A device for removing adhesion on the inner wall of a ladle used in silicon-manganese alloy production
By arranging a transmission assembly and a scraping device on the ladle transfer vehicle, the problem of strong adhesion of solidified molten iron is solved, the inner wall of the ladle is thoroughly cleaned, and waste residue is avoided.
Patent Information
- Application Number
- CN202510939532.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-07-08
AI Technical Summary
In the prior art, the solidified molten iron has strong adhesion, making it difficult to completely clean the residue on the inner wall of the ladle.
A device for removing adhered matter from the inner wall of a ladle used in silicon-manganese alloy production was designed. It includes a ladle transfer car, a transmission assembly, a main shaft, and a scraping device. The transmission assembly drives the main shaft to rotate the scraping device. The scraper tilts and scrapes the slag when the ladle descends and forms a ring structure when it rises, ensuring that the wet material is completely separated.
The wet material on the inner wall of the ladle can be thoroughly cleaned after each pouring, thus avoiding waste accumulation and ensuring the cleaning effect.
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Figure CN120438599B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting, in particular to a device for removing adhered matter from the inner wall of a ladle used in silicon-manganese alloy production. Background Art
[0002] During the steel preparation process, molten iron can be transferred and poured through a ladle. Due to long-term use, a large amount of residue will remain inside, making it difficult to clean.
[0003] To this end, patent application number CN202122187794.5 proposes a ladle for steel production that is convenient for cleaning residues. The ladle is equipped with a movable rod and a brush head. The brush head can be controlled by moving the movable rod. When transferring liquid, the brush head can be stored above the ladle body. The movable rod is limited to the mounting plate by a vertical limit mechanism on the movable rod. Subsequent use is convenient. By rotating the movable rod to control the brush head, the residue on the inner wall of the ladle body can be cleaned, increasing the functionality of the device. However, after solidification, the molten iron residue has high adhesion and is difficult to clean. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides a device for removing adhesions on the inner wall of a molten iron ladle for silicon-manganese alloy production, which solves the problem in the existing technology that the solidified molten iron has strong adhesion and is difficult to clean thoroughly.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A device for removing adhesions from the inner wall of a ladle for silicon-manganese alloy production, comprising:
[0006] A ladle transfer vehicle is provided with a mechanism capable of controlling the movement of the ladle in the X-axis and the Z-axis. The ladle is provided on a ladle support frame, which moves with the ladle. The ladle support frame is provided with a turning motor capable of controlling the turning of the ladle.
[0007] A main shaft, the main shaft being rotatably mounted on the middle portion of the upper surface of the ladle transfer vehicle, with a scraper device being mounted on the upper end of the main shaft;
[0008] A transmission assembly is separately provided on the ladle transfer vehicle and the ladle support frame, and can drive the main shaft to rotate through the transmission assembly when the ladle support frame descends;
[0009] After pouring the molten iron, the ladle is turned over with the opening facing downward, and is moved along the X-axis on the ladle transfer vehicle so that the ladle is aligned with the scraper device. The ladle aligned with the scraper device is lowered to the scraper device, and the scraper device is controlled by the transmission component to scrape the wet material on the inner wall of the ladle in a rotating posture.
[0010] Furthermore, X-axis rails are provided on both sides of the upper surface of the ladle transfer vehicle, and a slidable Z-axis rail is provided on the X-axis rail. The Z-axis rail is a door-shaped structure, and the ladle support frame can slide along the Z axis on the Z-axis rail;
[0011] The transmission assembly comprises:
[0012] A rack plate, the rack plate being fixedly mounted on a side of the ladle support frame away from the ladle;
[0013] The outer cover is fixed to the middle of the upper surface of the ladle transfer vehicle away from the ladle loading and unloading end, and a power gear adapted to the rack plate is rotatably provided in the outer cover;
[0014] Bevel gear 2 is fixed to the lower end of the main shaft, one side of bevel gear 2 is meshed with bevel gear 1, bevel gear 1 is coaxial with the turbine, worm 1 is meshed above the turbine, and a belt transmission structure is provided between worm 1 and the power gear.
[0015] Furthermore, an assembly head is provided at the upper end of the main shaft, and the scraping device is installed on the assembly head:
[0016] The scraping device comprises:
[0017] Scrapers, the scrapers are assembled on the periphery of the assembly head through a blade shaft, and the scrapers are provided in at least three groups;
[0018] The adjustment mechanism is arranged in the assembly head, and is used to adjust the three groups of scrapers to an inclined posture to scrape the inner wall of the ladle in a revolving state when the ladle moves downward, and is used to adjust the three groups of scrapers to a horizontal shape to form a circular structure when the ladle rises and gradually separates from the scraper, and scrape the slag on the inner wall of the ladle in a circular posture.
[0019] Furthermore, the adjustment mechanism includes:
[0020] A second hollow worm gear is rotatably mounted at the center of the assembly head, and a second turbine gear is engaged with the outer periphery of the second hollow worm gear opposite to the main shaft;
[0021] Gear 1, wherein the gear 1 is coaxial with the turbine 2, and the gear 2 is meshed with the lower portion of the gear 1;
[0022] Bevel gear four is coaxial with gear two, one side of bevel gear four is meshed with bevel gear three, and bevel gear three is fixed to the middle of bevel gear three, and the other end of bevel gear three is fixed to the cutter shaft.
[0023] Furthermore, it also includes a bearing seat, which is fixed in the assembly head and is used to bear the adjustment mechanism.
[0024] Furthermore, a force-bearing rod is inserted into the interior of the second hollow worm, and the upper end of the force-bearing rod protrudes from the upper surface of the assembly head;
[0025] The inner wall of the hollow worm gear 2 is provided with a spiral track, and the outer surface of the force-bearing rod is provided with a slider adapted to the spiral track, so that the contact plate can move axially after being subjected to the bottom pressure of the molten iron ladle and drive the hollow worm gear 2 to rotate.
[0026] Furthermore, a track column is fixedly provided at the lower end of the force-bearing rod, and a spring 1 is fixedly provided at the lower end of the track column;
[0027] The outer periphery of the track column is provided with a track groove, the upper end of the track groove is provided with a locking hole, and the main shaft is also provided with a locking structure, the locking structure comprising:
[0028] The locking rod is inserted radially into the locking rod from the outside of the main shaft and is opposite to the track groove. A spring 2 is provided on the periphery of the locking rod. When the locking rod is in the track groove, the spring 2 is in a compressed state. When the track column moves downward with the force-bearing rod, the spring 2 releases its elasticity and allows the locking rod to enter the locking hole to lock the height of the force-bearing rod and the track column after moving downward. The height of the locked force-bearing rod and the locking hole after moving downward represents the state of the circular structure of the locking scraper.
[0029] Furthermore, the locking structure further comprises an outer ring, which is sleeved on the periphery of the main shaft and located below the locking rod;
[0030] A push rod is hingedly connected between the end of the locking rod away from the push rod and the outer ring;
[0031] An L-shaped hanger is provided below the ladle support frame, and a wedge block is installed on the L-shaped hanger in the area opposite to the outer ring. When the wedge block moves along the X-axis rail with the Z-axis rail, it can push the outer ring, causing the outer ring to pull the locking rod outward, and the height of the force-bearing rod is reset through a spring, so that the scraper is reset to an inclined state.
[0032] Furthermore, side plates are provided on both sides of the assembly head, guide rods are inserted into the side plates in the vertical direction, spring three is provided on the outer periphery of the guide rod, the lower end of spring three is fixed in the side plates, and a top knife is installed on the upper end of the guide rod, and the top knife is at the same height as the contact plate.
[0033] Furthermore, a slag receiving pan is installed in the area of the upper surface of the ladle transfer vehicle opposite to the main shaft, and the slag receiving pan is used to receive the waste scraped from the ladle.
[0034] The present invention has the following beneficial effects:
[0035] (1) The equipment for removing adhesions from the inner wall of the ladle for silicon-manganese alloy production is equipped with a transmission assembly, a main shaft and a scraping device on a transfer vehicle, so that the wall of the ladle can be cleaned after each pouring. Each time, only wet materials are cleaned, avoiding the situation where waste materials are accumulated and difficult to clean later.
[0036] (2) The device for removing adhesions from the inner wall of the molten iron ladle for silicon-manganese alloy production is provided with an adjustment mechanism, which enables the scraper to scrape the slag in an inclined posture when the molten iron ladle descends, and can form a ring structure when the molten iron ladle ascends, so as to ensure that all scraped materials can be pushed downward to be separated from the molten iron ladle, thereby avoiding waste residue in the molten iron ladle.
[0037] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is an overall diagram of the present invention;
[0039] Figure 2 A schematic diagram of the present invention being assembled on a ground rail;
[0040] Figure 3 This is an exploded view of the Z-axis rail and the ladle support frame of the present invention;
[0041] Figure 4 For the present invention Figure 3 Another perspective of the picture;
[0042] Figure 5 This is a schematic diagram of the present invention without the Z-axis rail installed;
[0043] Figure 6 It is a structural schematic diagram of the transmission assembly of the present invention;
[0044] Figure 7 Schematic diagram of the structure of the scraping device of the present invention;
[0045] Figure 8 It is a partial cutaway view of the scraping device of the present invention;
[0046] Figure 9 is a schematic diagram of the adjustment mechanism of the present invention;
[0047] Figure 10 A diagram showing a state in which the scraper of the present invention forms a ring;
[0048] Figure 11 For the present invention Figure 9 A magnified view of area A;
[0049] Figure 12 Schematic diagram of the installation of the stress rod of the present invention
[0050] Figure 13 This is a cross-sectional view of the hollow worm gear 2 of the present invention;
[0051] Figure 14 It is a structural schematic diagram of the track column of the present invention;
[0052] Figure 15 This is a state diagram of the present invention during loading;
[0053] Figure 16 It is a state diagram of the present invention when blanking;
[0054] Figure 17 This is a state diagram of the stress-bearing rod of the present invention when it is not under pressure;
[0055] Figure 18 This is a state diagram of the stress-bearing rod of the present invention being subjected to the pressure from the bottom of the molten iron ladle.
[0056] In the figure, 1. ground rail; 2. ladle; 3. main shaft; 31. assembly head; 311. side plate; 32. radiation tube; 41. rack plate; 42. outer cover; 43. power gear; 44. belt drive structure 1; 45. belt drive structure 2; 46. turbine 1; 47. bevel gear 1; 48. bevel gear 2; 49. worm gear 1; 5. wedge block; 6. scraper; 61. cutter shaft; 71. hollow worm gear 2; 711. spiral track; 72. bearing seat; 73. turbine 2; 74. gear 1; 75. gear 2. 76. Bevel gear three; 77. Bevel gear four; 8. Force rod; 81. Track column; 82. Track groove; 83. Locking hole; 84. Slider; 85. Spring one; 9. Locking structure; 91. Outer ring; 92. Push rod; 93. Locking rod; 94. Spring two; 10. Ladle support frame; 101. Flip motor; 11. Z-axis rail; 12. Top knife; 13. Spring three; 14. Guide rod; 15. L-shaped hanger; 16. Contact plate; 17. Ladle transfer car; 18. X-axis rail; 19. Slag tray. DETAILED DESCRIPTION
[0057] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0058] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0059] The following is based on Figures 1-18 The present invention provides an embodiment of a device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy.
[0060] See also Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an apparatus for removing adhesions on the inner wall of a molten iron ladle for silicon-manganese alloy production, comprising a molten iron ladle transfer vehicle 17 and a ground rail 1. The molten iron ladle transfer vehicle 17 can move on the ground rail 1, with one end of the ground rail 1 close to the molten iron pool and the other end close to the forming mold. The molten iron ladle transfer vehicle 17 moves on the ground rail 1, which can facilitate the transfer of the molten iron ladle 2 to the molten iron pool area for loading and the mold area for unloading.
[0061] Combine Figure 1-Figure 4 As shown, specifically, the prior art has X-axis rails 18 on both sides of the upper surface of the ladle transfer vehicle 17, a slidable gantry is provided on the X-axis rails 18, and a ladle support frame 10 is also installed on the gantry, and a Z-axis rail 11 is provided on the gantry. The gantry and the Z-axis rail 11 form a whole, and the gantry can move horizontally on the X-axis, and the ladle support frame 10 can slide along the Z-axis rail 11, thereby realizing the movement of the ladle 2 in the X-axis and Z-axis directions on the upper surface of the ladle transfer vehicle 17, making it convenient for the ladle to approach the mold and reach the height of the pouring.
[0062] It is worth noting that in the present invention, whether it is X-axis movement, the drive in the prior art can adopt linear guide rails, screw drive, belt drive or rack and pinion drive, which will not be described in detail here. Z-axis movement can adopt cylinders or hydraulic cylinders.
[0063] In addition, a turning motor 101 capable of controlling the turning of the ladle 2 is provided on the ladle support frame 10, so as to facilitate the ladle 2 to pour the molten iron into the mold.
[0064] The above are all common technical solutions in the prior art, and the present invention aims to: after the molten iron ladle 2 is poured into the mold, the wet material in the molten iron ladle 2 is scraped off during the process of returning to the molten iron pool area, that is, a cleaning is performed after each pouring to avoid waste accumulation.
[0065] Specifically, the device for removing adhesions on the inner wall of a ladle for silicon-manganese alloy production in the embodiment of the present invention is provided with a main shaft 3 and a transmission assembly. The main shaft 3 is rotatably mounted on the middle part of the upper surface of the ladle transfer vehicle 17. A scraping device is installed on the upper end of the main shaft 3. The transmission assembly is separately provided on the ladle transfer vehicle 17 and the ladle support frame 10. When the ladle support frame 10 descends, the main shaft 3 can be driven to rotate by the transmission assembly.
[0066] Specifically, after pouring the molten iron, the ladle 2 moves along the X-axis on the ladle transfer vehicle 17 so that the ladle 2 is aligned with the scraper device and is turned over to have the opening facing downward. The ladle 2 aligned with the scraper device descends to the scraper device along with the ladle support frame 10, and the scraper device is controlled by the transmission component to scrape the wet material from the inner wall of the ladle 2 in a rotating posture.
[0067] That is, cleaning is performed after each pouring to avoid waste accumulation.
[0068] like Figure 1 、 Figure 4-Figure 6 As shown, specifically, the above-mentioned transmission assembly includes a rack plate 41, an outer cover 42 and a bevel gear 48. The rack plate 41 is fixed to the side of the ladle support frame 10 away from the ladle 2, and the outer cover 42 is fixed to the middle of the end of the upper surface of the ladle transfer vehicle 17 away from the loading and unloading of the ladle 2, and a power gear 43 adapted to the rack plate 41 is rotatably arranged in the outer cover 42. When the ladle support frame 10 descends and passes through the power gear 43, it can push the power gear 43 to rotate.
[0069] Bevel gear 2 48 is fixed to the lower end of the main shaft 3, and bevel gear 1 47 is engaged with one side of bevel gear 2 48. Bevel gear 1 47 is coaxial with turbine 1 46, and worm 1 49 is engaged with the top of turbine 1 46. A belt transmission structure is provided between worm 1 49 and power gear 43. When the power gear 43 rotates, the worm 1 49 can be driven to rotate through the belt transmission structure. When the worm 1 49 rotates, the turbine 1 46 can be controlled to rotate, and then the main shaft 3 is driven to rotate through bevel gear 1 47 and bevel gear 2 48.
[0070] Preferably, the belt transmission structure mentioned above is preferably a two-set belt structure, referring to Figure 6 , one of which is an acceleration belt structure, refer to Figure 6 As shown, the belt transmission structure 1 44 is a constant speed belt, and the belt transmission structure 2 45 is an acceleration belt, thereby avoiding the situation where the scraping device does not scrape the material thoroughly due to the slow rotation speed of the main shaft 3.
[0071] Combine Figure 7-Figure 9As shown, the upper end of the main shaft 3 is provided with an assembly head 31, and the scraping device is installed on the assembly head 31. The scraping device includes a scraper 6, and the scraper 6 is assembled on the periphery of the assembly head 31 through a knife shaft 61. The scraper 6 is provided with at least three groups, and 10 groups of scrapers 6 are shown in the figure. When the ladle 2 moves downward, the scraper 6 is Figure 7 In the state shown, the main shaft 3 is rotated as the center to scrape off the wet material in the ladle 2.
[0072] In order to make the scraped wet waste fall off the inner wall of the ladle 2 completely, an adjustment mechanism is provided. The adjustment mechanism is provided in the assembly head 31. When the ladle 2 moves downward, the three groups of scrapers 6 are adjusted to be inclined and to scrape the inner wall of the ladle 2 in a revolving state (such as Figure 7 The state shown), and is used to adjust the three groups of scrapers 6 to form a horizontal shape when the ladle 2 rises and gradually separates from the scraper 6 to form a circular ring structure, and scrape the slag on the inner wall of the ladle 2 in a circular posture (such as Figure 10 The wet scraps scraped off can be ensured to fall downwards and away from the inner wall of the ladle 2.
[0073] When the ladle 2 moves upward, the annular scraper 6 scrapes the inner wall of the ladle 2 to ensure that all waste materials are separated downward from the ladle 2 to avoid any residue.
[0074] Combine Figure 8 、 Figure 9 、 Figure 11 and Figure 12 As shown, the adjustment mechanism includes a hollow worm gear 2 71, which is rotatably mounted at the center of the assembly head 31, and a turbine 2 73 is engaged with the outer periphery of the hollow worm gear 2 71 in the area opposite to the main shaft 3. The number of turbines 2 73 is the same as the number of scrapers 6, and a gear 1 74 coaxial with the turbine 2 73 is provided on one side of the end of the turbine 2 73, and a gear 2 75 is engaged below the gear 1 74, and a bevel gear 4 77 coaxial with the gear 2 75 is provided on one side of the gear 2 75, and a bevel gear 3 76 is engaged with one side of the bevel gear 4 77, and a bevel gear 3 76 is fixed to the middle of the bevel gear 3 76, and the other end of the bevel gear 3 76 is fixed to the knife shaft 61.
[0075] In this embodiment, when the hollow worm 2 71 rotates, it can directly drive the turbine 2 73 to rotate, and the turbine 2 73 can drive the gear 1 74 to rotate. When the gear 1 74 rotates, the bevel gear 4 77 is driven to rotate through the gear 2 75, and then the rotation of the bevel gear 3 76 can be realized. When the bevel gear 3 76 rotates, the scraper 6 can be driven to rotate to the required angle through the knife shaft 61.
[0076] The reason why the worm gear structure is adopted here is to achieve self-locking, so as to prevent the scraper 6 from rotating and moving by itself due to the friction of the inner wall of the ladle 2.
[0077] Preferably, it also includes a bearing seat 72, which is fixed in the assembly head 31 and is used to carry the adjustment mechanism. Figure 11 It can be better understood that turbine 2 73 , gear 1 74 , gear 2 75 and bevel gear 4 77 are all assembled on the bearing seat 72 ; of course, the bearing seat 72 here can also be a structure integrated with the assembly head 31 .
[0078] like Figure 8 and Figure 12 As shown, when the ladle 2 moves downward toward the scraper 6, the scraper 6 is Figure 7 In the state shown, the inner wall of the ladle 2 is cleaned. When the ladle 2 drops to the lowest height, the scraping is completed. At this time, the hollow worm 2 71 needs to be rotated to control the rotation of the turbine 2 73. In order to achieve the purpose of automatic rotation of the hollow worm 2 71 when the ladle 2 is about to drop to the lowest height, a force-bearing rod 8 is inserted into the interior of the hollow worm 2 71. The upper end of the force-bearing rod 8 protrudes from the upper surface of the assembly head 31, and a spiral track 711 is provided on the inner wall of the hollow worm 2 71. The outer surface of the force-bearing rod 8 is provided with a slider 84 adapted to the spiral track 711.
[0079] When the ladle 2 is about to drop to the lowest height, the contact plate 16 is pushed downward by the bottom pressure of the ladle 2. When it moves downward, it can push the spiral track 711 through the slider 84, so that the hollow worm 71 produces a circumferential motion, and then the knife shaft 61 rotates. When the knife shaft 61 rotates, it can achieve Figure 7-10 status changes.
[0080] In fact, in order to achieve the next subsequent cleaning, the scraper 6 can still be in Figure 7 The inclined state shown in the figure is used for scraping, and the scraper 6 forms a Figure 10 After the state, when the ladle 2 moves upward, the scraper 6 can maintain Figure 10 The inner wall of the ladle 2 is scraped in the state of scraping, and the following scheme is designed:
[0081] like Figure 12 and Figure 14 As shown, a track column 81 is fixedly provided at the lower end of the force-bearing rod 8, and a spring 1 85 is fixedly provided at the lower end of the track column 81. When the force-bearing rod 8 is subjected to pressure from the bottom wall of the molten iron ladle 2, it can also push the track column 81 to move downward. The spring 1 85 is in a compressed state at this time. A track groove 82 is provided on the periphery of the track column 81, and a locking hole 83 is provided at the upper end of the track groove 82. A locking structure 9 is also provided on the main shaft 3. The locking structure 9 includes a locking rod 93. The locking rod 93 is radially inserted into the locking rod 93 from the outside of the main shaft 3 and is opposite to the track groove 82. A spring 2 94 is provided on the periphery of the locking rod 93.
[0082] When the track column 81 moves downward with the force rod 8, the locking rod 93 slides relatively in the track groove 82. At this time, the spring 2 94 is in a compressed state. The track column 81 moves downward with the force rod 8, and when the locking rod 93 aligns with the locking hole 83, the spring 2 94 releases its elasticity, and the locking rod 93 enters the locking hole 83 to lock the height of the force rod 8 and the track column 81 after moving downward. At this time, the height of the track column 81 no longer changes, and the hollow worm 2 71 no longer rotates, thereby locking the annular structure of the scraper 6. At this time, when the ladle 2 moves upward again, the scraper 6 can be realized. Figure 10 The purpose of scraping the waste directly downwards.
[0083] Reference Figure 1 、 Figure 3 and Figure 12 As shown, in order to realize that after the ladle 2 is separated from the scraper 6 upward, the scraper 6 can also be moved from Figure 10 The status is restored to Figure 7 The state shown is to facilitate the next cleaning operation. The locking structure 9 here also includes an outer ring 91. The outer ring 91 is sleeved on the periphery of the main shaft 3 and is located below the locking rod 93. A push rod 92 is hinged between the end of the locking rod 93 away from the push rod 92 and the outer ring 91; an L-shaped hanger 15 is provided below the ladle support frame 10, and a wedge block 5 is installed on the L-shaped hanger 15 in the area opposite to the outer ring 91.
[0084] In this embodiment, referring to Figure 1 After the cleaning is completed, the entire gantry and the Z-axis rail 11 move to the right along the X-axis rail 18. At this time, the wedge block 5 can push the outer ring 91 to move the outer ring 91 upward. When the outer ring 91 moves upward, it can push the push rod 92 upward, so that the push rod 92 can pull the locking rod 93 outward. At this time, the locking rod 93 disengages from the locking hole 83. At this time, the elastic force of the spring 1 85 is released, thereby pushing the track column 81 and the force rod 8 to move upward, and through the action of the slider 84 and the spiral track 711, the hollow worm 2 71 rotates in the opposite direction, so that the turbine 2 73 can rotate in the opposite direction, and the knife shaft 61 can rotate in the opposite direction, thereby realizing the scraper 6 from Figure 10 The status shown is restored to Figure 7 The status shown is waiting for the next scraping operation.
[0085] In order to ensure that the bottom of the ladle 2 can also be cleaned, Figure 7 As shown, side plates 311 are provided on both sides of the assembly head 31, and a guide rod 14 is inserted into the side plate 311 in the vertical direction. A spring three 13 is provided on the outer periphery of the guide rod 14, and the lower end of the spring three 13 is fixed in the side plate 311. A top knife 12 is installed on the upper end of the guide rod 14. The top knife 12 is at the same height as the contact plate 16. The top knife 12 can contact the bottom of the ladle 2 and can withstand a certain pressure from the bottom of the ladle 2, thereby cleaning the bottom of the barrel.
[0086] Preferably, a slag pan 19 is installed on the upper surface of the ladle transfer car 17 in an area opposite to the main shaft 3. The slag pan 19 is used to receive the scrap scraped from the ladle 2 so that the falling wet waste can fall onto the slag pan 19.
[0087] When in use (working), the ladle transfer car 17 moves on the ground rail 1 to the area close to the molten iron pool and loads the material ( Figure 15 The ladle 2 after loading is moved to the position of the mold along the ladle transfer vehicle 17, and the ladle support frame 10 is controlled to move upward along the Z-axis rail 11 until it reaches the required pouring height. At this time, the flip motor 101 is controlled to work to flip the ladle 2 to the required angle for pouring ( Figure 16 As shown), after the pouring is completed, the entire ladle transfer car 17 needs to be moved on the ground rail 1 to the molten iron pool to reload. In this process, the Z-axis rail 11 is driven to move along the X-axis rail 18 to Figure 2 In the state shown, the flip motor 101 is controlled to flip the ladle 2 to open downward, and the ladle support frame 10 is controlled to descend. In this process, the transmission assembly can drive the main shaft 3 to rotate, so that the scraper 6 is Figure 7 In the state shown, the inner wall of the ladle 2 is cleaned. When the contact plate 16 is subjected to the pressure from the bottom of the ladle 2, the contact plate 16 can press the force rod 8 downward, so that the force rod 8 is Figure 17 The state shown is formed Figure 18 In the state shown, the spring 2 94 is compressed, the locking rod 93 enters the locking hole 83, and the height of the force rod 8 is locked. When the force rod 8 moves downward, the hollow worm 2 71 can be rotated by the action of the slider 84 and the spiral track 711, thereby realizing the purpose of the self-rotation of the knife shaft 61, so that it forms Figure 10 In the state shown, the ladle 2 starts to move upward along the Z axis, and the scraper 6 moves upward along the Z axis. Figure 10 The state shown is to scrape off all the scraps and push them downwards, ensuring that the scraps can be separated from the inner wall of the ladle 2.
[0088] Then the ladle 2 is turned over again to open upwards, and the ladle 2 is moved again to form Figure 15 The state shown is for the next loading.
[0089] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0090] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for removing adhered matter from the inner wall of a ladle for silicon-manganese alloy production, characterized in that: include: A ladle transfer vehicle (17), wherein the ladle transfer vehicle (17) is provided with a mechanism capable of controlling the movement of the ladle (2) on the X-axis and the Z-axis, the ladle (2) is provided on the ladle support frame (10), the ladle support frame (10) moves together with the ladle (2), and the ladle support frame (10) is provided with a turning motor (101) capable of controlling the turning of the ladle (2); A main shaft (3), the main shaft (3) is rotatably mounted on the middle portion of the upper surface of the ladle transfer vehicle (17), and a scraping device is mounted on the upper end of the main shaft (3); a transmission assembly, wherein the transmission assembly is separately provided on the ladle transfer vehicle (17) and the ladle support frame (10), and can drive the main shaft (3) to rotate through the transmission assembly when the ladle support frame (10) descends; After pouring the molten iron, the ladle (2) is turned over to face the opening downward, and is moved along the X-axis on the ladle transfer vehicle (17) so that the ladle (2) is aligned with the scraping device, and is turned over to face the opening downward. The ladle (2) aligned with the scraping device is lowered to the scraping device, and the scraping device is controlled by the transmission component to scrape the wet material from the inner wall of the ladle (2) in a rotating posture; An assembly head (31) is provided at the upper end of the main shaft (3), and the scraping device is mounted on the assembly head (31): The scraping device comprises: Scrapers (6), the scrapers (6) being assembled on the periphery of the assembly head (31) via a blade shaft (61), and the scrapers (6) being provided in at least three groups; An adjusting mechanism is provided in the assembly head (31) and is used to adjust the three groups of scrapers (6) to an inclined posture to scrape the inner wall of the ladle (2) in a revolving state when the ladle (2) moves downward, and to adjust the three groups of scrapers (6) to a horizontal shape to form a circular ring structure when the ladle (2) rises and gradually separates from the scrapers (6), and to scrape the slag on the inner wall of the ladle (2) downward in a circular ring posture; The regulating mechanism comprises: A second hollow worm (71), the second hollow worm (71) being rotatably mounted at the center of the assembly head (31), and a second turbine (73) being engaged with the outer periphery of the second hollow worm (71) and the area opposite to the main shaft (3); Gear 1 (74), wherein the gear 1 (74) is coaxial with the turbine 2 (73), and the gear 2 (75) is meshed below the gear 1 (74); Bevel gear four (77), said bevel gear four (77) is coaxial with gear two (75), one side of bevel gear four (77) is meshed with bevel gear three (76), and a bevel gear three (76) is fixedly provided in the middle of bevel gear three (76), and the other end of said bevel gear three (76) is fixedly connected to the cutter shaft (61).
2. The device for removing adhered matter from the inner wall of a ladle for silicon-manganese alloy production according to claim 1, characterized in that: X-axis rails (18) are provided on both sides of the upper surface of the ladle transfer vehicle (17), and a slidable Z-axis rail (11) is provided on the X-axis rail (18), and the Z-axis rail (11) is a door-shaped structure, and the ladle support frame (10) can slide along the Z axis on the Z-axis rail (11); The transmission assembly comprises: a rack plate (41), wherein the rack plate (41) is fixedly mounted on a side of the ladle support frame (10) away from the ladle (2); An outer cover (42), the outer cover (42) being fixed to the middle of one end of the upper surface of the ladle transfer vehicle (17) away from the ladle (2) for loading and unloading, and a power gear (43) adapted to the rack plate (41) being rotatably provided in the outer cover (42); Bevel gear 2 (48), said bevel gear 2 (48) is fixed to the lower end of the main shaft (3), one side of bevel gear 2 (48) is meshed with bevel gear 1 (47), bevel gear 1 (47) is coaxial with turbine 1 (46), worm 1 (49) is meshed above turbine 1 (46), and a belt transmission structure is provided between worm 1 (49) and power gear (43).
3. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to claim 1, characterized in that , further comprising a bearing seat (72), wherein the bearing seat (72) is fixed in the assembly head (31) and is used for bearing the adjustment mechanism.
4. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to claim 3, characterized in that: A force-bearing rod (8) is inserted into the interior of the second hollow worm (71), and the upper end of the force-bearing rod (8) protrudes from the upper surface of the assembly head (31); The inner wall of the second hollow worm (71) is provided with a spiral track (711), and the outer surface of the force-bearing rod (8) is provided with a slider (84) adapted to the spiral track (711), so that the contact plate (16) can move axially after receiving the bottom pressure of the ladle (2) and drive the second hollow worm (71) to rotate.
5. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to claim 4, characterized in that: A track column (81) is fixedly provided at the lower end of the force-bearing rod (8), and a spring 1 (85) is fixedly provided at the lower end of the track column (81); A track groove (82) is provided on the periphery of the track column (81), a locking hole (83) is provided at the upper end of the track groove (82), and a locking structure (9) is further provided on the main shaft (3), the locking structure (9) comprising: A locking rod (93) is inserted radially into the locking rod (93) from the outside of the main shaft (3) and is opposite to the track groove (82). A second spring (94) is provided on the periphery of the locking rod (93). When the locking rod (93) is located in the track groove (82), the second spring (94) is in a compressed state. When the track column (81) moves downward along with the force-bearing rod (8), the second spring (94) releases its elasticity and allows the locking rod (93) to enter the locking hole (83) to lock the height of the force-bearing rod (8) and the track column (81) after they move downward. The height of the force-bearing rod (8) and the locking hole (83) after they move downward represents the state of the annular structure of the locking scraper (6).
6. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to claim 5, characterized in that: The locking structure (9) further comprises an outer ring (91), wherein the outer ring (91) is sleeved on the periphery of the main shaft (3) and is located below the locking rod (93); The push rod (92) is hingedly connected between the end of the locking rod (93) away from the push rod (92) and the outer ring (91); An L-shaped hanger (15) is provided below the ladle support frame (10), and a wedge block (5) is installed on the L-shaped hanger (15) in an area opposite to the outer ring (91). When the wedge block (5) moves along the X-axis rail (18) along the Z-axis rail (11), it can push the outer ring (91), so that the outer ring (91) pulls the locking rod (93) outward, and resets the height of the force-bearing rod (8) through the spring 1 (85), so that the scraper (6) is reset to an inclined state.
7. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to any one of claims 3 to 6, characterized in that: Side plates (311) are provided on both sides of the assembly head (31), and a guide rod (14) is inserted into the side plate (311) in a vertical direction. A spring three (13) is provided on the outer periphery of the guide rod (14), and the lower end of the spring three (13) is fixed in the side plate (311). A top knife (12) is installed on the upper end of the guide rod (14), and the top knife (12) is at the same height as the contact plate (16).
8. The device for removing adhered matter from the inner wall of a ladle for producing silicon-manganese alloy according to claim 1, characterized in that: A slag receiving pan (19) is also installed on the upper surface of the ladle transfer vehicle (17) in an area opposite to the main shaft (3). The slag receiving pan (19) is used to receive waste scraped from the ladle (2).
Citation Information
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