Device and method for detecting inclination of skewed rotor core
By designing a torsion rotor core slope detection device, the full inspection and detection of the core slot holes and intermediate sections are realized, solving the shortcomings of traditional detection methods, and improving production efficiency and detection accuracy.
Patent Information
- Application Number
- CN202510838942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-08-01
AI Technical Summary
The prior art cannot realize the detection of 100% full inspection of whether the core slot hole is sandwiched with scrap and the torsion abnormality of the core middle section, and the production efficiency is low and labor intensity is high, making it difficult to meet the requirements of rapid production beats.
A torsion rotor core slope detection device is designed, including a chassis, support mechanism, drive mechanism, first detection mechanism and second detection mechanism. The core slot holes and slopes are detected by the camera to realize 360° rotation and full-circumference detection of the core, and the torsion angle is calculated in combination with the Hough transformation algorithm.
It realizes 100% automatic detection of iron core slot holes, accurately identify scrap materials and torsion abnormalities in the middle section, improves production efficiency, reduces labor intensity, and meets the needs of rapid production.
Smart Images

Figure CN120403496A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of core slope detection, and specifically to a device and method for detecting the slope of a skewed rotor core. Background Art
[0002] With the rapid development of the new energy vehicle industry, the quality of the motor, which is the "heart" of the vehicle, is particularly important. As the core component of the motor, the quality and production efficiency of the core play a key role in core manufacturing. Among them, the cast aluminum rotor core occupies a relatively high share in the market, and its key quality characteristic, the skewed slope, directly affects the operating performance of the motor.
[0003] The current detection methods cannot achieve 100% full inspection, it is difficult to effectively detect whether there is waste clamped in the core slots, and it is also impossible to monitor the skewed abnormality in the middle section of the core. Once quality problems occur, it is easy to cause batch defects. At the same time, traditional detection methods are difficult to meet the requirements of fast production beats. Under the premise of ensuring product quality, there are problems such as low production efficiency and high labor intensity of employees.
[0004] Therefore, a device and method for detecting the slope of a skewed rotor core are proposed to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a device and method for detecting the slope of a skewed rotor core, which have the advantages of 100% detection and calculation of the core slots and slope through a camera, effectively solving the problems that traditional detection methods cannot perform 100% detection, cannot detect waste clamping and skewed abnormalities in the middle section of the core, as well as low production efficiency and high labor intensity.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A device for detecting the slope of a skewed rotor core, including a chassis, a support mechanism is installed on the chassis, a driving mechanism is installed on the support mechanism, and a core to be detected is installed on the driving mechanism;
[0007] On both sides of the support mechanism, a first detection mechanism and a second detection mechanism are respectively installed. The first detection mechanism is used to detect the included angle of the aluminum slot side lines of the core to be detected, and the second detection mechanism is used to detect the cleanliness of the aluminum slots of the core to be detected.
[0008] Preferably, the support mechanism includes a support frame, reserved slots are respectively opened on both sides of the support frame, a limit frame is installed in the reserved slots, and the limit frame is used to guide the displacement of the first detection mechanism and the second detection mechanism in the horizontal direction;
[0009] A positioning frame is installed on the support frame, and a reserved hole for installing the driving mechanism is opened on the support frame inside the positioning frame.
[0010] When adopting the above technical solution, the cooperation between the limit frame and the reserved groove realizes the precise guiding of the horizontal displacement of the first detection mechanism and the second detection mechanism. The setting of the positioning frame and the reserved hole realizes the stable installation of the driving mechanism. The supporting mechanism has the functions of stably supporting each component of the detection device and guiding the displacement of the detection mechanism, ensuring the accuracy of the mechanism position during the detection process.
[0011] Preferably, the first detection mechanism includes a first slider. A first sliding groove is formed on the first slider. The first slider can be displaced in the horizontal direction through the cooperation of the first sliding groove and the limit frame.
[0012] A first camera is movably installed on the first slider. The first camera is used to detect the edge line of the aluminum groove at the bottom of the iron core to be detected.
[0013] A first vertical rod is fixedly installed on the first slider. A first mounting frame is installed on the first vertical rod. A second camera is movably installed on the first mounting frame. The second camera is used to detect the edge line of the aluminum groove at the top of the iron core to be detected.
[0014] When adopting the above technical solution, the first slider realizes the horizontal position adjustment of the first detection mechanism through the sliding cooperation of the first sliding groove and the limit frame. The movable mounting structures of the first camera and the second camera realize the synchronous image acquisition of the edge lines of the aluminum grooves at the upper and lower ends of the iron core. The first detection mechanism has the precise detection ability to calculate the skew angle based on the position data of the upper and lower end edge lines, ensuring the accuracy of the slope value calculation.
[0015] Preferably, the second detection mechanism includes a second slider. A second sliding groove is formed on the second slider. The second slider can be displaced in the horizontal direction through the cooperation of the second sliding groove and the limit frame.
[0016] A second vertical rod is fixedly installed on the second slider. A second mounting frame is installed on the second vertical rod. A third camera is provided on the second mounting frame. The third camera is used to detect the cleanliness of the aluminum groove of the iron core to be detected. A rotating shaft is installed on the third camera. The third camera is rotatably installed on the second mounting frame through the rotating shaft.
[0017] When adopting the above technical solution, the second slider realizes the horizontal position adjustment of the second detection mechanism through the cooperation of the second sliding groove and the limit frame. The third camera realizes the adaptation to the skew angle of the iron core through the angle adjustment of the rotating shaft. The second detection mechanism has the all-round image detection function for clamping waste materials, foreign objects and area in the aluminum groove, and can identify 100% of the aluminum groove defects.
[0018] Preferably, the chassis includes a bottom plate. Two vertical plates are installed on the bottom plate. A first adjusting cylinder and a second adjusting cylinder are respectively rotatably installed on the two vertical plates.
[0019] The piston ends of the first adjustment cylinder and the second adjustment cylinder facing away from the vertical plate are respectively connected to the first slider and the second slider. The first adjustment cylinder and the second adjustment cylinder are respectively used to push the first slider and the second slider to displace horizontally along the limit frame.
[0020] When the above technical solution is adopted, the piston expansion and contraction of the first adjustment cylinder and the second adjustment cylinder drive the first slider and the second slider to displace along the limit frame, realizing the automatic adjustment of the horizontal position of the detection mechanism. The chassis has the function of quickly adjusting the position of the detection camera according to the core diameter, improving the adaptation efficiency of the device to products of different specifications.
[0021] Preferably, the driving mechanism includes a driving motor. The driving motor is fixedly installed at the bottom of the support frame. The transmission end of the driving motor passes through the reserved hole on the support frame and is drivingly installed with a speed reducer. The transmission end at the top of the speed reducer is installed with a clamping frame. The clamping frame is used to clamp the core to be detected, and the outer wall of the clamping frame is in dynamic contact with the inner wall of the positioning frame.
[0022] When the above technical solution is adopted, the driving motor drives the clamping frame through the speed reducer to realize the 360° rotation of the core. The dynamic contact between the positioning frame and the clamping frame ensures the axial positioning accuracy of the core. The driving mechanism has the function of stably clamping the core and driving it to rotate at a constant speed, providing a motion basis for the full-circle detection of the aluminum groove and the calculation of the slope, and ensuring the continuity and accuracy of the detection process.
[0023] A method for detecting the slope of a skewed rotor core includes the following steps:
[0024] Step 1. Core installation and driving positioning: Fix the core to be detected on the clamping frame of the driving mechanism, and realize axial positioning through the dynamic contact between the inner wall of the positioning frame and the outer wall of the clamping frame to ensure that the axis of the core coincides with the transmission axis of the driving motor;
[0025] Step 2. Horizontal adjustment of the detection mechanism: Through the piston expansion and contraction of the first adjustment cylinder and the second adjustment cylinder on the chassis, push the first slider of the first detection mechanism and the second slider of the second detection mechanism to displace horizontally along the limit frame of the support mechanism, so that the first camera and the second camera are aligned with the upper and lower aluminum grooves of the core, and the third camera is aligned with the aluminum groove detection area;
[0026] Step 3. Camera angle adaptation adjustment: Adjust the shooting angle of the third camera through the rotating shaft of the second detection mechanism to match the skewed angle of the core; at the same time, through the movable installation structure of the first camera and the second camera in the first detection mechanism, ensure that the lens is perpendicular to the aluminum groove detection surface;
[0027] Step 4. Cleanliness and area detection of the aluminum groove: Start the drive motor, drive the iron core to rotate 360° horizontally through the reducer, use the third camera to collect the image of the aluminum groove, and detect the waste and foreign objects in the groove and the area of the aluminum groove; if the area is out of tolerance or there are foreign objects, the system determines it as unqualified and alarms.
[0028] Step 5. Calculation of the slope angle: When the aluminum groove is detected to be qualified, use the first camera to detect the same side line of the aluminum groove at the bottom of the iron core, and the second camera to detect the corresponding side line of the aluminum groove at the top. Calculate the included angle based on the position data of the two side lines to obtain the skew angle value.
[0029] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0030] In the present invention, the first detection mechanism and the second detection mechanism are respectively arranged on both sides of the support mechanism. The first detection mechanism uses a camera to detect the included angle of the aluminum groove side line of the iron core to be detected, and the second detection mechanism uses a camera to detect the cleanliness of the aluminum groove. Cooperating with the drive mechanism to drive the iron core to be detected to rotate, it achieves a 100% automatic detection effect on the waste clamped in the core slot hole and the slope.
[0031] By setting the linkage structure of the chassis, the support mechanism and the drive mechanism in the present invention, the iron core to be detected can rotate 360° horizontally during the detection process. Cooperating with the synchronous detection of the two-side detection mechanisms, it achieves the effect of covering the entire circumference of the aluminum groove of the iron core, accurately identifying the clamped waste and the abnormal skew in the middle section, and solving the problem that the traditional detection method cannot fully detect and locate the defects in the middle section. Brief Description of the Drawings
[0032] Figure 1 It is the front view structure schematic diagram of the present invention;
[0033] Figure 2 It is the chassis structure schematic diagram of the present invention;
[0034] Figure 3 It is the support mechanism structure schematic diagram of the present invention;
[0035] Figure 4 It is the drive mechanism structure schematic diagram of the present invention;
[0036] Figure 5 It is the first detection mechanism structure schematic diagram of the present invention;
[0037] Figure 6 It is the second detection mechanism structure schematic diagram of the present invention.
[0038] In the figure: 1. Underframe; 11. Bottom plate; 12. Vertical plate; 13. First adjusting cylinder; 14. Second adjusting cylinder; 2. Driving mechanism; 21. Driving motor; 22. Reducer; 23. Clamping bracket; 3. Supporting mechanism; 31. Support frame; 311. Reserved groove; 32. Positioning frame; 33. Limiting frame; 4. First detection mechanism; 41. First slider; 411. First sliding groove; 42. First camera; 43. First vertical rod; 44. First mounting bracket; 45. Second camera; 5. Second detection mechanism; 51. Second slider; 511. Second sliding groove; 52. Second vertical rod; 53. Second mounting bracket; 54. Third camera; 541. Rotating shaft; 6. Iron core to be detected. Detailed implementation mode
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0040] Embodiment 1
[0041] As Figures 1 to 6 shown, an embodiment provided by the present invention: a skew rotor iron core slope detection device, including an underframe 1, a supporting mechanism 3 is installed on the underframe 1, a driving mechanism 2 is installed on the supporting mechanism 3, and an iron core 6 to be detected is installed on the driving mechanism 2;
[0042] The first detection mechanism 4 and the second detection mechanism 5 are respectively installed on both sides of the supporting mechanism 3. The first detection mechanism 4 is used to detect the included angle of the aluminum groove side line of the iron core 6 to be detected, and the second detection mechanism 5 is used to detect the cleanliness of the aluminum groove of the iron core 6 to be detected.
[0043] Specifically, by respectively arranging the first detection mechanism 4 and the second detection mechanism 5 on both sides of the supporting mechanism 3, wherein the first detection mechanism 4 uses a camera to detect the included angle of the aluminum groove side line of the iron core 6 to be detected, and the second detection mechanism 5 uses a camera to detect the cleanliness of the aluminum groove, and cooperating with the driving mechanism 2 to drive the iron core 6 to be detected to rotate, an automatic detection effect of 100% for the waste clamped in the core slot hole and the slope is achieved.
[0044] The present invention sets the linkage structure of the underframe 1, the supporting mechanism 3 and the driving mechanism 2, so that the iron core 6 to be detected can rotate 360° in the horizontal direction during the detection process, and cooperate with the synchronous detection of the detection mechanisms on both sides, achieving the effect of covering the aluminum grooves on the entire circumference of the iron core, accurately identifying the clamped waste and the abnormal skew in the middle section, and solving the problem that the traditional detection method cannot fully detect and locate the defects in the middle section.
[0045] Embodiment 2
[0046] In order to achieve the horizontal displacement guide of the detection mechanism and the stable installation of the driving mechanism, such as Figure 2 、 Figure 3 and Figure 5 and Figure 6 As shown, in this embodiment, the support mechanism 3 includes a support frame 31, and reserved grooves 311 are respectively opened on both sides of the support frame 31. The reserved grooves 311 are installed in the limit frames 33, and the limit frames 33 are used to guide the displacement of the first detection mechanism 4 and the second detection mechanism 5 in the horizontal direction;
[0047] A positioning frame 32 is installed on the support frame 31 , and a reserved hole for installing the driving mechanism 2 is opened on the support frame 31 inside the positioning frame 32 .
[0048] Specifically, the cooperation between the limit frame 33 and the reserved groove 311 realizes the precise guidance of the horizontal displacement of the first detection mechanism 4 and the second detection mechanism 5. The setting of the positioning frame 32 and the reserved hole realizes the stable installation of the driving mechanism 2. The support mechanism 3 has the function of stably supporting the various components of the detection device and guiding the displacement of the detection mechanism, ensuring the accuracy of the mechanism position during the detection process.
[0049] Furthermore, the first detection mechanism 4 includes a first slider 41, and a first slide groove 411 is formed on the first slider 41. The first slider 41 can be displaced in the horizontal direction through the cooperation between the first slide groove 411 and the limit frame 33;
[0050] A first camera 42 is movably mounted on the first slider 41, and the first camera 42 is used to detect the edge of the aluminum groove at the bottom of the iron core 6 to be inspected;
[0051] A first vertical rod 43 is fixedly mounted on the first slider 41 , a first mounting bracket 44 is mounted on the first vertical rod 43 , and a second camera 45 is movably mounted on the first mounting bracket 44 . The second camera 45 is used to detect the aluminum groove edge line at the top of the iron core 6 to be inspected.
[0052] Specifically, the first slider 41 realizes the horizontal position adjustment of the first detection mechanism 4 through the sliding cooperation between the first slide groove 411 and the limit frame 33. The movable installation structure of the first camera 42 and the second camera 45 realizes the synchronous image acquisition of the upper and lower ends of the aluminum groove edge lines of the iron core 6 to be inspected. The first detection mechanism 4 has the ability to accurately detect the torsion angle based on the upper and lower end edge line position data, ensuring the accuracy of the slope numerical calculation.
[0053] The first camera 42 and the second camera 45 can both be mounted on the slider via X-axis and Y-axis adjustment brackets. The adjustment brackets may include a screw transmission mechanism and can fine-tune the horizontal position of the camera by rotating a hand wheel to adapt to different diameters of the iron core 6 to be inspected.
[0054] Further, the second detection mechanism 5 includes a second slider 51. A second chute 511 is provided on the second slider 51. The second slider 51 can be displaced in the horizontal direction through the cooperation of the second chute 511 and the limit frame 33;
[0055] A second vertical rod 52 is fixedly installed on the second slider 51. A second mounting bracket 53 is installed on the second vertical rod 52. A third camera 54 is provided on the second mounting bracket 53. The third camera 54 is used to detect the cleanliness of the aluminum groove of the iron core 6 to be detected. A rotating shaft 541 is installed on the third camera 54. The third camera 54 is rotatably installed on the second mounting bracket 53 through the rotating shaft 541.
[0056] Specifically, the second detection mechanism 5 realizes the horizontal position adjustment of the second detection mechanism 5 through the cooperation of the second chute 511 and the limit frame 33. The third camera 54 realizes the adaptation to the skew angle of the iron core 6 to be detected through the angle adjustment of the rotating shaft 541. The second detection mechanism 5 has a comprehensive image detection function for clamping waste materials, foreign objects and area in the aluminum groove, and can identify aluminum groove defects 100%.
[0057] An angle scale is set on the rotating shaft 541 of the third camera 54. The accuracy of the scale is 0.1°. The shooting angle of the camera can be manually adjusted according to the designed skew angle of the iron core 6 to be detected to ensure that the optical axis of the lens is perpendicular to the inclined plane of the aluminum groove.
[0058] Further, the chassis 1 includes a bottom plate 11. Two vertical plates 12 are installed on the bottom plate 11. A first adjusting cylinder 13 and a second adjusting cylinder 14 are respectively rotatably installed on the two vertical plates 12;
[0059] The piston ends of the first adjusting cylinder 13 and the second adjusting cylinder 14 facing away from the vertical plates 12 are respectively connected to the first slider 41 and the second slider 51. The first adjusting cylinder 13 and the second adjusting cylinder 14 are respectively used to push the first slider 41 and the second slider 51 to displace in the horizontal direction along the limit frame 33.
[0060] Specifically, the piston expansion and contraction of the first adjusting cylinder 13 and the second adjusting cylinder 14 drive the first slider 41 and the second slider 51 to displace along the limit frame 33, realizing the automatic adjustment of the horizontal position of the detection mechanism. The chassis 1 has the function of quickly adjusting the position of the detection camera according to the diameter of the iron core 6 to be detected, improving the adaptation efficiency of the device to products of different specifications.
[0061] Both the first adjusting cylinder 13 and the second adjusting cylinder 14 are double-acting cylinders. The cylinder piston rod is connected to the slider through a spherical plain bearing to avoid the lateral force generated during the expansion and contraction of the cylinder from affecting the movement accuracy of the slider.
[0062] Embodiment III
[0063] In order to achieve stable clamping and 360° rotation detection of the iron core, as Figure 4As shown in the figure, in this embodiment, the driving mechanism 2 includes a driving motor 21, which is fixedly installed at the bottom of the support frame 31. The transmission end of the driving motor 21 passes through a reserved hole in the support frame 31 and is drivingly installed with a speed reducer 22. The transmission end at the top of the speed reducer 22 is installed with a clamping frame 23, which is used to clamp the iron core 6 to be inspected. The outer wall of the clamping frame 23 is in dynamic contact with the inner wall of the positioning frame 32.
[0064] Specifically, the driving motor 21 drives the clamping frame 23 through the speed reducer 22 to realize the 360° rotation of the iron core 6 to be inspected. The dynamic contact between the positioning frame 32 and the clamping frame 23 ensures the axial positioning accuracy of the iron core. The driving mechanism 2 has the function of stably clamping the iron core and driving it to rotate uniformly, providing a motion basis for the full-circumference detection of the aluminum groove and the calculation of the slope, and ensuring the continuity and accuracy of the detection process.
[0065] Embodiment 4
[0066] A method for detecting the slope of a skewed rotor iron core includes the following steps:
[0067] Step 1. Installation and driving positioning of the iron core: Fix the iron core 6 to be inspected on the clamping frame 23 of the driving mechanism 2, and realize axial positioning through the dynamic contact between the inner wall of the positioning frame 32 and the outer wall of the clamping frame 23 to ensure that the axis of the iron core 6 to be inspected coincides with the transmission axis of the driving motor 21;
[0068] Step 2. Horizontal adjustment of the detection mechanism: By the piston expansion and contraction of the first adjustment cylinder 13 and the second adjustment cylinder 14 on the bottom frame 1, push the first slider 41 of the first detection mechanism 4 and the second slider 51 of the second detection mechanism 5 to displace horizontally along the limit frame 33 of the support mechanism 3, so that the first camera 42 and the second camera 45 are aligned with the upper and lower aluminum grooves of the iron core 6 to be inspected, and the third camera 54 is aligned with the aluminum groove detection area;
[0069] Step 3. Camera angle adaptation adjustment: Adjust the shooting angle of the third camera 54 through the rotating shaft 541 of the second detection mechanism 5 to match the skewed angle of the iron core 6 to be inspected; at the same time, through the movable installation structure of the first camera 42 and the second camera 45 in the first detection mechanism 4, ensure that the lens is perpendicular to the aluminum groove detection surface;
[0070] Step 4. Cleanliness and area detection of the aluminum groove: Start the driving motor 21, drive the iron core 6 to be inspected to rotate 360° in the horizontal direction through the speed reducer 22, use the third camera 54 to collect the aluminum groove image, detect the waste materials, foreign objects and the area of the aluminum groove in the groove. When the deviation between the actually measured aluminum groove area and the standard model area exceeds ±5%, it is determined as out-of-tolerance; if the area is out-of-tolerance or there are foreign objects, the system determines it as unqualified and alarms;
[0071] Step 5, Oblique Angle Calculation: After the aluminum groove is detected to be qualified, the first camera 42 detects the same side line of the aluminum groove at the bottom of the core 6 to be inspected, and the second camera 45 detects the corresponding side line of the aluminum groove at the top. Based on the position data of the two side lines, the included angle is calculated to obtain the skew angle value. The oblique angle calculation uses the Hough transform algorithm to perform linear fitting on the upper and lower aluminum groove side lines, and the skew angle is obtained by calculating the included angle between the two lines, with a calculation accuracy of 0.1°.
[0072] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0073] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution, and this narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A skewed rotor core slope detection device, comprising a chassis (1), a support mechanism (3) is installed on the chassis (1), a driving mechanism (2) is installed on the support mechanism (3), and a core to be detected (6) is installed on the driving mechanism (2), characterized in that: On both sides of the support mechanism (3), a first detection mechanism (4) and a second detection mechanism (5) are respectively installed. The first detection mechanism (4) is used to detect the included angle of the aluminum groove side line of the core to be detected (6), and the second detection mechanism (5) is used to detect the cleanliness of the aluminum groove of the core to be detected (6).
2. The skew rotor core slope detection device according to claim 1, characterized in that The support mechanism (3) includes a support frame (31). On both sides of the support frame (31), reserved grooves (311) are respectively opened. A limit frame (33) is installed in the reserved grooves (311). The limit frame (33) is used to guide the displacement of the first detection mechanism (4) and the second detection mechanism (5) in the horizontal direction; A positioning frame (32) is installed on the support frame (31). A reserved hole for installing the driving mechanism (2) is opened on the support frame (31) inside the positioning frame (32).
3. The skew rotor core slope detection device according to claim 1, characterized in that, The first detection mechanism (4) includes a first slider (41). A first chute (411) is opened on the first slider (41). The first slider (41) can be displaced in the horizontal direction through the cooperation of the first chute (411) and the limit frame (33); A first camera (42) is movably installed on the first slider (41). The first camera (42) is used to detect the aluminum groove side line at the bottom of the core to be detected (6); A first vertical rod (43) is fixedly installed on the first slider (41). A first mounting frame (44) is installed on the first vertical rod (43). A second camera (45) is movably installed on the first mounting frame (44). The second camera (45) is used to detect the aluminum groove side line at the top of the core to be detected (6).
4. A skew rotor core slope detection device according to claim 1, characterized in that, The second detection mechanism (5) includes a second slider (51). A second chute (511) is opened on the second slider (51). The second slider (51) can be displaced in the horizontal direction through the cooperation of the second chute (511) and the limit frame (33); A second vertical rod (52) is fixedly installed on the second slider (51). A second mounting frame (53) is installed on the second vertical rod (52). A third camera (54) is provided on the second mounting frame (53). The third camera (54) is used to detect the cleanliness of the aluminum groove of the core to be detected (6). A rotating shaft (541) is installed on the third camera (54). The third camera (54) is rotationally installed on the second mounting frame (53) through the rotating shaft (541).
5. The skew rotor core slope detection device according to claim 1, characterized in that The chassis (1) includes a bottom plate (11). Two vertical plates (12) are installed on the bottom plate (11). A first adjusting cylinder (13) and a second adjusting cylinder (14) are respectively rotationally installed on the two vertical plates (12); The piston ends of the first adjusting cylinder (13) and the second adjusting cylinder (14) facing away from the vertical plates (12) are respectively connected to the first slider (41) and the second slider (51). The first adjusting cylinder (13) and the second adjusting cylinder (14) are respectively used to push the first slider (41) and the second slider (51) to displace in the horizontal direction along the limit frame (33).
6. The skew rotor core slope detection device according to claim 1, characterized in that, The driving mechanism (2) includes a driving motor (21). The driving motor (21) is fixedly installed at the bottom of the support frame (31). The transmission end of the driving motor (21) passes through a reserved hole on the support frame (31) and is drivingly installed with a speed reducer (22). The transmission end at the top of the speed reducer (22) is installed with a clamping frame (23). The clamping frame (23) is used to clamp the iron core (6) to be inspected. The outer wall of the clamping frame (23) is in dynamic contact with the inner wall of the positioning frame (32).
7. A method for detecting the skew angle of a skewed rotor core, characterized in that, Based on the skew rotor iron core slope detection device according to any one of claims 1-6, the following steps are included: Step 1, iron core installation and driving positioning: Fix the iron core (6) to be inspected on the clamping frame (23) of the driving mechanism (2). Axial positioning is achieved through the dynamic contact between the inner wall of the positioning frame (32) and the outer wall of the clamping frame (23) to ensure that the axis of the iron core (6) to be inspected coincides with the transmission axis of the driving motor (21). Step 2, horizontal adjustment of the detection mechanism: By the piston expansion and contraction of the first adjustment cylinder (13) and the second adjustment cylinder (14) on the chassis (1), the first slider (41) of the first detection mechanism (4) and the second slider (51) of the second detection mechanism (5) are pushed to displace horizontally along the limit frame (33) of the support mechanism (3), so that the first camera (42) and the second camera (45) are aligned with the upper and lower aluminum grooves of the iron core (6) to be inspected, and the third camera (54) is aligned with the aluminum groove detection area. Step 3, camera angle adaptation adjustment: Adjust the shooting angle of the third camera (54) through the rotating shaft (541) of the second detection mechanism (5) to match the skew angle of the iron core (6) to be inspected; at the same time, through the movable installation structure of the first camera (42) and the second camera (45) in the first detection mechanism (4), ensure that the lens is perpendicular to the aluminum groove detection surface. Step 4, cleanliness and area detection of the aluminum groove: Start the driving motor (21), drive the iron core (6) to be inspected to rotate 360° in the horizontal direction through the speed reducer (22), use the third camera (54) to collect the image of the aluminum groove, and detect the waste, foreign objects and the area of the aluminum groove in the groove; if the area is out of tolerance or there are foreign objects, the system determines that it is unqualified and alarms. Step 5, slope angle calculation: When the aluminum groove inspection is qualified, the first camera (42) detects the same side line of the bottom aluminum groove of the iron core (6) to be inspected, and the second camera (45) detects the corresponding side line of the top aluminum groove. Based on the position data of the two side lines, the included angle is calculated to obtain the skew angle value.