The invention relates to the field of air cylinder sleeves, and discloses a low-needle-shaped burr air cylinder sleeve, a process and application, the low-needle-shaped burr air cylinder sleeve comprises an air cylinder sleeve body and burrs formed on the air cylinder sleeve body, and the height H of the burrs ranges from 0.2 mm to 0.6 mm; a gentle
slope angle alpha of 25-65 degrees is formed between the roots of the burrs and the outer surface of the cylinder sleeve; the burr
surface roughness Rz is less than 15; and the ratio of the
void volume among the burrs to the volume of the burrs is 1.5: 1-5.0: 1. Through the low burr height of 0.2-0.6 mm, the gentle slope of 25-65 degrees and the low-roughness surface with the RZ smaller than 15, the flowing resistance of molten aluminum is jointly reduced, the flowing speed of the molten aluminum is increased by 15%-25%, the
temperature drop is reduced by 8%-12%, and the
mold filling capacity is enhanced; the ratio of gaps with the burrs larger than or equal to 1.8: 1 to the volume is matched with low roughness, the gaps are fully filled with molten aluminum, the gaps between aluminum and iron of a blank are reduced by 20%-40% after
die casting is completed, and the heat dissipation efficiency is improved by 25%-35%; good aluminum-iron combination and heat conduction enable the thermal stress of a cylinder hole to be uniform, the deformation amount is reduced by 30%-50%, and sealing is guaranteed; and finally, the
engine power is promoted to be increased by 5%-10%, and the
energy consumption is