Metal material manufacturing defect identification system

Abstract

The invention discloses a metal material manufacturing defect identification system, and belongs to the field of material detection devices. The system comprises a metal material conveying mechanism, a metal material defect processing assembly, an alarm assembly and a supporting and fixing device, the metal material defect processing assembly is used for carrying out image acquisition and data analysis on metal materials conveyed in the metal material conveying mechanism and transmitting defect signals to the alarm assembly for real-time alarm; the metal material conveying mechanism and the metal material defect processing assembly are both arranged on the supporting and fixing device. According to the system, metal materials can be automatically conveyed and guided, the metal materials can be more stable in the conveying process and can be protected, and therefore the conveying effect of the equipment on the metal materials is better; the metal material can be automatically detected, and the equipment can automatically give an alarm when detecting that the surface of the metal material has defects.

Description

Technical Field

[0001] The present invention belongs to the field of material detection devices, and particularly relates to a metal material manufacturing defect identification system. Background Art

[0002] Metal materials are rich in sources and have excellent service performance and processing performance. They are the most commonly used materials in mechanical engineering, and are commonly used to manufacture mechanical equipment, tools, and molds, etc., and are widely used in engineering structures. Metal materials can be roughly divided into two categories: ferrous metals and non-ferrous metals. Ferrous metals usually refer to steel and cast iron; non-ferrous metals refer to metals and their alloys other than ferrous metals, such as copper alloys and aluminum and aluminum alloys, etc. Before using metal materials for production, it is necessary to detect their surfaces, so a metal material manufacturing defect identification system is required.

[0003] However, generally, the staff holds the metal material manufacturing defect identification system to detect metal materials, which not only greatly increases the labor intensity of the staff, but also affects the later processing of metal materials. Therefore, it is urgent to develop a metal material manufacturing defect identification system to solve the above problems. Summary of the Invention

[0004] Object of the Invention: The object of the present invention is to provide a metal material manufacturing defect identification system that can stably convey metal materials, protect metal materials, and perform automatic detection.

[0005] Technical Solution: The metal material manufacturing defect identification system described in the present invention includes a metal material conveying mechanism, a metal material defect processing component, and a support and fixing device; the metal material conveying mechanism includes a plurality of metal material clamping units and a conveying unit, the metal material clamping unit includes symmetrically arranged clamping components, and the clamping component includes, from the inside out, a metal material baffle, a plurality of elastic components, a connecting plate, a connecting rod, a rotating rod, a bearing, and a vertical beam. There is a bearing on the vertical beam, the rotating rod is arranged in the bearing, the rotating rod is connected to the connecting rod, the connecting rod is provided with a metal material baffle and a connecting plate, and the elastic components are between the metal material baffle and the connecting plate; the metal material conveying rod is between the clamping components; the conveying unit includes a belt component and a driving motor, one end of the belt component is connected to the clamping component at the head end through a connecting rod, the other end of the belt component is connected to the clamping component at the tail end through a connecting rod, and the driving motor is connected to any end of the belt component through a connecting rod for driving the belt component to operate, and the driving motor is fixed on the vertical beam of the clamping component; the metal material defect processing component is used to collect images and perform data analysis on the metal materials conveyed in the metal material conveying mechanism, and transmit the defect signal to the alarm component for real-time alarm; the metal material conveying mechanism and the metal material defect processing component are both arranged on the support and fixing device.

[0006] Further, the metal material defect processing component includes an image acquisition module, a data analysis and processing module, a controller, and a wireless signal transceiver module. The image acquisition modules are symmetrically arranged above and below the conveyed metal material. The upper image acquisition module is arranged on the support and fixing device through a fixing structure, and the lower image acquisition module is arranged on the upper surface of the support and fixing device. The image acquisition module is electrically connected to the data analysis and processing module, the data analysis and processing module is electrically connected to the controller, the controller is electrically connected to the wireless signal transceiver module, and the wireless signal transceiver module is signal-connected to the alarm component.

[0007] Further, the alarm component is arranged on the fixing structure, and the alarm component is an alarm.

[0008] Further, the drive motor is connected to the vertical beam through a fixing frame.

[0009] Further, the elastic component includes an annular spring, a sliding rod, and a sliding tube. The inside of the sliding rod is the sliding tube, and the outside of the inside of the sliding rod is the annular spring. One end of the annular spring is connected to the metal material baffle, and the other end is connected to the connecting plate.

[0010] Further, a protective pad is arranged on the surface of the metal material baffle close to the annular spring.

[0011] Further, the support and fixing component includes a workbench, support legs, and a stabilizing plate. The workbench is installed on the stabilizing plate through the support legs. The support and fixing component further includes a reinforcing plate, and the reinforcing plate is arranged between the workbench and the support legs.

[0012] Further, the metal material is a sheet.

[0013] Beneficial effects: Compared with the prior art, the present invention has the following remarkable effects: In the metal material manufacturing defect recognition system of the present invention, through the cooperation of each component in the metal material conveying mechanism, not only can the recognition system automatically convey and guide the metal material, but also the metal material can be made more stable during the conveying process and the metal material can be protected, so that the conveying effect of the equipment on the metal material is better. Moreover, the setting of the image acquisition module, data analysis and processing module, controller, and wireless signal transceiver module in the metal material defect processing combined with the alarm component can not only enable the recognition system to automatically detect the metal material, but also enable the recognition system to automatically alarm when defects are detected on the surface of the metal material. Description of the Drawings

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the metal material manufacturing defect recognition system in Embodiment 1;

[0015] Figure 2Schematic three-dimensional structure diagram of the side view of the metal material manufacturing defect identification system in Embodiment 1;

[0016] Figure 3 Schematic three-dimensional structure diagram of the top view of the metal material manufacturing defect identification system in Embodiment 1;

[0017] Figure 4 Side sectional view of the metal material baffle in the metal material manufacturing defect identification system in Embodiment 1;

[0018] Figure 5 In the metal material manufacturing defect identification system in Embodiment 1 Figure 4 Schematic diagram of the enlarged structure of part A;

[0019] Figure 6 System diagram of the metal material defect processing component and the alarm component in the metal material manufacturing defect identification system in Embodiment 1. Detailed implementation manners

[0020] The present invention will be further described in detail below in conjunction with the embodiments and the drawings.

[0021] Embodiment 1: As Figures 1-6 shown, the metal material manufacturing defect identification system described in this embodiment includes a workbench 1, a metal material conveying mechanism 2, and a metal material defect processing component 3.

[0022] Two support legs 4 are installed on the lower surface of the workbench 1, and stabilizing plates 5 are installed on the lower surfaces of the two support legs 4. Two groups of reinforcing plates 6 are provided between the support legs 4 and the workbench 1 to strengthen the stability of the workbench.

[0023] The metal material conveying mechanism 2 includes two groups of metal material clamping units and a conveying unit. Specifically, it includes four groups of clamping units. Each group of clamping units includes a vertical beam 201. Bearings 202 are inlaid on the surfaces of the vertical beams 201. Rotating rods 203 are installed on the inner rings of the bearings 202. Connecting plates 204 are installed on the inner surfaces of the rotating rods 203 (the direction close to the metal material is the inner direction, and the direction away from the metal material is the outer direction). Connecting rods 213 are installed on the outer surfaces of the two rotating rods 203 in the same direction of the metal material clamping unit. Pulley wheels 214 are installed on the outer surfaces of the connecting rods 213. The two pulley wheels 214 are connected by a belt. An installation frame 210 is installed on the outer surface of one of the vertical beams 201. A driving motor 212 is installed on the inner wall of the installation frame 210. The output end of the driving motor 212 is connected to one of the pulley wheels 214.

[0024] The inner surfaces of the connecting plates 204 are all provided with annularly arranged sliding tubes 205. Each sliding tube 205 is sleeved with a sliding rod 206 inside. The outer surfaces of each group of sliding rods 206 are all provided with annularly arranged springs 211. One end of each group of springs 211 close to each other is connected to the metal material baffle 207. The outer surfaces of the metal material baffles 207 are all provided with protective pads 208. The inner surfaces of the metal material baffles 207 are all provided with metal material conveying rollers 209. This not only enables the device to automatically convey the metal material, but also protects the metal material and greatly increases the stability of the metal material during the conveying process.

[0025] A fixing frame 8 is installed on the upper surface of the workbench 1. The metal material defect processing component 3 is divided into two parts, which are respectively arranged on the lower surface of the fixing frame 8 and the upper surface of the workbench 1. An alarm 7 is installed on the outside of the fixing frame 8.

[0026] The metal material defect processing component 3 includes an image acquisition module 301, a data analysis and processing module 302, a controller 303, and a wireless signal transceiver module 304. The image acquisition module 301 is electrically connected to the data analysis and processing module 302. The data analysis and processing module 302 is electrically connected to the controller 303. The controller 303 is electrically connected to the wireless signal transceiver module 304. The wireless signal transceiver module 304 is signal-connected to the alarm 7. This enables the device to automatically detect the metal material, thereby greatly increasing the detection efficiency of the recognition system for the metal material.

[0027] The working principle of the present invention is as follows: First, place the metal material outside the metal material conveying roller 209 and start the driving motor 212. The driving motor 212 drives the rotating rod 203 and the metal material conveying roller 209 to rotate and automatically convey the metal material. During the conveying process, the image acquisition module 301 acquires images of the metal material. The data analysis and processing module 302 automatically analyzes and processes the acquired data. The controller 303 integrates and processes the data. When it is detected that there are defects on the surface of the metal material, the controller 303 can activate the alarm 7 through the wireless signal transceiver module 304 to give an alarm.

Claims

1. A metal material manufacturing defect identification system, characterized in that It includes a metal material conveying mechanism, a metal material defect processing component, an alarm component, and a support and fixing device; the metal material conveying mechanism includes a number of metal material clamping units and a conveying unit. The metal material clamping unit includes symmetrically arranged clamping components. The clamping component includes, from inside to outside, a metal material baffle, a number of elastic components, a connecting plate, a connecting rod, a rotating rod, a bearing, and a vertical beam. There is a bearing on the vertical beam, the rotating rod is arranged in the bearing, the rotating rod is connected to the connecting rod, the connecting rod is provided with a metal material baffle and a connecting plate, and the elastic components are between the metal material baffle and the connecting plate; between the clamping components is a metal material conveying rod; the conveying unit includes a belt component and a driving motor. One end of the belt component is connected to the clamping component at the head end through a connecting rod, the other end of the belt component is connected to the clamping component at the tail end through a connecting rod, and the driving motor is connected to any one end of the belt component through a connecting rod for driving the belt component to operate. The driving motor is fixed on the vertical beam of the clamping component; the metal material defect processing component is used to collect images and perform data analysis on the metal materials conveyed in the metal material conveying mechanism, and transmit defect signals to the alarm component for real-time alarm; the metal material conveying mechanism and the metal material defect processing component are both arranged on the support and fixing device.

2. The system according to claim 1, wherein: The metal material defect processing component includes an image acquisition module, a data analysis and processing module, a controller, and a wireless signal transceiver module. The image acquisition modules are symmetrically arranged above and below the conveyed metal materials. The image acquisition module above is arranged on the support and fixing device through a fixing structure, and the image acquisition module below is arranged on the upper surface of the support and fixing device; the image acquisition module is electrically connected to the data analysis and processing module, the data analysis and processing module is electrically connected to the controller, the controller is electrically connected to the wireless signal transceiver module, and the wireless signal transceiver module is signal-connected to the alarm component.

3. The system according to claim 2, wherein The alarm component is arranged on the fixing structure.

4. The system according to claim 1, wherein The driving motor is connected to the vertical beam through a fixing frame.

5. The system according to claim 1, wherein, The elastic component includes an annular spring, a sliding rod, and a sliding tube. The inside of the sliding rod is the sliding tube, and the outside of the inside of the sliding rod is the annular spring.

6. The system according to claim 5, characterized in that One end of the annular spring is connected to the metal material baffle, and the other end is connected to the connecting plate.

7. The system according to claim 1, wherein A protective pad is provided on the surface of the metal material baffle close to the annular spring.

8. The system according to claim 1, characterized in that, The support and fixing component includes a workbench, support legs, and a stabilizing plate. The workbench is installed on the stabilizing plate through the support legs.

9. The system according to claim 8, characterized in that The support and fixing component further includes a reinforcing plate, and the reinforcing plate is arranged between the workbench and the support legs.

10. The system according to claim 1, characterized in that, The metal material is a sheet.

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