Dismounting device for speed reducer

Abstract

According to the dismounting device for the speed reducer, through cooperative cooperation of the supporting component and the dismounting component, safe, efficient and convenient dismounting operation of the speed reducer is achieved; adjustable connection of an adjustable support and a stand column of the supporting component, horizontal adjustment of an adjustable plate and distance adjustment of a front vertical plate and a rear vertical plate are matched, and the disassembly requirements of speed reducers of different models can be met. A rigid clamping structure formed by the front vertical plate and the rear vertical plate through the stud is matched with the bottom support of the pressure-bearing block, so that a stable stress system is formed, and the speed reducer is prevented from inclining or falling off in the dismounting process; the hydraulic puller directly acts on the driven shaft, and the movable characteristic of the trundle group is combined, so that the continuous dismounting action of pushing-moving is realized; meanwhile, the adjustable plate and the bottom face of the speed reducer are accurately attached and adjusted, a reliable centering reference is provided for follow-up mounting and resetting, and the technical problems that in a traditional speed reducer dismounting method, labor intensity is large, potential safety hazards are many, and working efficiency is low are solved.

Description

Technical Field

[0001] The invention belongs to the technical field of disassembly tooling, and in particular relates to a disassembly device for a reducer. Background Art

[0002] In industrial production, reducers are key transmission equipment, and their maintenance and inspection are particularly important. When a production line equipment breaks down and the reducer or driven shaft needs to be replaced, disassembly is often difficult, especially for reducers with non-disassembly internal threads. After long-term operation, this type of reducer is often tightly combined with the driven shaft. Traditional disassembly methods rely on manual prying and hammering, which not only has high labor intensity for workers and takes a long time to repair, but also easily causes damage to the reducer. This backward disassembly method is not only inefficient and affects the operating rate of production line equipment, but also poses serious personal and equipment safety hazards. In the current industrial environment that emphasizes safe production and efficient operation, the disadvantages of traditional disassembly methods are becoming increasingly prominent. There is an urgent need to develop a special disassembly device specifically for reducers with output hole types and non-disassembly internal threads, in order to solve the many problems existing in the existing technology and meet the maintenance needs of modern production. Summary of the Invention

[0003] The invention provides a disassembly device for a reducer, which is used to solve the problems of low efficiency in disassembling a reducer without disassembling an internal thread in the prior art.

[0004] The present invention provides a disassembly device for a reducer, comprising a supporting component and a disassembly component; The supporting components include casters, support plates, columns, adjustable brackets, adjustment bolts, adjustable plates and pressure blocks; The casters are fixedly connected to the bottom of the support plate, and the columns are fixedly installed on the support plate; The adjustable bracket is adjustably connected to the upper portion of the column; The adjustable plate is connected to the support plate through adjusting bolts for adjusting its position in the horizontal direction; The pressure block is movably arranged on the support plate and is used to support the bottom surface of the reducer to be disassembled; The disassembled parts include the front upright plate, rear upright plate, stud bolts and hydraulic puller; The front vertical plate and the rear vertical plate are adjustably connected to the adjustable brackets and fixed to each other by stud bolts to form a clamping structure for the front and rear end surfaces of the reducer; The hydraulic puller is fixedly installed on the front vertical plate, and its hydraulic rod passes through the circular hole in the center of the front vertical plate to push the driven shaft to realize the disassembly of the reducer.

[0005] Compared with the existing technology, the benefits of the present invention are: through the coordinated cooperation of the supporting components and the disassembly components, the disassembly operation of the reducer is achieved in a safe, efficient and convenient manner; among them, the adjustable bracket of the supporting component and the adjustable connection with the column, the horizontal adjustment of the adjustable plate and the distance adjustment of the front / rear vertical plates are coordinated to flexibly adapt to the disassembly needs of different types of reducers; the rigid clamping structure formed by the front and rear vertical plates through the stud bolts, combined with the bottom support of the pressure block, constitutes a stable force system, which effectively prevents the reducer from tilting or falling during the disassembly process; the design of the hydraulic puller directly acting on the driven shaft, combined with the movable characteristics of the caster group, realizes the continuous disassembly action of "pushing-moving", which greatly improves the working efficiency; at the same time, the precise fit adjustment of the adjustable plate and the bottom surface of the reducer provides a reliable alignment reference for subsequent installation and resetting, solving the technical problems of traditional reducer disassembly methods such as high labor intensity, many safety hazards and low work efficiency.

[0006] Furthermore, a height adjustment hole is provided on the upper portion of the column, and the adjustable bracket cooperates with the height adjustment hole through a first fastener to achieve height adjustment in the vertical direction.

[0007] Furthermore, the adjustable bracket is provided with a horizontal adjustment hole, and the front vertical plate cooperates with the horizontal adjustment hole through a second fastener to achieve adjustment of the front and rear positions.

[0008] Furthermore, the front vertical plate is provided with a horizontal long bolt hole, and the rear vertical plate is provided with a vertical long bolt hole, which are rigidly connected by stud bolts and are used for adjusting the position of the hydraulic puller in the horizontal and vertical directions and stabilizing the force.

[0009] Furthermore, a hydraulic rod through hole is provided at the center of the front vertical plate, and a plurality of mounting screw holes are evenly distributed around the circumference of the hydraulic rod through hole for multi-angle installation of the hydraulic puller.

[0010] Furthermore, an axially extending open-type clearance groove is provided in the center of the rear vertical plate, so that the rear vertical plate can be radially inserted into the driven shaft and fit in position with the rear end face of the reducer.

[0011] Furthermore, the casters include swivel casters and fixed casters, which facilitate the movement and positioning of the tooling.

[0012] Furthermore, the pressure-bearing block adopts a combinable pad structure with different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view of a disassembly device in one embodiment of the present invention; Figure 2 It is a left side view of the disassembly device in one embodiment of the present invention; Figure 3 It is a right side view of the disassembly device in one embodiment of the present invention.

[0014] Description of reference numerals: 1. Universal caster; 2. Fixed caster; 3. Support plate; 4. Column; 5. First fastener; 6. Adjustable bracket; 7. Second fastener; 8. Front vertical plate; 9. Rear vertical plate; 10. Stud bolt; 11. Connecting bolt; 12. Hydraulic puller; 13. Adjustment bolt; 14. Adjustable plate; 15. Pressure block. DETAILED DESCRIPTION

[0015] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0016] See also Figures 1 to 3 , the present invention provides a disassembly device for a reducer, comprising a supporting component and a disassembly component; The supporting components include casters, a supporting plate 3, a column 4, an adjustable bracket 6, an adjusting bolt 13, an adjustable plate 14 and a pressure block 15; The casters are fixedly connected to the bottom of the support plate 3, and the columns 4 are fixedly mounted on the support plate 3; The adjustable bracket 6 is adjustably connected to the upper portion of the column 4; The adjustable plate 14 is connected to the support plate 3 via the adjusting bolts 13 for adjusting the position in the horizontal direction; The pressure block 15 is movably arranged on the support plate 3 and is used to support the bottom surface of the reducer to be disassembled; The disassembly parts include the front vertical plate 8, the rear vertical plate 9, the stud bolts 10 and the hydraulic puller 12; The front vertical plate 8 and the rear vertical plate 9 are respectively adjustably connected to the adjustable bracket 6 and fixed to each other by stud bolts 10 to form a clamping structure for the front and rear end surfaces of the reducer; The hydraulic puller 12 is fixedly mounted on the front vertical plate 8, and its hydraulic rod passes through the circular hole in the center of the front vertical plate 8 to push the driven shaft to realize the disassembly of the reducer.

[0017] The disassembly device for the reducer provided by the present invention realizes the safety, efficiency and convenience of the reducer disassembly operation through the coordinated cooperation of the supporting components and the disassembly components; among them, the adjustable bracket 6 of the supporting component and the adjustable connection with the column 4, the horizontal adjustment of the adjustable plate 14 and the distance adjustment of the front / rear vertical plates 9 can flexibly adapt to the disassembly requirements of different types of reducers; the rigid clamping structure formed by the front vertical plate 8 and the rear vertical plate 9 through the stud bolts 10, combined with the bottom support of the pressure block 15, constitutes a stable force system, which effectively prevents the reducer from tilting or falling during the disassembly process; the design of the hydraulic puller 12 directly acting on the driven shaft, combined with the movable characteristics of the caster group, realizes the continuous disassembly action of "pushing-moving", which greatly improves the working efficiency; at the same time, the precise fit adjustment of the adjustable plate 14 and the bottom surface of the reducer provides a reliable alignment reference for subsequent installation and resetting, solving the technical problems of traditional reducer disassembly methods such as high labor intensity, many safety hazards and low work efficiency.

[0018] In a specific embodiment, horizontal adjustment holes and vertical height adjustment holes are respectively provided on the column 4 of the support component and the adjustable bracket 6, which can adapt to the disassembly of reducers of different models and different elevation positions. The adjusting bolts 13 on the support component can accurately control the height and horizontal inclination of the adjustable plate 14, so that the adjustable plate 14 is completely in contact with the bottom surface of the reducer to be removed. When the hydraulic puller 12 ejects the reducer, the bottom casters can drive the entire device and the reducer to be removed to gradually separate from the driven shaft, and the disassembly process is very smooth. At the same time, it can facilitate accurate alignment during installation and resetting operations. When the entire device is in operation, the pressure blocks 15 composed of shims of different thicknesses support the adjustable plate 14 and the bottom surface of the reducer to be removed. The front vertical plate 8 and the rear vertical plate 9 are connected and fixed to the side of the reducer to be removed, and are connected to the support plate 3 through the adjustable bracket 6 and the column 4, so that the disassembly and subsequent relocation process are safe and stable, preventing the reducer from falling and injuring people, ensuring the personal equipment safety and work quality of disassembling this type of reducer, and at the same time reducing the labor intensity of the operators and improving work efficiency.

[0019] Specifically, the column 4 of the supporting component is fixedly connected to the supporting plate 3. A sliding hole is provided on the upper part of the column 4, which is connected to the threaded hole of the adjustable bracket 6 through the first fastener 5, so that the height of the adjustable bracket 6 can be adjusted to adapt to the disassembly of the reducer at different heights.

[0020] The adjustable bracket 6 adopts a T-shaped structure, with a sliding hole on one side of the front vertical plate 8 and a round hole on one side of the rear vertical plate 9. It is connected to the threaded holes on the sides of the front vertical plate 8 and the rear vertical plate 9 through a second fastener 7, so that the front and rear positions of the front vertical plate 8 can be adjusted, and the distance between the front vertical plate 8 and the rear vertical plate 9 can be changed to adapt to different models and sizes of the reducer to be disassembled.

[0021] The front vertical plate 8 is vertically installed on the adjustable bracket 6 and fits with the front end face of the reducer to be disassembled. A circular hole is provided in the middle position of the front vertical plate 8 to allow the hydraulic rod of the hydraulic puller 12 to extend and pass through the circular hole to the end face of the driven shaft. With the center of the circular hole as the base point, 12 threaded holes are evenly distributed to install the hydraulic puller 12 through the connecting bolts 11, which can realize multi-angle installation of multiple types of pullers. The double-headed stud holes at the four corner positions of the front vertical plate 8 are horizontal long holes, which are used to fine-tune the horizontal position of the front vertical plate 8 and the rear vertical plate 9.

[0022] The rear vertical plate 9 is vertically mounted on the adjustable bracket 6 and fits in with the rear end face of the reducer to be disassembled. An open long hole is provided in the middle position of the rear vertical plate 9 to facilitate the radial passage of the rear vertical plate 9 through the driven shaft into the correct position. The stud holes at the four corner positions of the rear vertical plate 9 are vertical long holes, which are used to fine-tune the vertical position of the front vertical plate 8 and the rear vertical plate 9.

[0023] The studs connect the front vertical plate 8 and the rear vertical plate 9 to the reducer to be disassembled. The long holes of the front vertical plate 8 and the rear vertical plate 9 can realize micro-adjustment of the hydraulic puller 12 in the horizontal and vertical directions.

[0024] The support plate 3 on the support component is provided with a threaded hole, which is connected to the adjustment bolt 13. The adjustable plate 14 is provided with adjustment nuts on the upper and lower sides to achieve arbitrary adjustment of the position of the adjustable plate 14 in a large range in the horizontal direction.

[0025] Two universal casters 1 are provided at the front end of the bottom of the support plate 3 on the support component (on the side of the front vertical plate 8), and two fixed casters 2 are provided at the rear end (on the side of the rear vertical plate 9).

[0026] When in use, measure the elevation of the reducer to be disassembled, adjust the height of the adjustable plate 14 and the adjustable bracket 6, move the device to the position below the reducer to be disassembled, and fix the rear vertical plate 9 to the adjustable bracket 6 with bolts. The front vertical plate 8 and the rear vertical plate 9 are connected to the reducer to be disassembled with stud bolts 10. The front vertical plate 8 and the adjustable bracket 6 are fixed with bolts. The hydraulic puller 12 is fixed to the front vertical plate 8 with connecting bolts 11. By adjusting the bolts 13, the adjustable plate 14 is completely fitted with the bottom surface of the reducer to be disassembled, the pressure block 15 is placed, and the hydraulic puller 12 is operated to separate the reducer to be disassembled from the driven shaft. Only one person is required to operate, and the other person assists and monitors to complete the disassembly operation, which ensures safety and improves disassembly efficiency.

[0027] The disassembly device for the reducer provided by the present invention is provided with long holes in the horizontal and vertical directions on the supporting component, which can adapt to the disassembly work of reducers of different models and different positions. The adjusting bolts 13 on the supporting component can accurately control the height and horizontal inclination of the adjustable plate 14, so that the adjustable plate 14 is completely fitted with the bottom surface of the reducer to be disassembled. When the hydraulic puller 12 is pushed out, the bottom casters drive the entire device and the reducer to be disassembled to gradually separate from the driven shaft. The disassembly process is very smooth and can also facilitate accurate alignment during installation and resetting operations. When the entire device is in operation, the pressure-bearing fastener supports the bottom surface of the reducer to be disassembled, and the front and rear vertical plates 9 are connected and fixed to the sides of the reducer to be disassembled, and are connected to the support plate 3 through the adjustable bracket 6 and the column 4, which ensures the safety and quality of disassembling this type of reducer, while reducing labor intensity and improving work efficiency. It is especially suitable for reducers with output hole types and no disassembly internal threads.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. If these modifications and variations fall within the scope of the claims of the present invention and their equivalent technologies, they should be considered to be within the scope of protection of the present invention.

Claims

1. A disassembly device for a reducer, characterized in that: Including support parts and disassembly parts; The supporting components include casters, support plates, columns, adjustable brackets, adjustment bolts, adjustable plates and pressure blocks; The casters are fixedly connected to the bottom of the support plate, and the columns are fixedly installed on the support plate; The adjustable bracket is adjustably connected to the upper portion of the column; The adjustable plate is connected to the support plate through adjusting bolts for adjusting its position in the horizontal direction; The pressure block is movably arranged on the support plate and is used to support the bottom surface of the reducer to be disassembled; The disassembled parts include the front upright plate, rear upright plate, stud bolts and hydraulic puller; The front vertical plate and the rear vertical plate are adjustably connected to the adjustable brackets and fixed to each other by stud bolts to form a clamping structure for the front and rear end surfaces of the reducer; The hydraulic puller is fixedly installed on the front vertical plate, and its hydraulic rod passes through the circular hole in the center of the front vertical plate to push the driven shaft to realize the disassembly of the reducer.

2. The disassembly device for a reducer according to claim 1, characterized in that: A height adjustment hole is provided on the upper portion of the column, and the adjustable bracket cooperates with the height adjustment hole through a first fastener to achieve height adjustment in the vertical direction.

3. The disassembly device for a reducer according to claim 1, characterized in that: The adjustable bracket is provided with a horizontal adjustment hole, and the front vertical plate cooperates with the horizontal adjustment hole through a second fastener to achieve adjustment of the front and rear positions.

4. The disassembly device for a reducer according to claim 1, characterized in that: The front vertical plate is provided with a horizontal long bolt hole, and the rear vertical plate is provided with a vertical long bolt hole, which are rigidly connected by stud bolts and are used for adjusting the position of the hydraulic puller in the horizontal and vertical directions and stabilizing the force.

5. The disassembly device for a reducer according to claim 1, characterized in that: A hydraulic rod through hole is provided at the center of the front vertical plate, and multiple mounting screw holes are evenly distributed around the circumference of the hydraulic rod through hole for multi-angle installation of the hydraulic puller.

6. The disassembly device for a reducer according to claim 1, characterized in that: An axially extending open-type paving groove is provided in the center of the rear vertical plate, so that the rear vertical plate can be radially inserted into the driven shaft and fit in position with the rear end face of the reducer.

7. The disassembly device for a reducer according to claim 1, characterized in that: Casters include swivel casters and fixed casters to facilitate the movement and positioning of tooling.

8. The disassembly device for a reducer according to claim 1, characterized in that: The pressure block adopts a modular pad structure with different thicknesses.

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