Intelligent pressure reducing valve

By designing the valve body mechanism, transmission mechanism and cleaning mechanism of the intelligent pressure reducing valve, the problems of easy blockage and inaccurate pressure adjustment of traditional pressure reducing valve filter devices are solved, and efficient and stable fluid control and real-time adjustment are achieved.

CN120402675AActive Publication Date: 2025-08-01HUHANG TECH GRP CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202510871676.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-26
Publication Date
2025-08-01
Estimated Expiration
2045-06-26

AI Technical Summary

Technical Problem

The filtering device of traditional pressure reducing valves is easily blocked, and high-precision pressure regulation cannot be achieved. The target pressure regulation value is a constant value, making it difficult to meet the real-time regulation needs of industrial automation.

Method used

An intelligent pressure reducing valve is designed, including a valve body mechanism, transmission mechanism, control mechanism and cleaning mechanism. It filters impurities through the filter assembly, uses the transmission mechanism to achieve precise pressure adjustment, and the cleaning mechanism automatically cleanses the filter assembly, and combines the MCU controller and wireless communication module for real-time monitoring and adjustment.

Benefits of technology

It realizes automatic cleaning of filter components to avoid blockage, ensure normal flow of fluid, and has high-precision real-time regulation capabilities to meet the needs of industrial automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120402675A_ABST
    Figure CN120402675A_ABST
Patent Text Reader

Abstract

The invention relates to the field of fluid control and filtering, in particular to an intelligent pressure reducing valve which comprises a valve body mechanism, a transmission mechanism, a control mechanism and a cleaning mechanism, the valve body mechanism comprises a supporting assembly, a valve element assembly and a filtering assembly, the transmission mechanism is arranged on the valve body mechanism, and the control mechanism controls the transmission mechanism to move. The cleaning mechanism is arranged on the filtering assembly and driven by the valve element assembly to clean the filtering assembly, the supporting assembly separates the bin body, the valve element assembly achieves opening and closing adjustment of a valve, the transmission mechanism transmits power, the control mechanism conducts regulation and control according to the pressure of the water outlet, the filtering assembly filters impurities, and the cleaning mechanism drives the filtering assembly to be cleaned through movement of a valve element. The pressure reducing valve achieves the technical effects of precise pressure reduction, remote control, online adjustment, automatic filtering and effective cleaning of impurities of the filtering assembly, the usability of the pressure reducing valve is improved, and the service life of the pressure reducing valve is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of fluid control and filtration, and in particular to an intelligent pressure reducing valve. Background Art

[0002] In the current fluid pipeline system, the pressure reducing valve is widely used as a key pressure regulating device. With the improvement of the industrial automation level, the traditional mechanical pressure reducing valve can no longer meet the requirements of high-precision and real-time regulation. At the same time, in order to increase the service life of the pressure reducing valve and prevent scale accumulation in the pressure reducing valve, usually, before the water flow enters the pressure reducing valve, it needs to be filtered through a filter to remove impurities in the water before the liquid enters the pressure reducing valve.

[0003] In some of the current mainstream solutions, some pressure reducing valves have achieved automatic control, and some have set up a filtering device on the valve body to filter the liquid.

[0004] In view of the above related technologies, the existing traditional pressure reducing valves have obvious defects. On the one hand, after the traditional filtering device is used for a long time, a large amount of impurities will accumulate on the filter screen, resulting in the blockage of the filter screen, affecting the normal flow of the fluid and the working efficiency of the pressure reducing valve. On the other hand, the target value of the existing pressure regulation is a constant value, which can only make the pressure in the pipeline fluctuate within a certain value, and it is difficult to adjust the target value of the pressure in the pipeline. Summary of the Invention

[0005] In order to solve the above problems, the present application provides an intelligent pressure reducing valve.

[0006] An intelligent pressure reducing valve provided by the present application adopts the following technical solutions: An intelligent pressure reducing valve includes a valve body mechanism, the valve body mechanism includes a support assembly, a water inlet is arranged on one side of the support assembly, a water outlet is arranged at the other end of the support assembly, a valve core assembly is arranged in the support assembly, and a filtering assembly is arranged at the water inlet; a transmission mechanism, the transmission mechanism is arranged on the valve body mechanism; a control mechanism, the control mechanism is used to control the movement of the transmission mechanism; a cleaning mechanism, the cleaning mechanism is arranged on the filtering assembly, the cleaning mechanism is driven by the support assembly, and the cleaning mechanism is used to clean the filtering assembly.

[0007] By adopting the above technical solutions, the intelligent pressure reducing valve has good performance. A water inlet is provided on one side of the support component of the valve body mechanism, and a water outlet is provided on the other side, facilitating the flow of the medium. The filtering component at the water inlet can filter the incoming medium, preventing impurities from entering the interior of the valve body, avoiding damage to the valve core component, etc., and extending the service life of the pressure reducing valve. The transmission mechanism is arranged on the valve body mechanism and can effectively transmit power to ensure the normal operation of the pressure reducing valve. The control mechanism can precisely control the movement of the transmission mechanism to achieve precise adjustment of the working state of the pressure reducing valve to meet the requirements of different working conditions. The cleaning mechanism is arranged on the filtering component and is driven by the support component, capable of timely cleaning the impurities on the filtering component, ensuring the filtering effect of the filtering component, maintaining the smoothness of the water inlet, avoiding affecting the overall performance of the pressure reducing valve due to the blockage of the filtering component, and enabling the intelligent pressure reducing valve to operate stably and efficiently.

[0008] Preferably, the support component includes a pressure reducing chamber, a partition plate is arranged on the pressure reducing chamber, the partition plate divides the pressure reducing chamber into a first chamber and a second chamber, the side of the partition plate close to the transmission mechanism is the first chamber, the side of the partition plate far from the transmission mechanism is the second chamber, the water inlet communicates with the first chamber, the filtering component is arranged in the first chamber, and the water outlet communicates with the second chamber.

[0009] By adopting the above technical solutions, the pressure reducing chamber is divided into a first chamber and a second chamber, separating the water inlet and outlet areas, facilitating the arrangement of the filtering component in the first chamber to filter the incoming water, and at the same time facilitating the realization of the pressure reducing function of the water flow.

[0010] Preferably, the valve core component includes a valve seat arranged on the partition plate, a conical hole is arranged on the valve seat, and further includes a conical block movably connected to the conical hole. A guide rod is arranged on the side of the conical block pointing to the transmission mechanism, the guide rod passes through the pressure reducing chamber, and a guide magnetic plate is arranged on the side of the guide rod far from the conical block.

[0011] By adopting the above technical solutions, the cooperation of the conical hole on the valve seat and the movably connected conical block is used to adjust the size of the water flow opening to achieve the adjustment of the water flow pressure. The arrangement of the guide rod and the guide magnetic plate facilitates the connection with the transmission mechanism to achieve the remote control of the valve core component, and further precisely adjusts the outlet pressure.

[0012] Preferably, the transmission mechanism includes a rotating motor arranged on the outer wall of the support component, a first gear is arranged on the transmission shaft of the rotating motor, and further includes a support frame arranged on the outer wall of the support component, a support ring is arranged on the support frame, and a moving component is arranged on the support ring.

[0013] By adopting the above technical solution, the rotating motor can drive the first gear to rotate, and then drive the movement assembly to act, providing a power transmission function for the intelligent pressure reducing valve, so that subsequent components such as the valve core assembly can achieve corresponding movements and adjustments.

[0014] Preferably, the movement assembly includes a movement sleeve screwed and connected to the support ring, a movement rod is slidably connected inside the movement sleeve, the movement rod passes through the movement sleeve, a movement spring is arranged between the movement rod and the movement sleeve, one end of the movement rod away from the movement sleeve is connected with a mounting block, a mounting protrusion is arranged on the mounting block, an electromagnet sheet is arranged inside the mounting protrusion, the guiding magnetic plate can be movably connected with the mounting protrusion, and a second gear coaxially arranged on the movement sleeve is also included, and the second gear can always be engaged with the first gear.

[0015] By adopting the above technical solution, the movement sleeve with screw drive and the movement rod slidably connected therewith, in cooperation with the movement spring, can achieve buffer movement; the electromagnet sheet and the guiding magnetic plate cooperate to stably connect the two; the second gear and the first gear are always engaged to ensure the stability and continuity of the transmission, so as to accurately control the movement of the valve core assembly to achieve the pressure reducing function.

[0016] Preferably, the control mechanism includes an MCU controller and a wireless communication module arranged on the outer wall of the support assembly, and a pressure sensor arranged on the inner wall of the water outlet.

[0017] By adopting the above technical solution, the pressure sensor can be used to monitor the water outlet pressure in real time, and the data is transmitted to the MCU controller through the wireless communication module, realizing the accurate control of the transmission mechanism, thereby automatically adjusting the state of the pressure reducing valve, ensuring the stability of the water outlet pressure, and at the same time, the pressure can be adjusted in real time according to requirements to meet the existing requirements for the pressure reducing valve.

[0018] Preferably, the filtering assembly includes a filter plate arranged on the inner wall of the support assembly, a number of filter holes are arranged on the filter plate in a circumferential array, and a mounting shaft arranged on the filter plate is also included, the mounting shaft is coaxially arranged with the filter plate, and the cleaning mechanism is arranged on the mounting shaft.

[0019] By adopting the above technical solution, the filter plate can filter the water flow entering the pressure reducing valve to prevent impurities from entering the valve body and affecting its normal operation. The mounting shaft is coaxially arranged with the filter plate and is used for mounting the cleaning mechanism, which is convenient for the cleaning mechanism to clean the filter plate and maintain the filtering effect of the filter plate.

[0020] Preferably, the cleaning mechanism includes a cleaning ring. A plurality of cleaning plates are arranged in a circumferential array between the cleaning ring and the mounting shaft. A plurality of cleaning bristles are arranged on one side of the cleaning plate pointing to the filter plate. The cleaning bristles can move into the filter holes. A plurality of feed grooves are arranged in a circumferential array on the cleaning ring. The cleaning mechanism further includes a cleaning shaft rotatably connected to the support assembly. The cleaning shaft penetrates through the support assembly. A plurality of toggle rods are arranged on one side of the cleaning shaft pointing to the mounting shaft. The toggle rods can move into the feed grooves. One end of the cleaning shaft away from the toggle rods is connected to a ratchet assembly.

[0021] By adopting the above technical solutions, the cleaning bristles on the cleaning ring and the cleaning plates are used to clean the filter holes on the filter plate. The linkage of the cleaning shaft is realized through the cooperation of the toggle rods and the feed grooves and the connection assembly, effectively removing impurities on the filter assembly, avoiding blockage of the filter assembly, ensuring smooth water flow through, and improving the working stability and service life of the intelligent pressure reducing valve.

[0022] Preferably, the connection assembly is a connecting rod connected to the guiding magnetic plate. One end of the connecting rod away from the guiding magnetic plate is connected with a sliding block. The sliding block is arranged on a sliding frame. The sliding frame is connected to the pressure reducing chamber. The sliding block can move in the vertical direction. A first hook and a second hook are hinged on the sliding block. A connecting spring is arranged between the first hook and the second hook. The ratchet assembly is further arranged between the first hook and the second hook.

[0023] By adopting the above technical solutions, the connecting rod is used to connect the guiding magnetic plate and the sliding block, so that the sliding block can move in the vertical direction on the sliding frame along with the movement of the guiding magnetic plate. Cooperating with the first hook, the second hook, the connecting spring and the ratchet assembly, the reciprocating linear motion of the guiding magnetic plate can be converted into the rotation of the ratchet in the ratchet wheel assembly, and then the ratchet assembly provides stable and controllable power for the cleaning mechanism to effectively clean the filter assembly and maintain the normal filtering function of the filter assembly.

[0024] Preferably, the ratchet assembly includes a ratchet seat arranged on the pressure reducing chamber. A connecting shaft is rotatably connected to the ratchet seat. One end of the connecting shaft is connected with a ratchet. The other end of the connecting shaft is connected with a first bevel gear. The second bevel gear is further arranged on the mounting shaft. The first bevel gear and the second bevel gear are meshed with each other.

[0025] By adopting the above technical solutions, the cooperation of the ratchet seat, the connecting shaft, the ratchet, the first bevel gear and the second bevel gear in the ratchet assembly is used to realize power transmission and conversion, drive the rotation of the mounting shaft on the filter plate, and thus drive the cleaning mechanism to work, ensuring the continuous and effective filtering of the filter assembly.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: A filtering component is provided at the water inlet, and a cleaning mechanism is equipped on the filtering component. This can effectively prevent the filtering device from being blocked due to impurity accumulation, ensure the normal flow of the fluid, and improve the working efficiency of the pressure reducing valve. At the same time, there is no need for manual disassembly and cleaning regularly, which can ensure the continuous operation of the system; By setting up a connection component and a ratchet component, the reciprocating motion generated by the water pressure fluctuation on the pressure relief valve spool component or the reciprocating motion of the transmission component during pressure regulation is converted into the power for the cleaning mechanism to clean the filtering component, so that the cleaning mechanism can obtain stable power, and then effectively clean the filtering component.

[0027] The control mechanism includes an MCU controller, a wireless communication module, and a pressure sensor arranged on the inner wall of the water outlet. Through the collaborative work of these components, high-precision and real-time regulation can be achieved, meeting the market demand for intelligent pressure reducing valves with remote monitoring functions. Brief Description of the Drawings

[0028] Figure 1 is a schematic structural diagram of an embodiment of the present application; Figure 2 is a schematic cross-sectional structural diagram of an embodiment of the present application; Figure 3 is an embodiment of the present application Figure 2 magnified schematic diagram at A; Figure 4 is a schematic diagram of the first part of an embodiment of the present application; Figure 5 is a schematic diagram of the second part of an embodiment of the present application.

[0029] Description of reference numerals: 1. Valve body mechanism; 101. Support assembly; 1011. Pressure reducing chamber; 1012. Partition plate; 1013. First chamber; 1014. Second chamber; 102. Water inlet; 103. Water outlet; 104. Spool assembly; 1041. Valve seat; 1042. Tapered hole; 1043. Tapered block; 1044. Guide rod; 1045. Guide magnetic plate; 105. Filter assembly; 1051. Filter plate; 1052. Filter hole; 1053. Mounting shaft; 2. Transmission mechanism; 201. Rotating motor; 202. First gear; 203. Support frame; 204. Support ring; 205. Moving assembly; 2051. Moving sleeve; 2052. Moving rod; 2053. Moving spring; 2054. Mounting block; 2055. Mounting protrusion; 2056. Electromagnet sheet; 2057. Second gear; 3. Control mechanism; 301. MCU controller; 302. Wireless communication module; 303. Pressure sensor; 4. Cleaning mechanism; 401. Cleaning ring; 402. Cleaning plate; 403. Cleaning brush; 404. Feed groove; 405. Cleaning shaft; 406. Poking rod; 407. Connecting assembly; 4071. Connecting rod; 4072. Sliding block; 4073. Sliding frame; 4074. First claw; 4075. Second claw; 4076. Connecting spring; 408. Ratchet assembly; 4081. Ratchet seat; 4082. Connecting shaft; 4083. Ratchet; 4084. First bevel gear; 4085. Second bevel gear. Detailed implementation manners

[0030] The following further elaborates on this application Figures 1-5 in conjunction with the attached drawings.

[0031] An embodiment of this application discloses an intelligent pressure reducing valve. Refer to Figure 1 and Figure 2 , which includes a valve body mechanism 1, a transmission mechanism 2, a control mechanism 3, and a cleaning mechanism 4. Among them, the transmission mechanism 2 is arranged on the valve body mechanism 1, the control mechanism 3 is used to control the movement of the transmission mechanism 2, the cleaning mechanism 4 is arranged on the filter assembly 105, and is driven by the support assembly 101 to clean the filter assembly 105. A support housing is arranged on the valve body mechanism 1 to protect other components. Such a structural arrangement realizes the effective regulation of fluid pressure and improves the working efficiency and stability of the pressure reducing valve.

[0032] During specific operation, when liquid enters the valve body mechanism 1, the control mechanism 3 controls the transmission mechanism 2 to adjust, reduce the pressure of the water flow, and the cleaning assembly cleans a part of the valve body assembly to complete the pressure reduction work of the water flow.

[0033] Refer to Figure 1 and Figure 2, the valve body mechanism 1 includes a water inlet 102, a water outlet 103, a support assembly 101, a filter assembly 105, and a valve core assembly 104. Flange plates for connection are correspondingly provided on the water inlet 102 and the water outlet 103. The support assembly 101 includes a pressure reduction chamber 1011. The shape of the pressure reduction chamber 1011 can be ellipsoidal or cuboid, which varies according to the actual situation. A partition plate 1012 is provided on the pressure reduction chamber 1011. The partition plate 1012 divides the pressure reduction chamber 1011 into a first chamber 1013 and a second chamber 1014. The side of the partition plate 1012 close to the transmission mechanism 2 is the first chamber 1013, and the side of the partition plate 1012 far from the transmission mechanism 2 is the second chamber 1014. The water inlet 102 communicates with the first chamber 1013. The filter assembly 105 is arranged in the first chamber 1013. The water outlet 103 communicates with the second chamber 1014. The pressure reduction chamber 1011 is generally made of metal material, having good strength and corrosion resistance, and can withstand a certain pressure. The partition plate 1012 can be welded inside the pressure reduction chamber 1011 to play a role in stable separation.

[0034] The working process of the valve body mechanism 1: The fluid enters the first chamber 1013 from the water inlet 102. After being filtered by the filter assembly 105, the flow rate and pressure are adjusted through the valve core assembly 104, then enter the second chamber 1014, and finally flow out from the water outlet 103. The setting of the partition plate 1012 enables the fluid to flow orderly in the pressure reduction chamber 1011, facilitating pressure adjustment and filtering operations.

[0035] Reference Figure 1 , Figure 2 and Figure 3 , the valve core assembly 104 includes a valve seat 1041 arranged on the partition plate 1012. A conical hole 1042 is provided on the valve seat 1041. It also includes a conical block 1043 movably connected to the conical hole 1042. A guide rod 1044 is provided on the side of the conical block 1043 pointing to the transmission mechanism 2. The guide rod 1044 passes through the pressure reduction chamber 1011. A guide magnetic plate 1045 is provided on the side of the guide rod 1044 far from the conical block 1043. The valve seat 1041 is usually fixed on the partition plate 1012 by bolts to ensure the stability of the connection. The cooperation of the conical hole 1042 and the conical block 1043 can ensure good sealing performance. The guide rod 1044 can be a metal rod, which plays a role in guiding the movement of the conical block 1043. The guide magnetic plate 1045 is generally made of permanent magnetic material for subsequent cooperation with the electromagnet sheet 2056. As a preferred embodiment, the guide rod 1044 is a cross-shaped rod.

[0036] Working process of the valve core assembly 104: When the guiding magnetic plate 1045 is subjected to magnetic force, it drives the guiding rod 1044 and the conical block 1043 to move within the conical hole 1042, changing the opening degree between the conical block 1043 and the valve seat 1041, thereby realizing the regulation of fluid flow rate and pressure. At the same time, the pressure change during the pressure reduction process enables the conical block 1043 to perform a small reciprocating motion in the vertical direction, and then drives the guiding magnetic plate 1045 to reciprocate to provide cleaning power for the cleaning mechanism.

[0037] Reference Figure 3 、 Figure 4 The transmission mechanism 2 includes a rotating motor 201 arranged on the outer wall of the support assembly 101. A first gear 202 is arranged on the transmission shaft of the rotating motor 201. It also includes a support frame 203 arranged on the outer wall of the support assembly 101. A support ring 204 is arranged on the support frame 203, and a moving assembly 205 is arranged on the support ring 204. The rotating motor 201 is the power source of the transmission mechanism 2. An stepper motor is adopted, which can achieve precise angle control. The first gear 202 is key-connected to the transmission shaft of the rotating motor 201 to ensure synchronous rotation. The support frame 203 is generally a metal bracket, which is connected to the outer wall of the support assembly 101 by welding or bolts to provide stable support for the support ring 204. The support ring 204 is a ring-shaped metal structure, providing an installation basis for the moving assembly 205.

[0038] Working process of the transmission mechanism 2: After the rotating motor 201 is started, it drives the transmission shaft and the first gear 202 to rotate. The first gear 202 meshes with the second gear 2057 on the moving assembly 205, transmitting the power to the moving assembly 205, causing the moving assembly 205 to generate corresponding motion.

[0039] Reference Figure 3 、 Figure 4, the motion component 205 includes a motion sleeve 2051 helically connected to the support ring 204. A motion rod 2052 is slidably connected inside the motion sleeve 2051. The motion rod 2052 passes through the motion sleeve 2051 and points to the guiding magnetic plate 1045. A motion spring 2053 is arranged between the motion rod 2052 and the motion sleeve 2051. One end of the motion rod 2052 away from the motion sleeve 2051 is connected with a mounting block 2054. Mounting protrusions 2055 are arranged on the mounting block 2054. Electromagnetic sheets 2056 are arranged inside the mounting protrusions 2055. The guiding magnetic plate 1045 can move into the mounting protrusions 2055. It also includes a second gear 2057 coaxially arranged on the motion sleeve 2051, and the second gear 2057 can always mesh with the first gear 202. The helical transmission structure of the motion sleeve 2051 and the support ring 204 can convert rotational motion into linear motion. The motion rod 2052 slides inside the motion sleeve 2051, and the motion spring 2053 plays a role in buffering and resetting. The guiding magnetic plate 1045 can be movably connected with the mounting protrusions 2055. As an embodiment, a connection method of groove and block is adopted. The electromagnetic sheets 2056 generate magnetic force when electrified, adsorb the guiding magnetic plate 1045, and lose magnetic force when powered off. The second gear 2057 and the motion sleeve 2051 are connected by splines to ensure synchronous rotation and always mesh with the first gear 202 to achieve power transmission.

[0040] Working process of the motion component 205: The rotating motor 201 drives the first gear 202 to rotate. The first gear 202 drives the second gear 2057 and the motion sleeve 2051 to rotate. Since the motion sleeve 2051 and the support ring 204 are in helical transmission, the motion sleeve 2051 will drive the motion rod 2052 to do linear motion. When the electromagnetic sheets 2056 are electrified to generate magnetic force and adsorb the guiding magnetic plate 1045, the motion of the motion rod 2052 will drive the guiding magnetic plate 1045, the guiding rod 1044 and the conical block 1043 to move, realizing pressure adjustment.

[0041] Reference Figure 2 and Figure 4 , the control mechanism 3 includes an MCU controller 301 and a wireless communication module 302 arranged on the outer wall of the support component 101, and also includes a pressure sensor 303 arranged on the inner wall of the water outlet 103. The MCU controller 301 is the control core of the entire intelligent pressure reducing valve. It can be a single-chip microcomputer, which has the advantages of small volume and low cost, or a programmable logic controller can be adopted, which has more powerful functions and is suitable for complex control requirements. The wireless communication module 302 can be a Bluetooth module, a WiFi module, etc., to realize remote data transmission and control. The pressure sensor 303 is generally a piezoelectric sensor, which can accurately measure the pressure of the water outlet 103 and transmit the signal to the MCU controller 301.

[0042] Working process of the control mechanism 3: The pressure sensor 303 monitors the pressure at the water outlet 103 in real time and transmits the pressure signal to the MCU controller 301. The MCU controller 301 analyzes and processes the received pressure signal according to the preset pressure target value, and then controls the forward and reverse rotation and speed of the rotation motor 201 to achieve precise adjustment of the pressure reducing valve pressure. At the same time, the wireless communication module 302 can remotely transmit data such as the working state of the pressure reducing valve, facilitating operation personnel to monitor and control.

[0043] Reference Figure 5 , the filtering component 105 includes a filter plate 1051 provided on the inner wall of the support component 101. A number of filter holes 1052 are arranged in a circumferential array on the filter plate 1051. It also includes a mounting shaft 1053 provided on the filter plate 1051. The mounting shaft 1053 is coaxially arranged with the filter plate 1051, and the cleaning mechanism 4 is provided on the mounting shaft 1053. The filter plate 105 is usually a metal plate, and the filter holes 1052 are formed on its surface through punching processing. The size and density of the filter holes 1052 are determined according to the actual filtering requirements. The mounting shaft 1053 can be a metal shaft, and is fixed to the filter plate 1051 by welding or key connection, providing installation and rotation support for the cleaning mechanism 4.

[0044] Working process of the filtering component 105: After the fluid enters the first chamber 1013, it passes through the filter holes 1052 on the filter plate 1051. The impurities are filtered and remain on the filter plate 1051, while the clean fluid continues to flow. The mounting shaft 1053 provides an installation and rotation support point for the cleaning mechanism 4, facilitating the cleaning mechanism 4 to clean the filter plate 1051.

[0045] Reference Figure 4 、 Figure 5, the cleaning mechanism 4 includes a cleaning ring 401. A number of cleaning plates 402 are arranged in a circumferential array between the cleaning ring 401 and the mounting shaft 1053. A number of cleaning bristles 403 are provided on the side of the cleaning plate 402 facing the filter plate 1051. The cleaning bristles 403 can move into the filter holes 1052. A number of feed grooves 404 are arranged in a circumferential array on the cleaning ring 401. It also includes a cleaning shaft 405 rotatably connected to the support assembly 101. The cleaning shaft 405 passes through the support assembly 101. A number of toggle rods 406 are provided on the side of the cleaning shaft 405 facing the mounting shaft 1053. The toggle rods 406 can move into the feed grooves 404. A connecting component 407 is provided at one end of the cleaning shaft 405 away from the toggle rods 406. The cleaning ring 401 is generally a ring-shaped plastic or metal structure, which is light and corrosion-resistant. The cleaning plates 402 are connected to the cleaning ring 401 by bolts or welding. The cleaning bristles 403 can be nylon bristles, which are soft and wear-resistant and can effectively clean the impurities in the filter holes 1052. The shape and size of the feed grooves 404 should match the toggle rods 406 to ensure that the toggle rods 406 can smoothly enter and exit. The cleaning shaft 405 is rotatably connected to the support assembly 101 through bearings to reduce rotational friction.

[0046] Working process of the cleaning mechanism 4: When the connecting component 407 drives the cleaning shaft 405 to rotate, the toggle rods 406 on the cleaning shaft 405 will enter the feed grooves 404 on the cleaning ring 401, driving the cleaning ring 401 and the cleaning plates 402 to rotate around the mounting shaft 1053. The cleaning bristles 403 on the cleaning plates 402 will enter the filter holes 1052 with the rotation to clean the impurities in the filter holes 1052 and prevent the filter holes 1052 from being blocked.

[0047] Reference Figure 3 、 Figure 4, the connecting component 407 is connected to the connecting rod 4071 on the guiding magnetic plate 1045. One end of the connecting rod 4071 away from the guiding magnetic plate 1045 is connected with a sliding block 4072. The sliding block 4072 is arranged on the sliding frame 4073. The sliding frame 4073 is connected to the pressure reducing chamber 1011. The sliding block 4072 can move in the vertical direction. A first hook 4074 and a second hook 4075 are hinged on the sliding block 4072. A connecting spring 4076 is arranged between the first hook 4074 and the second hook 4075. A ratchet component 408 is further included and arranged between the first hook 4074 and the second hook 4075. The connecting rod 4071 and the guiding magnetic plate 1045 are connected by welding or bolts to transmit motion. The first hook 4074 and the second hook 4075 are hinged on the sliding block 4072 through a pin shaft. The connecting spring 4076 functions to reset them. The ratchet component 408 includes a ratchet seat 4081 arranged on the pressure reducing chamber 1011. A connecting shaft 4082 is rotatably connected to the ratchet seat 4081. One end of the connecting shaft 4082 is connected with a ratchet 4083. The other end of the connecting shaft 4082 is connected with a first bevel gear 4084. A second bevel gear 4085 arranged on the mounting shaft 1053 is further included. The first bevel gear 4084 and the second bevel gear 4085 are meshed with each other. The ratchet seat 4081 is fixed on the pressure reducing chamber 1011 by bolts. The connecting shaft 4082 is rotatably connected to the ratchet seat 4081 through a bearing. The ratchet 4083 and the first bevel gear 4084 are connected to the connecting shaft 4082 by a key to ensure synchronous rotation. The meshing of the first bevel gear 4084 and the second bevel gear 4085 realizes the vertical transmission of power, drives the mounting shaft 1053 to rotate, and thus enables the cleaning mechanism 4 to clean the filter component 105.

[0048] Working process of the connecting component 407: When the guiding magnetic plate 1045 moves, it will drive the connecting rod 4071 and the sliding block 4072 to move in the vertical direction on the sliding frame 4073. At the same time, when the water flow pressure changes, it will also drive the sliding block 4072 to move back and forth in the vertical direction. The first hook 4074 and the second hook 4075 cooperate with the ratchet component 408 during the movement of the sliding block 4072, causing the connecting shaft 4082 to rotate unidirectionally. The rotation of the connecting shaft 4082 is transmitted to the mounting shaft 1053 through the meshing of the first bevel gear 4084 and the second bevel gear 4085, driving the cleaning mechanism 4 to rotate for cleaning operations.

[0049] The implementation principle of an intelligent pressure reducing valve in an embodiment of this application is as follows: When the rotating motor 201 is started, through the meshing of the first gear 202 and the second gear 2057, the moving sleeve 2051 is driven to rotate. Since the moving sleeve 2051 is in screw drive with the support ring 204, the moving sleeve 2051 will drive the moving rod 2052 to move linearly. When the electromagnet sheet 2056 is energized to generate magnetic force and adsorbs the guiding magnetic plate 1045, the guiding rod 1044 and the conical block 1043 will move together with the moving rod 2052 to realize the adjustment of the opening degree between the conical block 1043 and the valve seat 1041, thereby controlling the flow rate and pressure of the fluid. The pressure sensor 303 monitors the pressure of the water outlet 103 in real time and transmits the signal to the MCU controller 301. The MCU controller 301 controls the forward and reverse rotation and the rotation speed of the rotating motor 201 according to the preset pressure target value to realize precise pressure adjustment. At the same time, when the guiding magnetic plate 1045 moves, the slider 4072 is driven to move on the sliding frame 4073 through the connecting rod 4071. The first claw 4074 and the second claw 4075 on the slider 4072 cooperate with the ratchet assembly 408 to make the connecting shaft 4082 rotate. When not adjusted, the ratchet assembly 408 will also be driven to rotate due to the water flow fluctuation, and then the installation shaft 1053 is driven to rotate through the first bevel gear 4084 and the second bevel gear 4085. The cleaning mechanism 4 on the installation shaft 1053 automatically cleans the filtering assembly 105 to avoid blockage of the filtering assembly 105 and ensure the normal flow of the fluid. This intelligent pressure reducing valve has a reasonable structure, realizes precise pressure adjustment and automatic cleaning of the filtering assembly 105, improves work efficiency and stability, overcomes many defects of traditional pressure reducing valves, and meets the requirements of modern industry for high-precision and automated equipment.

[0050] The above are all the preferred embodiments of this application. Without restricting the protection scope of this application accordingly, therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An intelligent pressure reducing valve, characterized in that: including a valve body mechanism (1), the valve body mechanism (1) includes a support assembly (101), a water inlet (102) is arranged on one side of the support assembly (101), a water outlet (103) is arranged at the other end of the support assembly (101), a valve core assembly (104) is arranged in the support assembly (101), and a filter assembly (105) is arranged at the water inlet (102); a transmission mechanism (2), the transmission mechanism (2) is arranged on the valve body mechanism (1), and the transmission mechanism (2) is used to drive the valve core assembly (104); a control mechanism (3), the control mechanism (3) is used to control the working state of the transmission mechanism (2); a cleaning mechanism (4), the cleaning mechanism (4) is arranged on the filter assembly (105), the cleaning mechanism (4) is used to clean the filter assembly (105), the cleaning mechanism (4) includes a ratchet assembly (408), the ratchet assembly (408) includes a ratchet (4083), the ratchet assembly (408) is used to drive the cleaning mechanism (4) to work, the ratchet assembly (408) is connected to the valve core assembly (104) through a connecting component (407), the connecting component (407) includes a connecting rod (4071) connected to the valve core assembly (104), a sliding block (4072) is connected to the end of the connecting rod (4071) far away from the valve core assembly (104), the sliding block (4072) is arranged on a sliding frame (4073), the sliding frame (4073) is connected to the pressure reducing chamber (1011), the sliding block (4072) can slide vertically along the sliding frame (4073), a first hook (4074) and a second hook (4075) are hinged on the sliding block (4072), a connecting spring (4076) is arranged between the first hook (4074) and the second hook (4075), and the first hook (4074) and the second hook (4075) press on the ratchet (4083) of the ratchet assembly (408).

2. The intelligent pressure reducing valve according to claim 1, characterized in that: The support assembly (101) includes a pressure reducing chamber (1011), a partition plate (1012) is arranged in the pressure reducing chamber (1011), the partition plate (1012) divides the pressure reducing chamber (1011) into a first chamber (1013) and a second chamber (1014), the side of the partition plate (1012) close to the transmission mechanism (2) is the first chamber (1013), the side of the partition plate (1012) far away from the transmission mechanism (2) is the second chamber (1014), the water inlet (102) communicates with the first chamber (1013), the filter assembly (105) is arranged in the first chamber (1013), and the water outlet (103) communicates with the second chamber (1014).

3. The intelligent pressure reducing valve according to claim 2, wherein: The spool assembly (104) includes a valve seat (1041) disposed on the partition plate (1012). A conical hole (1042) is provided on the valve seat (1041). It further includes a conical block (1043) movably connected to the conical hole (1042). A guide rod (1044) is provided on the side of the conical block (1043) facing the transmission mechanism (2). The guide rod (1044) passes through the pressure reduction chamber (1011). A guide magnetic plate (1045) is provided on the side of the guide rod (1044) away from the conical block (1043). The connecting rod (4071) is connected to the guide magnetic plate (1045), and the guide magnetic plate (1045) is connected to the transmission mechanism (2).

4. The intelligent pressure reducing valve according to claim 1, characterized in that: The transmission mechanism (2) includes a rotating motor (201) disposed on the outer wall of the support assembly (101). A first gear (202) is provided on the transmission shaft of the rotating motor (201). The transmission mechanism (2) further includes a support frame (203) disposed on the outer wall of the support assembly (101). A support ring (204) is provided on the support frame (203), and a motion assembly (205) is provided on the support ring (204).

5. An intelligent pressure reducing valve according to claim 5, characterized in that: The motion assembly (205) includes a motion sleeve (2051) connected to the support ring (204) by screw drive. A motion rod (2052) is slidably connected inside the motion sleeve (2051). The motion rod (2052) passes through the motion sleeve (2051). A motion spring (2053) is provided between the motion rod (2052) and the motion sleeve (2051). One end of the motion rod (2052) away from the motion sleeve (2051) is connected to a mounting block (2054). A mounting protrusion (2055) is provided on the mounting block (2054). An electromagnet sheet (2056) is provided inside the mounting protrusion (2055). The mounting protrusion (2055) can be movably connected to the spool assembly (104). The motion assembly (205) further includes a second gear (2057) coaxially provided on the motion sleeve (2051), and the second gear (2057) can always mesh with the first gear (202).

6. The intelligent pressure reducing valve according to claim 1, characterized in that: The control mechanism (3) includes an MCU controller (301) and a wireless communication module (302) disposed on the outer wall of the support assembly (101), and further includes a pressure sensor (303) disposed on the inner wall of the water outlet (103).

7. An intelligent pressure reducing valve according to claim 1, characterized in that: The filtering assembly (105) includes a filter plate (1051) disposed on the inner wall of the support assembly (101). A number of filter holes (1052) are provided on the filter plate (1051) in a circumferential array. It further includes a mounting shaft (1053) provided on the filter plate (1051). The mounting shaft (1053) is coaxially provided with the filter plate (1051), and the cleaning mechanism (4) is provided on the mounting shaft (1053).

8. An intelligent pressure reducing valve according to claim 7, characterized in that: The cleaning mechanism (4) includes a cleaning ring (401) disposed within the support assembly (101). A plurality of cleaning plates (402) are arranged in a circumferential array between the cleaning ring (401) and the mounting shaft (1053). A plurality of cleaning bristles (403) are provided on one side of the cleaning plate (402) facing the filter plate (1051). The cleaning bristles (403) can move into the filter holes (1052). A plurality of feed grooves (404) are arranged in a circumferential array on the cleaning ring (401). The cleaning mechanism (4) further includes a cleaning shaft (405) rotatably connected to the support assembly (101). The cleaning shaft (405) is disposed through the support assembly (101) which is rotatably connected. A plurality of toggle rods (406) are provided on one side of the cleaning shaft (405) facing the mounting shaft (1053). The toggle rods (406) can move into the feed grooves (404). One end of the cleaning shaft (405) away from the toggle rods (406) is connected to the ratchet assembly (408).

9. The intelligent pressure reducing valve according to claim 8, wherein: The ratchet assembly (408) further includes a ratchet seat (4081) disposed outside the support assembly (101). A connecting shaft (4082) is rotatably connected to the ratchet seat (4081). A ratchet (4083) is coaxially connected to the connecting shaft (4082). A first bevel gear (4084) is also coaxially connected to the connecting shaft (4082). The ratchet assembly (408) further includes a second bevel gear (4085) disposed on the mounting shaft (1053). The first bevel gear (4084) and the second bevel gear (4085) are meshed with each other.

Citation Information

Patent Citations

  • Filterable pressure reducing valve

    CN118532518A

  • Multifunctional ball valve

    CN119934258A

  • Stainless steel pressure reducing valve

    CN221482767U

  • Pressure reducing valve with filtering function

    CN222297070U

  • Intelligent pressure reducing valve

    CN222543127U