The invention discloses an automobile
chassis lightweight structure design method based on
topological optimization, and relates to the technical field of lightweight design. Constructing a
macro-micro
coupling model, and simulating and quantifying material parameter fluctuation by using Monte Carlo; establishing a rigid-flexible
coupling multi-body dynamic model, simulating working conditions such as braking and turning, and generating a
load spectrum by using a rain flow counting method; constructing a multi-objective function containing light weight, rigidity and modality, and solving manufacturing constraints such as pattern draft and the like by using an NSGA-II (Non-dominated Sorting
Genetic Algorithm-II)
algorithm; dividing steel, aluminum and carbon
fiber material domains; and fusing
bench test data to correct the model. According to the method, multi-scale collaborative optimization is realized, dynamic loads are accurately mapped, and light weight and performance are balanced; the connection reliability is improved through the multi-material gradient design; manufacturability is ensured through
feature recognition and
process verification; the batch consistency is guaranteed by digital twinning and robustness optimization; the
chassis design efficiency and quality are integrally improved, and the service life is prolonged.