High-temperature-resistant ball valve machining device and production process thereof

By designing a high-temperature resistant ball valve processing device and using an automated plate grab system to achieve heating and cooling of the valve core, the problem of easy damage to the ball valve in a high-temperature environment is solved, and the quenching efficiency and high-temperature resistance are improved.

CN120400481AInactive Publication Date: 2025-08-01ZHEJIANG YOUBO VALVE TECH CO LTD
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Patent Information

Application Number
CN202510640499.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-19
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing ball valves are prone to damage or deformation when used in high temperature environments, and the quenching processing efficiency is low, and the traditional quenching method relies on manual operation efficiency.

Method used

A high-temperature resistant ball valve processing device is designed, and two sets of gripping plates are used to achieve fully automatic quenching of the valve core. Through the cooperation of the heating furnace and the cooling barrel, the valve core is automated heating and cooling is achieved, and the quenching efficiency is improved.

Benefits of technology

The fully automatic quenching treatment of the valve core is realized, which improves high temperature resistance and processing efficiency, and reduces the working strength and equipment cost of the operator.

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Abstract

The invention relates to the field of ball valve machining, in particular to a high-temperature-resistant ball valve machining device and a production process thereof.The high-temperature-resistant ball valve machining device comprises a base, a cross-shaped fixing frame is installed above the base, a heating furnace is installed above the base, and a cooling barrel is installed above the base. Through rotation of the connecting plate, the two sets of grabbing plates can rotate and switch positions above the heating furnace, the cooling barrel, the first placing base and the second placing base, and the lifting table is driven by the electric push rod to move up and down, so that the grabbing plates complete taking of a valve element, and the valve element can be automatically quenched in the whole process; the quenching efficiency of the valve element of the ball valve is improved under the switching of the same group of power, the quenching work of the valve element can be automatically completed in this way, the heat resistance of the valve element is improved, meanwhile, the quenching machining efficiency of the valve element can be improved, and the working intensity of operators is reduced; and meanwhile, the manufacturing cost and the manufacturing difficulty of the device are also reduced.
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Description

Technical Field

[0001] The present invention relates to the field of ball valve processing, and particularly to a high-temperature resistant ball valve processing device and its production process. Background Art

[0002] The opening and closing member of a ball valve is a sphere with a circular through-hole. The sphere is driven by a valve stem and rotates around the axis of the ball valve. During the opening and closing process, the sphere rotates around its central axis. When the sphere rotates to a specific position, the hole passage on it will align or stagger with the passage of the valve body, thereby realizing the on-off of the fluid. Due to its excellent performance characteristics, the ball valve is widely used in many fields such as petroleum refining, natural gas transportation, chemical industry, electric power industry, pharmaceutical and life sciences, water treatment and water supply, HVAC systems, construction industry, and food and beverage processing.

[0003] For the invention patent application with the publication number of CN116197771B, a ball valve processing device, which relates to the field of ball valve processing technology. The present invention includes a workbench, a sliding groove is opened at the top of the workbench, two first sliding columns are slidably connected to the inner wall of the sliding groove, a rotating shaft is rotatably connected through one side of the first sliding column, and conical blocks for positioning and clamping the ball valve are fixedly connected to the mutually close sides of the two rotating shafts; a support plate is fixedly connected to one side of one of the first sliding columns, and an arc-shaped guide rail is fixedly connected to one side of the support plate. The arc-shaped guide rail is half of a circle. The present invention can not only make the two conical blocks approach each other to clamp and drive the ball valve to rotate through a motor, but also drive a grinding wheel to rotate along the surface of the ball valve for grinding, making it convenient for processing. And when the first sliding column moves, it can drive the first connecting rod to rotate, realizing the function of automatic loading, unloading and positioning clamping, and saving the manual clamping time.

[0004] During the use of existing ball valves, since some ball valves need to be used in a high-temperature environment, and the high-temperature environment is most likely to cause damage or slight deformation of the parts themselves. Therefore, it is necessary to solve how to avoid high-temperature resistance during the use of ball valves. The existing solution is generally to use special high-temperature resistant materials, such as nickel-based alloys, titanium alloys, stainless steel alloys, tungsten alloys, and cobalt-based alloys, etc. And in order to improve the high-temperature resistance properties of high-temperature resistant metal materials, quenching treatment is generally required. The existing quenching process needs to perform surface quenching on the ball valve body or the valve core in sequence after processing. The traditional quenching method is controlled and carried by manual, thus greatly reducing the efficiency of the quenching treatment.

[0005] Therefore, it is very necessary to invent a high-temperature resistant ball valve processing device and its production process to solve the above problems. Summary of the Invention

[0006] The object of the present invention is to provide a high-temperature resistant ball valve processing device and its production process. The device uses two sets of gripping plates for picking and placing operations, and the connecting plate can rotate to complete the position conversion of the gripping plates, enabling the valve core to be quenched fully automatically and improving the quenching efficiency of the valve core, so as to solve the problem of low efficiency in the quenching process of the valve core in the prior art.

[0007] To achieve the above object, the present invention provides the following technical solution: A high-temperature resistant ball valve processing device includes a base. Above the base, a cross-shaped fixing frame is installed. Above the base, a heating furnace is installed. Above the base, a cooling barrel is installed, and the cooling barrel is arranged opposite to the heating furnace. Above the base, a placing seat one is installed. Above the base, a placing seat two is installed, and the placing seat one and the placing seat two are arranged opposite to each other. The power assembly arranged above the cross-shaped fixing frame includes a lifting table. The lower part of the lifting table is connected through the cross-shaped fixing frame above. Symmetrically arranged through slots are opened on the inner wall of the lifting table. Above the lifting table, a motor is installed. On the inner wall of the lifting table, a rotating cylinder one is rotatably connected, and the rotating cylinder one is axially connected to the output end of the motor. A bevel gear ring is sleeved and fixed on the rotating cylinder one. The transmission assembly arranged above the cross-shaped fixing frame includes a bidirectional bevel gear shaft. The bidirectional bevel gear shaft is rotatably connected to one side above the cross-shaped fixing frame, and four groups of bidirectional bevel gear shafts are installed above the cross-shaped fixing frame. One side of each of the four groups of bidirectional bevel gear shafts penetrates through the through slot, and one side of each of the bidirectional bevel gear shafts meshes with the bevel gear ring. The driving assembly arranged inside the cross-shaped fixing frame includes a connecting plate. Above the connecting plate, connecting frames are symmetrically installed. Above the connecting frames, connecting seats are rotatably connected, and the interiors of the two connecting seats are in contact with the corresponding two push cylinders two. Inside the connecting frames, threaded rods are rotatably connected, and the threaded rods are axially connected to the connecting seats. Through holes are symmetrically opened on the connecting plate, and the through holes are sleeved with the corresponding threaded rods. The gripping assembly arranged below the driving assembly includes a limiting cylinder one. The limiting cylinder one is symmetrically installed below the connecting plate, and the interiors of the two limiting cylinder ones are penetrated by the corresponding threaded rods. The two limiting cylinder ones are sleeved with a limiting cylinder two in a limiting manner. Below the limiting cylinder two, gripping plates are symmetrically rotatably connected.

[0008] As a preferred solution of the present invention, the power assembly further includes an electric push rod. The electric push rod is installed above the cross-shaped fixing frame, and the output end of the electric push rod is fixedly connected to the lower part of the lifting table. Above the cross-shaped fixing frame, a rotating cylinder two is rotatably connected, and the rotating cylinder two is sleeved with the rotating cylinder one.

[0009] As a preferred embodiment of the present invention, first limiting grooves are symmetrically formed on the inner wall of the second rotating cylinder. A first pushing cylinder penetrates through the second rotating cylinder. First limiting blocks are symmetrically and fixedly connected to the first pushing cylinder, and the first limiting blocks are slidably connected to the corresponding first limiting grooves. A first spring is attached between the first pushing cylinder and the second rotating cylinder in a fitting manner.

[0010] As a preferred embodiment of the present invention, the transmission assembly further includes bevel gears. The bevel gears are rotatably connected above the cross-shaped fixing frame, and four groups of bevel gears are installed in a cross-cross direction. The bevel gears are meshed with the side of the double bevel gear shaft away from the bevel gear ring. Four groups of rotating shafts are rotatably connected below the cross-shaped fixing frame, and the rotating shafts are connected to the corresponding bevel gear shafts.

[0011] As a preferred embodiment of the present invention, second limiting blocks are symmetrically installed on the rotating shafts. A second pushing cylinder is sleeved on the rotating shafts. Second limiting grooves are symmetrically formed on the inner wall of the second pushing cylinder, and the second limiting grooves are slidably connected to the corresponding second limiting blocks. A second spring is attached between the second pushing cylinder and the rotating shafts in a fitting manner.

[0012] As a preferred embodiment of the present invention, the driving assembly further includes a docking shaft. The docking shaft is rotatably connected in the cross-shaped fixing frame. The lower part of the docking shaft is fixedly connected to the connecting plate, and the upper part of the docking shaft is connected to the second rotating cylinder in an axial manner.

[0013] As a preferred embodiment of the present invention, an internally threaded cylinder is threadedly sleeved on the threaded rod. Guide blocks are symmetrically installed on the outer side of the internally threaded cylinder. Guide grooves are symmetrically formed on the inner wall of the through hole, and the guide grooves are slidably connected to the corresponding guide blocks.

[0014] As a preferred embodiment of the present invention, the grasping assembly further includes a connecting shaft. The connecting shafts are symmetrically installed and connected below the internally threaded cylinder. Rotating seats are rotatably connected below the two connecting shafts. Limiting sliding rails are installed inside the two grasping plates, and the limiting sliding rails are slidably connected to the corresponding rotating seats.

[0015] A processing and production process for a high-temperature resistant ball valve includes a high-temperature resistant ball valve processing device as described above, and the processing steps are specifically as follows: S1: By placing the processed valve core above the first placing seat, the lifting table moves downward at this time, so that the motor drives the connecting plate to rotate, so that the grasping plates move above the valve core. At this time, the lifting table moves upward, so that the motor drives the double bevel gear shaft to rotate; S2: Through the transmission of power, the power of the double bevel gear shaft drives the threaded rod to rotate, so that the internally threaded cylinder moves downward, and the grasping plates open to pick up the valve core; S3: As the connecting plate rotates, the valve core enters the heating furnace for heating, and then enters the cooling barrel for cooling, thereby completing the quenching of the valve core, improving the high-temperature resistance of the valve core. Moreover, through the grasping of the two groups of grasping plates, the continuous progress of the quenching work can be ensured.

[0016] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows: By rotating the connecting plate, the two groups of grasping plates can rotate and switch positions above the heating furnace, the cooling barrel, the placing seat one, and the placing seat two. And the lifting platform is driven by the electric push rod to move up and down, so that the grasping plate can complete the picking up of the valve core, enabling the valve core to be automatically quenched throughout the process, and multiple groups of valve cores can be quenched in sequence. Under the switching of the same set of power, the quenching efficiency of the ball valve core is improved. In this way, the quenching work of the valve core can be automatically completed, improving the heat resistance of the valve core while also improving the quenching processing efficiency of the valve core, reducing the work intensity of the operator, and at the same time reducing the manufacturing cost and manufacturing difficulty of the device. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the base layout structure of the present invention; Figure 3 It is a schematic diagram of the cross-shaped fixing frame structure of the present invention; Figure 4 It is a schematic diagram of the cutting structure of the second push cylinder of the present invention; Figure 5 It is a schematic diagram of the connection structure between the threaded rod and the connecting frame of the present invention; Figure 6 It is a schematic diagram of the cutting structure of the internal threaded cylinder of the present invention; Figure 7 It is a schematic diagram of the lifting platform structure of the present invention; Figure 8 It is a schematic diagram of the cutting structure of the first rotating cylinder and the second rotating cylinder of the present invention; Figure 9 It is of the present invention Figure 3 The enlarged structure schematic diagram at A in

[0019] Explanation of the Reference Numerals in the Drawings: 001. Base; 101. Cross fixing frame; 102. Heating furnace; 103. Cooling barrel; 104. Placing seat one; 105. Placing seat two; 002. Power assembly; 201. Lifting platform; 202. Motor; 203. First rotating cylinder; 204. Bevel gear ring; 205. Electric push rod; 206. Second rotating cylinder; 207. First limiting groove; 208. First pushing cylinder; 209. First limiting block; 210. First spring; 211. Through groove; 003. Transmission assembly; 301. Bi-directional bevel gear shaft; 302. Bevel gear; 303. Rotating shaft; 304. Second limiting block; 305. Second pushing cylinder; 306. Second limiting groove; 307. Second spring; 004. Driving assembly; 401. Connecting plate; 402. Connecting frame; 403. Connecting seat; 404. Threaded rod; 405. Through hole; 406. Guide groove; 407. Internal threaded cylinder; 408. Guide block; 409. Docking shaft; 005. Grabbing assembly; 501. First limiting cylinder; 502. Second limiting cylinder; 503. Grabbing plate; 504. Connecting shaft; 505. Limiting slide rail; 506. Rotating seat. Detailed implementation manner

[0020] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further introduced in detail below in conjunction with the accompanying drawings.

[0021] The present invention provides a Figures 1-9 high-temperature resistant ball valve processing device as shown, including a base 001, a cross fixing frame 101 is installed above the base 001, a heating furnace 102 is installed above the base 001, a cooling barrel 103 is installed above the base 001, and the cooling barrel 103 and the heating furnace 102 are arranged oppositely, a placing seat one 104 is installed above the base 001, a placing seat two 105 is installed above the base 001, and the placing seat one 104 and the placing seat two 105 are arranged oppositely; The valve core can be heated by the heating furnace 102, and the valve core can be cooled by the cooling barrel 103, and the valve core before or after quenching can be placed through the placing seat one 104 and the placing seat two 105.

[0022] The power assembly 002 arranged above the cross fixing frame 101 includes a lifting platform 201, the lower part of the lifting platform 201 is connected through the upper part of the cross fixing frame 101, through grooves 211 are symmetrically opened on the inner wall of the lifting platform 201, a motor 202 is installed above the lifting platform 201, a first rotating cylinder 203 is rotatably connected to the inner wall of the lifting platform 201, and the first rotating cylinder 203 is axially connected to the output end of the motor 202, and a bevel gear ring 204 is sleeved and fixed on the first rotating cylinder 203; The motor 202 can drive the first rotating cylinder 203 to rotate in the lifting platform 201, so that the first rotating cylinder 203 drives the bevel gear ring 204 to rotate.

[0023] The transmission assembly 003 disposed above the cross mount 101 includes a bidirectional bevel gear shaft 301. The bidirectional bevel gear shaft 301 is rotatably connected to one side above the cross mount 101, and four groups of bidirectional bevel gear shafts 301 are installed above the cross mount 101. One side of each of the four groups of bidirectional bevel gear shafts 301 penetrates through the through slot 211, and one side of each of the bidirectional bevel gear shafts 301 meshes with the bevel gear ring 204; The bevel gear ring 204 can drive the bidirectional bevel gear shaft 301 to rotate, and the through slot 211 can ensure the up and down movement of the lifting platform 201 without affecting the operation of the bidirectional bevel gear shaft 301.

[0024] The drive assembly 004 disposed within the cross mount 101 includes a connecting plate 401. Above the connecting plate 401, connecting frames 402 are symmetrically installed. Above the connecting frames 402, connecting seats 403 are rotatably connected. The interiors of the two groups of connecting seats 403 are in contact with the corresponding two groups of second push cylinders 305. A threaded rod 404 is rotatably connected within the connecting frame 402, and the threaded rod 404 is axially connected to the connecting seat 403. Through holes 405 are symmetrically formed in the connecting plate 401, and the through holes 405 are sleeved with the corresponding threaded rods 404; The connecting seat 403 can drive the threaded rod 404 to rotate within the through hole 405.

[0025] The grasping assembly 005 disposed below the drive assembly 004 includes a first limiting cylinder 501. The first limiting cylinders 501 are symmetrically installed below the connecting plate 401, and the interiors of the two groups of first limiting cylinders 501 are penetrated by the corresponding threaded rods 404. A second limiting cylinder 502 is sleeved on the upper limits of the two groups of first limiting cylinders 501. Below the second limiting cylinder 502, grasping plates 503 are symmetrically rotatably connected; Through the sliding fit of the first limiting cylinder 501 and the second limiting cylinder 502, the second limiting cylinder 502 can slide up and down along the surface of the first limiting cylinder 501, and the grasping plates 503 can rotate towards each other below the second limiting cylinder 502.

[0026] Further, in the above structure, the power assembly 002 further includes an electric push rod 205. The electric push rod 205 is installed above the cross mount 101, and the output end of the electric push rod 205 is fixedly connected to the lower part of the lifting platform 201. A second rotating cylinder 206 is rotatably connected above the cross mount 101, and the second rotating cylinder 206 is sleeved with the first rotating cylinder 203.

[0027] The electric push rod 205 can drive the lifting platform 201 to move up and down, so that the first rotating cylinder 203 slides along the upper part of the second rotating cylinder 206.

[0028] Further, in the above structure, limiting grooves one 207 are symmetrically formed on the inner wall of the second rotating cylinder 206. A first pushing cylinder 208 is connected through the second rotating cylinder 206. Limiting blocks one 209 are symmetrically and fixedly connected to the first pushing cylinder 208, and the limiting blocks one 209 are slidably connected to the corresponding limiting grooves one 207. A first spring 210 is attached between the first pushing cylinder 208 and the second rotating cylinder 206.

[0029] Through the cooperation of the limiting blocks one 209 and the limiting grooves one 207, the first pushing cylinder 208 can slide within the second rotating cylinder 206, and the first spring 210 can keep the position of the first pushing cylinder 208 within the second rotating cylinder 206. When the first rotating cylinder 203 is pressed down, the first spring 210 can be compressed, thereby generating a large frictional force to drive the second rotating cylinder 206 to rotate by the motor 202.

[0030] Further, in the above structure, the transmission assembly 003 further includes bevel gears 302. The bevel gears 302 are rotatably connected above the cross-shaped fixing frame 101. Four groups of bevel gears 302 are installed in a cross-cross direction, and the bevel gears 302 are engaged with the side of the double bevel gear shaft 301 away from the bevel gear ring 204. Four groups of rotating shafts 303 are rotatably connected below the cross-shaped fixing frame 101, and the rotating shafts 303 are axially connected to the corresponding bevel gears 302.

[0031] The double bevel gear shaft 301 can drive the bevel gears 302 to rotate, so that the bevel gears 302 drive the rotating shafts 303 to rotate.

[0032] Further, in the above structure, limiting blocks two 304 are symmetrically installed on the rotating shafts 303. A second pushing cylinder 305 is sleeved on the rotating shafts 303. Limiting grooves two 306 are symmetrically formed on the inner wall of the second pushing cylinder 305, and the limiting grooves two 306 are slidably connected to the corresponding limiting blocks two 304. A second spring 307 is attached between the second pushing cylinder 305 and the rotating shafts 303.

[0033] Through the cooperation of the limiting blocks two 304 and the limiting grooves two 306, the second pushing cylinder 305 can slide up and down along the rotating shafts 303, and the rotating shafts 303 can drive the second pushing cylinder 305 to rotate synchronously. The second spring 307 can keep the position of the second pushing cylinder 305. After the second pushing cylinder 305 is attached and cooperated with the connecting seat 403, the second spring 307 can be compressed, so that the power is smoothly transmitted, and the cooperation between the second pushing cylinder 305 and the connecting seat 403 can be successfully completed.

[0034] Further, in the above structure, the driving assembly 004 further includes a docking shaft 409. The docking shaft 409 is rotatably connected within the cross-shaped fixing frame 101. The lower part of the docking shaft 409 is fixedly connected to the connecting plate 401, and the upper part of the docking shaft 409 is axially connected to the second rotating cylinder 206.

[0035] Through the connection between the docking shaft 409 and the second rotating cylinder 206, the docking shaft 409 can drive the connecting plate 401 to rotate.

[0036] Furthermore, in the above structure, an internally threaded cylinder 407 is threadedly sleeved on the threaded rod 404. Guide blocks 408 are symmetrically installed on the outer side of the internally threaded cylinder 407. Guide grooves 406 are symmetrically formed on the inner wall of the through hole 405, and the guide grooves 406 are slidably connected to the corresponding guide blocks 408.

[0037] By rotating the threaded rod 404, the internally threaded cylinder 407 moves downward, and the cooperation between the guide blocks 408 and the guide grooves 406 enables the internally threaded cylinder 407 to move more smoothly.

[0038] Furthermore, in the above structure, the grasping assembly 005 further includes a connecting shaft 504. The connecting shafts 504 are symmetrically installed and connected below the internally threaded cylinder 407. A rotating seat 506 is rotatably connected below the two groups of connecting shafts 504. Limit sliding rails 505 are installed inside the two groups of grasping plates 503, and the limit sliding rails 505 are slidably connected to the corresponding rotating seats 506.

[0039] By the movement of the internally threaded cylinder 407, the connecting shaft 504 can drive the rotating seat 506 to slide in the limit sliding rail 505, so that the grasping plates 503 can perform the closing and opening actions to grasp the valve core.

[0040] A processing and production process for a high-temperature resistant ball valve includes a high-temperature resistant ball valve processing device as above, and the processing steps are as follows: S1: By placing the processed valve core above the placing seat 104, at this time, the lifting platform 201 moves downward, so that the motor 202 drives the connecting plate 401 to rotate, so that the grasping plates 503 move above the valve core. At this time, the lifting platform 201 moves upward, so that the motor 202 drives the bidirectional bevel gear shaft 301 to rotate; S2: Through the transmission of power, the power of the bidirectional bevel gear shaft 301 drives the threaded rod 404 to rotate, so that the internally threaded cylinder 407 moves downward, and the grasping plates 503 open to pick up the valve core; S3: As the connecting plate 401 rotates, the valve core enters the heating furnace 102 for heating, and then enters the cooling barrel 103 for cooling, thereby completing the quenching of the valve core, thereby improving the high-temperature resistance of the valve core. And through the grasping of the two groups of grasping plates 503, the continuous progress of the quenching work can be ensured.

[0041] As Figures 1-9As shown in the figure, by placing the valve core to be processed above the placing seat one 104, at this time, the electric push rod 205 drives the lifting table 201 to move downward, so that the first rotating cylinder 203 presses the first pushing cylinder 208 downward. At this time, the motor 202 is started, and the motor 202 can transmit the power to the second rotating cylinder 206 through the first rotating cylinder 203, thereby driving the connecting plate 401 below the docking shaft 409 to rotate, so that the grasping plate 503 moves above the placing seat one 104. At the same time, the upper connecting seat 403 can cooperate with the new second pushing cylinder 305 after the connecting plate 401 rotates, and the electric push rod 205 drives the lifting table 201 to move upward, so that the bevel gear ring 204 meshes with the double bevel gear shaft 301.

[0042] Thus, the motor 202 transmits the power to the double bevel gear shaft 301 and transmits the power to the rotating shaft 303 through the bevel gear 302, so that the second pushing cylinder 305 drives the threaded rod 404 to rotate, so that the internal thread cylinder 407 moves downward, and drives the second limiting cylinder 502 to slide along the first limiting cylinder 501. When the second limiting cylinder 502 slides in place, at this time, the connecting shaft 504 drives the rotating seat 506 to slide along the limiting slide rail 505, so that the grasping plate 503 opens and completes the grasping of the valve core with the subsequent reset.

[0043] And through the rotation of the connecting plate 401, the valve core is moved above the heating furnace 102, heated and then placed into the cooling barrel 103 by the same method. And during the process of placing it into the cooling barrel 103, another set of grasping plates 503 completes the grasping of the new valve core, so that one set can be in the heating process while the other set is in the cooling process. When the processing is completed, the valve core can be placed on the placing seat two 105 and wait for the finished product to be collected.

[0044] In this way, the quenching work of the valve core can be automatically completed, which improves the heat resistance of the valve core. At the same time, it can also improve the quenching processing efficiency of the valve core, reduce the working intensity of the operators, and also reduce the manufacturing cost and manufacturing difficulty of the device.

[0045] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A high-temperature resistant ball valve processing device, including a base (001), characterized in that: Above the base (001), a cross-shaped fixing frame (101) is installed. Above the base (001), a heating furnace (102) is installed. Above the base (001), a cooling barrel (103) is installed, and the cooling barrel (103) and the heating furnace (102) are arranged oppositely. Above the base (001), a placing seat one (104) is installed. Above the base (001), a placing seat two (105) is installed, and the placing seat one (104) and the placing seat two (105) are arranged oppositely; The power assembly (002) arranged above the cross-shaped fixing frame (101) includes a lifting platform (201). The lower part of the lifting platform (201) is connected through the upper part of the cross-shaped fixing frame (101). Through grooves (211) are symmetrically opened on the inner wall of the lifting platform (201). Above the lifting platform (201), a motor (202) is installed. A rotating cylinder one (203) is rotatably connected to the inner wall of the lifting platform (201), and the rotating cylinder one (203) is axially connected to the output end of the motor (202). A bevel gear ring (204) is sleeved and fixed on the rotating cylinder one (203); The transmission assembly (003) arranged above the cross-shaped fixing frame (101) includes a bidirectional bevel gear shaft (301). The bidirectional bevel gear shaft (301) is rotatably connected to one side of the upper part of the cross-shaped fixing frame (101), and four groups of the bidirectional bevel gear shafts (301) are installed above the cross-shaped fixing frame (101). One side of each of the four groups of bidirectional bevel gear shafts (301) penetrates through the through groove (211), and one side of each of the bidirectional bevel gear shafts (301) is meshed with the bevel gear ring (204); The driving assembly (004) arranged in the cross-shaped fixing frame (101) includes a connecting plate (401). Above the connecting plate (401), connecting frames (402) are symmetrically installed. Above the connecting frames (402), connecting seats (403) are rotatably connected, and the interiors of the two groups of connecting seats (403) are attached to the corresponding two groups of pushing cylinders two (305). A threaded rod (404) is rotatably connected in the connecting frame (402), and the threaded rod (404) is axially connected to the connecting seat (403). Through holes (405) are symmetrically opened on the connecting plate (401), and the through holes (405) are sleeved with the corresponding threaded rods (404); The grasping assembly (005) arranged below the driving assembly (004) includes a limiting cylinder one (501). The limiting cylinder one (501) is symmetrically installed below the connecting plate (401), and the interiors of the two groups of limiting cylinders one (501) are penetrated by the corresponding threaded rods (404). A limiting cylinder two (502) is sleeved and limited on the two groups of limiting cylinders one (501). Below the limiting cylinder two (502), grasping plates (503) are symmetrically rotatably connected.

2. The processing device for a high-temperature resistant ball valve according to claim 1, wherein: The power assembly (002) further includes an electric push rod (205). The electric push rod (205) is installed above the cross-shaped fixing frame (101), and the output end of the electric push rod (205) is fixedly connected to the lower part of the lifting platform (201). A second rotating cylinder (206) is rotatably connected above the cross-shaped fixing frame (101), and the second rotating cylinder (206) is sleeved with the first rotating cylinder (203).

3. The processing device for a high-temperature resistant ball valve according to claim 2, characterized in that: Symmetric limiting grooves one (207) are formed in the inner wall of the second rotating cylinder (206). A first pushing cylinder (208) penetrates through the second rotating cylinder (206). Symmetric limiting blocks one (209) are fixedly connected to the first pushing cylinder (208), and the limiting blocks one (209) are slidably connected to the corresponding limiting grooves one (207). A first spring (210) is attached between the first pushing cylinder (208) and the second rotating cylinder (206).

4. A high-temperature resistant ball valve processing device according to claim 1, characterized in that: The transmission assembly (003) further includes bevel gears (302). The bevel gears (302) are rotatably connected above the cross-shaped fixing frame (101), and four groups of bevel gears (302) are installed in a cross-cross direction. The bevel gears (302) are meshed with the side of the double bevel gear shaft (301) away from the bevel gear ring (204). Four groups of rotating shafts (303) are rotatably connected below the cross-shaped fixing frame (101), and the rotating shafts (303) are axially connected to the corresponding bevel gears (302).

5. The processing device for a high-temperature resistant ball valve according to claim 4, characterized in that: Symmetric limiting blocks two (304) are installed on the rotating shafts (303). A second pushing cylinder (305) is sleeved on the rotating shafts (303). Symmetric limiting grooves two (306) are formed in the inner wall of the second pushing cylinder (305), and the limiting grooves two (306) are slidably connected to the corresponding limiting blocks two (304). A second spring (307) is attached between the second pushing cylinder (305) and the rotating shafts (303).

6. A high-temperature resistant ball valve processing device according to claim 1, characterized in that: The driving assembly (004) further includes a docking shaft (409). The docking shaft (409) is rotatably connected in the cross-shaped fixing frame (101). The lower part of the docking shaft (409) is fixedly connected to the connecting plate (401), and the upper part of the docking shaft (409) is axially connected to the second rotating cylinder (206).

7. A high-temperature resistant ball valve processing device according to claim 6, characterized in that: An internally threaded cylinder (407) is threadedly sleeved on the threaded rod (404). Guide blocks (408) are symmetrically installed on the outer side of the internally threaded cylinder (407). Symmetric guide grooves (406) are formed in the inner wall of the through hole (405), and the guide grooves (406) are slidably connected to the corresponding guide blocks (408).

8. A high-temperature resistant ball valve processing device according to claim 7, characterized in that: The grasping assembly (005) further includes a connecting shaft (504). The connecting shafts (504) are symmetrically installed and connected below the internally threaded cylinder (407). The lower parts of the two connecting shafts (504) are rotatably connected to a rotating seat (506). Limiting sliding rails (505) are installed inside the two grasping plates (503), and the limiting sliding rails (505) are slidably connected to the corresponding rotating seats (506).

9. A processing and production process for a high-temperature resistant ball valve, including a high-temperature resistant ball valve processing device according to any one of claims 1-8, characterized in that: The processing steps are as follows: S1: Place the processed valve core above the placement seat one (104). At this time, the lifting table (201) moves downward, so that the motor (202) drives the connecting plate (401) to rotate, so that the grasping plate (503) moves above the valve core. At this time, the lifting table (201) moves upward, so that the motor (202) drives the bidirectional bevel gear shaft (301) to rotate; S2: Through the transmission of power, the power of the bidirectional bevel gear shaft (301) drives the rotation of the threaded rod (404), so that the internal thread cylinder (407) moves downward, and the grasping plate (503) opens to pick up the valve core; S3: As the connecting plate (401) rotates, the valve core enters the heating furnace (102) for heating, and then enters the cooling barrel (103) for cooling, so as to complete the quenching of the valve core, thereby improving the high-temperature resistance of the valve core. And through the grasping of the two groups of grasping plates (503), the continuous progress of the quenching work can be ensured.

Citation Information

Patent Citations

  • A ball valve processing equipment

    CN116197771B