High-rotating-speed centrifugal separation device and method based on grinding fluid purification treatment
By designing a high-speed centrifugal separation device, using liquid level sensors and scrapers combined with electromagnets, efficient filtration and unblocking of large particles and metal chips in the grinding fluid, solving the problems of low purification efficiency and short centrifugal life in the existing devices, and improving the processing efficiency of grinding fluid and the service life of the centrifugal.
Patent Information
- Application Number
- CN202510523176.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-08-08
AI Technical Summary
The existing grinding fluid purification and treatment devices are difficult to effectively clean large-particle impurities and small-particle metal chips retained at the filter end without interrupting operation, resulting in low purification efficiency and affecting the service life of the centrifuge.
A high-speed centrifugal separation device is designed, including a centrifuge, filter part, cleaning part and a second three-way valve. The liquid flow switching is controlled through a liquid level sensor, and the scraper part and electromagnet are combined to absorb metal chips to achieve filtering, unblocking and deriving of large-particle impurities.
It improves the efficiency of grinding fluid purification, reduces the interruption of cleaning steps, extends the service life of the centrifuge, and effectively removes impurities and metal chips trapped at the filter end.
Smart Images

Figure CN120437726A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of grinding fluid purification, and in particular to a high-speed centrifugal separation device and method based on grinding fluid purification. Background Art
[0002] After the grinding fluid is used, in order to improve its utilization rate, a corresponding high-speed centrifugal separation device is required to purify the grinding fluid. Referring to the authorization announcement number CN215195800U, a hydraulic oil purification system includes a hydraulic oil inlet and a hydraulic oil outlet. A circulating oil pump, a filter, a heater and a centrifuge are sequentially arranged between the hydraulic oil inlet and the hydraulic oil outlet, which can meet the online and offline purification process of the oil tank of a large unit equipment. As described in the above patent, when the existing high-speed centrifugal separation device based on grinding fluid purification is used, most of the devices only use the filter end to filter large particles of impurities in the grinding fluid to reduce The subsequent centrifuge has a centrifugal burden. However, this setting requires the user to regularly interrupt the operation of the centrifuge and clear the large particles of impurities retained at the filter end, which increases the cleaning steps and reduces the purification efficiency of the grinding fluid. It is difficult to clear the residual materials retained in the filter surface and filter pores of the filter end without interrupting the purification of the grinding fluid and without disassembling for cleaning. In addition, it is difficult for the device to adsorb small particles of metal chips in the grinding fluid before the filtered grinding fluid is introduced into the centrifuge, and to remove the adsorbed metal chips during the cleaning process of the filter end, which increases the burden on the subsequent centrifuge and reduces the service life of the equipment. Summary of the Invention
[0003] In response to the shortcomings of the existing technology, the present invention provides a high-speed centrifugal separation device and method based on grinding fluid purification treatment, which solves the problems that most devices are difficult to effectively switch the filter end according to needs, clean, dredge, and export large particles of impurities and small particles of metal chips, increase subsequent processing steps, reduce grinding fluid purification efficiency, and shorten the service life of the centrifuge.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high-speed centrifugal separation device based on grinding fluid purification treatment includes a bottom plate, the bottom plate is connected to a purification component for grinding fluid treatment, and the purification component includes:
[0005] Centrifuge, installed on the upper side of the base plate for high-speed centrifugal treatment of the grinding fluid;
[0006] Two groups of filters are installed at the rear end of the upper side of the bottom plate for filtering the grinding fluid, the filter element includes a shell installed on the upper side of the bottom plate, a conduit for introducing the grinding fluid is installed on the top of the shell, an anti-blocking member is installed in the shell, the anti-blocking member includes a screening member, the screening member includes a rotating frame rotatably connected to the shell, a filter cover is provided in the rotating frame, a second cross shaft is vertically slidably connected to the middle end of the top of the filter cover, a dredging seat fixedly connected to the bottom of the second cross shaft is installed on the inner side of the shell near the lower side of the filter cover, an adjusting member connected to the dredging seat is installed in the shell, a hydraulic cylinder assembly connected to the adjusting member is installed at the bottom of the shell, a driving member for driving the dredging seat to rotate is provided in the shell, and a scraper is installed on the inner side of the shell near the upper side of the anti-blocking member, and the scraper includes a scraper that fits the upper surface of the filter cover;
[0007] Cleaning parts, installed on the bottom plate for cleaning the inside of the two sets of filters;
[0008] A second three-way valve is fixedly connected to the two sets of conduits and is used to switch the direction of the grinding fluid;
[0009] The liquid passage is connected to the centrifuge and is arranged on the front side of the shell.
[0010] Preferably, the filter element also includes a liquid level sensor installed at the rear end of the top of the shell and used for liquid level detection, the driving member includes a motor installed on the lower left side of the shell, the left output end of the motor is connected to a bevel gear assembly, the driven bevel gear in the bevel gear assembly is coaxially fixedly connected to a sleeve rotatably connected to the inner side of the shell, the adjusting member includes a lifting plate fixedly connected to the top extension end of the hydraulic cylinder assembly, the middle part of the upper end of the lifting plate is rotatably connected to a first cross shaft coaxially fixedly connected to the bottom of the dredging seat and slidingly connected to the middle of the sleeve, the bottom of the lifting plate is installed with a mounting block, the middle part of the mounting block is rotatably connected to a rotating rod rotatably connected to the middle part of the first cross shaft, and the top of the rotating rod is installed near the inside of the dredging seat with several electromagnets for adsorbing metal chips.
[0011] Preferably, the motor output end is coaxially fixedly connected to the active bevel gear in the bevel gear assembly, the screening element further comprises a plurality of filter holes arranged on the filter cover, a plurality of dredging rods are provided on the top of the dredging seat corresponding to the filter holes, the interior of the dredging seat is hollow and is made of polytetrafluoroethylene composite material, the screening element further comprises a top block installed on the top of the second cross shaft, the top block is located on the upper side of the filter cover and the top is in contact with the bottom end of the middle part of the scraper.
[0012] Preferably, the scraper also includes a sliding rod fixedly connected to the two ends of the upper side of the scraper and slidably connected to the shell. Two groups of movable grooves are respectively provided on the inner side of the shell near the top of the two groups of sliding rods. A group of spring assemblies connected to the shell are commonly installed near the movable grooves on the top of the two groups of sliding rods. An anti-slip block is installed on the top of the sliding rod, which is slidably connected to the shell and fixedly connected to the spring in the spring assembly.
[0013] Preferably, the filter element also includes a first blanking piece installed on both sides of the shell and used to recover large particles of impurities. The first blanking piece includes a casing fixedly connected to the shell, a first cylinder is installed on the top of the casing, and a first telescopic plate is installed at the bottom extended end of the first cylinder to be slidably connected to the side interlayer of the shell. A first recovery box is installed on the outside of the shell near the bottom discharge end of the shell, and the shell is located on the upper side of the filter cover.
[0014] Preferably, the filter element also includes a second blanking piece installed at the lower end of the right side of the dredging seat for recovering small-particle metal debris. The second blanking piece includes a second telescopic plate vertically slidably connected to the shell. A second cylinder for adjusting the height of the second telescopic plate is installed on the inside of the shell. The top extended end of the second cylinder is fixedly connected to the second telescopic plate. A second recovery box is slidably connected to the bottom right side of the shell. A blanking trough for discharging small-particle metal debris is provided between the shell near the second recovery box and the second telescopic plate.
[0015] Preferably, the cleaning component includes a water pump installed on the upper end of the bottom plate, a water pipe is installed at the discharge end of the water pump, a water pipe is installed at the suction end of the water pump, a first three-way valve for switching the direction of water flow is installed on the top of the water pipe, a group of bifurcated pipes are installed on both sides of the first three-way valve, water spray plates fixedly connected to the bifurcated pipes are installed on both sides of the top of the shell, a number of water spray holes are provided at the bottom of the water spray plate, and the interior of the water spray plate is hollow and is connected to the water spray holes and bifurcated pipes respectively.
[0016] Preferably, the liquid pipe is located between the dredging seat and the filter cover, the two groups of liquid pipes are respectively connected to the liquid inlet end of the centrifuge, and an injection pipe for sewage injection is installed at the rear side of the second three-way valve.
[0017] The present invention also discloses a method for using a high-speed centrifugal separation device based on grinding fluid purification treatment, which specifically includes the following steps:
[0018] Step 1: The user powers several electromagnets in a set of filter elements, and introduces the grinding fluid to be processed into the housing through the injection pipe, the second three-way valve, and the conduit. The filter cover in the housing filters large particles of impurities in the grinding fluid. The grinding fluid falls on the dredging seat and is introduced into the centrifuge through the liquid pipe. During this process, the magnetic force generated by the electromagnet adsorbs the metal chips in the grinding fluid on the dredging seat. The centrifuge centrifuges the grinding fluid. The liquid level sensor detects the liquid level on the inner side of the housing near the upper side of the screening element. When the screening element detects that the liquid level reaches the warning value, the second three-way valve is reversed, and the grinding fluid is then injected into another set of filter elements through the second three-way valve.
[0019] Step 2: in step 1, after the second three-way valve is reversed, the grinding fluid in the original filter element is discharged, and the first cylinder in the first blanking part drives the first telescopic plate to retract. At this time, the casing is connected to the inside of the shell, and the motor drives the dredging seat through the bevel gear assembly and the sleeve. The second cross shaft, the filter cover, the rotating frame, and the top block rotate. Under the action of the spring assembly, the sliding rod presses the scraper tightly against the filter cover. During the rotation of the filter cover, the scraper scrapes the large particles of impurities retained on the filter cover to promote the shedding of impurities. Under the action of the centrifugal force of the filter cover, the large particles of impurities are finally introduced into the first recovery box through the casing. The motor is turned off, and the height of the first cross shaft, the mounting block, the rotating rod, the electromagnet, and the dredging seat is adjusted by the hydraulic cylinder assembly, so that the several dredging rods on the dredging seat can push out the impurities retained in the filter holes in the filter cover to play a dredging role.
[0020] Step three: After the filter cover is dredged in step two, reset each link and use the hydraulic cylinder assembly to drive the lifting plate, the first cross shaft, the mounting block, the rotating rod, the electromagnet and the dredge seat to move downward to a suitable height, so that the right end of the dredge seat moves to the left side of the second telescopic plate. The second telescopic plate is telescopically adjusted by the second cylinder, and the power supply to the electromagnet is stopped. The metal chips retained on the dredge seat gradually lose adsorption and slide down, and the dredge seat is driven to rotate again. Under the action of centrifugal force, the metal chips on the dredge seat are gradually introduced into the second recovery box through the end of the second telescopic plate and the discharge chute.
[0021] Preferably, in step 2, the dredging seat drives the second cross shaft to slide upward along the filter cover, the second cross shaft passes through the top block to push the scraper, and the scraper drives the slide rod to move upward and compress the spring in the spring assembly.
[0022] Beneficial effects
[0023] The present invention provides a high-speed centrifugal separation device and method based on grinding fluid purification. Compared with the existing technology, it has the following advantages:
[0024] (1) The high-speed centrifugal separation device and method based on grinding fluid purification treatment, by arranging a second three-way valve and two groups of filter elements in the device, allowing the second three-way valve, two groups of shells, conduits, liquid level sensors, and filter covers to cooperate with each other to achieve filtering of large-particle impurities in the grinding fluid and after a sufficient amount of large-particle impurities are gathered on the upper side of the filter cover, by switching the liquid flow to replace the filter end, reducing the interruption of the filtering operation due to the cleaning of the filter end and reducing the processing efficiency of the grinding fluid, allowing the motor, bevel gear assembly, sleeve, hydraulic cylinder assembly, lifting plate, first cross shaft, mounting block, rotating rod, electromagnet, dredging seat, rotating frame, filter cover, second cross shaft, and scraper to cooperate with each other to achieve the stripping of large-particle impurities retained on the surface of the filter end, and having the function of dredging and exporting impurities retained in the filter holes of the filter end, improving the cleaning efficiency while preventing the subsequent filtering operation from being affected by the continuous retention of large-particle impurities at the filter end. In addition, it has the function of adsorbing and exporting metal chips in the filtered grinding fluid, thereby reducing the burden of subsequent centrifugal operation of the centrifuge and extending the service life of the device.
[0025] (2) The high-speed centrifugal separation device and method based on grinding fluid purification treatment is characterized in that a scraper is set in the device. Under the action of the spring assembly, the sliding rod presses the scraper tightly against the filter cover. During the rotation of the filter cover, the scraper scrapes the large particles of impurities retained on the filter cover, promoting the impurities to fall off, thereby improving the stripping efficiency of the impurities retained on the upper surface of the filter end. In the subsequent dredging process of the filter cover, the dredging seat drives the second cross shaft to slide upward along the filter cover, and the second cross shaft pushes the scraper through the top block to separate the scraper from the filter cover, preventing the scraper from being retained on the surface of the filter cover and affecting the dredging operation, thereby enhancing the dredging effect.
[0026] (3) The high-speed centrifugal separation device and method based on grinding fluid purification treatment, by setting a cleaning part in the device, the water pump draws external water source and flushes the upper surface of the filter cover through the first three-way valve, the bifurcated pipe, and the two groups of water spray plates, and the water passing through the filter cover flushes the upper surface of the dredging seat, promoting the residual material attached to the upper surface of the filter cover and the iron filings attached to the dredging seat to flow out with the water, thereby improving the cleaning effect. The first three-way valve can be reversed to achieve the switching of the water flow direction, and the water pumped by the water pump is sprayed and cleaned on the inner side of the other group of filter elements through the first three-way valve, the other group of bifurcated pipes, and the two groups of water spray plates, thereby reducing the subsequent cleaning steps. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A perspective view of the present invention;
[0028] Figure 2 is a sectional perspective view of the filter element of the present invention;
[0029] Figure 3 is an enlarged view of the driving member of the present invention;
[0030] Figure 4 It is a partial cross-sectional enlarged view of the adjusting member of the present invention;
[0031] Figure 5 An enlarged view of the dredging seat of the present invention;
[0032] Figure 6 is an enlarged cross-sectional view of the screening element of the present invention;
[0033] Figure 7 is an enlarged view of the scraping member of the present invention;
[0034] Figure 8 An enlarged view of the first blanking piece of the present invention;
[0035] Figure 9 This is an enlarged view of the second blanking piece of the present invention;
[0036] Figure 10 It is an enlarged view of the cleaning element of the present invention;.
[0037] In the figure: 1. bottom plate; 2. centrifuge; 3. filter element; 31. housing; 32. conduit; 33. liquid level sensor; 34. anti-blocking element; 341. driving element; 3411. motor; 3412. bevel gear assembly; 3413. sleeve; 342. hydraulic cylinder assembly; 343. adjusting element; 3431. lifting plate; 3432. first cross shaft; 3433. mounting block; 3434. rotating rod; 3435. electromagnet; 344. dredging seat; 345. screening element; 3451. filter hole; 3452. rotating frame; 3453. filter cover ; 3454, second cross shaft; 3455, top block; 35, scraper; 351, spring assembly; 352, slide rod; 353, scraper; 36, first blanking part; 361, casing; 362, first cylinder; 363, first telescopic plate; 364, first recovery box; 37, second blanking part; 371, second cylinder; 372, second telescopic plate; 373, second recovery box; 4, cleaning part; 41, water pump; 42, water pipe; 43, first three-way valve; 44, bifurcated pipe; 45, water spray plate; 5, second three-way valve; 6, liquid pipe. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] See also Figure 1-10 , the present invention provides the following three technical solutions:
[0040] The first embodiment: A high-speed centrifugal separation device based on grinding fluid purification treatment includes a base plate 1, the base plate 1 is connected to a purification component for grinding fluid treatment, and the purification component includes: a centrifuge 2 installed on the upper side of the base plate 1 for high-speed centrifugal treatment of the grinding fluid;
[0041] Two sets of filter elements 3 are installed at the rear end of the upper side of the base plate 1 for pre-filtration of the grinding fluid introduced into the centrifuge 2. The filter element 3 includes a shell 31 installed on the upper side of the base plate 1. A conduit 32 for introducing the grinding fluid is installed on the top of the shell 31. An anti-blocking member 34 for preventing impurities in the grinding fluid from blocking is installed in the shell 31. The anti-blocking member 34 includes a screening member 345. The screening member 345 includes a rotating frame 3452 rotatably connected to the shell 31. A filter cover 3453 is provided in the rotating frame 3452. The filter cover 3453 is truncated. The middle end of the top of the filter cover 3453 is vertically slidably connected to the second cross shaft 34 54. A dredging seat 344 for dredging is installed on the inner side of the housing 31, near the lower side of the filter cover 3453, and is fixedly connected to the bottom of the second cross shaft 3454. An adjusting member 343 for adjusting the position of the dredging seat 344 is installed in the housing 31. A hydraulic cylinder assembly 342 for adjusting the height of the adjusting member 343 is installed at the bottom of the housing 31. A driving member 341 for driving the dredging seat 344 to rotate is installed in the housing 31. A scraping member 35 for scraping the upper side of the filter cover 3453 is installed on the inner side of the housing 31, near the upper side of the anti-blocking member 34. The scraping member 35 includes a scraper 353 that is in contact with the upper surface of the filter cover 3453.
[0042] The cleaning member 4 is mounted on the bottom plate 1 and is used for cleaning the inside of the two sets of filter elements 3; the second three-way valve 5 is fixedly connected to the two sets of conduits 32 for switching the direction of the grinding fluid; the two sets of liquid pipes 6 are connected to the centrifuge 2 and are respectively fixedly connected to the front sides of the two sets of shells 31; the filter element 3 also includes a liquid level sensor 33 mounted on the top rear end of the shell 31 and used for liquid level detection, the driving member 341 includes a motor 3411 mounted on the lower left side of the shell 31, the left output end of the motor 3411 is connected to a bevel gear assembly 3412, and the driven bevel gear in the bevel gear assembly 3412 is coaxially fixedly connected to the inner rotating shaft of the shell 31 The movable sleeve 3413 is connected to the adjusting member 343, which includes a lifting plate 3431 fixedly connected to the top extended end of the hydraulic cylinder assembly 342. The middle portion of the upper end of the lifting plate 3431 is rotatably connected to a first cross shaft 3432 that is coaxially fixedly connected to the bottom of the dredging seat 344 and slidably connected to the middle portion of the sleeve 3413. A mounting block 3433 is mounted on the bottom of the lifting plate 3431. The middle portion of the mounting block 3433 is rotatably connected to a rotating rod 3434 that is rotatably connected to the middle portion of the first cross shaft 3432. The top of the rotating rod 3434 is installed near the interior of the dredging seat 344 to absorb metal chips.
[0043] The output end of the motor 3411 is coaxially fixedly connected to the active bevel gear in the bevel gear assembly 3412. The screening element 345 also includes a plurality of filter holes 3451 arranged on the filter cover 3453. A plurality of dredging rods are provided on the top of the dredging seat 344 corresponding to the filter holes 3451. The dredging seat 344 is hollow inside and is made of polytetrafluoroethylene composite material. The screening element 345 also includes a top block 3455 installed on the top of the second cross shaft 3454. The top block 3455 is located on the upper side of the filter cover 3453 and the top is in contact with the bottom end of the middle of the scraper 353. The filter element 3 also includes a second filter hole 3451 installed on both sides of the shell 31 for recovering large particles of impurities. A lower feeding member 36 includes a casing 361 fixedly connected to the shell 31, a first cylinder 362 is installed on the top of the casing 361, and a first telescopic plate 363 is installed at the bottom extended end of the first cylinder 362 to be slidably connected to the side interlayer of the shell 31. A first recovery box 364 is installed on the outside of the shell 31 near the bottom discharge end of the casing 361. The casing 361 is located on the side of the upper end of the filter cover 3453; the liquid pipe 6 is located between the dredging seat 344 and the filter cover 3453. The two groups of liquid pipes 6 are respectively connected to the liquid inlet end of the centrifuge 2, and an injection pipe for sewage injection is installed on the rear side of the second three-way valve 5;
[0044] The filter element 3 also includes a second blanking piece 37 installed at the lower right end of the dredging seat 344 for recovering small particles of metal debris. The second blanking piece 37 includes a second telescopic plate 372 vertically slidably connected to the shell 31. A second cylinder 371 for adjusting the height of the second telescopic plate 372 is installed on the inside of the shell 31. The top extended end of the second cylinder 371 is fixedly connected to the second telescopic plate 372. A second recovery box 373 is slidably connected to the bottom right side of the shell 31. A blanking trough for discharging small particles of metal debris is provided between the shell 31 near the second recovery box 373 and the second telescopic plate 372; the second three-way valve 5, the two sets of shells 31, the conduit 32, the liquid level sensor 33, and the filter cover 3453 cooperate with each other. , to filter the large particles of impurities in the grinding fluid and after a sufficient amount of large particles of impurities are gathered on the upper side of the filter cover 3453, the filter end is replaced by switching the liquid flow rate, so that the motor 3411, bevel gear assembly 3412, sleeve 3413, hydraulic cylinder assembly 342, lifting plate 3431, first cross shaft 3432, mounting block 3433, rotating rod 3434, electromagnet 3435, dredging seat 344, rotating frame 3452, filter cover 3453, second cross shaft 3454, and scraper 353 cooperate with each other to realize the stripping of large particles of impurities retained on the surface of the filter end, and have the function of dredging impurities retained in the filter holes of the filter end. In addition, it has the function of adsorbing and exporting metal chips in the filtered grinding fluid;
[0045] The second embodiment is mainly different from the first embodiment in that:
[0046] The scraper 35 also includes a slide bar 352 fixedly connected to the two ends of the upper side of the scraper 353 and slidably connected to the shell 31. Two sets of movable grooves are respectively provided on the inner side of the shell 31 near the top of the two sets of slide bars 352. A set of spring assemblies 351 connected to the shell 31 are installed near the top of the two sets of slide bars 352 near the movable grooves. An anti-slip block is installed on the top of the slide bar 352, which is slidably connected to the shell 31 and fixedly connected to the spring in the spring assembly 351. Under the action of the spring assembly 351, the slide bar 352 pushes the scraper 353 to move forward. 3 is pressed tightly against the filter cover 3453. During the rotation of the filter cover 3453, the scraper 353 scrapes the large impurities retained on the filter cover 3453 to promote the removal of the impurities. In the subsequent dredging process of the filter cover 3453, the dredging seat 344 drives the second cross shaft 3454 to slide upward along the filter cover 3453. The second cross shaft 3454 pushes the scraper 353 through the lifting block 3455, so that the scraper 353 is separated from the filter cover 3453, preventing the scraper 353 from affecting the dredging operation.
[0047] The third embodiment differs from the second embodiment mainly in that:
[0048] The cleaning member 4 includes a water pump 41 mounted on the upper end of the bottom plate 1, a water pipe 42 is mounted on the drainage end of the water pump 41, a water pipe is mounted on the suction end of the water pump 41, a first three-way valve 43 for switching the direction of water flow is mounted on the top of the water pipe 42, a group of bifurcated pipes 44 are mounted on both sides of the first three-way valve 43, a water spray plate 45 fixedly connected to the bifurcated pipe 44 is mounted on both sides of the top of the shell 31, a plurality of water spray holes are provided at the bottom of the water spray plate 45, the interior of the water spray plate 45 is hollow and is respectively connected to the water spray hole, the bifurcated pipe 44, and the bottom of the water spray plate 45 is provided with a plurality of water spray holes. The pipe 44 is connected, the water pump 41 draws water from the outside and flushes the upper surface of the filter cover 3453 through the first three-way valve 43, the bifurcated pipe 44, and the two groups of water spray plates 45. The water passing through the filter cover 3453 flushes the upper surface of the dredging seat 344 to improve the cleaning effect. The first three-way valve 43 can be reversed to achieve the switching of the water flow direction, and the water pumped by the water pump 41 can be sprayed on the inside of the other group of filter elements 3 through the first three-way valve 43, the other group of bifurcated pipes 44, and the two groups of water spray plates 45 to clean.
[0049] The present invention also discloses a high-speed centrifugal separation device and method based on grinding fluid purification treatment, which specifically includes the following steps:
[0050] Step 1: The user powers the electromagnets 3435 in a group of filter elements 3, and introduces the grinding fluid to be processed into the housing 31 through the injection pipe, the second three-way valve 5, and the conduit 32. The filter cover 3453 in the housing 31 filters the large particles of impurities in the grinding fluid, and then the grinding fluid falls on the dredging seat 344 and is introduced into the centrifuge 2 through the liquid pipe 6. During this process, the magnetic force generated by the electromagnet 3435 adsorbs the metal chips in the grinding fluid on the dredging seat 344. The centrifuge 2 centrifuges the grinding fluid to purify the grinding fluid. The centrifuge 2 is a prior art, and its internal specific structure and working principle are not described in detail. At the same time, the liquid level sensor 33 detects the liquid level on the upper side of the screening element 345 inside the housing 31. When the screening element 345 detects that the liquid level reaches the warning value, it means that a large number of large particles of impurities are gathered on the upper side of the screening element 345, so the second three-way valve 5 is reversed. At this time, the grinding fluid is injected into another group of filter elements 3 through the second three-way valve 5;
[0051] Step 2: In step 1, after the second three-way valve 5 is reversed, the grinding fluid in the original filter element 3 is discharged, the first feeder 36 in the original filter element 3 is opened, and the first cylinder 362 in the first feeder 36 drives the first telescopic plate 363 to retract. At this time, the housing 361 is connected to the interior of the shell 31, and the motor 3411 is started. The motor 3411 drives the dredging seat 344 through the bevel gear assembly 3412 and the sleeve 3413, and the second cross shaft 3454, the filter cover 3453, the rotating frame 3452, and the top block 3455 rotate. Under the action of the spring assembly 351, the sliding rod 352 presses the scraper 353 tightly against the filter cover 3453. During the rotation of the filter cover 3453, the scraper 353 scrapes the large particles of impurities retained on the filter cover 3453 to promote the falling of the impurities. Under the action of the centrifugal force of the filter cover 3453, the large particles of impurities are finally introduced into the first recovery box 364 through the casing 361. After the processing is completed, the motor 3411 is turned off, and the height of the first cross shaft 3432, the mounting block 3433, the rotating rod 3434, the electromagnet 3435, and the dredging seat 344 are adjusted by the hydraulic cylinder assembly 342, so that the dredging rods on the dredging seat 344 can push out the impurities retained in the filter holes in the filter cover 3453, thereby playing a dredging role. The pushed-out impurities slide down the inclined surface of the filter cover 3453.
[0052] Step 3: After the filter cover 3453 is dredged in step 2, reset all links and use the hydraulic cylinder assembly 342 to drive the lifting plate 3431, the first cross shaft 3432, the mounting block 3433, the rotating rod 3434, the electromagnet 3435 and the dredging seat 344 to move downward to a suitable height, so that the right end of the dredging seat 344 moves to the left side of the second telescopic plate 372, and the second telescopic plate 372 is telescoped and adjusted by the second cylinder 371, and the power supply to the electromagnet 3435 is stopped. The dredging seat 344 is The retained metal chips gradually lose their adsorption and slide down, re-driving the dredging seat 344 to rotate. Under the action of centrifugal force, the metal chips on the dredging seat 344 are gradually introduced into the second recovery box 373 through the end of the second telescopic plate 372 and the discharge chute. The water pump 41 is turned on, and the water pump 41 draws water from the external source and flushes the upper surface of the filter cover 3453 through the first three-way valve 43, the bifurcated pipe 44, and the two sets of water spray plates 45. The water passing through the filter cover 3453 flushes the upper surface of the dredging seat 344, thereby improving the cleaning effect.
[0053] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art. In step two, the dredging seat 344 drives the second cross shaft 3454 to slide upward along the filter cover 3453, and the second cross shaft 3454 pushes the scraper 353 through the top block 3455. The scraper 353 drives the slide rod 352 to move upward and compresses the spring in the spring assembly 351 to prevent the scraper 353 from affecting the dredging operation. The compressed spring in the spring assembly 351 helps to promote the reset of the slide rod 352 and the scraper 353.
[0054] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0055] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-speed centrifugal separation device based on grinding fluid purification treatment, comprising a bottom plate (1), characterized in that: The bottom plate (1) is connected to a purification component for grinding fluid treatment, and the purification component includes: A centrifuge (2) is mounted on the upper side of the base plate (1) and is used for high-speed centrifugal treatment of the grinding fluid; Two groups of filter elements (3) are installed at the rear end of the upper side of the bottom plate (1) for filtering the grinding fluid. The filter element (3) includes a shell (31) installed on the upper side of the bottom plate (1). A conduit (32) is installed on the top of the shell (31). An anti-blocking element (34) is installed in the shell (31). The anti-blocking element (34) includes a screening element (345). The screening element (345) includes a rotating frame (3452) rotatably connected to the shell (31). A filter cover (3453) is provided in the rotating frame (3452). A second cross shaft (3454) is vertically slidably connected to the middle end of the top of the filter cover (3453). The shell (3 1) A dredging seat (344) fixedly connected to the bottom of the second cross shaft (3454) is installed on the inner side near the lower side of the filter cover (3453); an adjusting member (343) connected to the dredging seat (344) is installed in the housing (31); a hydraulic cylinder assembly (342) connected to the adjusting member (343) is installed at the bottom of the housing (31); a driving member (341) for driving the dredging seat (344) to rotate is provided in the housing (31); a scraping member (35) is installed on the inner side of the housing (31) near the upper side of the anti-blocking member (34); the scraping member (35) includes a scraper (353) in contact with the upper surface of the filter cover (3453); A cleaning member (4) is mounted on the bottom plate (1) and is used for cleaning the interior of the two sets of filter members (3); A second three-way valve (5) is fixedly connected to the two sets of conduits (32) for switching the direction of the grinding fluid; The liquid passage (6) is connected to the centrifuge (2) and is arranged on the front side of the housing (31).
2. The high-speed centrifugal separation device based on grinding fluid purification according to claim 1, characterized in that: The filter element (3) further comprises a liquid level sensor (33) mounted at the top rear end of the housing (31) and used for liquid level detection. The driving element (341) comprises a motor (3411) mounted on the lower left side of the housing (31). The left output end of the motor (3411) is connected to a bevel gear assembly (3412). The driven bevel gear in the bevel gear assembly (3412) is coaxially fixedly connected to a sleeve (3413) rotatably connected to the inside of the housing (31). The adjusting element (343) comprises a lifting plate fixedly connected to the top extended end of the hydraulic cylinder assembly (342). (3431), the middle part of the upper end of the lifting plate (3431) is rotatably connected to a first cross shaft (3432) which is coaxially fixedly connected to the bottom of the dredging seat (344) and slidably connected to the middle part of the sleeve (3413), the bottom of the lifting plate (3431) is installed with a mounting block (3433), the middle part of the mounting block (3433) is rotatably connected to a rotating rod (3434) which is rotatably connected to the middle part of the first cross shaft (3432), and the top of the rotating rod (3434) is installed near the inside of the dredging seat (344) with a plurality of electromagnets (3435) for absorbing metal chips.
3. The high-speed centrifugal separation device based on grinding fluid purification according to claim 2, characterized in that: The output end of the motor (3411) is coaxially fixedly connected to the active bevel gear in the bevel gear assembly (3412); the screening element (345) further comprises a plurality of filter holes (3451) arranged on the filter cover (3453); a plurality of dredging rods are provided on the top of the dredging seat (344) corresponding to the filter holes (3451); the interior of the dredging seat (344) is hollow and made of a polytetrafluoroethylene composite material; the screening element (345) further comprises a top block (3455) mounted on the top of the second cross shaft (3454); the top block (3455) is located on the upper side of the filter cover (3453) and the top thereof is in contact with the bottom end of the middle portion of the scraper (353).
4. The high-speed centrifugal separation device based on grinding fluid purification according to claim 3, characterized in that: The scraping member (35) further comprises a sliding rod (352) fixedly connected to both ends of the upper side of the scraper (353) and slidably connected to the housing (31); two groups of movable grooves are respectively provided on the inner side of the housing (31) near the tops of the two groups of sliding rods (352); a group of spring assemblies (351) connected to the housing (31) is commonly installed near the tops of the two groups of sliding rods (352) in the movable grooves; an anti-slip block is installed on the tops of the sliding rods (352) which is slidably connected to the housing (31) and fixedly connected to the spring in the spring assembly (351).
5. The high-speed centrifugal separation device based on grinding fluid purification according to claim 4, characterized in that: The filter element (3) further comprises a first blanking member (36) mounted on both sides of the shell (31) and used for recovering large particle impurities, the first blanking member (36) comprising a casing (361) fixedly connected to the shell (31), a first cylinder (362) mounted on the top of the casing (361), a first telescopic plate (363) slidably connected to the side interlayer of the shell (31) mounted on the bottom extended end of the first cylinder (362), a first recovery box (364) mounted on the outside of the shell (31) near the bottom discharge end of the casing (361), and the casing (361) is located on the side of the upper end of the filter cover (3453).
6. The high-speed centrifugal separation device based on grinding fluid purification according to claim 5, characterized in that: The filter element (3) further comprises a second blanking member (37) mounted at the lower right end of the dredging seat (344) for recovering small-particle metal scraps, the second blanking member (37) comprising a second telescopic plate (372) vertically slidably connected to the housing (31), a second cylinder (371) for adjusting the height of the second telescopic plate (372) being mounted on the inner side of the housing (31), the top extended end of the second cylinder (371) being fixedly connected to the second telescopic plate (372), a second recovery box (373) being slidably connected to the bottom right side of the housing (31), and a blanking trough for discharging small-particle metal scraps being provided between the housing (31) and the second telescopic plate (372) near the second recovery box (373).
7. The high-speed centrifugal separation device based on grinding fluid purification according to claim 6, characterized in that: The cleaning member (4) comprises a water pump (41) mounted on the upper end of the bottom plate (1); a water pipe (42) is mounted on the drainage end of the water pump (41); a water pipe is mounted on the suction end of the water pump (41); a first three-way valve (43) for switching the direction of water flow is mounted on the top of the water pipe (42); a group of bifurcated pipes (44) are mounted on both sides of the first three-way valve (43); water spray plates (45) fixedly connected to the bifurcated pipes (44) are mounted on both sides of the top of the housing (31); a plurality of water spray holes are arranged on the bottom of the water spray plate (45); the interior of the water spray plate (45) is hollow and is respectively connected to the water spray holes and the bifurcated pipes (44).
8. The high-speed centrifugal separation device based on grinding fluid purification according to claim 7, characterized in that: The liquid passage pipe (6) is located between the dredging seat (344) and the filter cover (3453), and the two groups of liquid passage pipes (6) are respectively connected to the liquid inlet end of the centrifuge (2). An injection pipe for sewage injection is installed on the rear side of the second three-way valve (5).
9. A method for using the high-speed centrifugal separation device for purifying grinding fluid according to claim 8, characterized in that: The specific steps include: Step 1: The user supplies power to a plurality of electromagnets (3435) in a group of filter elements (3), and introduces the grinding fluid to be processed into the housing (31) through the injection pipe, the second three-way valve (5), and the conduit (32). The filter cover (3453) in the housing (31) filters the large particles of impurities in the grinding fluid. The grinding fluid falls on the dredging seat (344) and is introduced into the centrifuge (2) through the liquid pipe (6). During this process, the magnetic force generated by the electromagnet (3435) adsorbs the metal chips in the grinding fluid onto the dredging seat (344). The centrifuge (2) centrifuges the grinding fluid. The liquid level sensor (33) detects the liquid level on the upper side of the inner side of the housing (31) near the screening element (345). When the screening element (345) detects that the liquid level reaches the warning value, the second three-way valve (5) is reversed. At this time, the grinding fluid is injected into another group of filter elements (3) through the second three-way valve (5). Step 2: In step 1, after the second three-way valve (5) is reversed, the grinding fluid in the original filter element (3) is completely discharged, and the first cylinder (362) in the first blanking member (36) drives the first telescopic plate (363) to retract. At this time, the housing (361) is connected to the interior of the housing (31). The motor (3411) drives the dredging seat (344) through the bevel gear assembly (3412) and the sleeve (3413). The second cross shaft (3454), the filter cover (3453), the rotating frame (3452), and the top block (3455) rotate. Under the action of the spring assembly (351), the sliding rod (352) presses the scraper (353) against the filter cover (3453). During the rotation of the filter cover (3453), the scraper (353) scrapes the large particles of impurities retained on the filter cover (3453) to promote the falling of the impurities. Under the action of the centrifugal force of the filter cover (3453), the large particles of impurities are finally introduced into the first recovery box (364) through the housing (361). The motor (3411) is turned off, and the height of the first cross shaft (3432), the mounting block (3433), the rotating rod (3434), the electromagnet (3435), and the dredging seat (344) are adjusted by the hydraulic cylinder assembly (342), so that the dredging rods on the dredging seat (344) can push out the impurities retained in the filter holes in the filter cover (3453), thereby playing a dredging role. Step 3: In step 2, after the filter cover (3453) is dredged, each link is reset, and the hydraulic cylinder assembly (342) drives the lifting plate (3431), the first cross shaft (3432), the mounting block (3433), the rotating rod (3434), the electromagnet (3435), and the dredging seat (344) to move downward to a suitable height, so that the right end of the dredging seat (344) moves to the left side of the second telescopic plate (372), and the second telescopic plate (372) is telescopically adjusted by the second cylinder (371). The electromagnet (3435) is stopped from being powered, and the metal chips retained on the dredging seat (344) gradually lose adsorption and slide down. The dredging seat (344) is driven to rotate again. Under the action of centrifugal force, the metal chips on the dredging seat (344) are gradually introduced into the second recovery box (373) through the end of the second telescopic plate (372) and the feed chute.
10. The method for using a high-speed centrifugal separation device for grinding fluid purification according to claim 9, characterized in that: In step 2, the dredging seat (344) drives the second cross shaft (3454) to slide upward along the filter cover (3453), and the second cross shaft (3454) pushes the scraper (353) through the top block (3455), and the scraper (353) drives the slide rod (352) to move upward and compress the spring in the spring assembly (351).
Citation Information
Patent Citations
Hydraulic oil purification system
CN215195800U