Vertical magnetic disk mold closing machine for precision mold production

By setting up shielding, positioning and counterweight mechanisms in the mold clamping machine, the problems of uneven force and position offset of the mold are solved, and the balanced suction and position detection of the mold are realized, the mold is protected, and the production efficiency and equipment life are improved.

CN120396199AActive Publication Date: 2025-08-01SHISHI YONGXING SHOES MATERIALS CO LTD
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Patent Information

Application Number
CN202510912086.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-03
Publication Date
2025-08-01
Estimated Expiration
2045-07-03

AI Technical Summary

Technical Problem

The existing mold clamping machines have magnetic field distortion when fixing the mold, causing uneven force of the mold, and the mold slider generates residual magnetism, affecting the production of precision molds, and it is difficult to simulate the load conditions in actual production, resulting in damage or deformation of the mold, and it is difficult to protect the mold in abnormal situations.

Method used

The shielding mechanism is used to balance the magnetic field distribution through an electromagnetic shielding cloth, the positioning mechanism detects the mold position through a laser rangefinder, the counterweight mechanism simulates the load condition, and the control mechanism cuts off the main power supply to avoid mechanical movement injuries.

Benefits of technology

The uniformity of the suction force of the mold is improved, the residual magnetic amount of the mold metal parts is reduced, the mold position deviation and local collision are prevented, the high-precision cavity and inserts are protected, and the production efficiency and equipment life are improved.

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Abstract

The invention discloses a magnetic disc vertical type mold closing machine for precise mold production, and relates to the technical field of mold closing machines, the magnetic disc vertical type mold closing machine comprises a mounting frame, a hydraulic pump, a movable plate, a first electromagnetic plate, a shielding mechanism, an upper mold, a conveying belt, a second electromagnetic plate, a lower mold, a control panel and a counterweight mechanism, a movable plate is fixedly connected to the right end of the hydraulic pump, a first electromagnetic plate is rotatably connected to the right end of the movable plate, a shielding mechanism is magnetically attracted to the top of the first electromagnetic plate, and an upper mold is magnetically attracted to the center of the top of the first electromagnetic plate. An electromagnetic shield is formed through the electromagnetic shielding cloth, magnetic field distribution between the first electromagnetic plate and the second electromagnetic plate is balanced, the suction uniformity error is reduced, the parallelism requirement of the precision mold is met, meanwhile, the stray magnetic field is blocked through the electromagnetic shielding cloth, the residual magnetism amount of a mold metal part is reduced, and the maintenance frequency is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of clamping machines, and specifically to a disk vertical clamping machine for precision mold production. Background Art

[0002] As product designs become larger and larger, molds are also getting larger. Therefore, it is impossible to assemble molds solely by manpower, and hydraulic clamping machines can assemble large molds.

[0003] Existing clamping machines rely on the uniform suction force of electromagnetic plates to fix molds. If there is magnetic field distortion, it may cause uneven stress on the molds, resulting in deformation after clamping. Moreover, the unshielded stray magnetic field over a long period may cause residual magnetism in metal components such as mold sliders, leading to dust adsorption and movement jamming, affecting the use of the disk vertical clamping machine for precision mold production. If the mold installation position is offset, local collisions or uneven stress may occur during clamping, resulting in damage to the mold cavity, guide pillars or inserts. At the same time, it may cause the clamping force to concentrate in a local area, resulting in uneven stress on the electromagnetic chuck and affecting the equipment life. It is difficult for the existing technology to position the mold, reducing production efficiency and increasing debugging time. Finally: Some precision molds need to withstand high-pressure material filling or impact force during production. It is difficult for the existing technology to simulate the load conditions in actual production and detect weak links in mold design or manufacturing in advance, which may lead to cracking or wear of the mold due to overload during formal production. Moreover, when the mold is clamped, if the stress is uneven, it may cause local deformation. It is difficult for the existing technology to make up for the uneven distribution of disk magnetic force, and the practicability is relatively single. Finally: When an abnormality occurs, it is difficult for the existing technology to immediately cut off the power source to avoid damage caused by mechanical movement. And if it is detected that the mold is not aligned during the clamping process, it is difficult for the existing technology to prevent the mold from colliding, thus it is difficult to protect high-precision cavities and inserts. Summary of the Invention

[0004] Therefore, to solve the above deficiencies, the present invention provides a disk vertical clamping machine for precision mold production here.

[0005] The present invention is implemented as follows. A disk vertical clamping machine for precision mold production is constructed. The device includes a mounting frame. A hydraulic pump is fixedly connected to the inner top of the mounting frame. A moving plate is fixedly connected to the right end of the hydraulic pump. A first electromagnetic plate is rotatably connected to the right end of the moving plate. A shielding mechanism is magnetically adsorbed on the top of the first electromagnetic plate. An upper mold is magnetically adsorbed at the center of the top of the first electromagnetic plate. A conveyor belt is provided at the right rear end of the back of the mounting frame. A second electromagnetic plate is provided inside the conveyor belt. A lower mold is magnetically adsorbed at the center of the top of the second electromagnetic plate. A control panel is fixedly connected to the left rear end of the back of the mounting frame. A counterweight mechanism is fixedly connected to the top of the mounting frame. The shielding mechanism includes a first electromagnetic block. A first electromagnetic block is magnetically adsorbed on the top of the first electromagnetic plate. A first mounting shell is magnetically adsorbed on the top of the first electromagnetic block. A second electromagnetic block is magnetically adsorbed on the top of the first mounting shell. A positioning mechanism is provided on the side of the first mounting shell. Cylinders are fixedly connected to the four peripheries of the top of the second electromagnetic block. A clamping plate is fixedly connected to the back of the cylinder on the front side of the top of the second electromagnetic block. An electromagnetic shielding cloth is fixedly connected below the front end of the clamping plate. The electromagnetic shielding cloth is wound around the outer wall of a reel. Fifth electromagnetic blocks are magnetically adsorbed on both the left and right ends of the reel.

[0006] Preferably, the positioning mechanism includes a chute. A chute is provided on the side of the first mounting shell. Twelve groups of third electromagnetic blocks are fixedly connected in the chute. A fourth electromagnetic block is magnetically adsorbed in the third electromagnetic block. A mounting rod is fixedly connected to the front end of the fourth electromagnetic block on the front side of the first mounting shell. A rubber shock pad is fixedly connected above the back of the mounting rod. A cast iron integrated base is fixedly connected to the top of the rubber shock pad. A laser rangefinder is fixedly connected to the top of the cast iron integrated base.

[0007] Preferably, the counterweight mechanism includes a second mounting shell. A second mounting shell is fixedly connected to the top of the mounting frame. A support plate is fixedly connected to the left front end inside the second mounting shell. A dual-axis motor is fixedly connected to the back of the support plate. Connecting rods are fixedly connected to the output shafts at both the left and right ends of the dual-axis motor. The connecting rods are of a segmented type and are specifically composed of two sets of rod bodies sleeved on the left and right. The left and right rod bodies of the connecting rod are respectively inserted and fixed in the left and right slots of an electromagnetic clutch. A control mechanism is fixedly connected to the left end of the connecting rod at the left end of the dual-axis motor. A fixed disk is fixedly connected to the left end inside the second mounting shell through a support rod. A second rotating rod is fixedly connected to the right end of the connecting rod at the right end of the dual-axis motor. A first moving block is rotatably connected to the left end of the second rotating rod. The outer wall of the first moving block is slidably connected to a chute disk. A second moving block is rotatably connected to the right end of the first moving block. The outer wall of the second moving block is slidably connected to a chute plate. Fixed rods are fixedly connected to the front and back ends of the bottom of the chute plate. Counterweight members are fixedly connected to the bottoms of the fixed rods.

[0008] Preferably, the control mechanism includes a turntable. A turntable is fixedly connected to the left end of the connecting rod at the left end of the dual-axis motor. A first rotating rod is fixedly connected to the left end of the turntable. An inclined seat is fixedly connected to the left end of the first rotating rod. A connecting seat is fixedly connected to the right end of the back of the inclined seat. A spherical rod is slidably connected to the left end of the connecting seat. The left end of the outer wall of the spherical rod is rotatably connected to a mounting seat. A sliding block is fixedly connected to the front end of the mounting seat. The sliding block is slidably connected to the outer wall of a limiting rod. A control switch is fixedly connected to the left end inside the second mounting shell.

[0009] Preferably, the electromagnetic shielding cloth penetrates through the first mounting shell and is slidably connected to its interior. The fifth electromagnetic block is fixedly connected to the inner bottom of the first mounting shell. The first electromagnetic block, the second electromagnetic block, and the fifth electromagnetic block are all electrically connected to an external current output device.

[0010] Preferably, the laser rangefinder is electrically connected to an external display screen. The third electromagnetic block and the fourth electromagnetic block are both electrically connected to an external current output device. The fourth electromagnetic block is slidably connected to the interior of the chute.

[0011] Preferably, the chute disk is slidably connected to the outer wall of the fixed disk. The left lower end of the second rotating rod is rotatably connected to the right front end of the fixed disk.

[0012] Preferably, the counterweight member is composed of six counterweight plates and six electromagnetic plates for magnetically adsorbing the six counterweight plates, and the electromagnetic plates are electrically connected to an external current output device.

[0013] Preferably, the fixed rod penetrates through the bottom of the second mounting shell and the top of the mounting frame and is slidably connected to their interiors. The counterweight plates in the counterweight member are arranged in a circular shape.

[0014] Preferably, the left end of the limiting rod is fixedly connected to the left end inside the second mounting shell. The control switch is electrically connected to an external main power supply.

[0015] The present invention has the following advantages: The present invention provides a disk vertical clamping machine for precision mold production by making improvements herein. Compared with the same type of equipment, the following improvements are made: In the disk vertical clamping machine for precision mold production of the present invention, a shielding mechanism is provided. The upper mold is clamped by four sets of clamping plates, and an electromagnetic barrier is formed by the electromagnetic shielding cloth to balance the magnetic field distribution between the first electromagnetic plate and the second electromagnetic plate, reducing the error of the suction uniformity and meeting the parallelism requirements of the precision mold. At the same time, the stray magnetic field is blocked by the electromagnetic shielding cloth, reducing the residual magnetic amount of the metal parts of the mold and reducing the maintenance frequency. A positioning mechanism is provided. The positions of the upper mold and the lower mold are detected by the laser rangefinder to prevent the installation positions of the upper mold and the lower mold from shifting, and to prevent local collisions or uneven forces during clamping, improving the production efficiency and reducing the debugging time. A counterweight mechanism is provided. By adding a counterweight member to simulate the load conditions in actual production, the weak links in the mold design or manufacturing can be discovered in advance, preventing cracking or wear caused by overload, and at the same time preventing local deformation caused by uneven forces. A control mechanism is provided. The external main power supply is cut off by the control switch to avoid injuries caused by mechanical movement and protect the high-precision cavity and inserts. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the mounting frame of the present invention; Figure 2It is a schematic three-dimensional structure diagram of the shielding mechanism of the present invention; Figure 3 It is a schematic exploded three-dimensional structure diagram of the shielding mechanism of the present invention; Figure 4 It is a schematic three-dimensional structure diagram of the positioning mechanism of the present invention; Figure 5 It is a schematic exploded three-dimensional structure diagram of the counterweight mechanism of the present invention; Figure 6 It is the present invention Figure 5 An enlarged structure diagram of part A in; Figure 7 It is a schematic three-dimensional structure diagram of the control mechanism of the present invention.

[0017] Wherein: mounting frame - 1, hydraulic pump - 2, moving plate - 3, first electromagnetic plate - 4, shielding mechanism - 5, first electromagnetic block - 51, first mounting shell - 52, second electromagnetic block - 53, positioning mechanism - 54, sliding groove - 541, third electromagnetic block - 542, fourth electromagnetic block - 543, mounting rod - 544, rubber shock pad - 545, cast iron integrated base - 546, laser rangefinder - 547, air cylinder - 55, clamping plate - 56, electromagnetic shielding cloth - 57, reel - 58, fifth electromagnetic block - 59, upper mold - 6, conveyor belt - 7, second electromagnetic plate - 8, lower mold - 9, control panel - 10, counterweight mechanism - 11, second mounting shell - 111, support plate - 112, bi - axial motor - 113, connecting rod - 114, electromagnetic clutch - 115, control mechanism - 116, turntable - 1161, first rotating rod - 1162, inclined seat - 1163, connecting seat - 1164, spherical rod - 1165, mounting seat - 1166, sliding block - 1167, limiting rod - 1168, control switch - 1169, fixed disk - 117, second rotating rod - 118, first moving block - 119, sliding groove disk - 1110, second moving block - 1111, sliding groove plate - 1112, fixed rod - 1113, counterweight - 1114. Detailed implementation manners

[0018] The following combines the attached Figures 1 to 7 The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described more specifically by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non - precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0019] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. The following describes the embodiments according to the overall structure of the present invention.

[0021] Embodiment 1:

[0022] Please refer to Figures 1 to 3 , a disk vertical die closing machine for precision mold production of the present invention, includes an installation frame 1. A hydraulic pump 2 is fixedly connected to the inner top of the installation frame 1. A moving plate 3 is fixedly connected to the right end of the hydraulic pump 2. A first electromagnetic plate 4 is rotatably connected to the right end of the moving plate 3. A shielding mechanism 5 is magnetically adsorbed on the top of the first electromagnetic plate 4. An upper mold 6 is magnetically adsorbed at the center of the top of the first electromagnetic plate 4. A conveyor belt 7 is provided at the right rear end of the back of the installation frame 1. A second electromagnetic plate 8 is provided inside the conveyor belt 7. A lower mold 9 is magnetically adsorbed at the center of the top of the second electromagnetic plate 8. A control panel 10 is fixedly connected to the left rear end of the back of the installation frame 1. A counterweight mechanism 11 is fixedly connected to the top of the installation frame 1.

[0023] The shielding mechanism 5 includes a first electromagnetic block 51. The first electromagnetic block 51 is magnetically adsorbed on the top of the first electromagnetic plate 4. A first installation shell 52 is magnetically adsorbed on the top of the first electromagnetic block 51. The first installation shell 52 is convenient for installing the fifth electromagnetic block 59.

[0024] A second electromagnetic block 53 is magnetically adsorbed on the top of the first installation shell 52. A positioning mechanism 54 is provided on the side of the first installation shell 52. Cylinders 55 are fixedly connected to the four circumferences of the top of the second electromagnetic block 53. A clamping plate 56 is fixedly connected to the back of the cylinder 55 on the front side of the top of the second electromagnetic block 53. The cylinder 55 is convenient for driving the clamping plate 56 to move.

[0025] A electromagnetic shielding cloth 57 is fixedly connected below the front end of the clamping plate 56. The electromagnetic shielding cloth 57 is wound around the outer wall of the reel 58. Fifth electromagnetic blocks 59 are magnetically adsorbed at both the left and right ends of the reel 58. The electromagnetic shielding cloth 57 penetrates through the first mounting shell 52 and is slidably connected to its interior. The electromagnetic shielding cloth 57 facilitates the formation of an electromagnetic barrier.

[0026] The fifth electromagnetic blocks 59 are fixedly connected to the inner bottom of the first mounting shell 52. The first electromagnetic block 51, the second electromagnetic block 53, and the fifth electromagnetic blocks 59 are all electrically connected to an external current output device.

[0027] The working principle of a disk vertical die closing machine for precision mold production based on Embodiment 1 is as follows: First, when using this device, first place this device in the working area, and then connect the device to an external power supply to provide the power required for the operation of this device. Second, the staff respectively place the upper mold 6 and the lower mold 9 on the first electromagnetic plate 4 and the second electromagnetic plate 8. Then, after energizing them, the upper mold 6 and the lower mold 9 are attracted by the first electromagnetic plate 4 and the second electromagnetic plate 8. In the die closing state, the pressure of the hydraulic pump 2 is adjusted through the control panel 10, so that the upper mold 6 and the lower mold 9 can be tightly closed under high pressure. Then, the die closing state is exited, the hydraulic pump 2 decompresses, the first electromagnetic plate 4 rises and drives the upper mold 6, so that the upper mold 6 and the lower mold 9 are separated and flipped, so that the upper mold 6 and the lower mold 9 are placed side by side, and the die closing action is completed. Third, when the first electromagnetic plate 4 and the second electromagnetic plate 8 are in use, start the four groups of cylinders 55 and drive the fifth electromagnetic blocks 59 to stop working through an external current output device. Drive the four groups of clamping plates 56 to move through the four groups of cylinders 55, so that the distance between the four groups of clamping plates 56 gradually shortens. Thus, the upper mold 6 is clamped by the four groups of clamping plates 56. And during the movement of the four groups of clamping plates 56, the four groups of electromagnetic shielding cloths 57 on the outer walls of the four groups of reels 58 are synchronously pulled to move, so that the electromagnetic shielding cloths 57 open and are located between the first electromagnetic plate 4 and the second electromagnetic plate 8 during die closing. An electromagnetic barrier is formed through the electromagnetic shielding cloth 57 to balance the magnetic field distribution between the first electromagnetic plate 4 and the second electromagnetic plate 8, reduce the error of the suction uniformity, meet the parallelism requirements of the precision mold, and at the same time block the stray magnetic field through the electromagnetic shielding cloth 57, reduce the residual magnetic amount of the metal parts of the mold, and reduce the maintenance frequency.

[0028] Embodiment 2:

[0029] Please refer to Figure 4, a disk vertical die closing machine for precision mold production according to the present invention. Compared with the first embodiment, this embodiment further includes: a positioning mechanism 54. The positioning mechanism 54 includes a sliding groove 541. The side of the first installation shell 52 is provided with the sliding groove 541. Twelve groups of third electromagnetic blocks 542 are fixedly connected in the sliding groove 541. The sliding groove 541 facilitates the installation and fixation of the third electromagnetic blocks 542.

[0030] A fourth electromagnetic block 543 is magnetically adsorbed in the third electromagnetic block 542. The front end of the fourth electromagnetic block 543 on the front side of the first installation shell 52 is fixedly connected with an installation rod 544. A rubber shock absorber 545 is fixedly connected above the back of the installation rod 544. The rubber shock absorber 545 facilitates the shock absorption of the laser rangefinder 547.

[0031] The top of the rubber shock absorber 545 is fixedly connected with a cast iron integrated base 546. The top of the cast iron integrated base 546 is fixedly connected with a laser rangefinder 547. The laser rangefinder 547 is electrically connected to an external display screen. Both the third electromagnetic block 542 and the fourth electromagnetic block 543 are electrically connected to an external current output device. The fourth electromagnetic block 543 is slidably connected to the inside of the sliding groove 541.

[0032] In this embodiment: When it is necessary to position the upper mold 6, the twelve groups of third electromagnetic blocks 542 are driven to work step by step through an external current output device, so that the fourth electromagnetic block 543 moves left or right under the influence of the magnetic adsorption of the twelve groups of third electromagnetic blocks 542. The fourth electromagnetic block 543 drives the installation rod 544 to move left or right. The installation rod 544 drives the rubber shock absorber 545, the cast iron integrated base 546, and the laser rangefinder 547 to move left or right. Thus, the position of the upper mold 6 is detected multiple times by the laser rangefinder 547, preventing the installation position of the upper mold 6 from shifting, and avoiding phenomena such as local collision or uneven force during die closing, improving production efficiency, reducing debugging time, and the twelve groups of third electromagnetic blocks 542 can be driven to stop working through an external current output device, so that the third electromagnetic block 542 and the fourth electromagnetic block 543 are in a non-magnetic adsorption state and separated. Furthermore, the installation rod 544, the rubber shock absorber 545, the cast iron integrated base 546, and the laser rangefinder 547 can be removed through the fourth electromagnetic block 543 to prevent it from affecting the die closing state. The fourth electromagnetic block 543 can also be magnetically adsorbed to the second electromagnetic plate 8, and then the position of the lower mold 9 can be detected by the laser rangefinder 547.

[0033] Embodiment Three:

[0034] Please refer to Figures 5 to 6, A disk vertical mold clamping machine for precision mold production according to the present invention. Compared with the first embodiment, this embodiment further includes: a counterweight mechanism 11. The counterweight mechanism 11 includes a second mounting shell 111. The top of the mounting frame 1 is fixedly connected to the second mounting shell 111. The left side of the front end inside the second mounting shell 111 is fixedly connected to a support plate 112. The second mounting shell 111 facilitates the installation and fixation of the support plate 112.

[0035] The back of the support plate 112 is fixedly connected to a dual-axis motor 113. Both output shafts at the left and right ends of the dual-axis motor 113 are fixedly connected to connecting rods 114. And the connecting rods 114 are arranged in a segmented manner, specifically composed of two sets of rod bodies sleeved on the left and right. The left and right rod bodies of the connecting rod 114 are respectively inserted and fixed into the left and right slots of the electromagnetic clutch 115. The electromagnetic clutch 115 facilitates locking the connecting rod 114.

[0036] The left end of the connecting rod 114 at the left end of the dual-axis motor 113 is fixedly connected to a control mechanism 116. The left end inside the second mounting shell 111 is fixedly connected to a fixed disk 117 through a support rod. The right end of the connecting rod 114 at the right end of the dual-axis motor 113 is fixedly connected to a second rotating rod 118. The dual-axis motor 113 facilitates driving the connecting rod 114 to rotate.

[0037] The left end of the second rotating rod 118 is rotatably connected to a first moving block 119. The outer wall of the first moving block 119 is slidably connected to a sliding groove disk 1110. The right end of the first moving block 119 is rotatably connected to a second moving block 1111. The outer wall of the second moving block 1111 is slidably connected to a sliding groove plate 1112. The second moving block 1111 facilitates driving the sliding groove plate 1112 to move.

[0038] Both the front and rear ends of the bottom of the sliding groove plate 1112 are fixedly connected to fixing rods 1113. The bottom of the fixing rods 1113 is fixedly connected to a counterweight 1114. Before mold clamping, there is a certain distance between the counterweight 1114 and the moving plate 3.

[0039] The sliding groove disk 1110 is slidably connected to the outer wall of the fixed disk 117. The lower left end of the second rotating rod 118 is rotatably connected to the right front end of the fixed disk 117. The counterweight 1114 is composed of six counterweight plates and six electromagnetic plates for magnetically adsorbing the six counterweight plates. And the electromagnetic plate is electrically connected to an external current output device. The fixing rod 1113 penetrates through the bottom of the second mounting shell 111 and the top of the mounting frame 1 and is slidably connected to its interior. The counterweight plates in the counterweight 1114 are arranged in a circular shape.

[0040] In this embodiment: After the upper die 6 and the lower die 9 are closed, start the double-shaft motor 113 and the electromagnetic clutch 115 on the right side of the double-shaft motor 113, so that the electromagnetic clutch 115 locks the connecting rod 114 at the right end of the double-shaft motor 113. Drive the connecting rod 114 at its right end to rotate through the double-shaft motor 113. The connecting rod 114 drives the second rotating rod 118 to rotate. The second rotating rod 118 drives the sliding groove disc 1110 to rotate on the outer wall of the fixed disc 117 through the rotational connection with the first moving block 119. The first moving block 119 drives the sliding groove plate 1112 to move downward through the rotational connection with the second moving block 1111. The sliding groove plate 1112 drives the two groups of fixed rods 1113 to move downward. The two groups of fixed rods 1113 drive the six groups of counterweight members 1114 to move downward. When two groups of counterweight members 1114 need to be added, the electromagnetic plate in the third group of counterweight members 1114 from bottom to top is driven by an external current output device to stop working, so that the two groups of counterweight members 1114 below it move downward under the influence of gravity and are conveyed above the moving plate 3. The moving plate 3 conveys the gravity to the first electromagnetic plate 4 and the upper die 6, simulating the load condition in actual production, discovering the weak links in the die design or manufacturing in advance, preventing cracking or wear caused by overload, and at the same time preventing local deformation caused by uneven stress.

[0041] Embodiment 4:

[0042] Please refer to Figure 7 , a disk vertical die closing machine for precision die production according to the present invention. Compared with Embodiment 1, this embodiment further includes: a control mechanism 116. The control mechanism 116 includes a turntable 1161. The left end of the connecting rod 114 at the left end of the double-shaft motor 113 is fixedly connected to the turntable 1161. The left end of the turntable 1161 is fixedly connected to a first rotating rod 1162. The turntable 1161 facilitates driving the first rotating rod 1162 to rotate.

[0043] The left end of the first rotating rod 1162 is fixedly connected to an inclined seat 1163. The right end of the back of the inclined seat 1163 is fixedly connected to a connecting seat 1164. A spherical rod 1165 is slidably connected to the left end of the connecting seat 1164. The outer wall of the left end of the spherical rod 1165 is rotatably connected to the mounting seat 1166. The inclined seat 1163 facilitates driving the spherical rod 1165 to swing through the connecting seat 1164.

[0044] The front end of the mounting seat 1166 is fixedly connected to a sliding block 1167. The sliding block 1167 is slidably connected to the outer wall of the limiting rod 1168. The left end of the control switch 1169 is fixedly connected to the inside of the left end of the second mounting shell 111. The left end of the limiting rod 1168 is fixedly connected to the inside of the left end of the second mounting shell 111. The control switch 1169 is electrically connected to an external main power supply.

[0045] In this embodiment: When an emergency stop is required for the film - combining operation, start the dual - axis motor 113 and the electromagnetic clutch 115 on the left side of the dual - axis motor 113, so that the electromagnetic clutch 115 locks the connecting rod 114 at the left end of the dual - axis motor 113. Drive the connecting rod 114 at its left end to rotate through the dual - axis motor 113. The connecting rod 114 drives the turntable 1161 to rotate. The turntable 1161 drives the first rotating rod 1162 to rotate. The first rotating rod 1162 drives the inclined seat 1163 to rotate. The inclined seat 1163 drives the spherical rod 1165 to swing through the connecting seat 1164. The spherical rod 1165 drives the sliding block 1167 to move leftward on the outer wall of the limiting rod 1168 through the rotational connection with the mounting seat 1166. Squeeze the control switch 1169 through the sliding block 1167, thereby cutting off the external main power supply through the control switch 1169, avoiding damage caused by mechanical movement, and protecting the high - precision cavity and inserts.

[0046] Through improvement, the present invention provides a disk - type vertical die - closing machine for precision mold production. A shielding mechanism 5 is provided. Clamp the upper die 6 through four groups of clamping plates 56, and form an electromagnetic barrier through the electromagnetic shielding cloth 57 to balance the magnetic field distribution between the first electromagnetic plate 4 and the second electromagnetic plate 8, reduce the error of the suction uniformity, meet the parallelism requirements of the precision mold. At the same time, block the stray magnetic field through the electromagnetic shielding cloth 57, reduce the residual magnetic amount of the mold metal parts, and reduce the maintenance frequency. A positioning mechanism 54 is provided. Detect the positions of the upper die 6 and the lower die 9 through the laser rangefinder 547 to prevent the installation positions of the upper die 6 and the lower die 9 from shifting, avoid local collisions or uneven forces during die - closing, improve production efficiency, and reduce the debugging time. A counterweight mechanism 11 is provided. Simulate the load conditions in actual production by adding counterweight parts 1114, discover the weak links in mold design or manufacturing in advance, prevent cracking or wear caused by overload, and prevent local deformation caused by uneven forces. A control mechanism 116 is provided. Cut off the external main power supply through the control switch 1169, avoid damage caused by mechanical movement, and protect the high - precision cavity and inserts.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. The standard parts used in the present invention can all be purchased from the market. The special - shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0048] The foregoing description of the disclosed embodiments enables those skilled in the art to practice or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A disk vertical mold clamping machine for precision mold production, comprising a mounting frame (1). A hydraulic pump (2) is fixedly connected to the inner top of the mounting frame (1). A moving plate (3) is fixedly connected to the right end of the hydraulic pump (2). A first electromagnetic plate (4) is rotatably connected to the right end of the moving plate (3). A shielding mechanism (5) is magnetically adsorbed on the top of the first electromagnetic plate (4). An upper mold (6) is magnetically adsorbed at the center of the top of the first electromagnetic plate (4). A conveyor belt (7) is provided at the right rear end of the back of the mounting frame (1). A second electromagnetic plate (8) is provided inside the conveyor belt (7). A lower mold (9) is magnetically adsorbed at the center of the top of the second electromagnetic plate (8). A control panel (10) is fixedly connected to the left rear end of the back of the mounting frame (1). A counterweight mechanism (11) is fixedly connected to the top of the mounting frame (1). It is characterized in that: The shielding mechanism (5) includes a first electromagnetic block (51). The first electromagnetic block (51) is magnetically adsorbed on the top of the first electromagnetic plate (4). A first mounting shell (52) is magnetically adsorbed on the top of the first electromagnetic block (51). A second electromagnetic block (53) is magnetically adsorbed on the top of the first mounting shell (52). A positioning mechanism (54) is provided on the side of the first mounting shell (52). Cylinders (55) are fixedly connected to the four circumferences of the top of the second electromagnetic block (53). A clamping plate (56) is fixedly connected to the back of the cylinder (55) on the front side of the top of the second electromagnetic block (53). An electromagnetic shielding cloth (57) is fixedly connected below the front end of the clamping plate (56). The electromagnetic shielding cloth (57) is wound around the outer wall of a reel (58). Fifth electromagnetic blocks (59) are magnetically adsorbed at both the left and right ends of the reel (58).

2. The vertical disk mold clamping machine for precision mold production according to claim 1, wherein: The positioning mechanism (54) includes a chute (541). The chute (541) is provided on the side of the first mounting shell (52). Twelve groups of third electromagnetic blocks (542) are fixedly connected inside the chute (541). A fourth electromagnetic block (543) is magnetically adsorbed inside the third electromagnetic block (542). A mounting rod (544) is fixedly connected to the front end of the fourth electromagnetic block (543) on the front side of the first mounting shell (52). A rubber shock pad (545) is fixedly connected above the back of the mounting rod (544). A cast iron integrated base (546) is fixedly connected to the top of the rubber shock pad (545). A laser rangefinder (547) is fixedly connected to the top of the cast iron integrated base (546).

3. The vertical disk mold clamping machine for precision mold production according to claim 2, wherein: The counterweight mechanism (11) includes a second mounting shell (111). The top of the mounting frame (1) is fixedly connected to the second mounting shell (111). The left side of the front end inside the second mounting shell (111) is fixedly connected to a support plate (112). The back of the support plate (112) is fixedly connected to a dual-shaft motor (113). Both output shafts at the left and right ends of the dual-shaft motor (113) are fixedly connected to connecting rods (114), and the connecting rods (114) are arranged in a segmented manner, specifically composed of two sets of rod bodies sleeved left and right. The left and right rod bodies of the connecting rod (114) are respectively inserted and fixed into the left and right slots of the electromagnetic clutch (115). The left end of the connecting rod (114) at the left end of the dual-shaft motor (113) is fixedly connected to a control mechanism (116). The left end inside the second mounting shell (111) is fixedly connected to a fixed disk (117) through a support rod. The right end of the connecting rod (114) at the right end of the dual-shaft motor (113) is fixedly connected to a second rotating rod (118). The left end of the second rotating rod (118) is rotatably connected to a first moving block (119). The outer wall of the first moving block (119) is slidably connected to a sliding groove disk (1110). The right end of the first moving block (119) is rotatably connected to a second moving block (1111). The outer wall of the second moving block (1111) is slidably connected to a sliding groove plate (1112). Both the front and rear ends of the bottom of the sliding groove plate (1112) are fixedly connected to fixed rods (1113). The bottom of the fixed rod (1113) is fixedly connected to a counterweight (1114).

4. The vertical disk mold clamping machine for precision mold production according to claim 3, characterized in that: The control mechanism (116) includes a turntable (1161). The left end of the connecting rod (114) at the left end of the dual-shaft motor (113) is fixedly connected to the turntable (1161). The left end of the turntable (1161) is fixedly connected to a first rotating rod (1162). The left end of the first rotating rod (1162) is fixedly connected to an inclined seat (1163). The right end of the back of the inclined seat (1163) is fixedly connected to a connecting seat (1164). A spherical rod (1165) is slidably connected to the left end of the connecting seat (1164). The left end of the outer wall of the spherical rod (1165) is rotatably connected to a mounting seat (1166). The front end of the mounting seat (1166) is fixedly connected to a sliding block (1167). The sliding block (1167) is slidably connected to the outer wall of a limiting rod (1168). The left end inside the second mounting shell (111) is fixedly connected to a control switch (1169).

5. The vertical disk clamping machine for precision mold production according to claim 4, characterized in that: The electromagnetic shielding cloth (57) penetrates through the first mounting shell (52) and is slidably connected to its interior. The fifth electromagnetic block (59) is fixedly connected to the bottom inside the first mounting shell (52). The first electromagnetic block (51), the second electromagnetic block (53), and the fifth electromagnetic block (59) are all electrically connected to an external current output device.

6. The vertical disk mold clamping machine for precision mold production according to claim 5, wherein: The laser rangefinder (547) is electrically connected to an external display screen. The third electromagnetic block (542) and the fourth electromagnetic block (543) are both electrically connected to an external current output device. The fourth electromagnetic block (543) is slidably connected to the inside of the sliding groove (541).

7. The vertical disk clamping machine for precision mold production according to claim 6, characterized in that: The sliding chute disc (1110) is slidably connected to the outer wall of the fixed disc (117), and the left lower end of the second rotating rod (118) is rotatably connected to the right front end of the fixed disc (117).

8. The vertical disk type mold clamping machine for precision mold production according to claim 7, characterized in that: The counterweight member (1114) is composed of six groups of counterweight plates and six electromagnetic plates for magnetically adsorbing the six groups of counterweight plates, and the electromagnetic plates are electrically connected to an external current output device.

9. The vertical disk mold clamping machine for precision mold production according to claim 8, characterized in that: The fixed rod (1113) passes through the bottom of the second mounting shell (111) and the top of the mounting frame (1) and is slidably connected to its interior. The counterweight plates in the counterweight member (1114) are arranged in a circular shape.

10. The vertical disk mold clamping machine for precision mold production according to claim 9, wherein: The left end of the limiting rod (1168) is fixedly connected to the left end inside the second mounting shell (111), and the control switch (1169) is electrically connected to an external main power supply.

Citation Information

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