A polishing device for machining mechanical parts
By designing a multi-functional device suitable for steel pipe grinding, the adaptability and stability issues of existing equipment have been solved, achieving efficient and stable steel pipe grinding and rust prevention effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2026-03-24
AI Technical Summary
Existing steel pipe grinding equipment cannot adapt to the processing of steel pipes of different specifications and roughness, and it occupies a large area or has a complex structure, with limited vibration damping effect.
A grinding device for machining mechanical parts is designed, comprising a rubber roller mechanism, a roller mechanism, a drive mechanism, a support frame mechanism, a pressing tube mechanism, and a grinding mechanism. The axial movement and rotation of the workpiece are achieved through an adjustable speed motor and a worm gear structure. The stability is improved by combining a support and clamping mechanism, and an oil supply mechanism is provided to prevent rust.
It enables efficient grinding of steel pipes of different specifications and roughness, reduces the floor space required, improves the stability of the workpiece and the grinding quality, and prevents rust.
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Figure CN120422086B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of mechanical part processing, and particularly relates to a polishing device for mechanical part processing. BACKGROUND
[0002] Mechanical part processing refers to a process of treating raw materials through a series of processes to make the shape, size and performance of the part meet the design requirements. The process includes various process methods, among which cutting processing is to remove materials by using a tool to achieve the required shape and size; and forging processing is to apply pressure to metal to produce plastic deformation, thereby obtaining a specific organizational structure and performance. In mechanical part processing, part polishing is an important surface treatment process. The main purpose is to remove burrs, scale and other defects on the surface of the part to improve the surface finish and quality. During polishing, appropriate abrasive and polishing method need to be selected according to the precision requirements of the part. For parts with low precision requirements, relatively coarse abrasive can be used for preliminary polishing to quickly remove obvious surface defects; for parts with high precision requirements, fine abrasive needs to be used for long-time polishing to ensure that the surface meets the specified roughness and flatness requirements. After polishing treatment, the part can better meet the use requirements and improve the overall performance and reliability of the product.
[0003] When polishing tubular parts, steel pipe polishing equipment is used. The existing steel pipe polishing equipment is mainly of two forms. The first form of polishing equipment polishes the steel pipe without changing the position of the steel pipe, and drives the steel pipe to rotate and polishes the steel pipe through a translatable polishing head. For example, the Chinese utility model patent with the publication number CN210139294U supports the steel pipe through a support mechanism, drives the steel pipe to rotate through a rotating drive mechanism, and polishes the steel pipe through a translatable polishing mechanism. Although this form of polishing equipment can polish the steel pipe, the translatable distance of the polishing mechanism is limited by the size of the equipment itself, so this form of polishing equipment can only process steel pipes with a length less than the equipment, and cannot process longer steel pipes. In order to adapt to longer steel pipes, this polishing equipment is often long in size and large in floor area, which wastes the space of the factory building.
[0004] Another form of polishing device, the position of its polishing mechanism does not change during polishing, and the steel pipe is driven to rotate and translate by a feeding roller and a set of inclined guide wheels, so that the polishing mechanism can polish the steel pipe as a whole, such as the Chinese invention patent with publication number CN119077595A, which drives the feeding roller to rotate by motor one, chain wheel and chain, thereby driving the steel pipe to rotate, the steel pipe drives the inclined guide wheel to rotate by friction, under the action of the inclined guide of the inclined guide wheel, the stainless steel pipe rotates at the same time with the stable rate to the polishing assembly, although the polishing device of this structure can drive the steel pipe to translate, it can be used for processing the steel pipe longer than the device itself, but this polishing device drives the inclined guide wheel to rotate by the rotation of the feeding roller and the rotation of the steel pipe, so as to realize the axial movement of the steel pipe, the speed of the axial movement of the steel pipe is highly positively correlated with the rotation speed of the steel pipe itself, when processing steel pipes of different specifications, different roughness and different polishing precision, the device cannot change the ratio of the steel pipe rotation speed to the steel pipe translation speed, and the moving speed of the steel pipe remains constant during the polishing and polishing process, so it cannot accurately adjust the length of time when the polishing mechanism and the steel pipe locally contact according to the processing requirements, in addition, the device keeps the steel pipe stable by vibration sensor, controller, motor and negative pressure adsorption mechanism and other structures to avoid the vibration of the steel pipe, the anti-vibration mechanism has the problems of complex structure and limited anti-vibration effect.
[0005] Therefore, it is urgent to provide a polishing device for machining mechanical parts to solve the above problems. SUMMARY
[0006] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art and provide a polishing device for machining mechanical parts.
[0007] The technical solution adopted to solve the above technical problems is: a polishing device for machining mechanical parts, comprising a mounting seat mechanism and a roller mechanism, the mounting seat mechanism is rotatably connected with a rubber roller mechanism for driving the workpiece to rotate, the mounting seat mechanism is rotatably connected with a roller mechanism, and the top end of the mounting seat mechanism is fixed with a driving mechanism;
[0008] The top end of the mounting seat mechanism is fixed with a first support frame mechanism, and the other side of the top end of the mounting seat mechanism is fixed with a second support frame mechanism;
[0009] The mounting seat mechanism is fixed with a first pipe pressing mechanism and a second pipe pressing mechanism, the top end of the mounting seat mechanism is fixed with a polishing mechanism for polishing the workpiece, and the mounting seat mechanism is fixed with an oil supply mechanism.
[0010] Further, the mounting seat mechanism comprises a bottom plate, a first gantry frame is welded and fixed on one side of the top end of the bottom plate, a through hole and a sliding hole are formed in the first gantry frame, a connecting frame is welded on the bottom plate, a first mounting frame is welded on the top of the bottom plate, a first protective cover is fixed on the first mounting frame, a second mounting frame is welded on the bottom plate, a second protective cover is fixed on the second mounting frame, and a second gantry frame is welded on the other side of the top end of the bottom plate.
[0011] Through the above technical scheme, the bottom plate, the first gantry frame and the second gantry frame are all made of stainless steel, the second gantry frame has the same structure as the first gantry frame, circular holes for fixing bearings are formed in the connecting frame and the first mounting frame, the connecting frame is provided with three, one of the connecting frames is aligned with the hole position of the first mounting frame, and the other two connecting frames are aligned with each other.
[0012] Further, the rubber roller mechanism comprises a first motor fixed on the bottom plate, a first pulley is fixed on the output end of the first motor, a transmission belt is sleeved on the outside of the first pulley, the other end of the transmission belt is sleeved with a second pulley, a rubber roller is fixed on the second pulley, a first bearing is fixed on the rubber roller, a second bearing is fixed on the rubber roller, and a third pulley is fixed on the end of the rubber roller.
[0013] Through the above technical scheme, when the first motor is started, the first pulley drives the second pulley to rotate through the transmission belt, and then the rubber roller and the third pulley rotate, the inner rings of the first bearing and the second bearing are fixed with the rubber roller, and the outer rings of the first bearing and the second bearing are fixed with the first mounting frame and one of the connecting frames respectively, when the rubber roller rotates, the rubber roller can drive the workpiece to rotate circumferentially.
[0014] Further, the roller mechanism comprises a synchronous belt sleeved on the third pulley, a fourth pulley is sleeved on the other end of the synchronous belt, a hollow roller is fixed on the fourth pulley, a plurality of hollow grooves are formed in the hollow roller, a plurality of connecting ears are fixed on the inner side of the hollow roller, a worm gear is rotatably connected to the inner side of the connecting ear, a rubber sleeve is wrapped on the outside of the worm gear, a third bearing is fixed on the hollow roller, and a fourth bearing is fixed on the hollow roller.
[0015] Through the above technical scheme, the radius of the hollow roller is equal to the radius of the rubber roller, when the third pulley rotates, the synchronous belt can drive the fourth pulley to rotate synchronously, so that the hollow roller and the rubber roller rotate synchronously, the plurality of hollow grooves are arranged in equidistant annular array and equidistant linear array, the connecting ears are fixed on both sides of each hollow groove in the inner wall of the hollow roller, the worm gears are provided in plurality, and the position of each worm gear corresponds to the position of the hollow groove, the edge of the worm gear is slightly higher than the hollow groove, the inner rings of the third bearing and the fourth bearing are fixed with the hollow roller, and the outer rings of the third bearing and the fourth bearing are fixed with the two connecting frames aligned with each other.
[0016] Further, the driving mechanism comprises a second motor fixed on the second mounting frame, an output end of the second motor is fixed with a worm, an outer part of the worm is covered with a rubber layer, and an end of the worm is fixed with a fifth bearing.
[0017] Through the technical scheme, the second motor is a variable-speed motor, the worm is engaged with the worm gear, when the second motor is started, the worm rotates to drive the worm gear to rotate, when the worm gear rotates, the outer edge of the worm gear can push the workpiece to move axially, the rubber layer can effectively increase the friction between the worm gear and the workpiece, and can also avoid the wear of the worm gear, by changing the rotating speed of the second motor, the moving speed of the workpiece can be changed, and the contact time between the surface of the workpiece and the polishing grinding wheel is changed, so that the device can be suitable for workpieces of different specifications and workpieces of different roughnesses.
[0018] Further, the first support frame mechanism comprises a frame body bolted to the bottom plate, a reinforcing support is welded on the inner side of the frame body, at least two fixing bolts are provided on the frame body, and a guide wheel is rotatably connected to the frame body.
[0019] Through the technical scheme, the frame body is made of stainless steel, and the reinforcing support can effectively increase the strength of the frame body, the fixing bolts fix the frame body on the bottom plate, and the guide wheel can support the workpiece, the guide wheel is dumbbell-shaped, the enlarged parts at both ends thereof are hemispherical, and the radius of the hemisphere is equal to the radius of the rubber roller, so that the arc of the hemispherical cross section of the guide wheel is the same as the arc of the cross section of the hollow roller and the rubber roller, and the guide wheel can be suitable for workpieces of different specifications, the second support frame mechanism has the same structure as the first support frame mechanism, and the first support frame mechanism and the second support frame mechanism are respectively arranged at both ends of the rubber roller mechanism and the roller mechanism, so that the device can provide support when the workpiece is fed and discharged.
[0020] Further, the first pipe pressing mechanism comprises an electric cylinder fixed on the first gantry, an output end of the electric cylinder is fixed with a lifting plate, a top end of the lifting plate is fixed with a limiting rod, a bottom end of the lifting plate is fixed with a T-shaped frame, both ends of the T-shaped frame are rotatably connected with rotating frames, the rotating frames are fixed with ball seats, the ball seats are rollingly connected with rolling balls inside, the bottom end of the lifting plate is rotatably connected with an extension rod, and the extension rod is externally sleeved with a spring.
[0021] Through the technical scheme, the output end of the electric cylinder passes through the through hole, and the electric cylinder can drive the lifting plate to move upward or downward, the limiting rod is in sliding connection with the sliding hole, and the limiting rod can effectively improve the stability of the lifting plate, the other end of the telescopic rod is in rotary connection with the rotating frame, and the telescopic rod can limit the spring, when the workpiece is placed between the rubber roller and the hollow roller, the staff can operate the electric cylinder, the lifting plate drives the T-shaped frame and the rotating frame to press downward, and then the rolling ball presses the workpiece, so that the workpiece is prevented from vibrating or lifting, the rolling ball can rotate in any direction, so that the rolling ball does not hinder the rotation and axial movement of the workpiece when the workpiece is pressed, the second pressing pipe mechanism has the same structure as the first pressing pipe mechanism, when the workpiece moves below the second pressing pipe mechanism, the second pressing pipe mechanism can also press the workpiece, and the stability of the workpiece in the polishing process is further improved, and the tail end of the workpiece can also be prevented from lifting when the workpiece is discharged.
[0022] Further, the polishing mechanism comprises a stand fixed on the bottom plate, an electric guide rail fixed on the stand, a driving motor fixed at the top end of the electric guide rail, a lead screw connected to the output end of the driving motor, a lifting frame threadedly connected to the outside of the lead screw, and a speed reducer shell fixed on the lifting frame.
[0023] Through the technical scheme, the lifting frame is in sliding connection with the electric guide rail, the internal thread groove is in threaded connection with the lead screw, and when the driving motor is started, the lifting frame rises or falls along the lead screw, so as to change the height of the polishing mechanism, so that the device can be suitable for workpieces of different radii.
[0024] Further, the speed reducer shell is fixed with a polishing motor, a rotating shaft is connected to the output end of the polishing motor, a flat gear one is fixed on the rotating shaft, a two-gear gear is meshed on one side of the flat gear one, a flat gear two is meshed on the other side of the two-gear gear, a driving shaft is fixed on the inner side of the flat gear two, a polishing wheel is fixed on one end of the driving shaft, and a hollow drum is fixed on the other end of the driving shaft, a plurality of oil outlets are formed in the hollow drum, a rotating joint is fixed on the hollow drum, and an oiling cotton sleeve is fixed outside the hollow drum.
[0025] Through the technical scheme, the two-gear gear and the flat gear two are located inside the speed reducer shell and are in rotary connection with the speed reducer shell, the flat gear one, the two-gear gear and the flat gear two form a speed reduction gear set, so as to reduce the output rotating speed of the polishing motor and increase the torque output by the polishing motor, and power is transmitted to the driving shaft, when the driving shaft rotates, the polishing wheel also rotates, so as to polish the workpiece, at the same time, the hollow drum also drives the oiling cotton sleeve to rotate, so as to apply a layer of rust-proof oil to the polished part, so as to prevent the polished workpiece from rusting.
[0026] Further, the oil supply mechanism comprises a rust-proof oil tank fixed on the bottom plate, an oil filling port is formed in the rust-proof oil tank, a water pump is fixed at the top end of the rust-proof oil tank, an oil suction pipe is connected to the input end of the water pump, and an oil delivery hose is connected to the output end of the rust-proof oil tank.
[0027] Through the above technical scheme, the other end of the oil delivery hose is connected with the rotating joint, the rust-proof oil tank is filled with rust-proof oil, the water pump can regularly suck a certain amount of rust-proof oil from the rust-proof oil tank through the oil suction pipe, and the rust-proof oil is delivered into the hollow drum through the oil delivery hose and the rotating joint, the rust-proof oil in the hollow drum will seep out from the oil outlet under the action of gravity and centrifugal force, and wet the oil application cotton sleeve, so that the oil application cotton sleeve can apply rust-proof oil on the surface of the workpiece, and the oil application cotton sleeve can be supplied with oil during long-time polishing operation.
[0028] The beneficial effects of the present application are as follows: (1) The present application sets up the rubber roller mechanism and the roller mechanism, so that the device can drive the workpiece to move axially, so that the device can process longer tubular parts, reduces the floor area, and can also adjust the moving speed of the workpiece according to the actual processing needs; (2) The present application sets up the first support frame mechanism, the second support frame mechanism, the first pipe pressing mechanism and the second pipe pressing mechanism, effectively improves the stability of the workpiece, avoids the workpiece from shaking, jumping or lifting during processing, and improves the processing quality; (3) The present application sets up the polishing mechanism and the oil supply mechanism, so that the device can apply oil to the part of the workpiece after polishing, thereby effectively avoiding rust on the workpiece after polishing. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 is the perspective view of the present application;
[0030] Figure 2 is the mounting seat mechanism structure diagram of the present application;
[0031] Figure 3 is the rubber roller mechanism and roller mechanism structure diagram of the present application;
[0032] Figure 4 is the roller mechanism cross-sectional structure diagram of the present application;
[0033] Figure 5 is the drive mechanism structure diagram of the present application;
[0034] Figure 6 is the roller mechanism and drive mechanism cross-sectional structure diagram of the present application;
[0035] Figure 7 is the first support frame mechanism structure diagram of the present application;
[0036] Figure 8 is the electric cylinder, lifting plate and limiting rod structure diagram of the present application;
[0037] Figure 9 is a partial structure diagram of the first pipe pressing mechanism of the present application;
[0038] Figure 10 is a structure diagram of the polishing mechanism of the present application;
[0039] Figure 11 is a partial structure diagram of the polishing mechanism of the present application;
[0040] Figure 12 is a structure diagram of the hollow drum, oil outlet hole and rotating joint of the present application;
[0041] Figure 13 is a structure diagram of the oil supply mechanism of the present application.
[0042] Reference signs: 1, mounting seat mechanism; 101, bottom plate; 102, first gantry; 103, through hole; 104, sliding hole; 105, connecting frame; 106, first mounting frame; 107, first protective cover; 108, second mounting frame; 109, second protective cover; 110, second gantry; 2, rubber roller mechanism; 201, first motor; 202, first pulley; 203, transmission belt; 204, second pulley; 205, rubber roller; 206, first bearing; 207, second bearing; 208, third pulley; 3, roller mechanism; 301, synchronous belt; 302, fourth pulley; 303, hollow roller; 304, hollow groove; 305, connecting lug; 306, worm gear; 307, rubber sleeve; 308, third bearing; 309, fourth bearing; 4, driving mechanism; 401, second motor; 402, worm; 403, rubber coating layer; 404, fifth bearing; 5, first support frame mechanism; 501, frame body; 502, reinforcing support; 503, fixing bolt; 504, guide wheel; 6, second support frame mechanism; 7, first pipe pressing mechanism; 701, electric cylinder; 702, lifting plate; 703, limiting rod; 704, T-shaped frame; 705, rotating frame; 706, ball seat; 707, rolling ball; 708, spring; 709, telescopic rod; 8, second pipe pressing mechanism; 9, polishing mechanism; 901, stand; 902, electric guide rail; 903, driving motor; 904, screw rod; 905, lifting frame; 906, internal thread groove; 907, speed reducer shell; 908, polishing motor; 909, rotating shaft; 910, flat gear one; 911, two-connected gear; 912, flat gear two; 913, driving shaft; 914, polishing wheel; 915, hollow drum; 916, oil outlet hole; 917, rotating joint; 918, oiling cotton sleeve; 10, oil supply mechanism; 1001, rust-proof oil tank; 1002, oil filling port; 1003, water pump; 1004, oil extraction pipe; 1005, oil delivery hose. DETAILED DESCRIPTION
[0043] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below with reference to the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0044] As shown in Figure 1 and Figure 2 , a polishing device for machining mechanical parts comprises a mounting seat mechanism 1 and a roller mechanism 3. The mounting seat mechanism 1 comprises a bottom plate 101, a first gantry 102 welded and fixed on one side of the top end of the bottom plate 101, a through hole 103 and a sliding hole 104 formed in the first gantry 102, a connecting frame 105 welded on the bottom plate 101, a first mounting frame 106 welded on the top of the bottom plate 101, a first protective cover 107 fixed on the first mounting frame 106, a second mounting frame 108 welded on the bottom plate 101, a second protective cover 109 fixed on the second mounting frame 108, a second gantry 110 welded on the other side of the top end of the bottom plate 101, the bottom plate 101, the first gantry 102 and the second gantry 110 are all made of stainless steel, the second gantry 110 has the same structure as the first gantry 102, a circular hole for fixing a bearing is formed in each of the connecting frame 105 and the first mounting frame 106, the connecting frame 105 is provided with three connecting frames, one of which is aligned with the hole position of the first mounting frame 106, and the other two connecting frames 105 are aligned with each other.
[0045] As shown in Figure 1 and Figure 3 , a rubber roller mechanism 2 for driving the workpiece to rotate is rotatably connected to the mounting seat mechanism 1. The rubber roller mechanism 2 comprises a first motor 201 fixed on the bottom plate 101, a first pulley 202 fixed on the output end of the first motor 201, a transmission belt 203 sleeved on the outer side of the first pulley 202, a second pulley 204 sleeved on the other end of the inner side of the transmission belt 203, a rubber roller 205 fixed on the second pulley 204, a first bearing 206 fixed on the rubber roller 205, a second bearing 207 fixed on the rubber roller 205, and a third pulley 208 fixed on the end of the rubber roller 205. When the first motor 201 is started, the first pulley 202 drives the second pulley 204 to rotate through the transmission belt 203, thereby making the rubber roller 205 and the third pulley 208 rotate. The inner rings of the first bearing 206 and the second bearing 207 are fixed to the rubber roller 205, and the outer rings of the first bearing 206 and the second bearing 207 are fixed to the first mounting frame 106 and one of the connecting frames 105, respectively. When the rubber roller 205 rotates, the rubber roller 205 can drive the workpiece to rotate circumferentially.
[0046] As shown in Figure 1 , Figure 3 and Figure 4The roller mechanism 3 is rotatably connected to the mounting seat mechanism 1, the roller mechanism 3 comprises a synchronous belt 301 sleeved on the third pulley 208, the other end of the synchronous belt 301 is sleeved with a fourth pulley 302, the fourth pulley 302 is fixed with a hollow roller 303, a plurality of hollow grooves 304 are formed in the hollow roller 303, a plurality of connecting ears 305 are fixed to the inner side of the hollow roller 303, the connecting ears 305 are rotatably connected with worm gears 306, the worm gears 306 are wrapped with rubber sleeves 307, the hollow roller 303 is fixed with a third bearing 308, the hollow roller 303 is fixed with a fourth bearing 309, the radius of the hollow roller 303 is equal to the radius of the rubber roller 205, when the third pulley 208 rotates, the synchronous belt 301 can drive the fourth pulley 302 to rotate synchronously, so that the hollow roller 303 and the rubber roller 205 rotate synchronously, the plurality of hollow grooves 304 are equidistant annular arrays and equidistant linear arrays, the connecting ears 305 are fixed to both sides of each hollow groove 304 in the inner wall of the hollow roller 303, the worm gears 306 are provided in plurality, and the position of each worm gear 306 corresponds to the position of the hollow groove 304, the edge of the worm gear 306 is slightly higher than the hollow groove 304, the inner ring of the third bearing 308 and the fourth bearing 309 is fixed with the hollow roller 303, and the outer ring of the third bearing 308 and the fourth bearing 309 is fixed with two aligned connecting frames 105 respectively.
[0047] Referring to Figure 1 , Figure 5 and Figure 6 , the top end of the mounting seat mechanism 1 is fixed with a driving mechanism 4, the driving mechanism 4 comprises a second motor 401 fixed on the second mounting frame 108, the output end of the second motor 401 is fixed with a worm 402, the outer part of the worm 402 is covered with a rubber layer 403, the end of the worm 402 is fixed with a fifth bearing 404, the second motor 401 is a variable speed motor, the worm 402 is engaged with the worm gear 306, when the second motor 401 starts, the worm 402 will rotate, thereby driving the worm gear 306 to rotate, when the worm gear 306 rotates, the outer edge thereof can push the workpiece, thereby making the workpiece move axially, the rubber layer 403 can effectively increase the friction between the worm gear 306 and the workpiece, and also can avoid the wear of the worm gear 306, by changing the rotating speed of the second motor 401, the moving speed of the workpiece can be changed, thereby changing the contact time of the workpiece surface with the polishing grinding wheel, so that the device can be suitable for workpieces of different specifications and workpieces of different roughness.
[0048] Referring to Figure 1 and Figure 7The top end of the mounting seat mechanism 1 is fixed with a first support frame mechanism 5, and the other side of the top end of the mounting seat mechanism 1 is fixed with a second support frame mechanism 6. The first support frame mechanism 5 comprises a frame body 501 bolted to the bottom plate 101. The inner side of the frame body 501 is welded with a reinforcing support 502. At least two fixing bolts 503 are arranged on the frame body 501. A guide wheel 504 is rotatably connected to the frame body 501. The frame body 501 is made of stainless steel. The reinforcing support 502 can effectively improve the strength of the frame body 501. The fixing bolts 503 fix the frame body 501 to the bottom plate 101. The guide wheel 504 can support the workpiece. The guide wheel 504 is dumbbell-shaped. The enlarged portions at both ends of the guide wheel 504 are hemispherical. The radius of the hemisphere is equal to the radius of the rubber roller 205. Therefore, the arc of the hemispherical cross section of the guide wheel 504 is the same as the arc of the cross section of the hollow roller 303 and the rubber roller 205. Thus, the guide wheel 504 can be applied to workpieces of different specifications. The second support frame mechanism 6 has the same structure as the first support frame mechanism 5. The first support frame mechanism 5 and the second support frame mechanism 6 are respectively arranged at the two ends of the rubber roller mechanism 2 and the roller mechanism 3. Thus, the device can provide support when the workpiece is fed and discharged.
[0049] Reference Figure 1 , Figure 8 and Figure 9The first pipe pressing mechanism 7 and the second pipe pressing mechanism 8 are fixed on the mounting seat mechanism 1, the first pipe pressing mechanism 7 comprises an electric cylinder 701 fixed on the first gantry 102, the output end of the electric cylinder 701 is fixed with a lifting plate 702, the top end of the lifting plate 702 is fixed with a limiting rod 703, the bottom end of the lifting plate 702 is fixed with a T-shaped frame 704, the two ends of the T-shaped frame 704 are rotatably connected with rotating frames 705, the rotating frames 705 are fixed with ball seats 706, the inner side of the ball seats 706 is rotatably connected with rolling balls 707, the bottom end of the lifting plate 702 is rotatably connected with an extension rod 709, the extension rod 709 is externally sleeved with a spring 708, the output end of the electric cylinder 701 passes through the through hole 103, the electric cylinder 701 can drive the lifting plate 702 to move upwards or downwards, the limiting rod 703 is slidably connected with the sliding hole 104, and the limiting rod 703 can effectively improve the stability of the lifting plate 702, the other end of the extension rod 709 is rotatably connected with the rotating frame 705, and the extension rod 709 can limit the spring 708, when the workpiece is placed between the rubber roller 205 and the hollow roller 303, the worker can operate the electric cylinder 701, so that the lifting plate 702 drives the T-shaped frame 704 and the rotating frame 705 to press downwards, and then the rolling ball 707 presses the workpiece, so that the workpiece is prevented from vibrating or lifting, the rolling ball 707 can rotate in any direction, so that the rolling ball 707 will not hinder the rotation and axial movement of the workpiece when the workpiece is pressed, the second pipe pressing mechanism 8 is the same in structure as the first pipe pressing mechanism 7, when the workpiece moves below the second pipe pressing mechanism 8, the second pipe pressing mechanism 8 can also press the workpiece, and the stability of the workpiece in the polishing process is further improved, and the tail end of the workpiece can also be prevented from lifting when the workpiece is discharged.
[0050] Reference Figure 1 and Figure 10- Figure 12The top end of the mounting seat mechanism 1 is fixed with a polishing mechanism 9 for polishing workpieces, the polishing mechanism 9 comprises a stand 901 fixed on the bottom plate 101, the stand 901 is fixed with an electric guide rail 902, the top end of the electric guide rail 902 is fixed with a driving motor 903, the output end of the driving motor 903 is connected with a lead screw 904, the outer thread of the lead screw 904 is connected with a lifting frame 905, the lifting frame 905 is provided with an internal thread groove 906, the lifting frame 905 is fixed with a speed reducer shell 907, the speed reducer shell 907 is fixed with a polishing motor 908, the output end of the polishing motor 908 is connected with a rotating shaft 909, the rotating shaft 909 is fixed with a flat gear one 910, the flat gear one 910 is meshed with a double gear 911 on one side, the double gear 911 is meshed with a flat gear two 912 on the other side, the inner side of the flat gear two 912 is fixed with a driving shaft 913, one end of the driving shaft 913 is fixed with a polishing wheel 914, the other end of the driving shaft 913 is fixed with a hollow drum 915, the hollow drum 915 is provided with a plurality of oil outlet holes 916, the hollow drum 915 is fixed with a rotating joint 917, the outer part of the hollow drum 915 is fixed with an oiling cotton sleeve 918, the lifting frame 905 is slidingly connected with the electric guide rail 902, the internal thread groove 906 is threadedly connected with the lead screw 904, when the driving motor 903 is started, the lifting frame 905 will rise or fall along the lead screw 904, so as to change the height of the polishing mechanism 9, so that the device can be suitable for workpieces of different radii, the double gear 911 and the flat gear two 912 are located in the speed reducer shell 907 and are rotationally connected with the speed reducer shell 907, the flat gear one 910, the double gear 911 and the flat gear two 912 form a speed reduction gear set, so as to reduce the output rotating speed of the polishing motor 908 and increase the torque output by the polishing motor 908, and transmit power to the driving shaft 913, when the driving shaft 913 rotates, the polishing wheel 914 will also rotate, so as to polish the workpiece, at the same time, the hollow drum 915 will also drive the oiling cotton sleeve 918 to rotate, so as to apply a layer of rust-proof oil to the polished part, to avoid rusting of the subsequently polished workpiece.
[0051] Reference Figure 1 and Figure 13The mounting seat mechanism 1 is fixed with an oil supply mechanism 10, the oil supply mechanism 10 comprises a rust-proof oil tank 1001 fixed on the bottom plate 101, the rust-proof oil tank 1001 is provided with a filling port 1002, the top end of the rust-proof oil tank 1001 is fixed with a water pump 1003, the input end of the water pump 1003 is connected with an oil suction pipe 1004, the output end of the rust-proof oil tank 1001 is connected with an oil supply hose 1005, the other end of the oil supply hose 1005 is connected with the rotating joint 917, the rust-proof oil tank 1001 is filled with rust-proof oil, the water pump 1003 can take out a certain amount of rust-proof oil from the rust-proof oil tank 1001 through the oil suction pipe 1004 at regular intervals, and the rust-proof oil is delivered into the hollow drum 915 through the oil supply hose 1005 and the rotating joint 917, the rust-proof oil in the hollow drum 915 can seep out from the oil outlet hole 916 under the action of gravity and centrifugal force, and wet the oil application cotton sleeve 918, so that the oil application cotton sleeve 918 can apply rust-proof oil on the surface of the workpiece, and the oil application cotton sleeve 918 can be supplied with oil during long-time polishing operation.
[0052] The working principle of the embodiment is as follows, the worker places the workpiece between the first support frame mechanism 5 and the rubber roller mechanism 2 and the roller mechanism 3, the first pipe pressing mechanism 7 presses the workpiece downward, thereby improving the stability of the workpiece, the rubber roller mechanism 2 and the roller mechanism 3 rotate in the same direction, drive the workpiece to rotate in the opposite direction, at the same time, the driving mechanism 4 and the roller mechanism 3 drive the workpiece to translate, when the workpiece moves to the lower side of the polishing mechanism 9, the polishing mechanism 9 presses downward and polishes the rotating workpiece, the first motor 201 can adjust the rotation speed of the workpiece, the second motor 401 can adjust the translation speed of the workpiece, so that the device can be suitable for polishing workpieces of different specifications and different roughnesses, at the same time, the polishing mechanism 9 can also apply rust-proof oil to the workpiece, thereby avoiding rusting of the polished workpiece, when one end of the workpiece moves to the lower side of the second pipe pressing mechanism 8, the second pipe pressing mechanism 8 presses the workpiece, further improving the stability of the workpiece, the second pipe pressing mechanism 8 cooperates with the second support frame mechanism 6, and also can avoid the tail end of the workpiece from being raised when the workpiece is unloaded.
[0053] The above merely describes a preferred embodiment of the present application and is not intended to limit the protection scope of the present application.
Claims
1. A grinding device for machining mechanical parts, comprising a mounting base mechanism (1) and a roller mechanism (3), characterized in that: The mounting base mechanism (1) is rotatably connected to a rubber roller mechanism (2) for driving the workpiece to rotate, and the mounting base mechanism (1) is rotatably connected to a roller mechanism (3). A driving mechanism (4) is fixed on one side of the top end of the mounting base mechanism (1). A first support frame mechanism (5) is fixed to one side of the top end of the mounting base mechanism (1), and a second support frame mechanism (6) is fixed to the other side of the top end of the mounting base mechanism (1). The mounting base mechanism (1) is fixed with a first pressing tube mechanism (7) and a second pressing tube mechanism (8), and the top of the mounting base mechanism (1) is fixed with a grinding mechanism (9) for grinding the workpiece, and the mounting base mechanism (1) is fixed with an oil supply mechanism (10). The mounting base mechanism (1) includes a base plate (101), a first gantry frame (102) is welded and fixed to one side of the top of the base plate (101), the first gantry frame (102) has a through hole (103) and a sliding hole (104), a connecting frame (105) is welded to the base plate (101), a first mounting frame (106) is welded to the top of the base plate (101), a first protective cover (107) is fixed to the first mounting frame (106), a second mounting frame (108) is welded to the base plate (101), a second protective cover (109) is fixed to the second mounting frame (108), and a second gantry frame (110) is welded to the other side of the top of the base plate (101). The rubber roller mechanism (2) includes a first motor (201) fixed on a base plate (101), a first pulley (202) fixed at the output end of the first motor (201), a transmission belt (203) sleeved on the outer side of the first pulley (202), a second pulley (204) sleeved on the inner side of the other end of the transmission belt (203), a rubber roller (205) fixed on the second pulley (204), a first bearing (206) fixed on the rubber roller (205), a second bearing (207) fixed on the rubber roller (205), and a third pulley (208) fixed at the end of the rubber roller (205). The roller mechanism (3) includes a synchronous belt (301) sleeved on a third pulley (208), a fourth pulley (302) sleeved on the other end of the synchronous belt (301), a hollow roller (303) fixed on the fourth pulley (302), a plurality of hollow grooves (304) opened on the hollow roller (303), a plurality of connecting ears (305) fixed on the inner side of the hollow roller (303), a worm gear (306) rotatably connected to the inner side of the connecting ears (305), a rubber sleeve (307) wrapped around the outside of the worm gear (306), a third bearing (308) fixed on the hollow roller (303), and a fourth bearing (309) fixed on the hollow roller (303). The first pressing mechanism (7) includes an electric cylinder (701) fixed on the first gantry (102). The output end of the electric cylinder (701) is fixed with a lifting plate (702). The top end of the lifting plate (702) is fixed with a limit rod (703). The bottom end of the lifting plate (702) is fixed with a T-shaped frame (704). Both ends of the T-shaped frame (704) are rotatably connected with rotating frames (705). A ball seat (706) is fixed on the rotating frame (705). A ball (707) is rotatably connected to the inner side of the ball seat (706). A telescopic rod (709) is rotatably connected to the bottom end of the lifting plate (702). A spring (708) is sleeved on the outside of the telescopic rod (709).
2. The grinding device for machining mechanical parts according to claim 1, characterized in that, The drive mechanism (4) includes a second motor (401) fixed on a second mounting bracket (108), a worm gear (402) fixed at the output end of the second motor (401), the worm gear (402) is covered with an outer rubber layer (403), and a fifth bearing (404) is fixed at the end of the worm gear (402).
3. The grinding device for machining mechanical parts according to claim 1, characterized in that, The first support frame mechanism (5) includes a frame (501) bolted to the base plate (101), a reinforcing brace (502) welded to the inner side of the frame (501), at least two fixing bolts (503) passing through the frame (501), and a guide wheel (504) rotatably connected to the frame (501).
4. The grinding device for machining mechanical parts according to claim 1, characterized in that, The grinding mechanism (9) includes a stand (901) fixed on a base plate (101), an electric guide rail (902) fixed on the stand (901), a drive motor (903) fixed at the top of the electric guide rail (902), a lead screw (904) connected to the output end of the drive motor (903), a lifting frame (905) connected to the external thread of the lead screw (904), an internal thread groove (906) on the lifting frame (905), and a reducer housing (907) fixed on the lifting frame (905).
5. The grinding apparatus for machining mechanical parts according to claim 4, characterized in that, A grinding motor (908) is fixed on the reducer housing (907). The output end of the grinding motor (908) is connected to a rotating shaft (909). A first spur gear (910) is fixed on the rotating shaft (909). A double gear (911) is meshed on one side of the first spur gear (910). A second spur gear (912) is meshed on the other side of the double gear (911). A drive shaft (913) is fixed inside the second spur gear (912). A grinding wheel (914) is fixed at one end of the drive shaft (913). A hollow drum (915) is fixed at the other end of the drive shaft (913). Multiple oil outlet holes (916) are opened on the hollow drum (915). A rotating joint (917) is fixed on the hollow drum (915). An oiled cotton sleeve (918) is fixed outside the hollow drum (915).
6. The grinding device for machining mechanical parts according to claim 1, characterized in that, The oil supply mechanism (10) includes a rust-proof oil tank (1001) fixed on a base plate (101), an oil filling port (1002) is provided on the rust-proof oil tank (1001), a water pump (1003) is fixed at the top of the rust-proof oil tank (1001), an oil suction pipe (1004) is connected to the input end of the water pump (1003), and an oil delivery hose (1005) is connected to the output end of the rust-proof oil tank (1001).
Citation Information
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