Equipment for machining heat-resistant and wear-resistant steel
By combining flattening and sprinkling mechanisms, the problems of loose mould sand particles and uneven cooling in steel processing are solved, and high-quality casting production is achieved.
Patent Information
- Application Number
- CN202510897934.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-07-01
AI Technical Summary
Existing steel processing equipment is prone to defects such as trachoma and cracks during the casting process, which is mainly due to loose sand particles in the mold and uneven cooling.
The flattening mechanism and the sprinkler mechanism are adopted. The flattening mechanism compacts the mold sand particles through a grinding hammer and an elastic spring. The sprinkler mechanism cools the mold evenly to ensure that the surface of the casting is smooth and evenly cooled.
It reduces the risk of trachoma and cracks, improves the dimensional accuracy and mechanical properties of the castings, reduces the scrap rate, improves the production efficiency and casting quality.
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Figure CN120394770A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel processing, and more particularly to a device for processing heat-resistant and wear-resistant steel. Background Art
[0002] With the continuous development of society and the continuous progress of industry, as well as the continuous progress of metal steel casting technology, hard casting devices are important devices for the production of metal steel castings. Therefore, there are a variety of such devices on the market, basically meeting people's needs; wear-resistant steel plates have high wear resistance and good impact performance, can be cut, bent, welded, etc., and can be connected to other structures by means such as welding, plug welding, and bolt connection, and have the characteristics of time-saving and convenience during the on-site maintenance process.
[0003] Deficiencies of the prior art: When the existing steel processing equipment is casting, there will always be sand holes. Sand holes are defects on the surface or inside of the casting caused by the reaction between the mold sand and the molten metal or the loosening of the mold sand grains. The reasons for causing sand holes may be that the quality of the mold sand is poor, or the connection between the mold sands is not tight enough, resulting in a chemical reaction between the mold sand and the molten metal, generating gas; or the mold design is unreasonable and fails to effectively discharge the gas; and when the metal cools and solidifies, cracks will occur in the steel due to uneven cooling. Summary of the Invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a device for processing heat-resistant and wear-resistant steel to solve the problems existing in the above-mentioned background art.
[0005] To achieve the above object, the present invention provides the following technical solution: A device for processing heat-resistant and wear-resistant steel, including a flattening mechanism, further including: a moving mechanism, a watering mechanism, and a frame mechanism. The bottom end of the flattening mechanism is fixedly connected to the top end of the moving mechanism, the side of the flattening mechanism is connected to the inside of the frame mechanism, the bottom end of the moving mechanism is fixedly connected to the top end of the frame mechanism, the inside of the watering mechanism is fixedly connected to the side of the frame mechanism. The flattening mechanism includes a load-bearing plate and a flattening plate. A pressing pattern is fixedly connected to the top end of the flattening plate. The side of the flattening plate is connected to the inside of the frame mechanism. A grinding hammer is fixedly connected to the bottom end of the load-bearing plate. The top end of the load-bearing plate is fixedly connected to the bottom end of the moving mechanism.
[0006] Furthermore, an elastic spring is fixedly connected to the inside of the load-bearing plate. A backing plate is fixedly connected to the top end of the grinding hammer. The top end of the backing plate is fixedly connected to the bottom end of the elastic spring. A sliding groove is opened at the bottom end of the load-bearing plate. The inside of the sliding groove is fixedly connected to the top end of the elastic spring. The inside of the sliding groove is connected to the side of the backing plate.
[0007] Furthermore, the moving mechanism includes a support plate and a fixed ring. The bottom end of the support plate is fixedly connected to a fixed frame. The side of the support plate is fixedly connected to a reciprocating motor. The bottom end of the reciprocating motor is fixedly connected to a rotating shaft, and the side of the rotating shaft is fixedly connected to the inner side of the fixed ring.
[0008] Furthermore, the side of the fixed ring is fixedly connected to a telescopic rod. The bottom end of the telescopic rod is fixedly connected to the top end of the load-bearing plate and the top end of the leveling plate. The side of the fixed frame is fixedly connected to the top end of the frame mechanism.
[0009] Furthermore, the sprinkling mechanism includes a water pipe and a water pump. The side of the water pipe is fixedly connected to a water outlet pipe. The bottom end of the water outlet pipe is fixedly connected to the top end of the water pump. The bottom end of the water pump is fixedly connected to a recovery pipe, and the top end of the recovery pipe is fixedly connected to the side of the frame mechanism.
[0010] Furthermore, the side of the water pipe is fixedly connected to a spraying pipe. The top end of the spraying pipe is fixedly connected to the side of the frame mechanism. The side of the water pipe is fixedly connected to a branch pipe, and the top end of the branch pipe is fixedly connected to a connector.
[0011] Furthermore, the frame mechanism includes an upper mold and a lower mold. The bottom end of the upper mold is fixedly connected to the top end of the lower mold. The side of the lower mold is fixedly connected to a fixed handle. The side of the upper mold is fixedly connected to the top end of the spraying pipe. The top end of the lower mold is connected to the bottom end of the fixed frame, and the side of the upper mold is connected to the side of the load-bearing plate.
[0012] Furthermore, a water through groove is formed on the side of the upper mold, and the inner side of the water through groove is fixedly connected to the side of the spraying pipe. The bottom end of the lower mold is fixedly connected to a sealing bottom plate, and a sealing groove is formed at the top end of the sealing bottom plate. The inner side of the sealing groove is fixedly connected to the bottom end of the lower mold.
[0013] The technical effects and advantages of the present invention: 1. The present invention is provided with a flattening mechanism, which helps to reduce the phenomenon of sand grains loosening and uneven distribution, thereby reducing the risk of defects such as sand holes and air holes on the surface of the casting; flattening the sand grains can make the surface of the mold smoother, ensuring that the surface of the casting is smoother and reducing the occurrence of surface defects after casting processing; by compacting the sand grains, the sand grain structure of the mold becomes more firm, reducing the possibility of the sand grains being eroded or peeled off by the molten metal during the casting process, thereby extending the service life of the mold; flattening the sand grains helps to optimize the flow path of the metal in the mold, reducing the areas with poor flow, improving the uniformity of the flow of the molten metal in the mold, and reducing the occurrence of casting defects such as cold shuts and shrinkage cavities; by compacting the sand grains, the dimensions of the mold can be made more stable, reducing the dimensional fluctuations of the casting caused by the loosening of the sand grains during the casting process, thereby improving the dimensional accuracy of the casting and reducing the rejection rate.
[0014] 2. The present invention is provided with a watering mechanism, which helps to ensure uniform cooling of the surface of the casting, avoiding the generation of thermal cracks or stress concentration due to the too rapid drop of the local temperature, thereby improving the quality of the casting; due to the large temperature difference during the casting process, uneven cooling may lead to the generation of thermal cracks. By uniformly watering, the temperature difference can be effectively reduced, reducing thermal cracks and other defects caused by temperature fluctuations; by controlling the cooling rate, uniform watering can reduce the surface roughness, make the surface of the casting smoother, reduce the occurrence of surface defects, and reduce the difficulty and cost of post-processing; uniform cooling can promote the uniform growth of the grains inside the casting, making its grain structure more fine, and further improving the mechanical properties of the casting, including strength, toughness, etc.; uniform watering can accelerate the cooling rate of the casting, thereby shortening the cooling time of the casting, improving the production efficiency, and rapid cooling can also reduce the waiting time, thereby increasing the overall throughput of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present invention; Figure 2 is a schematic diagram of the structure of the flattening mechanism of the present invention; Figure 3 is a schematic diagram of the partial structure of the flattening mechanism of the present invention; Figure 4 is a schematic diagram of the structure of the moving mechanism of the present invention; Figure 5 is a schematic diagram of the structure of the lower mold of the present invention; Figure 6 is a schematic diagram of the partial structure of the watering mechanism of the present invention; Figure 7 is a schematic diagram of the structure of the frame mechanism of the present invention; Figure 8 is a schematic diagram of the operating structure of the flattening mechanism of the present invention; Figure 9Schematic diagram of the operation of the flattening mechanism of the present invention.
[0016] The reference numerals are: 1, flattening mechanism; 101, load-bearing plate; 102, flattening plate; 103, pressing pattern; 104, grinding hammer; 105, backing plate; 106, elastic spring; 107, sliding groove; 2, moving mechanism; 201, support plate; 202, fixed frame; 203, fixed ring; 204, telescopic rod; 205, reciprocating motor; 206, rotating shaft; 3, sprinkling mechanism; 301, water pipe; 302, water outlet pipe; 303, water pump; 304, sprinkling pipe; 305, connector; 306, branch pipe; 307, recovery pipe; 4, frame mechanism; 401, upper mold; 402, lower mold; 403, fixed handle; 404, water trough; 405, sealed bottom plate; 406, sealing groove. Detailed implementation manners
[0017] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the accompanying drawings in the present invention. In addition, the forms of each structure described in the following embodiments are merely examples, and a device for processing heat-resistant and wear-resistant steel involved in the present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0018] Referring to Figures 1 to 9 , the present invention provides a device for processing heat-resistant and wear-resistant steel, including a flattening mechanism 1, and further including: a moving mechanism 2, a sprinkling mechanism 3, and a frame mechanism 4. The bottom end of the flattening mechanism 1 is fixedly connected to the top end of the moving mechanism 2, the side of the flattening mechanism 1 is connected to the inner side of the frame mechanism 4, the bottom end of the moving mechanism 2 is fixedly connected to the top end of the frame mechanism 4, the inner side of the sprinkling mechanism 3 is fixedly connected to the side of the frame mechanism 4. The flattening mechanism 1 includes a load-bearing plate 101 and a flattening plate 102. A pressing pattern 103 is fixedly connected to the top end of the flattening plate 102. The side of the flattening plate 102 is connected to the inner side of the frame mechanism 4. A grinding hammer 104 is fixedly connected to the bottom end of the load-bearing plate 101. The top end of the load-bearing plate 101 is fixedly connected to the bottom end of the moving mechanism 2.
[0019] Wherein, an elastic spring 106 is fixedly connected to the inner side of the load-bearing plate 101. A backing plate 105 is fixedly connected to the top end of the grinding hammer 104. The top end of the backing plate 105 is fixedly connected to the bottom end of the elastic spring 106. A sliding groove 107 is opened at the bottom end of the load-bearing plate 101. The inner side of the sliding groove 107 is fixedly connected to the top end of the elastic spring 106. The inner side of the sliding groove 107 is connected to the side of the backing plate 105.
[0020] Among them, the moving mechanism 2 includes a support plate 201 and a fixed ring 203. The bottom end of the support plate 201 is fixedly connected with a fixed frame 202. The side of the support plate 201 is fixedly connected with a reciprocating motor 205. The bottom end of the reciprocating motor 205 is fixedly connected with a rotating shaft 206. The side of the rotating shaft 206 is fixedly connected with the inner side of the fixed ring 203.
[0021] Among them, the side of the fixed ring 203 is fixedly connected with a telescopic rod 204. The bottom end of the telescopic rod 204 is fixedly connected with the top end of the load-bearing plate 101. The bottom end of the telescopic rod 204 is fixedly connected with the top end of the leveling plate 102. The side of the fixed frame 202 is fixedly connected with the top end of the frame mechanism 4.
[0022] Among them, the watering mechanism 3 includes a water pipe 301 and a water pump 303. The side of the water pipe 301 is fixedly connected with a water outlet pipe 302. The bottom end of the water outlet pipe 302 is fixedly connected with the top end of the water pump 303. The bottom end of the water pump 303 is fixedly connected with a recovery pipe 307. The top end of the recovery pipe 307 is fixedly connected with the side of the frame mechanism 4.
[0023] Among them, the side of the water pipe 301 is fixedly connected with a spraying pipe 304. The top end of the spraying pipe 304 is fixedly connected with the side of the frame mechanism 4. The side of the water pipe 301 is fixedly connected with a branch pipe 306. The top end of the branch pipe 306 is fixedly connected with a connector 305.
[0024] Among them, the frame mechanism 4 includes an upper mold 401 and a lower mold 402. The bottom end of the upper mold 401 is fixedly connected with the top end of the lower mold 402. The side of the lower mold 402 is fixedly connected with a fixed handle 403. The side of the upper mold 401 is fixedly connected with the top end of the spraying pipe 304. The top end of the lower mold 402 is connected with the bottom end of the fixed frame 202. The side of the upper mold 401 is connected with the side of the load-bearing plate 101.
[0025] Among them, a water through groove 404 is opened on the side of the upper mold 401. The inner side of the water through groove 404 is fixedly connected with the side of the spraying pipe 304. The bottom end of the lower mold 402 is fixedly connected with a sealing bottom plate 405. A sealing groove 406 is opened at the top end of the sealing bottom plate 405. The inner side of the sealing groove 406 is fixedly connected with the bottom end of the lower mold 402.
[0026] Working principle of the present invention: When casting heat-resistant and wear-resistant steel, due to the loosening of the sand grains inside the lower die 402 and the upper die 401, sand holes appear in the formed steel. Therefore, it is necessary to compact the sand grains outside the mold. After a certain amount of sand grains are placed at the bottom of the lower die 402, the moving mechanism 2 is placed on the top of the lower die 402, and the reciprocating motor 205 is started to drive the rotating shaft 206 to rotate. The fixed ring 203 rotates with it and moves the bearing plate 101 to the inside of the fixed frame 202. The telescopic rod 204 is started to place the bearing plate 101 inside the lower die 402 to contact the sand grains and compress them. The gaps between the sand grains are reduced by the action of the grinding hammer 104. There is also a spring 106 at the top of the grinding hammer 104 to buffer it, preventing the grinding hammer 104 from being too hard and causing larger gaps between the sand grains.
[0027] After the grinding hammer 104 hammers, the reciprocating motor 205 is started to rotate the rotating shaft 206 to exchange the positions of the bearing plate 101 and the leveling plate 102. The sand pit affected by the grinding hammer 104 is filled and leveled by the leveling plate 102 and the pressing pattern 103 for subsequent mold placement. The same is true for the upper die 401. When the overall shaping is completed, the water pump 303 can be started to moisten the inside of the upper die 401 and the lower die 402 through the water pipe 301 and the spraying pipe 304, making the internal sealing better. Moreover, when the sand grains are in a wet state, the cast steel can be cooled better and there will be no uneven cooling. The water sprayed from the spraying pipe 304 into the upper die 401 and the lower die 402 is finally recycled through the recovery pipe 307 at the bottom of the lower die 402 by the water pump 303 and can be reused, thus realizing water circulation and preventing waste of resources.
[0028] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An equipment for processing heat-resistant and wear-resistant steel, including a flattening mechanism (1), characterized in that: It also includes a moving mechanism (2), a watering mechanism (3) and a frame mechanism (4). The bottom end of the flattening mechanism (1) is fixedly connected to the top end of the moving mechanism (2). The side of the flattening mechanism (1) is connected to the inner side of the frame mechanism (4). The bottom end of the moving mechanism (2) is fixedly connected to the top end of the frame mechanism (4). The inner side of the watering mechanism (3) is fixedly connected to the side of the frame mechanism (4). The flattening mechanism (1) includes a load-bearing plate (101) and a flattening plate (102). A pressing pattern (103) is fixedly connected to the top end of the flattening plate (102). The side of the flattening plate (102) is connected to the inner side of the frame mechanism (4). A grinding hammer (104) is fixedly connected to the bottom end of the load-bearing plate (101). The top end of the load-bearing plate (101) is fixedly connected to the bottom end of the moving mechanism (2).
2. The equipment for processing heat-resistant and wear-resistant steel according to claim 1, characterized in that: An elastic spring (106) is fixedly connected to the inner side of the load-bearing plate (101). A backing plate (105) is fixedly connected to the top end of the grinding hammer (104). The top end of the backing plate (105) is fixedly connected to the bottom end of the elastic spring (106). A sliding groove (107) is opened at the bottom end of the load-bearing plate (101). The inner side of the sliding groove (107) is fixedly connected to the top end of the elastic spring (106). The inner side of the sliding groove (107) is connected to the side of the backing plate (105).
3. The equipment for processing heat-resistant and wear-resistant steel according to claim 1, characterized in that: The moving mechanism (2) includes a support plate (201) and a fixed ring (203). A fixed frame (202) is fixedly connected to the bottom end of the support plate (201). A reciprocating motor (205) is fixedly connected to the side of the support plate (201). A rotating shaft (206) is fixedly connected to the bottom end of the reciprocating motor (205). The side of the rotating shaft (206) is fixedly connected to the inner side of the fixed ring (203).
4. The equipment for processing heat-resistant and wear-resistant steel according to claim 3, characterized in that: An expansion rod (204) is fixedly connected to the side of the fixed ring (203). The bottom end of the expansion rod (204) is fixedly connected to the top end of the load-bearing plate (101). The bottom end of the expansion rod (204) is fixedly connected to the top end of the flattening plate (102). The side of the fixed frame (202) is fixedly connected to the top end of the frame mechanism (4).
5. The equipment for processing heat-resistant and wear-resistant steel according to claim 1, characterized in that: The watering mechanism (3) includes a water pipe (301) and a water pump (303). A water outlet pipe (302) is fixedly connected to the side of the water pipe (301). The bottom end of the water outlet pipe (302) is fixedly connected to the top end of the water pump (303). A recovery pipe (307) is fixedly connected to the bottom end of the water pump (303). The top end of the recovery pipe (307) is fixedly connected to the side of the frame mechanism (4).
6. The equipment for processing heat-resistant and wear-resistant steel according to claim 5, characterized in that: A spraying pipe (304) is fixedly connected to the side of the water pipe (3); The top end of the spraying pipe (304) is fixedly connected to the side of the frame mechanism (4). A branch pipe (306) is fixedly connected to the side of the water pipe (301). A connector (305) is fixedly connected to the top end of the branch pipe (306).
7. The equipment for processing heat-resistant and wear-resistant steel according to claim 6, characterized in that: The frame mechanism (4) includes an upper die (401) and a lower die (402). The bottom end of the upper die (401) is fixedly connected to the top end of the lower die (402). A fixed handle (403) is fixedly connected to the side of the lower die (402). The side of the upper die (401) is fixedly connected to the top end of the spray pipe (304). The top end of the lower die (402) is connected to the bottom end of the fixed frame (202). The side of the upper die (401) is connected to the side of the load-bearing plate (101).
8. The equipment for processing heat-resistant and wear-resistant steel according to claim 7, characterized in that: A water through-channel (404) is formed on the side of the upper die (401). The inner side of the water through-channel (404) is fixedly connected to the side of the spray pipe (304). A sealing bottom plate (405) is fixedly connected to the bottom end of the lower die (402). A sealing groove (406) is formed at the top end of the sealing bottom plate (405). The inner side of the sealing groove (406) is fixedly connected to the bottom end of the lower die (402).
Citation Information
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