Solar photovoltaic panel fault automatic alarm device and method
By setting up an automatic detection system with thermal imagers and temperature sensors on photovoltaic panels, the problem that existing devices cannot monitor abnormal heating and hidden cracks in photovoltaic panels in real time is solved, and efficient fault alarms and safety monitoring are achieved.
Patent Information
- Application Number
- CN202510925419.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-05
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-07-05
AI Technical Summary
Existing automatic alarm devices for solar photovoltaic panel failures are unable to monitor and warn of abnormal heating, hidden cracks, and hot spot failures of photovoltaic panels in real time, posing a safety hazard.
Abstract: In order to improve the detection and fault monitoring of photovoltaic panels, a new automatic fault alarm device for solar photovoltaic panels was designed. The device includes a thermal imager and a temperature sensor. The automatic detection and fault monitoring of photovoltaic panels are realized through components such as stepper motors and electric push rods. The telescopic temperature measurement component and fault scanning component are used to conduct comprehensive inspections on the surface and bottom of the photovoltaic panels, and abnormal conditions are monitored and alarmed in real time.
It realizes accurate temperature detection and large-scale fault monitoring of photovoltaic panels, improves the efficiency and safety of fault detection, discovers defects and hidden dangers in time, and avoids the low efficiency of manual inspections.
Smart Images

Figure CN120433719B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of alarm devices, and relates to a solar photovoltaic panel alarm device, in particular to an automatic alarm device and method for solar photovoltaic panel failure. Background Art
[0002] With the growing global demand for renewable energy, solar photovoltaic power generation has become one of the core technologies in the field of clean energy. As a key component of the photovoltaic system, the performance and efficiency of solar panels directly affect the power generation effect. In order to improve the operating efficiency and safety of solar photovoltaic panels, solar photovoltaic panel monitoring and maintenance are particularly important.
[0003] After searching, it was found that a Chinese patent document disclosed a solar photovoltaic panel fault automatic alarm device and method [Application number: CN202311461695.9; Publication number: CN117671888A]. This solar photovoltaic panel fault automatic alarm device includes: a base, a rotating bracket is fixed on the base, and the bottom plate is rotatably mounted on the base through the rotating bracket. The bottom plate is used to install the photovoltaic panel, and a solar sensor is provided on the base; the device also includes: a driving component arranged between the base and the bottom plate, for driving the bottom plate to rotate according to the signal of the solar sensor; the driving component includes a detection component for detecting the running resistance of the driving component and giving an alarm; the method includes: the solar sensor detects the solar signal and controls the movement of the driving component so that the bottom plate drives the photovoltaic panel toward the sun; when the bottom plate fails, the detection component obtains a resistance signal; and an alarm is given according to the above resistance signal.
[0004] Although the solar photovoltaic panel fault automatic alarm device and method disclosed in this patent can alarm for the tilt angle of the photovoltaic panel, the temperature of the solar photovoltaic panel is relatively high during operation. Abnormal temperature rise on the surface of the photovoltaic panel, as well as hot spots and hidden cracks usually require manual inspection, resulting in safety hazards when the photovoltaic panel is working, prone to sudden failures, and unable to perform real-time automatic alarms. Summary of the Invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose an automatic alarm device and method for solar photovoltaic panel failure. The technical problem to be solved by this invention is: how to monitor and automatically alarm abnormal temperature rise, hidden cracks and hot spot failures of solar photovoltaic panels in real time.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] A solar photovoltaic panel fault automatic alarm device includes a bracket and columns fixed on both sides of the top of the bracket, the top of the column is fixedly connected to a tooth plate, and tooth columns are fixedly installed on both sides of the tooth plate, and the surface of the tooth column is meshed with a fault scanning component, and the fault scanning component is slidably connected above the tooth plate;
[0008] The outer wall of the column is fixedly connected to a sleeve block, and the inner side of the sleeve block is rotatably connected to two parallel rotating rods, one of which is driven by a stepping motor. The outer walls of both sides of the rotating rod are fixedly connected to side frames, and the outer walls of the side frames are fixedly connected to first gears, and the two first gears are meshed with each other.
[0009] A fixed block is fixedly installed on the outer wall of one end of the side frame close to the rotating rod, the top of the fixed block is fixedly connected to an electric push rod, the top of the electric push rod is fixedly connected to a top plate, and the top plate is transmission-connected to a telescopic temperature measuring component;
[0010] The telescopic temperature measuring assembly includes two first movable plates rotatably connected to the outer wall of the fixed block, and the upper and lower first movable plates are engaged with each other at their ends. A connecting shaft is fixedly installed on one end of the first movable plate away from the fixed block. The outer wall of the connecting shaft is rotatably connected to the second movable plate. The outer wall of the second movable plate is rotatably connected to the telescopic block, and the telescopic block is slidably connected to the outer wall of the side frame.
[0011] The plurality of telescopic blocks are connected via a plurality of second movable plates, and the second movable plates connected for vertical rotation on both sides are meshedly connected;
[0012] The outer wall of one of the first movable plates is fixedly connected to the second gear, and the outer wall of the second gear is meshedly connected to the rack, the rack is slidably connected to the outer wall of the fixed block, and the top of the rack is fixedly installed with a top plate.
[0013] The working principle of the present invention is as follows: when in use, the rotating rod is driven to rotate by the stepping motor, so that the rotating rod inside the column drives the side frame to rotate, so that the side frames on both sides rotate and unfold under the photovoltaic panel. After the side frame rotates to the appropriate position, the electric push rod is energized and retracted, so that the electric push rod drives the rack to move downward through the top plate, and under the meshing action of the rack and the second gear, the two symmetrically meshed first movable plates are rotated synchronously, and the second movable plate is connected by rotating the other end of the first movable plate, so that multiple continuously arranged first movable plates and the second movable plate are stretched, and multiple continuously arranged telescopic blocks are extended on the outer wall of the side frame, so that the telescopic block drives the connecting rod at the top to extend a large area at the bottom of the photovoltaic panel, and under the action of the electromagnetic block connected with the surface of the connecting rod, by setting the electromagnetic block and the opposite magnetic pole of the magnetic column , when the electromagnetic block is energized, the magnetic column at the bottom drives the temperature sensor to move upward, so that the temperature sensor is installed on the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel, so that the temperature sensor can be easily installed on the bottom of the photovoltaic panel. At the same time, the bidirectional motor is energized and driven back and forth, so that the gear column rotates on the surface of the gear column, so that the moving seat reciprocates above the gear column through the slide. Under the action of the rotating connecting turn plate above the moving seat, the gear plate engages with the tooth groove plate, so that the turn plate drives the surface thermal imager to rotate and patrol. The thermal imager reciprocates and patrols above the photovoltaic panel, and with the action of the temperature sensor set at the bottom of the photovoltaic panel, the photovoltaic panel is simultaneously monitored for faults by the thermal imager and the temperature sensor in real time. When abnormal temperature is detected, the alarm is synchronized to alert the user.
[0014] The first movable plate and the second movable plate are symmetrically arranged in a "V" shape.
[0015] With the above structure, under the action of the "V"-shaped structure of the first movable plate and the second movable plate, the first movable plate and the second movable plate, which are symmetrically arranged up and down, can be synchronously extended and retracted, ensuring the balance of the movement of the telescopic block. Moreover, under the action of the connection and engagement of multiple second movable plates, the transmission effect of each second movable plate is achieved, and the structure is simple and the stability is high.
[0016] The top ends of the telescopic blocks are fixedly connected to connecting rods, and a plurality of temperature measuring units are equidistantly installed on the top ends of the connecting rods;
[0017] The temperature measuring unit includes a reset spring, which is fixedly installed on the top of the connecting rod. The top of the reset spring is fixedly connected to a temperature sensor, and the bottom of the temperature sensor is fixedly installed with a guide rod, which is located inside the reset spring.
[0018] By adopting the above structure, multiple temperature measuring units are arranged on the surface of the connecting rod, so that the corresponding electromagnetic block is energized to drive the magnetic column to move upward, and the reset spring drives the temperature sensor to fit the bottom end of the corresponding photovoltaic panel.
[0019] The bottom end of the guide rod is fixedly connected to a magnetic column, and an electromagnetic block is provided below the magnetic column, and the electromagnetic block is embedded in the surface of the connecting rod;
[0020] The magnetic pole at the bottom end of the magnetic column is opposite to the magnetic pole on the surface of the electromagnetic block.
[0021] With the above structure, under the action of the opposite magnetic poles of the magnetic column and the electromagnetic block, when the electromagnetic block is energized to release the magnetism, the magnetic column moves upward under the action of the opposite magnetic poles, causing the reset spring to stretch, and the magnetic column drives the temperature sensor at the bottom to move upward, making it convenient to install the temperature sensor at the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel.
[0022] The fault scanning assembly includes a movable base, the bottom ends of both sides of the movable base are fixedly connected to a slide, the outer wall of the slide is slidably connected to a slide, and the slide is opened on the outer wall of the gear column;
[0023] The lower portion of the movable seat is rotatably connected to two gear columns, and the two gear columns are respectively meshed and connected to the surfaces of the gear columns on both sides.
[0024] By adopting the above structure, two gear columns are set at the bottom of the moving seat, so that the two gear columns rotate on the surface of the gear columns to achieve stable movement of the moving seat, ensuring the movement quality of the moving seat, and under the action of the slide, the movement path of the moving seat is guaranteed, and at the same time, the precise movement effect of the moving seat is achieved.
[0025] The surface of the movable seat is rotatably connected to a rotating plate, the bottom end of the rotating plate is fixedly connected to a gear plate, and the gear plate is meshed and connected to one side of the tooth plate;
[0026] A thermal imager is fixedly installed on the surface of the rotating plate, and an alarm is fixedly connected to the top of the thermal imager.
[0027] With the above structure, by rotating the connecting rotating plate on the top of the moving base, the moving base can synchronously drive the rotating plate to rotate when moving, so that the rotating plate drives the thermal imager on the surface to rotate and patrol. The model of the thermal imager is QY640, which can stably perform thermal imaging detection on photovoltaic panels and can perform remote data transmission. Moreover, by setting an alarm on the top of the thermal imager, the thermal imager can issue a timely alarm through the alarm when it detects hot spots and abnormal defects in photovoltaic panels.
[0028] The output end of the stepper motor is fixedly connected to the outer end of one of the rotating rods, and the stepper motor is fixedly installed on the outer wall of the sleeve block.
[0029] With the above structure, when the stepper motor is energized, the rotating rod rotates, and under the action of the mutual engagement of the two first gears, the side frames on both sides rotate synchronously, realizing the precise adjustment of the side frames at the bottom of the photovoltaic panel driven by the stepper motor.
[0030] The outer wall of the gear column is fixedly connected to the output end of the bidirectional motor, and the bidirectional motor is fixedly connected to the outer wall of the slide plate.
[0031] With the above structure, under the connection between the gear column and the bidirectional motor, the bidirectional motor drives the gear column to rotate on the surface of the gear column, thereby realizing the sliding of the moving seat on the outer wall of the gear column through the slide, ensuring the movement effect of the moving seat outside the gear column, making it convenient for the moving seat to drive the thermal imager to move accurately and stably, and ensuring the monitoring alarm range of the photovoltaic panel.
[0032] A method for an automatic alarm device for a solar photovoltaic panel failure, characterized in that it is applied to an automatic alarm device for a solar photovoltaic panel failure, comprising the following steps:
[0033] S1. Installation and positioning: The stepper motor drives the rotating rod to rotate so that the rotating rod drives the side frame to be set parallel to one side of the column, so that the entire device can be placed between the two groups of photovoltaic panels through the column, so that the tooth plate remains above the entire photovoltaic panel and the sleeve block is located below the photovoltaic panel;
[0034] S2. Temperature measurement installation: After the device is set in place and stabilized, the rotating rod is driven to rotate by the stepper motor, so that the rotating rod inside the column drives the side frame to rotate, so that the side frames on both sides rotate and unfold under the photovoltaic panel. After the side frame rotates to the appropriate position, the electric push rod is energized and retracted, so that the electric push rod drives the rack downward through the top plate, and under the meshing action of the rack and the second gear, the two symmetrically meshed first movable plates are rotated synchronously, and the second movable plate is connected by rotating the other end of the first movable plate, so that the multiple continuously arranged first movable plates and the second movable plates are stretched, so that the multiple continuously arranged telescopic blocks are extended on the outer wall of the side frame, so that the telescopic block drives the connecting rod at the top to extend a large area at the bottom of the photovoltaic panel, and under the action of the electromagnetic block engaged with the surface of the connecting rod, by setting the electromagnetic block and the magnetic pole of the magnetic column oppositely, when the electromagnetic block is energized, the magnetic column drives the temperature sensor at the bottom to move upward, so that the temperature sensor is installed at the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel;
[0035] S3. Infrared patrol: The reciprocating drive of the bidirectional motor causes the gear column to rotate on the surface of the gear column, so that the moving seat moves back and forth above the gear column through the slide. Under the action of the rotating connecting plate above the moving seat, the gear plate and the tooth plate are engaged, so that the rotating plate drives the surface thermal imager to rotate and patrol;
[0036] S4. Fault alarm: The thermal imager moves back and forth and rotates above the photovoltaic panel to patrol, and the temperature sensor is set at the bottom of the photovoltaic panel. The photovoltaic panel is simultaneously monitored for faults by the thermal imager and the temperature sensor in real time. When abnormal temperature is detected, the alarm will simultaneously alert the user.
[0037] Compared with the prior art, the solar photovoltaic panel fault automatic alarm device and method of the present invention has the following advantages:
[0038] 1. In the present invention, by arranging a thermal imager on the top of the device, the thermal imager can detect hot spots and hidden cracks on the surface of the solar photovoltaic panel from above, and with the action of the sleeve block and the telescopic temperature measuring component arranged at the bottom of the column, multiple telescopic blocks can be used to install multiple temperature sensors on the bottom of the photovoltaic panel at different positions, so as to facilitate accurate temperature detection of the photovoltaic panel and realize efficient early warning of abnormal temperature rise of the photovoltaic panel. Moreover, through the setting of the alarm, the device can issue a real-time alarm after multi-dimensional detection of the photovoltaic panel, thereby ensuring the fault detection effect and automatic alarm efficiency of the solar photovoltaic panel. Compared with the current manual inspection, the work efficiency is higher and it is convenient to timely discover defects and safety hazards.
[0039] 2. In the present invention, by setting up the telescopic temperature measuring component, the rotating rod can synchronously drive the side frame to rotate on the inner side of the column through two symmetrical first gears when rotating, thereby realizing the expansion and storage of the side frame inside the device, and the side frame drives the temperature measuring unit to adjust the angle inside the device, which makes it convenient for the side frame to drive the temperature measuring unit to accurately measure the temperature and install photovoltaic panels set at different angles, ensuring the use of the device with the connection boxes of different photovoltaic panels, and ensuring the practicality and applicability of the device.
[0040] 3. In the present invention, under the action of the temperature measuring unit, the electric push rod can synchronously realize the rotation of the second gear when it is contracted, so that the first movable plate drives the second movable plate to rotate, and under the action of multiple connected second movable plates, multiple telescopic blocks drive the top connecting rod to telescopically move, so that multiple connecting rods can be unfolded at the bottom of the photovoltaic panel at different positions, ensuring that the connecting rod drives the surface temperature sensor to move to a suitable position, and under the action of the opposite poles of the magnetic column and the electromagnetic block, when the electromagnetic block is energized, under the action of the fixed position of the electromagnetic block, the magnetic column drives the temperature sensor at the bottom to move upward, so that the temperature sensor is installed at the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel, ensuring the installation effect of the temperature sensor, and the structure is simple and the stability is high.
[0041] 4. In the present invention, by arranging a fault scanning component on the top of the column, the bidirectional motor can drive the gear column to move on the surface of the gear column, so that the moving seat can move accurately inside the slide through the slide, which is convenient for the moving seat to drive the thermal imager on the top to perform a large range of thermal imaging detection. Moreover, by rotating the connecting turn plate on the top of the moving seat, under the connection between the turn plate and the gear plate, the moving seat can mesh and rotate on one side of the tooth plate at a certain time, so that the turn plate drives the thermal imager on the top to perform a large range of rotation detection, thereby ensuring the fault detection and alarm effect of large-area photovoltaic panels, and ensuring the working quality and efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of an automatic alarm device for solar photovoltaic panel failure of the present invention;
[0043] Figure 2 In the present invention Figure 1 A schematic diagram of the enlarged structure at point A;
[0044] Figure 3 It is a side view structural diagram of the sleeve block and the telescopic temperature measuring assembly in the present invention;
[0045] Figure 4 In the present invention Figure 3 A schematic diagram of the enlarged structure at point B;
[0046] Figure 5 This is a schematic diagram of the connection structure between the second gear and the first movable plate in the present invention;
[0047] Figure 6 1 is a side structural diagram of the temperature measuring unit in the present invention;
[0048] Figure 7 This is a schematic diagram of the connection structure between the tooth plate and the tooth column in the present invention;
[0049] Figure 8 This is a schematic diagram of the structure of the fault scanning component in the present invention when viewed from above;
[0050] Figure 9 This is a schematic diagram of the topological structure of an automatic alarm device for solar photovoltaic panel failure in the present invention.
[0051] In the figure, 1. bracket; 2. column; 3. toothed plate; 4. gear column; 5. slideway; 6. slide plate; 7. moving seat; 8. gear column; 9. bidirectional motor; 10. rotating plate; 11. thermal imager; 12. gear plate; 13. sleeve block; 14. rotating rod; 15. side frame; 16. first gear; 17. fixed block; 18. electric push rod; 19. top plate; 20. rack; 21. second gear; 22. first movable plate; 23. connecting shaft; 24. second movable plate; 25. telescopic block; 26. connecting rod; 27. reset spring; 28. temperature sensor; 29. guide rod; 30. magnetic column; 31. electromagnetic block; 32. stepping motor. DETAILED DESCRIPTION
[0052] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
[0053] Implementation method of production equipment of high salt resistant drag reducer for fracturing:
[0054] like Figures 1-9 As shown, this embodiment provides a specific embodiment of a solar photovoltaic panel fault automatic alarm device, which is specifically implemented as follows:
[0055] A solar photovoltaic panel fault automatic alarm device includes a bracket 1, a column 2 fixed on both sides of the top of the bracket 1, a toothed plate 3, a toothed column 4, a slide 5, a slide plate 6, a movable seat 7, a gear column 8, a bidirectional motor 9, a rotating plate 10, a thermal imager 11, a gear plate 12, a sleeve block 13, a rotating rod 14, a side frame 15, a first gear 16, a fixed block 17, an electric push rod 18, a top plate 19, a rack 20, a second gear 21, a first movable plate 22, a connecting shaft 23, a second movable plate 24, a telescopic block 25, a connecting rod 26, a reset spring 27, a temperature sensor 28, a guide rod 29, a magnetic column 30, and an electromagnetic block 31. 1 and a stepper motor 32, a tooth plate 3 is fixedly connected to the top of the column 2, and tooth columns 4 are fixedly installed on both sides of the tooth plate 3, the surface of the tooth column 4 is meshed with a fault scanning component, and the fault scanning component is slidably connected to the top of the tooth plate 3. Specifically, the fault scanning component includes a moving seat 7, the bottom ends of both sides of the moving seat 7 are fixedly connected with a slide 6, the outer wall of the slide 6 is slidably connected with a slideway 5, the slideway 5 is opened on the outer wall of the tooth column 4, and the lower part of the moving seat 7 is rotatably connected to two gear columns 8, and the two gear columns 8 are respectively meshed with the surfaces of the tooth columns 4 on both sides, and the outer wall of the gear column 8 is fixedly connected to the bidirectional motor 9. The output end, and the bidirectional motor 9 is fixedly connected to the outer wall of the slide plate 6. Under the connection between the gear column 8 and the bidirectional motor 9, the bidirectional motor 9 drives the gear column 8 to rotate on the surface of the gear column, thereby realizing the sliding of the moving seat 7 on the outer wall of the gear column 4 through the slide plate 6, ensuring the movement effect of the moving seat 7 outside the gear column 4, and facilitating the moving seat 7 to drive the thermal imager 11 to move accurately and stably, thereby ensuring the monitoring alarm range of the photovoltaic panel. At the same time, a rotating plate 10 is rotatably connected to the surface of the moving seat 7, and a gear disk 12 is fixedly connected to the bottom end of the rotating plate 10, and the gear disk 12 is meshedly connected to one side of the tooth groove plate 3, and the rotating plate 1 0 is fixedly mounted on the surface, and an alarm is fixedly connected to the top of the thermal imager 11. By rotating the rotating plate 10 connected to the top of the movable base 7, the movable base 7 is synchronously driven to rotate the rotating plate 10 when it moves, so that the rotating plate 10 drives the thermal imager 11 on the surface to rotate and patrol. The model of the thermal imager 11 is QY640, which can stably perform thermal imaging detection on the photovoltaic panels and can perform remote data transmission. In addition, by setting an alarm on the top of the thermal imager 11, the thermal imager 11 can issue a timely alarm through the alarm when it detects hot spots and abnormal defects of the photovoltaic panels.
[0056] The outer wall of the column 2 is fixedly connected to the sleeve block 13, and the inner side of the sleeve block 13 is rotatably connected to two parallel rotating rods 14, one of the rotating rods 14 is driven by a stepper motor 32. Specifically, the output end of the stepper motor 32 is fixedly connected to the outer end of one of the rotating rods 14, and the stepper motor 32 is fixedly installed on the outer wall of the sleeve block 13. The outer walls on both sides of the rotating rod 14 are fixedly connected to the side frames 15, and the outer walls of the side frames 15 are fixedly connected to the first gears 16, and the two first gears 16 are meshed with each other. When the stepper motor 32 is energized, the rotating rod 14 is rotated, and under the action of the mutual meshing of the two first gears 16, the side frames 15 on both sides are rotated synchronously, thereby realizing the precise adjustment of the side frames 15 at the bottom of the photovoltaic panel driven by the stepper motor 32;
[0057] Furthermore, a fixed block 17 is fixedly installed on the outer wall of one end of the side frame 15 close to the rotating rod 14, and the top of the fixed block 17 is fixedly connected to an electric push rod 18, and the top of the electric push rod 18 is fixedly connected to a top plate 19. The top plate 19 is transmission-connected to a telescopic temperature measuring component, and the telescopic temperature measuring component includes two first movable plates 22 rotatably connected to the outer wall of the fixed block 17, and the upper and lower first movable plates 22 are end-meshing connected, and the first movable plate 22 away from the fixed block 17 is fixedly installed with a connecting shaft 23. The outer wall of the connecting shaft 23 is rotatably connected to the second movable plate 24, and the outer wall of the second movable plate 24 is rotatably connected to the telescopic block 25. The telescopic block 25 is slidably connected to the outer wall of the side frame 15, and multiple telescopic blocks 25 are connected by multiple second movable plates 24, and the second movable plates 24 rotatably connected on both sides are meshed. The first movable plate 22 and the second movable plate 24 are connected, forming a "V"-shaped structure symmetrically arranged up and down. Under the action of the "V"-shaped structure of the first movable plate 22 and the second movable plate 24, the first movable plate 22 and the second movable plate 24 symmetrically arranged up and down can be synchronously extended and retracted, ensuring the balance of movement of the telescopic block 25. Moreover, under the action of the multiple second movable plates 24 connected and meshed, the transmission effect of each second movable plate 24 is achieved, and the structure is simple and the stability is high. At the same time, in order to realize the driving of the continuous first movable plates 22 and the second movable plates 24, the outer wall of one of the first movable plates 22 is fixedly connected to the second gear 21, and the outer wall of the second gear 21 is meshed with the rack 20, the rack 20 is slidably connected to the outer wall of the fixed block 17, and the top of the rack 20 is fixedly installed with a top plate 19.
[0058] Furthermore, the top of the telescopic block 25 is fixedly connected to a connecting rod 26, and a plurality of temperature measuring units are equidistantly installed on the top of the connecting rod 26. Specifically, the temperature measuring unit includes a reset spring 27, which is fixedly installed on the top of the connecting rod 26. The top of the reset spring 27 is fixedly connected to a temperature sensor 28, and the bottom of the temperature sensor 28 is fixedly installed with a guide rod 29. The guide rod 29 is located inside the reset spring 27. The bottom end of the guide rod 29 is fixedly connected to a magnetic column 30, and an electromagnetic block 31 is provided below the magnetic column 30. The electromagnetic block 31 is embedded in the surface of the connecting rod 26, and the magnetic pole at the bottom of the magnetic column 30 is in contact with the electromagnetic block. The magnetic poles on the surface of 31 are opposite. Under the action of the opposite magnetic poles of the magnetic column 30 and the electromagnetic block 31, when the electromagnetic block 31 is energized to release the magnetism, the magnetic column 30 moves upward under the action of the opposite magnetic poles, causing the reset spring 27 to stretch, so that the magnetic column 30 drives the temperature sensor 28 at the bottom to move upward, making it convenient to install the temperature sensor 28 at the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel. Through such an arrangement, under the action of multiple temperature measuring units set on the surface of the connecting rod 26, the corresponding electromagnetic block 31 is energized to drive the magnetic column 30 to move upward, so that the reset spring 27 drives the temperature sensor 28 to fit the bottom of the corresponding photovoltaic panel.
[0059] Working principle: When in use, the stepper motor 32 drives the rotating rod 14 to rotate, so that the rotating rod 14 on the inner side of the column 2 drives the side frame 15 to rotate, so that the side frames 15 on both sides rotate and unfold under the photovoltaic panel. After the side frame 15 rotates to the appropriate position, the electric push rod 18 is energized and retracted, so that the electric push rod 18 drives the rack 20 to move downward through the top plate 19. Under the meshing action of the rack 20 and the second gear 21, the two symmetrically meshed first movable plates 22 rotate synchronously. By rotating the other end of the first movable plate 22 to connect the second movable plate 24, multiple continuously arranged first movable plates 22 and second movable plates 24 are stretched, so that multiple continuously arranged telescopic blocks 25 extend on the outer wall of the side frame 15, so that the telescopic block 25 drives the top connecting rod 26 to extend a large area at the bottom of the photovoltaic panel. Under the action of the electromagnetic block 31 engaged with the surface of the connecting rod 26, the electromagnetic block 31 is magnetically connected to the magnetic column 30. The opposite setting of the poles makes it possible for the magnetic column 30 to drive the temperature sensor 28 upward at the bottom when the electromagnetic block 31 is energized, so that the temperature sensor 28 is installed in close proximity to the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel, so that the temperature sensor 28 can be conveniently installed at the bottom of the photovoltaic panel. At the same time, the bidirectional motor 9 is energized and driven back and forth, so that the gear column 8 rotates on the surface of the gear column 4, so that the movable seat 7 reciprocates above the gear column 4 through the slide 6. Under the action of the rotating connecting plate 10 above the movable seat 7, the gear disk 12 engages with the tooth groove plate 3, so that the rotating plate 10 drives the surface thermal imager 11 to rotate and patrol. The thermal imager 11 reciprocates and patrols above the photovoltaic panel, and under the action of the temperature sensor 28 arranged at the bottom of the photovoltaic panel, the photovoltaic panel is simultaneously monitored for faults by the thermal imager 11 and the temperature sensor 28 in real time. When an abnormal temperature is detected, the alarm is synchronized to alert the user.
[0060] A method for an automatic alarm device for solar photovoltaic panel failure, comprising the following steps:
[0061] S1. Installation and positioning: The stepper motor 32 drives the rotating rod 14 to rotate, so that the rotating rod 14 drives the side frame 15 to be arranged parallel to one side of the column 2, so that the entire device is placed between the two groups of photovoltaic panels through the column 2, so that the tooth plate 3 remains above the entire photovoltaic panel and the cover block 13 is located below the photovoltaic panel;
[0062] S2. Temperature measurement installation: After the device is set in place and stabilized, the stepper motor 32 drives the rotating rod 14 to rotate, and the rotating rod 14 on the inner side of the column 2 drives the side frame 15 to rotate, so that the side frames 15 on both sides rotate and unfold under the photovoltaic panel. After the side frames 15 rotate to the appropriate position, the electric push rod 18 is energized and retracted, so that the electric push rod 18 drives the rack 20 to move downward through the top plate 19. Under the meshing action of the rack 20 and the second gear 21, the two symmetrically meshed first movable plates 22 rotate synchronously. By rotating the other end of the first movable plate 22 to connect the second movable plate The movable plate 24 stretches the plurality of continuously arranged first movable plates 22 and the second movable plates 24, thereby extending the plurality of continuously arranged telescopic blocks 25 on the outer wall of the side frame 15, so that the telescopic blocks 25 drive the connecting rods 26 at the top to extend over a large area at the bottom of the photovoltaic panel. Under the action of the electromagnetic block 31 engaged with the surface of the connecting rod 26, by arranging the magnetic poles of the electromagnetic block 31 and the magnetic column 30 in opposite directions, when the electromagnetic block 31 is energized, the magnetic column 30 at the bottom drives the temperature sensor 28 to move upward, so that the temperature sensor 28 is installed in close contact with the bottom of the photovoltaic panel to measure the temperature of the photovoltaic panel;
[0063] S3. Infrared patrol: The bidirectional motor 9 is driven back and forth, causing the gear column 8 to rotate on the surface of the gear column 4, so that the movable seat 7 moves back and forth above the gear column 4 via the slide plate 6. Under the action of the rotating connecting plate 10 above the movable seat 7, the gear plate 12 is engaged with the tooth groove plate 3, so that the rotating plate 10 drives the surface thermal imager 11 to rotate and patrol;
[0064] S4. Fault alarm: The thermal imager 11 moves back and forth and rotates above the photovoltaic panel to patrol, and the temperature sensor 28 is set at the bottom of the photovoltaic panel. The photovoltaic panel is simultaneously monitored for faults by the thermal imager 11 and the temperature sensor 28 in real time. When an abnormal temperature is detected, the alarm is synchronized to alert the user.
[0065] In summary, by arranging a thermal imager 11 on the top of the device, the thermal imager 11 can detect hot spots and hidden cracks on the surface of the solar photovoltaic panel from above, and by arranging a sleeve block 13 and a telescopic temperature measuring component at the bottom of the column 2, multiple telescopic blocks 25 can install multiple temperature sensors 28 at the bottom of the photovoltaic panel at different positions, which is convenient for accurate temperature detection of the photovoltaic panel and efficient early warning of abnormal temperature rise of the photovoltaic panel. Moreover, through the setting of the alarm, the device can issue a real-time alarm after multi-dimensional detection of the photovoltaic panel, ensuring the fault detection effect and automatic alarm efficiency of the solar photovoltaic panel. Compared with the current manual inspection, the work efficiency is higher, and it is convenient to timely discover defects and safety hazards, which solves the technical problem that the current solar photovoltaic panel fault automatic alarm device cannot perform real-time monitoring and automatic alarm detection of abnormal temperature rise, hidden cracks and hot spot faults of the solar photovoltaic panel.
[0066] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope of the appended claims.
Claims
1. A solar photovoltaic panel fault automatic alarm device, comprising a bracket (1) and columns (2) fixed on both sides of the top of the bracket (1), characterized in that: The top of the column (2) is fixedly connected to a tooth plate (3), and tooth columns (4) are fixedly installed on both sides of the tooth plate (3), and the surface of the tooth column (4) is meshingly connected to a fault scanning component, and the fault scanning component is slidably connected above the tooth plate (3); The outer wall of the column (2) is fixedly connected to a sleeve block (13), and the inner side of the sleeve block (13) is rotatably connected to two parallel rotating rods (14), one of which is driven by a stepping motor (32), and the outer walls of both sides of the rotating rod (14) are fixedly connected to side frames (15), and the outer walls of the side frames (15) are fixedly connected to first gears (16), and the two first gears (16) are arranged to mesh with each other; A fixed block (17) is fixedly mounted on the outer wall of one end of the side frame (15) close to the rotating rod (14); the top end of the fixed block (17) is fixedly connected to an electric push rod (18); the top end of the electric push rod (18) is fixedly connected to a top plate (19); and the top plate (19) is transmission-connected to a telescopic temperature measuring assembly; The telescopic temperature measuring assembly includes two first movable plates (22) rotatably connected to the outer wall of the fixed block (17), and the upper and lower first movable plates (22) are end-engaged, and the end of the first movable plate (22) away from the fixed block (17) is fixedly installed with a connecting shaft (23), the outer wall of the connecting shaft (23) is rotatably connected to the second movable plate (24), the outer wall of the second movable plate (24) is rotatably connected to the telescopic block (25), and the telescopic block (25) is slidably connected to the outer wall of the side frame (15); The plurality of telescopic blocks (25) are connected via a plurality of second movable plates (24), and the second movable plates (24) connected for vertical rotation on both sides are meshedly connected; The outer wall of one of the first movable plates (22) is fixedly connected to a second gear (21), and the outer wall of the second gear (21) is meshedly connected to a rack (20), the rack (20) is slidably connected to the outer wall of the fixed block (17), and a top plate (19) is fixedly mounted on the top of the rack (20); The top ends of the telescopic blocks (25) are fixedly connected to connecting rods (26), and a plurality of temperature measuring units are equidistantly installed on the top ends of the connecting rods (26).
2. The solar photovoltaic panel fault automatic alarm device according to claim 1, characterized in that: The first movable plate (22) and the second movable plate (24) are in a "V"-shaped structure that is symmetrically arranged up and down.
3. The solar photovoltaic panel fault automatic alarm device according to claim 1, characterized in that: The temperature measuring unit includes a return spring (27), which is fixedly mounted on the top end of the connecting rod (26), the top end of the return spring (27) is fixedly connected to a temperature sensor (28), and the bottom end of the temperature sensor (28) is fixedly mounted with a guide rod (29), which is located inside the return spring (27).
4. The solar photovoltaic panel fault automatic alarm device according to claim 3, characterized in that: The bottom end of the guide rod (29) is fixedly connected to a magnetic column (30), and an electromagnetic block (31) is provided below the magnetic column (30), and the electromagnetic block (31) is engaged and connected to the surface of the connecting rod (26); The magnetic pole at the bottom end of the magnetic column (30) is opposite to the magnetic pole on the surface of the electromagnetic block (31).
5. The solar photovoltaic panel fault automatic alarm device according to claim 1, characterized in that: The fault scanning assembly includes a movable seat (7), the bottom ends of both sides of the movable seat (7) are fixedly connected to slides (6), the outer wall of the slide (6) is slidably connected to a slideway (5), and the slideway (5) is opened on the outer wall of the gear column (4); Two gear columns (8) are rotatably connected to the lower portion of the movable seat (7), and the two gear columns (8) are respectively meshed and connected to the surfaces of the gear columns (4) on both sides.
6. The solar photovoltaic panel fault automatic alarm device according to claim 5, characterized in that: The surface of the movable seat (7) is rotatably connected to a rotating plate (10), the bottom end of the rotating plate (10) is fixedly connected to a gear plate (12), and the gear plate (12) is meshedly connected to one side of the tooth plate (3); A thermal imager (11) is fixedly mounted on the surface of the rotating plate (10), and an alarm is fixedly connected to the top of the thermal imager (11).
7. The solar photovoltaic panel fault automatic alarm device according to claim 5, characterized in that: The output end of the stepper motor (32) is fixedly connected to the outer end of one of the rotating rods (14), and the stepper motor (32) is fixedly mounted on the outer wall of the sleeve block (13); The outer wall of the gear column (8) is fixedly connected to the output end of the bidirectional motor (9), and the bidirectional motor (9) is fixedly connected to the outer wall of the slide plate (6).
8. A solar photovoltaic panel fault automatic alarm method, characterized in that: A solar photovoltaic panel fault automatic alarm device according to any one of claims 1 to 7, comprising the following steps: S1. Installation and positioning: the stepper motor (32) drives the rotating rod (14) to rotate, so that the rotating rod (14) drives the side frame (15) to be arranged parallel to one side of the column (2), so that the entire device is placed between the two groups of photovoltaic panels through the column (2), so that the tooth plate (3) is kept above the entire photovoltaic panel, and the sleeve block (13) is located below the photovoltaic panel; S2, temperature measurement installation: after the device is set in place and stabilized, the stepper motor (32) drives the rotating rod (14) to rotate, so that the rotating rod (14) inside the column (2) drives the side frame (15) to rotate, so that the side frames (15) on both sides rotate and unfold under the photovoltaic panel. After the side frame (15) rotates to a suitable position, the top plate (19) is used to drive and connect the telescopic temperature measurement assembly, so that multiple continuously arranged telescopic blocks (25) extend on the outer wall of the side frame (15), so that the telescopic block (25) drives the top connecting rod (26) to extend and unfold over a large area at the bottom of the photovoltaic panel, and then the connecting rod (26) is installed on the bottom of the photovoltaic panel through the surface temperature measurement unit to measure the temperature; S3, infrared patrol: through the reciprocating drive of the bidirectional motor (9), the gear column (8) is rotated on the surface of the tooth column (4), so that the movable seat (7) is reciprocated above the tooth column (4) through the slide plate (6), and under the action of the rotating connecting plate (10) above the movable seat (7), the gear plate (12) is engaged with the tooth plate (3), so that the rotating plate (10) drives the surface thermal imager (11) to rotate and patrol; S4, fault alarm: The thermal imager (11) is moved back and forth and rotated to patrol above the photovoltaic panel, and the temperature sensor (28) is set at the bottom of the photovoltaic panel. The photovoltaic panel is simultaneously monitored for faults by the thermal imager (11) and the temperature sensor (28). When an abnormal temperature is detected, the alarm is synchronized to alert the user.
Citation Information
Patent Citations
Overheat alarm device for strain clamp of high-voltage transmission line
CN115541050A
Solar photovoltaic panel fault automatic alarm device and method
CN117671888A