A magnetic core automatic arrangement machine and arrangement method

Abstract

The present application relates to an automatic magnetic core arrangement machine and an arrangement method, and relates to the field of magnetic core production technology. The machine comprises a discharge rack, an arrangement platform is provided on the discharge rack, the arrangement platform and the loading conveyor are located at the same height, a pushing assembly is provided on the side of the loading conveyor away from the arrangement platform for pushing the magnetic cores, a suction cup is movably connected to the upper end of the discharge rack, the suction cup is arranged toward the arrangement platform, a packing table is provided on the side of the arrangement platform away from the loading conveyor, a holding plate is rotatably connected to the upper end of the packing table for holding the magnetic cores, a large magnetic core placement table 1 is provided on the side of the packing table away from the arrangement platform, the large magnetic core placement table 1 is located on the side of the packing table away from the arrangement platform, a driving assembly 1 for driving the large magnetic cores to move is provided on the large magnetic core placement table 1, a large magnetic core placement table 2 is provided on one side of the packing table, and a driving assembly 2 for driving the large magnetic cores to move is provided on the large magnetic core placement table 2. The efficiency of arranging the magnetic cores is high.

Description

Technical Field

[0001] The present application relates to the field of magnetic core production technology, and in particular to an automatic magnetic core arrangement machine and an arrangement method. Background Art

[0002] The core arrangement and discharging mechanism is an important part of the core arrangement machine. By utilizing the core arrangement and discharging mechanism, the core arrangement machine presses the cores and then conveys the cores to the loading conveyor belt. The core arrangement and discharging mechanism pushes several cores on the loading conveyor belt to the core arrangement platform. After pushing several rows of cores, several rows of cores of the same size are placed in the packaging box, and the staff can seal the packaging box later.

[0003] Reference Figure 1 A method for arranging and fixing magnetic cores is to first place several layers of neatly arranged small magnetic cores 100 on a board, then arrange several layers of large magnetic cores 200 around the small magnetic cores 100, then use wrapping paper to wrap around the outer large magnetic cores 200, and then use tape to wrap the small magnetic cores 100 and the large magnetic cores 200 to fix them.

[0004] In actual production, the above method is usually used to transport the magnetic cores before they are transported to the next process. This transportation method has the following benefits:

[0005] The large core can provide a physical barrier for the small core, reducing the possibility of external shock and collision to the small core during transportation and storage;

[0006] Save space. This packing method can make more effective use of space. Large magnetic cores are larger in volume, and small magnetic cores can fill the gaps between the large magnetic cores, thereby improving the space utilization of the box, allowing more magnetic cores to be loaded in the same volume, reducing transportation costs.

[0007] It helps to dissipate heat from the magnetic core and prevent heat from accumulating in a closed environment, thereby ensuring the performance and stability of the magnetic core.

[0008] Regarding the above-mentioned related technologies, there is currently no mechanical structure on the market that can assemble large and small magnetic cores into boxes as described above. Most of the work is done manually, with large magnetic cores being attached to the periphery of small magnetic cores one by one. This is time-consuming and labor-intensive, and the arrangement efficiency is low. Summary of the Invention

[0009] In order to improve the arrangement efficiency of magnetic cores, the present application provides an automatic magnetic core arrangement machine and an arrangement method.

[0010] In a first aspect, the present application provides a magnetic core automatic arrangement machine, which adopts the following technical solution:

[0011] The lifting of the ...

[0012] By adopting the above technical solution, the small magnetic cores on the loading conveyor belt are pushed to the arrangement platform by the pushing component. After several rows of small magnetic cores are arranged, the several rows of small magnetic cores are placed on the upper end of the holding plate by using the suction cup. The above steps are repeated to stack several rows of small magnetic cores until the height of the small magnetic cores on the holding plate is higher than the height of the large magnetic cores on the large magnetic core placement table 1 and the large magnetic core placement table 2. The driving component 1 and the driving component 2 are operated to move the large magnetic cores to fit the several large magnetic cores on the several stacks of small magnetic cores. Then, the holding plate is operated to rotate to rotate the small magnetic core on the side where the large magnetic core is not placed to a position facing the large magnetic core placement table 1 and the large magnetic core placement table 2. Then, the driving component 1 and the driving component 2 are operated to move again to fit the several large magnetic cores on the several stacks of small magnetic cores to complete the arrangement of the magnetic cores. The arrangement efficiency is relatively high.

[0013] Optionally, the driving component 1 includes a driving platform 1 that is slidably connected to the upper end of the large magnetic core placement platform 1, a conveyor belt 1 is provided on the driving platform 1, and several stacks of large magnetic cores located on the large magnetic core placement platform 1 are all located at the upper end of the conveyor belt 1; the driving component 2 includes a driving platform 2 that is slidably connected to the upper end of the large magnetic core placement platform 2, a conveyor belt 2 is provided on the driving platform 2, and several stacks of large magnetic cores located on the large magnetic core placement platform 2 are all located at the upper end of the conveyor belt 2.

[0014] By adopting the above technical solution, as several rows of small magnetic cores are stacked higher, the height of the small magnetic cores on the holding plate is higher than the height of the large magnetic cores on the large magnetic core placement platform 1 and the large magnetic core placement platform 2, and the conveyor belt 1 and the conveyor belt 2 are operated to move the several large magnetic cores, and the large magnetic cores are moved to the edge of the conveyor belt, and then the drive platform 1 and the drive platform 2 are operated to slide in the direction close to the holding plate, and then the several large magnetic cores are attached to the several stacks of small magnetic cores. The structure is simple and the efficiency of arranging the large magnetic cores is high.

[0015] Optionally, the end of the driving platform 1 close to the packaging platform is movably connected to a partition plate 1 for separating large magnetic cores, and the end of the driving platform 2 close to the packaging platform is movably connected to a partition plate 2 for separating large magnetic cores.

[0016] By adopting the above technical solution, before placing the large magnetic cores on the holding plate, the partition plate 1 and the partition plate 2 are manipulated to separate the row of large magnetic cores to be placed from the remaining large magnetic cores, and then the partition plate 1 and the partition plate 2 are manipulated to move toward the holding plate, thereby driving several large magnetic cores to move toward the holding plate, and then placing several large magnetic cores on the holding plate, and the efficiency of arranging the large magnetic cores is high.

[0017] Optionally, two extending cylinders 1 are horizontally arranged on the large magnetic core placement platform 1, and the piston rods of the two extending cylinders 1 are respectively fixedly connected to the two ends of the driving platform 1; two extending cylinders 2 are horizontally arranged on the large magnetic core placement platform 2, and the piston rods of the two extending cylinders 2 are respectively fixedly connected to the two ends of the driving platform 2.

[0018] By adopting the above technical solution, by operating the two piston rods extending from cylinder one to extend, the driving platform one is driven to slide horizontally; by operating the two piston rods extending from cylinder two to extend, Genori drives the driving platform two to slide horizontally, which has a simple structure and is easy to drive.

[0019] Optionally, a pushing cylinder 1 is provided at one end of the driving platform in the width direction, and a support rod 1 is slidably connected to the side of the driving platform close to the packaging platform. A separating cylinder 1 is horizontally provided at the upper end of the support rod 1, and the piston rod of the separating cylinder 1 is fixedly connected to one end of the separating plate 1 in the length direction, and the separating cylinder 1 is located above the separating plate 1. A pushing cylinder 2 is provided at one end of the driving platform 2 in the width direction, and a support rod 2 is slidably connected to the side of the driving platform close to the packaging platform. A separating cylinder 2 is horizontally provided at the upper end of the support rod 2, and the piston rod of the separating cylinder 2 is fixedly connected to one end of the separating plate 2 in the length direction, and the separating cylinder 2 is located above the separating plate 2.

[0020] By adopting the above technical solution, the piston rod of the separation cylinder 1 is extended, thereby driving the separation plate 1 to move, and then separating a row of large magnetic cores that need to be placed on one side of the small magnetic core; the piston rod of the separation cylinder 2 is extended, thereby driving the separation plate 2 to move, and then separating a row of large magnetic cores that need to be placed on the other side of the small magnetic core; then the piston rods of the push cylinder 1 and the push cylinder 2 are extended, driving the separation plate 1 and the separation plate 2 to move, and then driving the large magnetic cores to move to the holding plate. The structure is simple, the drive is convenient, and the efficiency of arranging large magnetic cores is high.

[0021] Optionally, a lifting cylinder is horizontally slidably connected to the discharge rack, the piston rod of the lifting cylinder is vertically downwardly arranged, and the piston rod of the lifting cylinder is fixedly connected to the side of the suction cup away from the arrangement platform.

[0022] By adopting the above technical solution, the suction cup can be driven to move in the vertical direction by operating the piston rod of the lifting cylinder to extend, and the structure is simple and the driving is convenient.

[0023] Optionally, a slide rail is provided on the discharging rack, which extends to the upper end of the large magnetic core placement platform, and a slide plate slides on the slide rail. The cylinder barrel of the lifting cylinder is fixed on the slide plate, and the piston rod of the lifting cylinder extends to the lower end of the slide plate. Two sliders that are adapted to the slide rail are provided at both ends of the slide plate in the length direction. A pulling cylinder is horizontally provided at the upper end of the discharging rack, and the pulling cylinder is located at the end of the slide rail away from the arrangement platform. The piston rod of the pulling cylinder is detachably connected to the slide plate.

[0024] By adopting the above technical solution, after the piston rod of the pulling cylinder is connected to the slide, the piston rod of the pulling cylinder can be manipulated to retract, thereby driving the lifting cylinder and the suction cup to move. The structure is simple and easy to drive. Since the lifting cylinder slides on the slide rail, the sliding stability is relatively high, thereby improving the stability of the moving magnetic core after the suction cup sucks up the magnetic core.

[0025] Optionally, a second slide rail is provided on the discharging rack, and the second slide rail extends to the upper end of the large magnetic core placement platform 2. The second slide rail is connected to the first slide rail, and two sliders 2 adapted to the second slide rail are also provided at both ends of the width direction of the slide plate. A second pulling cylinder is horizontally provided at the upper end of the discharging rack, and the piston rod of the second pulling cylinder is set in the direction of the first slide rail, and the piston rod of the second pulling cylinder is detachably connected to the slide plate.

[0026] By adopting the above technical solution, after the piston rod of the pulling cylinder 2 is connected to the slide, the piston rod of the pulling cylinder 2 can be manipulated to retract, thereby driving the lifting cylinder and the suction cup to move. The structure is simple and easy to drive. Since the lifting cylinder slides on the slide rail 2, the sliding stability is relatively high, thereby improving the stability of the moving magnetic core after the suction cup sucks up the magnetic core.

[0027] Optionally, the support rod 1 is vertically opened with a clearance hole 1, the width of the clearance hole 1 is greater than the thickness of the partition plate 1, and the length of the clearance hole 1 is greater than the height of the partition plate 1. The support rod 2 is vertically opened with a clearance hole 2, the width of the clearance hole 2 is greater than the thickness of the partition plate 2, and the length of the clearance hole 2 is greater than the height of the partition plate 2.

[0028] By adopting the above technical solution, when placing the large magnetic core on the large magnetic core placement platform 1 and the large magnetic core placement platform 2, the piston rods of the separation cylinder 1 and the separation cylinder 2 are operated to retract, thereby driving the separation plate 1 to move away from the driving platform 1, and driving the separation plate 2 to move away from the driving platform 2, thereby making way for the suction cup, thereby improving the convenience of placing the large magnetic core.

[0029] In a second aspect, the present application provides a magnetic core arrangement method, comprising the following steps:

[0030] S1: Use the core arranging machine to press the large magnetic core, and use the pushing component to push the large magnetic core to the upper end surface of the arrangement platform;

[0031] S2: Repeat step S1 to arrange several rows of large magnetic cores on the arrangement platform;

[0032] S3: Use the lifting cylinder and the suction cup to suck up several rows of large magnetic cores on the arrangement platform;

[0033] S4: Operate the piston rod of the pull cylinder 1 to connect to the slide, and use the pull cylinder 1 to drive the suction cup to move;

[0034] S5: Move the suction cup to the top of the conveyor belt 1, and use the lifting cylinder and the suction cup to place the large magnetic core on the upper end of the conveyor belt 1;

[0035] S6: operating the slide to return to its initial position;

[0036] S7: Repeat steps S1 to S6 to stack the large magnetic cores on conveyor belt 1.

[0037] S8: Repeat steps S1 to S4;

[0038] S9: Move the suction cup to the second slide rail, operate the piston rod of the second pull cylinder to extend and connect to the slide, and use the second pull cylinder to drive the suction cup to move;

[0039] S10: Move the suction cup to the top of the second conveyor belt, and use the lifting cylinder and the suction cup to place the large magnetic core on the upper end of the second conveyor belt;

[0040] S11: operating the slide to return to its initial position;

[0041] S12: Repeat steps S8 to S11 to stack the large magnetic cores on the second conveyor belt.

[0042] S13: using a core arranging machine to press the small magnetic core, and using a pushing component to push the small magnetic core to the upper end surface of the arrangement platform;

[0043] S14: Repeat step S13 to arrange several small magnetic cores on the arrangement platform;

[0044] S15: Using the lifting cylinder and the suction cup to suck up several rows of large magnetic cores on the arrangement platform, the piston rod of the pulling cylinder 1 is connected to the slide, and the suction cup is driven to move by the pulling cylinder 1;

[0045] S16: Move the suction cup to the top of the packaging table, and use the lifting cylinder and the suction cup to place several rows of small magnetic cores on the upper end surface of the packaging table;

[0046] S17: operating the slide to return to its initial position;

[0047] S18: Repeat steps S13 to S17 to stack the small magnetic cores on the packaging table;

[0048] S19: operating the first partition plate to separate a row of large magnetic cores on the first large magnetic core placement platform, and operating the second partition plate to separate a row of large magnetic cores on the second large magnetic core placement platform;

[0049] S20: Operate the conveyor belt 1 and the conveyor belt 2 to move toward the packaging table;

[0050] S21: Manipulate the partition plate 1 and the partition plate 2 to move toward the packaging table, so that the large magnetic core is attached to the outside of the small magnetic core.

[0051] In summary, this application includes at least one of the following beneficial technical effects:

[0052] 1. Use the pushing component to push the small magnetic cores on the loading conveyor belt to the arrangement platform. After arranging several rows of small magnetic cores, use the suction cup to place several rows of small magnetic cores on the upper end of the holding plate. Repeat the above steps to stack several rows of small magnetic cores. When the height of the small magnetic cores on the holding plate is higher than the height of the large magnetic cores on the large magnetic core placement platform 1 and the large magnetic core placement platform 2, operate the driving component 1 and the driving component 2 to move the large magnetic cores and fit the several large magnetic cores on the several stacks of small magnetic cores. Then operate the holding plate to rotate and rotate the small magnetic cores on the side where the large magnetic cores are not placed to a position facing the large magnetic core placement platform 1 and the large magnetic core placement platform 2. Then operate the driving component 1 and the driving component 2 to move again and fit the several large magnetic cores on the several stacks of small magnetic cores. The arrangement of the magnetic cores is completed, and the arrangement efficiency is high.

[0053] 2. As the rows of small magnetic cores are stacked higher, the height of the small magnetic cores on the receiving plate becomes higher than the height of the large magnetic cores on the large magnetic core placement platform 1 and the large magnetic core placement platform 2. The conveyor belts 1 and 2 are operated to move the large magnetic cores, and the large magnetic cores are moved to the edge of the conveyor belts. The drive platforms 1 and 2 are then operated to slide toward the receiving plate, thereby attaching the large magnetic cores to the stacks of small magnetic cores. This has a simple structure and is highly efficient in arranging the large magnetic cores.

[0054] 3. Before placing the large magnetic cores on the holding plate, operate the first and second separators to separate the row of large magnetic cores to be placed from the remaining large magnetic cores. Then, operate the first and second separators to move toward the holding plate, thereby driving several large magnetic cores to move toward the holding plate, and then placing several large magnetic cores on the holding plate. This improves the efficiency of arranging the large magnetic cores.

[0055] 4. By operating the piston rod of the separation cylinder one to extend, the separation plate one is driven to move, and a row of large magnetic cores that need to be placed on one side of the small magnetic core is separated; by operating the piston rod of the separation cylinder two to extend, the separation plate two is driven to move, and a row of large magnetic cores that need to be placed on the other side of the small magnetic core is separated; then the piston rods of the push cylinder one and the push cylinder two are operated to extend to drive the separation plate one and the separation plate two to move, and then the large magnetic core is driven to move to the holding plate. The structure is simple, the drive is convenient, and the efficiency of arranging large magnetic cores is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 This is a schematic diagram of the arrangement and fixing method of the magnetic core.

[0057] Figure 2 It is a schematic diagram of the overall structure of a magnetic core automatic arrangement machine.

[0058] Figure 3 This is a schematic diagram showing the second large magnetic core placement platform in an automatic magnetic core arrangement machine.

[0059] Figure 4 yes Figure 2 Enlarged schematic diagram of part A.

[0060] Figure 5 yes Figure 3 Schematic diagram of the enlarged portion B.

[0061] Figure 6 This is a schematic diagram highlighting the drive motor in an automatic magnetic core arrangement machine.

[0062] Figure 7 yes Figure 6 Enlarged schematic diagram of part C.

[0063] Explanation of reference numerals: 100, small magnetic core; 200, large magnetic core; 1, discharge rack; 11, arrangement platform; 12, suction cup; 13, lifting cylinder; 14, slide; 2, packaging platform; 21, holding plate; 22, drive motor; 23, synchronous wheel 1; 24, synchronous wheel 2; 241, connecting rod; 25, synchronous belt; 3, large magnetic core placement platform 1; 31, partition plate 1; 32, extending cylinder 1; 4, large magnetic core placement platform 2; 41, Partition plate two; 42, extending cylinder two; 5, driving platform one; 51, conveyor belt one; 52, pushing cylinder one; 53, support rod one; 531, giving way one; 54, partition cylinder one; 6, driving platform two; 61, conveyor belt two; 62, pushing cylinder two; 63, support rod two; 631, giving way two; 64, partition cylinder two; 7, slide rail one; 71, pulling cylinder one; 8, slide rail two; 81, pulling cylinder two; 9, loading conveyor belt. DETAILED DESCRIPTION

[0064] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0065] In a first aspect, an embodiment of the present application discloses an automatic magnetic core arrangement machine.

[0066] Reference Figure 2 and Figure 3 , an automatic magnetic core arrangement machine includes a discharging rack 1, an arrangement platform 11 is provided on the discharging rack 1, the arrangement platform 11 and the feeding conveyor belt 9 are at the same height, and the feeding conveyor belt 9 is provided with a pushing component on the side away from the arrangement platform 11 for pushing the magnetic core, and the upper end of the discharging rack 1 is movably connected with a suction cup 12, and the suction cup 12 is arranged toward the arrangement platform 11, and the arrangement platform 11 is provided with a packing table 2 on the side away from the feeding conveyor belt 9, and the upper end of the packing table 2 is rotatably connected with a holding plate 21 for holding the magnetic core, and a large magnetic core placement table 3 is provided on the side of the packing table 2 away from the arrangement platform 11, and the large magnetic core placement table 3 is located on the side of the packing table 2 away from the arrangement platform 11, and a driving component 1 for driving the large magnetic core to move is provided on the large magnetic core placement table 3, and a large magnetic core placement table 2 4 is provided on one side of the packing table 2, and a driving component 2 for driving the large magnetic core to move is provided on the large magnetic core placement table 2.

[0067] Reference Figure 2 and Figure 3First, install a large magnetic core mold on the magnetic core arrangement machine, use the large mold to press the large magnetic core into shape, and move the large magnetic core to the loading conveyor 9. After moving several large magnetic cores, use the pushing component to arrange the large magnetic cores on the arrangement platform 11, and use the suction cup 12 to suck up several rows of large magnetic cores. Then move the suction cup 12 and place the large magnetic cores on the upper end surface of the large magnetic core placement table 3. Repeat the above steps to arrange several piles of large magnetic cores, continue to press the large magnetic cores, use the pushing component to arrange the large magnetic cores on the arrangement platform 11, and use the suction cup 12 to suck up several rows of large magnetic cores. , then move the suction cup 12, place several rows of large magnetic cores on the upper end surface of the large magnetic core placement platform 2 4, repeat the above steps to arrange the large magnetic cores in several stacks; then replace the small mold to press the small magnetic cores into shape, and then use the suction cup 12 to suck up several rows of small magnetic cores, and place several rows of small magnetic cores on the holding plate 21 by moving the suction cup 12; when the height of the small magnetic cores on the holding plate 21 is higher than the height of the several large magnetic cores, the driving component 1 and the driving component 2 can be used to drive the large magnetic core to move in the direction close to the small magnetic core, so that the large magnetic core is attached to the outside of the small magnetic core, and the efficiency of arranging the large magnetic cores is higher.

[0068] Reference Figure 2 and Figure 3 A lifting cylinder 13 is horizontally slidably connected to the discharge rack 1, and the piston rod of the lifting cylinder 13 is set vertically downward. The piston rod of the lifting cylinder 13 is fixedly connected to the side of the suction cup 12 away from the arrangement platform 11; after several rows of magnetic cores are pushed onto the arrangement platform 11, the piston rod of the lifting cylinder 13 is extended to drive the suction cup 12 downward, and the suction cup 12 is used to suck up several rows of magnetic cores, and then the piston rod of the lifting cylinder 13 is retracted.

[0069] Reference Figure 2 and Figure 3, a slide rail 7 is provided on the unloading rack 1, and the slide rail 7 extends to the upper end of the large magnetic core placement table 3. A slide plate 14 slides on the slide rail 7, and the cylinder of the lifting cylinder 13 is fixed on the slide plate 14. The piston rod of the lifting cylinder 13 extends to the lower end of the slide plate 14. Two sliders 1 adapted to the slide rail 7 are provided at both ends of the length direction of the slide plate 14. A pulling cylinder 71 is horizontally provided at the upper end of the unloading rack 1, and the pulling cylinder 71 is located at the end of the slide rail 7 away from the arrangement platform 11. The piston rod of the pulling cylinder 71 is detachably connected to the slide plate 14; a metal sheet is arranged circumferentially on the slide plate 14, and the metal sheet is made of a magnetically attractive material; an electromagnet is provided at the piston rod of the pulling cylinder 71 to operate the pulling cylinder The piston rod of 71 is extended, and after the electromagnet 1 contacts the metal sheet, the electromagnet 1 is operated to be turned on, and the electromagnet 1 sucks the metal sheet, and then sucks the slide 14, and then the piston rod of the pulling cylinder 71 is operated to retract, and the pulling cylinder 71 is located above the large magnetic core placement table 3. As the pulling cylinder 71 is pulled, the suction cup 12 is pulled to the top of the large magnetic core placement table 3, and then the piston rod of the pulling cylinder 71 can be operated to stop moving, and the piston rod of the lifting cylinder 13 can be operated to be extended and moved toward the direction of the large magnetic core placement table 3. Since the slider 1 is inside the slide rail 7, the stability of the movement of the lifting cylinder 13 is improved, and the stability of the suction cup 12 and the large magnetic core located on the suction cup 12 is improved.

[0070] Reference Figure 3 and Figure 4 The driving component includes a driving platform 5 which is slidably connected to the upper end of the large magnetic core placement platform 3. A conveyor belt 51 is provided on the driving platform 5. As the piston rod of the lifting cylinder 13 is extended, a number of large magnetic cores are placed on the upper end surface of the conveyor belt 51. Then the suction cup 12 can be manipulated to release the suction force on the large magnetic cores, and the large magnetic cores fall to the upper end surface of the conveyor belt 51 due to gravity.

[0071] Reference Figure 2 and Figure 3 Then, the pulling cylinder is used to drive the lifting cylinder 13 back to the top of the arrangement platform 11, and the above steps are repeated again to stack several rows of large magnetic cores on the upper end surface of the conveyor belt 51.

[0072] Reference Figure 2 and Figure 3 , continue to operate the pushing component to arrange several large magnetic cores on the arrangement platform 11. After pushing several rows of large magnetic cores, operate the lifting cylinder 13 to cooperate with the suction cup 12 to suck up several rows of large magnetic cores, and then operate the pulling cylinder 71 again to connect with the lifting cylinder 13 to drive the lifting cylinder 13 to move.

[0073] Reference Figure 2 and Figure 3, a slide rail 2 8 is provided on the unloading rack 1, and the slide rail 2 8 extends to the upper end of the large magnetic core placement table 2 4, and the slide rail 2 8 is connected to the slide rail 1 7. Two sliders 2 adapted to the slide rail 2 8 are also provided at both ends of the width direction of the slide plate 14. A pulling cylinder 2 81 is horizontally provided on the upper end of the unloading rack 1, and the pulling cylinder 2 81 is provided above the slide rail 2 8. The piston rod of the pulling cylinder 2 81 is arranged in the direction of the slide rail 1 7, and the piston rod of the pulling cylinder 2 81 is detachably connected to the slide plate 14; using the pulling cylinder 1 7 1 Move the lifting cylinder 13 to a position facing the slide rail 2 8, operate the piston rod of the pulling cylinder 2 81 to extend, and the piston rod of the pulling cylinder 2 81 is provided with an electromagnet 2. As the piston rod of the pulling cylinder 2 81 fits against the metal sheet, operate the electromagnet 2 to turn on, and the electromagnet 2 absorbs the metal sheet, and the pulling cylinder 2 81 is connected to the lifting cylinder 13. At this time, the piston rod of the pulling cylinder can be operated to retract, thereby driving the lifting cylinder 13 to move to the inside of the slide rail 2 8. At this time, the two sliders 2 enter the inside of the slide rail 2 8.

[0074] Reference Figure 3 and Figure 5 The driving component 2 includes a driving platform 2 6 which is slidably connected to the upper end of the large magnetic core placement platform 2 4. A conveyor belt 2 61 is provided on the driving platform 2 6. The lifting cylinder 13 is moved to the top of the conveyor belt 2 61 by using the pulling cylinder, and then the piston rod of the lifting cylinder 13 is extended to place the large magnetic core on the upper end surface of the conveyor belt 2 61. Then, the suction cup 12 is operated to release the suction on the large magnetic core and place the large magnetic core on the upper end surface of the conveyor belt 2 61.

[0075] Reference Figure 2 and Figure 3 The large magnetic core placement platform 1 3 and the large magnetic core placement platform 2 4 are both located at the same height. When the large magnetic cores at the upper ends of the large magnetic core placement platform 1 3 and the large magnetic core placement platform 2 4 are stacked to the same height, the pressing of the large magnetic cores can be stopped.

[0076] Reference Figure 2 and Figure 3 After the large magnetic cores are placed on the large magnetic core placement table 1 3 and the large magnetic core placement table 2 4, the lifting cylinder 13 is operated to return to the top of the arrangement platform 11, and the small magnetic core mold can be replaced to press the small magnetic core into shape, and then the pushing component is used to push a row of small magnetic cores on the loading conveyor belt 9 to the arrangement platform 11; after pushing several rows of small magnetic cores, the lifting cylinder 13 is operated again to cooperate with the suction cup 12 to suck up several rows of small magnetic cores, and then the pulling cylinder 1 71 is used to drive the lifting cylinder 13 to move to the top of the holding plate 21, and the lifting cylinder 13 is used to cooperate with the suction cup 12 to place several small magnetic cores on the upper end of the holding plate 21, and then the lifting cylinder 13 is operated to return to the top of the arrangement platform 11, and the above steps are repeated to continuously stack the small magnetic cores at the upper end of the holding plate 21.

[0077] Reference Figure 2 and Figure 3 When the height of the small magnetic core at the upper end of the holding plate 21 is higher than the height of the large magnetic cores on the large magnetic core placement platform 1 3 and the large magnetic core placement platform 2 4, the large magnetic core can be started to be moved.

[0078] Reference Figure 4 and Figure 5 Two extending cylinders 32 are horizontally arranged on the large magnetic core placement platform 3, and the piston rods of the two extending cylinders 32 are fixedly connected to the two ends of the driving platform 5 respectively. Two extending cylinders 42 are horizontally arranged on the large magnetic core placement platform 2 4, and the piston rods of the two extending cylinders 42 are fixedly connected to the two ends of the driving platform 2 6 respectively; at the same time, the piston rods of the two extending cylinders 32 and the two extending cylinders 42 are extended, thereby driving the driving platform 5 and the driving platform 2 6 to move toward the direction close to the placing plate 21.

[0079] Reference Figures 3 to 5 The end of the driving platform 1 5 close to the packaging platform 2 is movably connected to a partition plate 1 31 for separating the large magnetic cores, and the end of the driving platform 2 6 close to the packaging platform 2 is movably connected to a partition plate 2 41 for separating the large magnetic cores; before placing the large magnetic cores on the holding plate 21, the partition plate 1 31 and the partition plate 2 41 are manipulated to separate a row of large magnetic cores to be placed from the remaining large magnetic cores, thereby facilitating the subsequent movement of a stack of large magnetic cores to the holding plate 21.

[0080] Reference Figures 3 to 5 , a pushing cylinder 52 is provided at one end of the driving table 5 in the width direction, and a support rod 53 is slidably connected to the side of the driving table 5 close to the packaging table 2. A separating cylinder 54 is horizontally provided at the upper end of the support rod 53. The piston rod of the separating cylinder 54 is fixedly connected to one end of the length direction of the separating plate 31. The separating cylinder 54 is located above the separating plate 31. A pushing cylinder 2 62 is provided at one end of the driving table 2 in the width direction. A supporting rod 2 63 is slidably connected to the side of the driving table 2 close to the packaging table 2. The supporting rod A separation cylinder 2 64 is horizontally provided at the upper end of the second 63, and the piston rod of the separation cylinder 2 64 is fixedly connected to one end of the separation plate 2 41 in the length direction, and the separation cylinder 2 64 is located above the separation plate 2 41; by operating the piston rod of the separation cylinder 1 54 to extend, the separation plate 1 31 is driven to move, and a row of large magnetic cores that need to be placed on one side of the small magnetic core are separated; by operating the piston rod of the separation cylinder 2 64 to extend, the separation plate 2 41 is driven to move, and a row of large magnetic cores that need to be placed on the other side of the small magnetic core are separated.

[0081] The first partition plate 31 and the second partition plate 41 are both made of non-magnetic materials.

[0082] Reference Figure 6 and Figure 7The lower end of the packaging table 2 is rotatably connected to a driving motor 22, and the outer sleeve of the output shaft of the driving motor 22 is provided with a synchronous wheel 1 23. The lower end of the packaging table 2 is rotatably connected to a synchronous wheel 24. The outer sleeves of the synchronous wheel 1 23 and the synchronous wheel 2 24 are provided with a synchronous belt 25. A connecting rod 241 is provided at the axis of the synchronous wheel 24, which passes through the packaging table 2 and is fixedly connected to the holding plate 21. The diameter of the synchronous wheel 24 is larger than the diameter of the synchronous wheel 1 23; after the two sides of the small magnetic core on the holding plate 21 are attached to the large magnetic core, the driving motor 22 is operated to rotate, thereby driving the synchronous wheel 1 23 to rotate, and the synchronous wheel 1 23 is driven by the transmission of the synchronous belt 25 to rotate, thereby driving the holding plate 21 to rotate, and the two sides of the small magnetic core that are not attached to the large magnetic core are directed to the positions of the large magnetic core placement table 1 3 and the large magnetic core placement table 2 4, and then a stack of large magnetic cores is attached to the outside of the small magnetic core again. The structure is simple, the drive is convenient, and the efficiency of arranging the large magnetic cores is high.

[0083] Reference Figure 4 and Figure 5 , the support rod 1 53 is vertically opened with a clearance hole 1 531, the width of the clearance hole 1 531 is greater than the thickness of the partition plate 1 31, and the length of the clearance hole 1 531 is greater than the height of the partition plate 1 31, and the support rod 2 63 is vertically opened with a clearance hole 2 631, the width of the clearance hole 2 631 is greater than the thickness of the partition plate 2 41, and the length of the clearance hole 2 631 is greater than the height of the partition plate 2 41; when placing the large magnetic core on the large magnetic core placement platform 1 3 and the large magnetic core placement platform 2 4, the piston rods of the separation cylinder 1 54 and the separation cylinder 2 64 are retracted, thereby driving the separation plate 1 31 to move away from the driving platform 1 5, and driving the separation plate 2 41 to move away from the driving platform 2 6, thereby making way for the suction cup 12, thereby improving the convenience of placing the large magnetic core.

[0084] The working principle of the automatic magnetic core arrangement machine of the embodiment of the present application is as follows: first, a magnetic core arrangement machine is used to press large magnetic cores, and after the large magnetic cores are arranged on the arrangement platform 11, a plurality of large magnetic cores are sucked up by the lifting cylinder 13 in cooperation with the suction cup 12, and a plurality of rows of large magnetic cores are stacked on the conveyor belt 1 51; then the large magnetic cores are stacked on the conveyor belt 2 61, and the large magnetic cores on the conveyor belt 1 51 and the large magnetic cores on the conveyor belt 2 61 are stacked to the same height; then a magnetic core arrangement machine is used to press small magnetic cores, and the small magnetic cores are arranged on the arrangement platform 11, and the lifting cylinder 13 in cooperation with the suction cup 12 is used to place the small magnetic cores on the packaging table 2, and when the height of the small magnetic cores is higher than the height of the large magnetic cores on the conveyor belt 1 51 and the conveyor belt 2 61, the separator 1 31 and The partition plate 2 41 separates a row of large magnetic cores that are to be attached to the outside of the small magnetic core, and then the partition plate 1 31 and the partition plate 2 41 are manipulated to slide, and the large magnetic cores are attached to the outer surface of the small magnetic core to complete the arrangement of the large magnetic cores; after the small magnetic cores are arranged, the staff can pack the magnetic cores on the packing table 2. After the packing is completed, the small magnetic cores can be stacked on the packing table 2 again, and then the conveyor belt 1 51 and the conveyor belt 2 61 are manipulated to move, thereby driving the large magnetic cores to move, and the partition plate 1 31 and the partition plate 2 41 are used again to separate a row of large magnetic cores that are to be attached to the outside of the small magnetic core, and then the partition plate 1 31 and the partition plate 2 41 are manipulated to slide, and the large magnetic cores can be attached to the outer surface of the small magnetic core. The efficiency of arranging the large magnetic cores is relatively high.

[0085] In a second aspect, an embodiment of the present application discloses a method for arranging magnetic cores, comprising the following steps:

[0086] S1: Using a core arranging machine to press a large magnetic core, and using a pushing assembly to push the large magnetic core to the upper end surface of the arrangement platform 11;

[0087] S2: Repeat step S1 to arrange several rows of large magnetic cores on the arrangement platform 11;

[0088] S3: Use the lifting cylinder 13 and the suction cup 12 to suck up several rows of large magnetic cores on the arrangement platform 11;

[0089] S4: Operate the piston rod of the pulling cylinder 71 to connect to the slide 14, and use the pulling cylinder 71 to drive the suction cup 12 to move;

[0090] S5: Move the suction cup 12 to the top of the conveyor belt 51, and use the lifting cylinder 13 to cooperate with the suction cup 12 to place the large magnetic core on the upper end of the conveyor belt 51;

[0091] S6: operating the slide plate 14 to return to its initial position;

[0092] S7: Repeat steps S1 to S6 to stack the large magnetic cores on the conveyor belt 51 higher;

[0093] S8: Repeat steps S1 to S4;

[0094] S9: Move the suction cup 12 to the second slide rail 8, operate the piston rod of the second pull cylinder 81 to extend and connect to the slide 14, and use the second pull cylinder 81 to drive the suction cup 12 to move;

[0095] S10: Move the suction cup 12 to the top of the second conveyor belt 61, and use the lifting cylinder 13 to cooperate with the suction cup 12 to place the large magnetic core on the upper end of the second conveyor belt 61;

[0096] S11: operating the slide plate 14 to return to the initial position;

[0097] S12: Repeat steps S8 to S11 to stack the large magnetic cores on the conveyor belt 2 61;

[0098] S13: Using a core arranging machine to press the small magnetic core, and using a pushing component to push the small magnetic core to the upper end surface of the arrangement platform 11;

[0099] S14: Repeat step S13 to arrange several small magnetic cores on the arrangement platform 11;

[0100] S15: Use the lifting cylinder 13 and the suction cup 12 to suck up the rows of large magnetic cores on the arrangement platform 11, operate the piston rod of the pulling cylinder 71 to connect with the slide 14, and use the pulling cylinder 71 to drive the suction cup 12 to move;

[0101] S16: Move the suction cup 12 to the top of the packaging table 2, and use the lifting cylinder 13 to cooperate with the suction cup 12 to place several rows of small magnetic cores on the upper end surface of the packaging table 2;

[0102] S17: operating the slide plate 14 to return to its initial position;

[0103] S18: Repeat steps S13 to S17 to stack the small magnetic cores on the packaging table 2;

[0104] S19: Operate the partition plate 1 31 to separate a row of large magnetic cores on the large magnetic core placement platform 1 3 , and operate the partition plate 2 41 to separate a row of large magnetic cores on the large magnetic core placement platform 2 4 ;

[0105] S20: Operate the conveyor belt 1 51 and the conveyor belt 2 61 to move toward the packaging station 2;

[0106] S21: Manipulate the partition plate 1 31 and the partition plate 2 41 to move toward the packing table 2 to fit the large magnetic core onto the outside of the small magnetic core.

[0107] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A magnetic core automatic arrangement machine, comprising a discharge rack (1), characterized in that: The discharging rack (1) is provided with an arranging platform (11), the arranging platform (11) and the feeding conveyor belt (9) are located at the same height, a pushing component is provided on the side of the feeding conveyor belt (9) away from the arranging platform (11), for pushing the magnetic core, the upper end of the discharging rack (1) is movably connected with a suction cup (12), the suction cup (12) is arranged toward the arranging platform (11), the side of the arranging platform (11) away from the feeding conveyor belt (9) is provided with a packing table (2), the upper end of the packing table (2) is rotatably connected with a holding plate (21), for holding the magnetic core, the packing table (2) is far away from the arranging platform (11), and the packing table (2) is rotatably connected with a holding plate (21) for holding the magnetic core. A large magnetic core placement platform (3) is provided on one side away from the arrangement platform (11), and a plurality of large magnetic cores are placed on the upper end surface of the large magnetic core placement platform. The large magnetic core placement platform (3) is located on the side of the packaging platform (2) away from the arrangement platform (11), and a driving component (1) for driving the large magnetic cores to move is provided on the large magnetic core placement platform (3). A large magnetic core placement platform (4) is provided on one side of the packaging platform (2), and a plurality of large magnetic cores are also placed on the upper end of the large magnetic core placement platform (4). A driving component (2) for driving the large magnetic cores to move is provided on the large magnetic core placement platform (4).

2. The automatic magnetic core arrangement machine according to claim 1, characterized in that: The driving component 1 includes a driving platform 1 (5) slidably connected to the upper end of the large magnetic core placement platform 1 (3), a conveyor belt 1 (51) is provided on the driving platform 1 (5), and a plurality of stacks of large magnetic cores on the large magnetic core placement platform 1 (3) are all located at the upper end of the conveyor belt 1 (51); the driving component 2 includes a driving platform 2 (6) slidably connected to the upper end of the large magnetic core placement platform 2 (4), a conveyor belt 2 (61) is provided on the driving platform 2 (6), and a plurality of stacks of large magnetic cores on the large magnetic core placement platform 2 (4) are all located at the upper end of the conveyor belt 2 (61).

3. The automatic magnetic core arrangement machine according to claim 2, characterized in that: One end of the driving platform 1 (5) close to the packaging platform (2) is movably connected to a partition plate 1 (31) for separating large magnetic cores, and one end of the driving platform 2 (6) close to the packaging platform (2) is movably connected to a partition plate 2 (41) for separating large magnetic cores.

4. The automatic magnetic core arrangement machine according to claim 3, characterized in that: Two extending cylinders (32) are horizontally arranged on the large magnetic core placement platform (3), and the piston rods of the two extending cylinders (32) are fixedly connected to the two ends of the driving platform (5). Two extending cylinders (42) are horizontally arranged on the large magnetic core placement platform (4), and the piston rods of the two extending cylinders (42) are fixedly connected to the two ends of the driving platform (6).

5. The automatic magnetic core arrangement machine according to claim 4, characterized in that: The driving platform (5) is provided with a pushing cylinder (52) at one end in the width direction, and the driving platform (5) is slidably connected to a support rod (53) on the side close to the packaging platform (2). A separating cylinder (54) is horizontally provided at the upper end of the support rod (53). The piston rod of the separating cylinder (54) is fixedly connected to one end in the length direction of the separating plate (31). The separating cylinder (54) is located above the separating plate (31). The driving platform (6) is provided with a pushing cylinder (62) at one end in the width direction, and the driving platform (6) is slidably connected to a support rod (63) on the side close to the packaging platform (2). A separating cylinder (64) is horizontally provided at the upper end of the support rod (63). The piston rod of the separating cylinder (64) is fixedly connected to one end in the length direction of the separating plate (41). The separating cylinder (64) is located above the separating plate (41).

6. The automatic magnetic core arrangement machine according to claim 4, characterized in that: A lifting cylinder (13) is horizontally slidably connected to the discharge rack (1), and a piston rod of the lifting cylinder (13) is vertically downwardly arranged. The piston rod of the lifting cylinder (13) is fixedly connected to the side of the suction cup (12) away from the arrangement platform (11).

7. The automatic magnetic core arrangement machine according to claim 6, characterized in that: The discharging rack (1) is provided with a slide rail (7), which extends to the upper end of the large magnetic core placement platform (3). A slide plate (14) slides on the slide rail (7). The cylinder barrel of the lifting cylinder (13) is fixed on the slide plate (14). The piston rod of the lifting cylinder (13) extends to the lower end of the slide plate (14). Two sliders (1) adapted to the slide rail (7) are provided at both ends of the length direction of the slide plate (14). A pulling cylinder (71) is horizontally provided at the upper end of the discharging rack (1). The pulling cylinder (71) is located at the end of the slide rail (7) away from the arrangement platform (11). The piston rod of the pulling cylinder (71) is detachably connected to the slide plate (14).

8. The automatic magnetic core arrangement machine according to claim 7, characterized in that: The discharging rack (1) is provided with a second slide rail (8), which extends to the upper end of the second large magnetic core placement platform (4), and the second slide rail (8) is connected to the first slide rail (7). Two sliders (2) adapted to the second slide rail (8) are also provided at both ends of the width direction of the slide plate (14). A second pulling cylinder (81) is horizontally provided at the upper end of the discharging rack (1), and the piston rod of the second pulling cylinder (81) is arranged in the direction of the first slide rail (7). The piston rod of the second pulling cylinder (81) is detachably connected to the slide plate (14).

9. The automatic magnetic core arrangement machine according to claim 5, characterized in that: The support rod 1 (53) is vertically provided with a first clearance hole (531), the width of the first clearance hole (531) is greater than the thickness of the first partition plate (31), and the length of the first clearance hole (531) is greater than the height of the first partition plate (31). The support rod 2 (63) is vertically provided with a second clearance hole (631), the width of the second clearance hole (631) is greater than the thickness of the second partition plate (41), and the length of the second clearance hole (631) is greater than the height of the second partition plate (41).

10. A magnetic core arrangement method, characterized in that: Arranging magnetic cores using the automatic magnetic core arrangement machine according to claim 8 comprises the following steps: S1: using a core arranging machine to press a large magnetic core, and using a pushing component to push the large magnetic core to the upper end surface of the arrangement platform (11); S2: Repeat step S1 to arrange several rows of large magnetic cores on the arrangement platform (11); S3: Using the lifting cylinder (13) in conjunction with the suction cup (12) to suck up several rows of large magnetic cores located on the arrangement platform (11); S4: Operate the piston rod of the pulling cylinder (71) to connect with the slide (14), and use the pulling cylinder (71) to drive the suction cup (12) to move; S5: Move the suction cup (12) to the top of the conveyor belt (51), and use the lifting cylinder (13) to cooperate with the suction cup (12) to place the large magnetic core on the upper end of the conveyor belt (51); S6: operating the slide plate (14) to return to its initial position; S7: Repeat steps S1 to S6 to stack the large magnetic cores on conveyor belt 1 (51) higher; S8: Repeat steps S1 to S4; S9: Move the suction cup (12) to the position of the second slide rail (8), operate the piston rod of the second pulling cylinder (81) to extend and connect to the slide plate (14), and use the second pulling cylinder (81) to drive the suction cup (12) to move; S10: Move the suction cup (12) to the top of the second conveyor belt (61), and use the lifting cylinder (13) and the suction cup (12) to place the large magnetic core on the upper end of the second conveyor belt (61); S11: operating the slide plate (14) to return to the initial position; S12: Repeat steps S8 to S11 to stack the large magnetic cores on the conveyor belt 2 (61); S13: using a core arranging machine to press the small magnetic core, and using a pushing component to push the small magnetic core to the upper end surface of the arrangement platform (11); S14: Repeat step S13 to arrange a number of small magnetic cores on the arrangement platform (11); S15: Utilize the lifting cylinder (13) and the suction cup (12) to suck up several rows of large magnetic cores on the arrangement platform (11), operate the piston rod of the pulling cylinder (71) to connect with the slide (14), and utilize the pulling cylinder (71) to drive the suction cup (12) to move; S16: Move the suction cup (12) to the top of the packing table (2), and use the lifting cylinder (13) in conjunction with the suction cup (12) to place several rows of small magnetic cores on the upper end surface of the packing table (2); S17: operating the slide plate (14) to return to the initial position; S18: Repeat steps S13 to S17 to stack the small magnetic cores on the packaging table (2); S19: operating the first partition plate (31) to separate a row of large magnetic cores on the first large magnetic core placement platform (3), and operating the second partition plate (41) to separate a row of large magnetic cores on the second large magnetic core placement platform (4); S20: operating the conveyor belt 1 (51) and the conveyor belt 2 (61) to move toward the packing table (2); S21: Manipulate the first partition plate (31) and the second partition plate (41) to move toward the packing table (2) so that the large magnetic core is attached to the outside of the small magnetic core.

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