 33 supports the slider 32 to slide.
[0039] Please refer to the attached Figure 5 and the attached Figure 7 , a sleeve one 34 is fixedly connected to the outer wall of the slider 32. A cross bar one 35 is fixedly connected to the outer wall of the sleeve one 34. Every two sleeve ones 34 are fixedly connected through the cross bar one 35. One end of a rotating shaft one 36 is rotatably connected to the inside of each sleeve one 34. A scraping plate 37 is fixedly connected to the outer wall of the rotating shaft one 36. The scraping plate 37 is provided with a synchronization mechanism. The other end of the rotating shaft one 36 is rotatably connected to a sleeve two 38. A cross bar two 39 is fixedly connected to the outer wall of the sleeve two 38. Every two sleeve twos 38 are fixedly connected through the cross bar two 39. A sliding frame 40 is fixedly connected to the outer wall of the sleeve two 38. The lower surface of the sliding frame 40 is slidably connected to a slide rail 41. The lower surface of the slide rail 41 is fixedly connected to the top of the casing 1.
[0040] Specifically, the slider 32 drives the sleeve one 34 to slide. There are multiple sleeve ones 34. Among them, the middle two sleeve ones 34 are fixedly connected to the slider 32, and the remaining sleeve ones 34 are fixedly connected through the cross bar one 35. The sleeve one 34 drives the rotating shaft one 36 to slide, and the rotating shaft one 36 drives the scraping plate 37 to slide, which can scrape off the sundries on the outer wall of the air inlet filter plate 10 or the exhaust air filter plate 28 and clean the air inlet filter plate 10 or the exhaust air filter plate 28. At the same time, on the other side, the sleeve two 38 and the cross bar two 39 slide synchronously, and the sleeve two 38 is supported to slide through the sliding frame 40 and the slide rail 41.
[0041] Please refer to the attached Figure 6 and the attached Figure 7 , a mounting bracket 42 is fixedly connected to the outer wall of the cross bar two 39. A second motor 43 is installed on the mounting bracket 42. One end of a worm 44 is fixedly provided at the output end of the second motor 43. The tooth end of the worm 44 is meshed with a worm wheel 45. The inside of the worm wheel 45 is fixedly penetrated by the outermost rotating shaft one 36.
[0042] Specifically, the cross bar two 39 fixes the mounting bracket 42. The mounting bracket 42 is fixed with the motor two 43. Starting the motor two 43 drives the worm 44 to rotate. The worm 44 drives the worm gear 45 to rotate. The worm gear 45 drives the outermost rotating shaft one 36 to rotate. The rotating shaft one 36 drives the scraper 37 to rotate. The scraper 37 rotates synchronously through the synchronization mechanism.
[0043] Please refer to the appendix Figure 6 and the appendix Figure 7 The synchronization mechanism includes a sleeve three 46. The inner wall of the sleeve three 46 is rotatably connected to the lower outer wall of the rotating shaft one 36. The outer wall of the sleeve three 46 is fixedly connected with a cross bar three 47. A cross bar three 47 is fixedly connected between every two sleeve three 46.
[0044] Specifically, when the outermost rotating shaft one 36 rotates, the outermost scraper 37 drives the sleeve three 46 to swing. The sleeve three 46 drives the other sleeve three 46 to swing synchronously through the cross bar three 47. The outer wall of each rotating shaft one 36 is rotatably connected with a sleeve three 46. The outermost rotating shaft one 36 serves as the driving shaft. Through the sleeve three 46 and the cross bar three 47, the effect of synchronous rotation of all scrapers 37 is achieved. The rotation of the scraper 37 can improve the cleaning effect. When the scraper 37 does not slide, the scraper 37 can be tilted. While ensuring ventilation, by avoiding direct sound radiation, the noise can be reduced.
[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency shock-absorbing box-mounted screw air compressor, comprising a casing (1), characterized in that: Inside the casing (1), a partition (11) is installed. Inside the casing (1), a screw compressor main unit (2) is fixedly arranged. At the input end of the screw compressor main unit (2), an intake valve assembly (3) is fixedly connected. On the upper surface of the partition (11), an oil-gas separation tank (4) is arranged. The oil-gas separation tank (4) is connected to the intake valve assembly (3) through a pipeline. The oil-gas separation tank (4) is connected to an oil-gas separation core (5). The oil-gas separation core (5) is connected to a cooler (6) through a pipeline. The cooler (6) is fixedly connected to the upper side inside the casing (1). The cooler (6) is connected to a temperature control valve (7) through a pipeline. On the outer wall of the temperature control valve (7), an oil filter (8) is fixedly connected. Both the temperature control valve (7) and the oil filter (8) are installed inside the casing (1). The oil filter (8) is connected to the oil-gas separation tank (4) and the screw compressor main unit (2) through pipelines. On the upper surface of the partition (11), a driving mechanism is arranged. The driving mechanism is connected to a ball valve (22); The oil-gas separation core (5) is connected to a minimum pressure valve (17) through a pipeline. The minimum pressure valve (17) is installed inside the casing (1). The minimum pressure valve (17) is connected to a refrigerant dryer (18). The lower surface of the refrigerant dryer (18) is installed on the inner bottom wall of the casing (1). The refrigerant dryer (18) is electrically connected to a display screen (19). The display screen (19) is installed inside the casing (1). Inside the casing (1), a rocker switch (20) is arranged. The rocker switch (20) is located below the display screen (19). The refrigerant dryer (18) is connected to a precision filter (21) through a pipeline. The precision filter (21) is installed inside the casing (1). The outer wall of the precision filter (21) is connected to a ball valve (22) through a pipeline; Inside the casing (1), a gas storage tank (23) is fixedly arranged. The gas storage tank (23) is connected to the ball valve (22) through a pipeline. The bottom of the precision filter (21) is connected to a drain valve (25) through a pipeline. The drain valve (25) is connected to an electric valve (26). The electric valve (26) is installed inside the casing (1). The electric valve (26) is connected to the bottom of the gas storage tank (23) through a pipeline.
2. The high-efficiency shock-absorbing box-mounted screw air compressor according to claim 1, characterized in that, The driving mechanism includes a shock isolation support (12). The lower surface of the shock isolation support (12) is arranged on the upper surface of the partition (11). On the upper surface of the shock isolation support (12), a screw compressor motor (13) is installed. At the output end of the screw compressor motor (13), a pulley one (14) is fixedly arranged. The pulley one (14) is connected to a pulley two (15) through a belt. The pulley two (15) is connected to the screw compressor main unit (2).
3. An efficient shock-absorbing box-mounted screw air compressor according to claim 1, characterized in that, Inside the casing (1), a fan assembly (16) is arranged. The fan assembly (16) is located below the air inlet filter plate (10). The outer wall of the intake valve assembly (3) is connected to an air filter (9) through a pipeline. The air filter (9) is installed inside the casing (1).
4. A high-efficiency shock-absorbing box-mounted screw air compressor according to claim 1, characterized in that: The gas storage tank (23) and the oil-gas separation tank (4) are both equipped with a pressure gauge (24) and a safety valve (27).
5. The high-efficiency shock-absorbing box-mounted screw air compressor according to claim 1, characterized in that: An air inlet filter plate (10) is provided on the top of the casing (1), an air exhaust filter plate (28) is provided on the side of the casing (1), and a bracket (29) is provided on the top and side of the casing (1), and a motor (30) is installed on the bracket (29), and one end of a reciprocating screw (31) is fixedly provided on the output end of the motor (30), and the other end of the reciprocating screw (31) is rotatably connected to the outer wall of the bracket (29), and a slider (32) is threadedly connected to the outer wall of the reciprocating screw (31), and a slider (33) is slidably passed through the interior of the slider (32), and both ends of the slider (33) are fixedly connected to the outer wall of the bracket (29).
6. An efficient shock-absorbing box-mounted screw air compressor according to claim 5, characterized in that, The outer wall of the slider (32) is fixedly connected to a sleeve 1 (34), and the outer wall of the sleeve 1 (34) is fixedly connected to a cross bar 1 (35). Every two sleeves 1 (34) are fixedly connected via the cross bar 1 (35). The interior of each sleeve 1 (34) is rotatably connected to one end of a rotating shaft 1 (36). The outer wall of the rotating shaft 1 (36) is fixedly connected to a scraper (37). The scraper (37) is provided with a synchronization mechanism. The other end of the rotating shaft 1 (36) is rotatably connected to a sleeve 2 (38). The outer wall of the sleeve 2 (38) is fixedly connected to a cross bar 2 (39). Every two sleeves 2 (38) are fixedly connected via the cross bar 2 (39). The outer wall of the sleeve 2 (38) is fixedly connected to a sliding frame (40). The lower surface of the sliding frame (40) is slidably connected to a slide rail (41). The lower surface of the slide rail (41) is fixedly connected to the top of the casing (1).
7. An efficient shock-absorbing box-mounted screw air compressor according to claim 6, characterized in that, The outer wall of the second crossbar (39) is fixedly connected to a mounting frame (42), and the mounting frame (42) is installed with a second motor (43). The output end of the second motor (43) is fixedly provided with a worm (44), and the tooth end of the worm (44) is meshedly connected with a worm wheel (45). The interior of the worm wheel (45) is fixed and penetrated by the outermost rotating shaft (36).
8. An efficient shock-absorbing box-mounted screw air compressor according to claim 6, characterized in that, The synchronization mechanism includes a sleeve three (46), the inner wall of the sleeve three (46) is rotatably connected to the lower outer wall of the rotating shaft one (36), the outer wall of the sleeve three (46) is fixedly connected to a cross bar three (47), and every two sleeves three (46) are fixedly connected via the cross bar three (47).
Citation Information
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