Screw and barrel machining device
By designing an automated screw thread sleeve processing device, efficient screening and orientation placement of screw thread sleeves is achieved, solving the problems of low processing efficiency and high labor intensity in the existing technology, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202510923952.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-04
- Publication Date
- 2025-08-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the processing efficiency of screw sleeves is low, the labor intensity of workers is high, and there are safety hazards, making it difficult to meet the high-precision and high efficiency needs in the high-end manufacturing field.
A screw thread sleeve processing device including a robot workbench and a CNC machine tool is designed. The automatic screening and orientation placement of the screw thread sleeve is realized through the screening component and the pushing component. The material shaker plate and screen mesh are combined to ensure the stable movement of the screw thread sleeve and the surface cleaning. Finally, it is sent to the CNC machine tool by the transport table for processing.
The processing efficiency of screw sleeves is improved, the labor intensity of workers is reduced, the stability and safety of processing are ensured, and the overall efficiency of the production line is improved.
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Figure CN120395507A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of screw and nut processing devices, and particularly relates to a screw and nut processing device. Background Art
[0002] In modern manufacturing, the processing of screws and nuts has become an important link in improving production efficiency and accuracy. With the advancement of the industrialization process, more and more complex and non-standard shaped parts are applied to high-end manufacturing fields such as aviation, automobiles, and mechanical equipment. These screws and nuts usually have irregular outer shapes and complex geometric structures, and traditional processing methods are difficult to meet their high-precision and high-efficiency processing requirements.
[0003] In the prior art, for the processing of special screws and nuts, workers usually need to manually place these screws and nuts neatly so that the manipulator can smoothly pick them up and perform subsequent processing. This process greatly increases the labor intensity of workers and is prone to safety hazards during operation. Especially during the frequent handling of screws and nuts, workers may be injured due to the sharp surface of the screws and nuts. In addition, with the increase in processing time, the accumulation of fatigue of workers will lead to a gradual decrease in the placement efficiency, which cannot match the processing speed of mechanical equipment. This inefficiency and instability of manual operation directly affect the overall efficiency of the production line, thereby reducing the processing efficiency and production capacity of products. Summary of the Invention
[0004] The main object of the present invention is to provide a screw and nut processing device, aiming to improve the processing efficiency of products and reduce the labor intensity of workers.
[0005] To achieve the above object, a screw and nut processing device proposed by the present invention includes a manipulator workbench for transporting screws and nuts and a plurality of numerical control machine tools for surface processing of screws and nuts. A screening module is fixedly connected to one side of the numerical control machine tool. The screening module includes: A screening housing, in which a screening component for screening the screws and nuts to be processed is connected. An inlet and an outlet plate are respectively connected to the screening housing, and a partition plate is fixedly connected inside the screening housing; A transport table, which is fixedly connected to one side of the screening housing, and a clamping plate is fixedly connected to the transport table.
[0006] In a possible implementation manner, the screening component includes: A screening plate, which is slidably abutted against the inner wall of the screening housing, and a notch matching the outer shape of the screw and nut is opened on the screening plate; A transmission gear, which is rotatably connected to the inner wall of the screening housing, and two linkage gears are meshed with the transmission gear. Non-central positions of each of the linkage gears are hinged to the screening plate; A first motor, which is fixedly connected to the outside of the screening material housing, and the driving shaft of the first motor is fixedly connected to a transmission gear; A pusher assembly, which is arranged inside the screening material housing and is used for pushing the screw nut sleeve that has moved to the position of the discharge plate.
[0007] In a possible implementation manner, the pusher assembly includes: A pusher block, which is slidably connected to the partition plate; A first gear and a second gear, both of which are rotatably connected to the partition plate. A linkage disk is connected to one side of the first gear, and the non - center position of the linkage disk is hinged to the pusher block. The second gear is engaged between the first gear and the linkage disk for cooperative transmission; A limit post, which is rotatably connected to the screening material housing, and a third gear is fixedly connected to the limit post; A fourth gear, which is rotatably connected to the partition plate, and the third gear is engaged with the fourth gear; A second motor, which is fixedly connected to the lower side of the partition plate, and the driving shaft of the second motor is fixedly connected to the fourth gear.
[0008] In a possible implementation manner, a vibrating plate and a vibrating disk are respectively rotatably connected to the inner wall of the screening material housing and the partition plate. A connecting plate is hinged to the lower side of the vibrating plate, and the end of the connecting plate away from the vibrating plate is hinged to the non - center position of the vibrating disk. The vibrating disk is fixedly connected to the limit post, and a plurality of sieve meshes are fixedly connected to the vibrating plate.
[0009] In a possible implementation manner, a plurality of rib plates are fixedly connected to the vibrating plate.
[0010] In a possible implementation manner, a limit seat is slidably connected to the inner wall of the screening material housing. A limit cylinder is rotatably connected to the limit seat, a limit plate is fixedly connected to the limit seat, a positioning post is slidably connected to the limit plate, a positioning block is fixedly connected to the upper end of the positioning post, the positioning block is fixedly connected to the outer side surface of the screening material housing, a limit spring is sleeved on the positioning post, and the two ends of the limit spring respectively abut against the limit plate and the positioning block.
[0011] In a possible implementation manner, the clamping plate is provided with a notch identical to the notch of the screening plate, and an avoidance material groove is provided on the side of the screening plate facing the transmission gear.
[0012] In a possible implementation manner, a guide plate is fixedly connected to the inner wall of the screening material housing.
[0013] The technical solution of the present invention enables users to directly put a number of screw sleeves to be processed through the screening component. Under the action of the screening component, continuous screening of the poured screw sleeves is carried out, so that the various shaped parts selected can move stably. Finally, with the cooperation of the pushing component, the screw sleeves can be placed on the transportation table with the same orientation, and then move stably along with the transportation table. Finally, it is convenient for workers or automatic mechanical equipment to grab these screw sleeves with the same orientation, and finally transport these screw sleeves to the numerical control machine tool for processing, improving the processing efficiency of the product and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0015] Figure 1 Schematic diagram of a screw sleeve processing device of the present invention Figure 1 ; Figure 2 Schematic diagram of a screw sleeve processing device of the present invention Figure 2 ; Figure 3 Schematic diagram highlighting the transmission of the screening component in a screw sleeve processing device of the present invention; Figure 4 is Figure 3 The enlarged schematic diagram of A in Figure 5 Schematic diagram highlighting the transmission of the vibrating plate in a screw sleeve processing device of the present invention; Figure 6 is Figure 5 The enlarged schematic diagram of B in Figure 7 Schematic diagram highlighting the transmission of the pushing block in a screw sleeve processing device of the present invention; Figure 8 Schematic diagram highlighting the cooperative transmission of the pushing block and the vibrating plate in a screw sleeve processing device of the present invention.
[0016] Explanation of the reference numerals in the drawings: 11. Screening material housing; 12. Feeding port; 13. Discharge plate; 14. Partition plate; 15. Transport table; 16. Positioning plate; 17. Guide plate; 21. Screening plate; 211. Material avoiding groove; 22. Driving gear; 23. Linkage gear; 24. First motor; 31. Pushing block; 32. First gear; 33. Second gear; 34. Linkage disk; 35. Limit post; 36. Third gear; 37. Fourth gear; 38. Second motor; 41. Vibrating plate; 42. Vibrating disk; 43. Connecting plate; 44. Screen mesh; 45. Rib plate; 51. Limit seat; 52. Limit cylinder; 53. Limit plate; 54. Positioning post; 55. Positioning block; 56. Limit spring.
[0017] The realization, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners
[0018] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0019] The present invention provides a screw and nut processing device.
[0020] Refer to Figures 1 to 8 , which includes a manipulator workbench for transporting screws and nuts and several numerical control machine tools for surface processing of screws and nuts. A screening module is fixedly connected to one side of the numerical control machine tool. The screening module includes: A screening material housing 11, inside which a screening component for screening the screws and nuts to be processed is connected. An inlet 12 and a discharge plate 13 are respectively connected to the screening material housing 11, and a partition plate 14 is fixedly connected inside the screening material housing 11; A transport table 15, which is fixedly connected to one side of the screening material housing 11, and a positioning plate 16 is fixedly connected to the transport table 15; Through the screening component, users can directly put several screws and nuts to be processed. Under the action of the screening component, continuous screening of the poured screws and nuts is carried out, so that the screened various shapes can move stably. Finally, with the cooperation of the pushing component, the screws and nuts can be placed on the transport table 15 in the same orientation, and then move stably along with the transport table 15. Finally, it is convenient for workers or automatic mechanical equipment to grab these screws and nuts in the same orientation, and finally transport these screws and nuts into the numerical control machine tool for processing, improving the processing efficiency of the product and reducing the labor intensity of workers.
[0021] Refer to Figures 1 to 6 , the screening component includes: The screening plate 21 is in sliding contact with the inner wall of the screening housing 11. A notch matching the outer shape of the screw nut sleeve is provided on the screening plate 21. The transmission gear 22 is rotatably connected to the inner wall of the screening housing 11. Two linkage gears 23 are engaged with the transmission gear 22. The non-central positions of each linkage gear 23 are hinged to the screening plate 21. The first motor 24 is fixedly connected to the outside of the screening housing 11. The drive shaft of the first motor 24 is fixedly connected to the transmission gear 22. The pushing component is arranged in the screening housing 11 and is used for pushing the screw nut sleeve that moves to the position of the discharge plate 13. The screening component can continuously screen the poured screw nut sleeves through the reciprocating rotation of the screening plate 21, so that the selected screw nut sleeves can move stably. Finally, with the cooperation of the pushing component, the screw nut sleeves can be placed and transported in the same direction, which is convenient for workers or automatic mechanical equipment to grab these screw nut sleeves with the same orientation, and finally transport these screw nut sleeves to the numerical control machine tool for processing.
[0022] Refer to Figures 7 to 8 , the pushing component includes: The pushing block 31 is slidably connected to the partition plate 14. The first gear 32 and the second gear 33 are both rotatably connected to the partition plate 14. A linkage disk 34 is connected to one side of the first gear 32. The non-central position of the linkage disk 34 is hinged to the pushing block 31. The second gear 33 is engaged between the first gear 32 and the linkage disk 34 for cooperative transmission. The limiting column 35 is rotatably connected to the screening housing 11. A third gear 36 is fixedly connected to the limiting column 35. The fourth gear 37 is rotatably connected to the partition plate 14. The third gear 36 is engaged with the fourth gear 37. The second motor 38 is fixedly connected to the lower side of the partition plate 14. The drive shaft of the second motor 38 is fixedly connected to the fourth gear 37. The second motor 38 in the pushing component drives the linkage disk 34 to rotate. Then, the pushing block 31 hinged to the non-central position of the linkage disk 34 moves reciprocally as the linkage disk 34 rotates, so that the inclined surface of the pushing block 31 can continuously push the approaching screw nut sleeve, and the screw nut sleeve can be flipped along with the inclined surface of the pushing block 31, so that each screw nut sleeve can be placed in one direction, which is convenient for users or manipulators to grab and use these screw nut sleeves with the same placement.
[0023] Refer to Figure 5 andFigure 8 , a vibrating plate 41 and a vibrating disk 42 are respectively rotatably connected to the inner wall of the screening material housing 11 and the partition plate 14. A connecting plate 43 is hinged to the lower side of the vibrating plate 41. One end of the connecting plate 43 away from the vibrating plate 41 is hinged to a non-central position of the vibrating disk 42. The vibrating disk 42 is fixedly connected to the limiting column 35. A plurality of screening meshes 44 are fixedly connected to the vibrating plate 41; On the basis of the action of the material pushing assembly, adding the vibrating plate 41 can make it undulate and vibrate accordingly, so that a plurality of screw sleeves falling on the vibrating plate 41 are not easy to stack on each other, enabling the screening plate 21 to more efficiently catch the screw sleeves, and then orderly moving out the caught screw sleeves. Finally, it is convenient for users or auxiliary mechanical equipment to grab the screened screw sleeves, improving the linkage between components and reducing costs. In addition, the setting of the screening mesh 44 enables some dust attached to the surface of the screw sleeves to be shaken off during the up-and-down undulation process of the screw sleeves, keeping the surface of the screw sleeves clean. Thus, when users or automatic mechanical equipment pick up the well-positioned screw sleeves, the working environment in the workshop can be kept clean.
[0024] Refer to Figures 2 to 5 , a plurality of rib plates 45 are fixedly connected to the vibrating plate 41; The setting of the rib plates 45 makes it not easy for a plurality of screw sleeves on the vibrating plate 41 to accumulate on the vibrating plate 41 when they undulate up and down with the vibrating plate 41, enabling each screw sleeve to be on the screening mesh 44. During the vibration process, the powder attached to the surface of the screw sleeves is shaken off, thus ensuring the cleanliness of the workshop environment during the screening process of the screw sleeves. In addition, the rib plates 45 also make it easier for each screw sleeve to move to the screening plate 21, facilitating the screening plate 21 to stably transport each screw sleeve in sequence.
[0025] Refer to Figures 2 to 4 , a limiting seat 51 is slidably connected to the inner wall of the screening material housing 11. A limiting cylinder 52 is rotatably connected to the limiting seat 51. A limiting plate 53 is fixedly connected to the limiting seat 51. A positioning column 54 is slidably connected to the limiting plate 53. The upper end of the positioning column 54 is fixedly connected to a positioning block 55. The positioning block 55 is fixedly connected to the outer side surface of the screening material housing 11. A limiting spring 56 is sleeved on the positioning column 54. The two ends of the limiting spring 56 are respectively abutted against the limiting plate 53 and the positioning block 55; Through the action of the limiting spring 56, the limiting cylinder 52 has a downward acting force, thereby limiting a plurality of screw sleeves on the notch of the screening plate 21, enabling each screw sleeve to be stably caught in the notch of the screening plate 21. At the same time, it also ensures that there is only one screw sleeve in a single notch on the screening plate 21, facilitating the material pushing operation of the screw sleeves by the material pushing assembly.
[0026] Refer to Figures 1 to 4, the clamping plate 16 is provided with a notch identical to the notch of the screening plate 21, and a material avoiding groove 211 is formed on one side of the screening plate 21 facing the transmission gear 22; Through the arrangement of the material avoiding groove 211, the gap between the screening plate 21 and the inner wall of the screening housing 11 will not be too large, so that the screw and nut sleeve will not be stuck in this gap, enabling the screening plate 21 to stably transport the screw and nut sleeve and improving the stability of the equipment.
[0027] Refer to Figures 1 to 4 , a guide plate 17 is fixedly connected to the inner wall of the screening housing 11; Through the guide plate 17, when the user pours a number of screw and nut sleeves into the screening housing 11, it guides the screw and nut sleeves, enabling the screw and nut sleeves to be poured into the screening housing 11 orderly, reducing the impact between the screw and nut sleeves and the inner wall of the screening housing 11, reducing the wear on the inner wall of the screening housing 11, and improving the service life of the screening housing 11.
[0028] In the drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components; in the description of the present application, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc. indicating the orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be understood as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] The above is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A screw and nut processing device, comprising a manipulator workbench for transporting the screw and nut and several numerical control machine tools for surface processing of the screw and nut, characterized in that, A screening module is fixedly connected to one side of the numerically controlled machine tool. The screening module includes: A screening housing (11). A screening component for screening the screw sleeves to be processed is connected inside the screening housing (11). An inlet (12) and a discharge plate (13) are respectively connected to the screening housing (11). A partition plate (14) is fixedly connected inside the screening housing (11); A transport table (15). The transport table (15) is fixedly connected to one side of the screening housing (11), and a positioning plate (16) is fixedly connected to the transport table (15).
2. The screw rod and screw sleeve processing device according to claim 1, wherein, The screening component includes: A screening plate (21). The screening plate (21) is slidably abutted against the inner wall of the screening housing (11), and a notch matching the outer shape of the screw sleeve is formed on the screening plate (21); A transmission gear (22). The transmission gear (22) is rotatably connected to the inner wall of the screening housing (11). Two linkage gears (23) are engaged with the transmission gear (22). Non-central positions of each of the linkage gears (23) are hinged to the screening plate (21); A first motor (24). The first motor (24) is fixedly connected to the outside of the screening housing (11), and the drive shaft of the first motor (24) is fixedly connected to the transmission gear (22); A pusher component. The pusher components are all arranged inside the screening housing (11) and are used for pushing the screw sleeves that move to the position of the discharge plate (13).
3. The screw rod and screw sleeve processing device according to claim 2, characterized in that, The pusher component includes: A pusher block (31). The pusher block (31) is slidably connected to the partition plate (14); A first gear (32) and a second gear (33). The first gear (32) and the second gear (33) are both rotatably connected to the partition plate (14). A linkage disk (34) is connected to one side of the first gear (32). A non-central position of the linkage disk (34) is hinged to the pusher block (31). The second gear (33) is engaged between the first gear (32) and the linkage disk (34) for cooperative transmission; A limit post (35). The limit post (35) is rotatably connected to the screening housing (11), and a third gear (36) is fixedly connected to the limit post (35); A fourth gear (37). The fourth gear (37) is rotatably connected to the partition plate (14). The third gear (36) is engaged with the fourth gear (37); A second motor (38). The second motor (38) is fixedly connected to the lower side of the partition plate (14), and the drive shaft of the second motor (38) is fixedly connected to the fourth gear (37).
4. The screw and nut processing device according to claim 3, characterized in that, A vibrating plate (41) and a vibrating disk (42) are respectively rotatably connected to the inner wall of the screening housing (11) and the partition plate (14). A connecting plate (43) is hinged to the lower side of the vibrating plate (41). One end of the connecting plate (43) away from the vibrating plate (41) is hinged to a non-central position of the vibrating disk (42). The vibrating disk (42) is fixedly connected to the limit post (35). A plurality of screening meshes (44) are fixedly connected to the vibrating plate (41).
5. The screw rod and screw sleeve processing device according to claim 4, wherein A plurality of rib plates (45) are fixedly connected to the vibrating plate (41).
6. The screw and nut processing device according to claim 2, characterized in that A limiting seat (51) is slidably connected to the inner wall of the screening material housing (11). A limiting cylinder (52) is rotatably connected to the limiting seat (51). A limiting plate (53) is fixedly connected to the limiting seat (51). A positioning column (54) is slidably connected to the limiting plate (53). The upper end of the positioning column (54) is fixedly connected to a positioning block (55). The positioning block (55) is fixedly connected to the outer side surface of the screening material housing (11). A limiting spring (56) is sleeved on the positioning column (54). The two ends of the limiting spring (56) are respectively abutted against the limiting plate (53) and the positioning block (55).
7. The screw rod and screw sleeve processing device according to claim 2, characterized in that, The clamping plate (16) is provided with a notch having the same notch as that of the screening material plate (21). A material avoiding groove (211) is provided on one side of the screening material plate (21) facing the transmission gear (22).
8. The screw and nut processing device according to claim 1, characterized in that, A material guiding plate (17) is fixedly connected to the inner wall of the screening material housing (11).