A device for improving raw material utilization rate of needle coke solvent extraction pretreatment device

By designing the alternating operation of the conversion component and the disturbance component, the recovery rate of the light phase asphalt is controlled and the fluidity of the heavy phase asphalt is restored, the low recovery rate and blockage problems of the needle coke solvent extraction pretreatment unit are solved, and the continuous operation of the unit and the improvement of the asphalt recovery rate are achieved.

CN120442276BActive Publication Date: 2025-09-12TAIYUAN SHENGHONG CARBON MATERIAL CO LTD
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Patent Information

Application Number
CN202510958533.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2025-09-12
Estimated Expiration
2045-07-11

AI Technical Summary

Technical Problem

The existing needle coke solvent extraction pretreatment device has a low light phase asphalt recovery rate, and the heavy phase asphalt easily sticks to the inner wall of the equipment, causing blockage, affecting the continuous operation of the device and the heavy phase asphalt recovery rate.

Method used

A device consisting of a conversion component, a conveying component and a disturbance component was designed. By alternating the operation of the barrier structure and nitrogen purge, the light phase asphalt recovery rate was controlled and the fluidity of the heavy phase asphalt was restored. The oil replenishment pipe and circulation pump were used to improve the liquid disturbance effect in the mixing sphere.

Benefits of technology

It achieves reliable recovery of light phase asphalt and restoration of fluidity of heavy phase asphalt, solves the problem of continuous operation of the device, and improves the asphalt recovery rate of the coal tar device and the operating stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention relates to a device for improving the raw material utilization rate of a needle coke solvent extraction pretreatment device, which belongs to the technical field of needle coke production. The device comprises a drop body, a drop vertical pipe for dividing and dropping materials is fixedly installed on the bottom surface of the drop body, and a mixing spherical shell for diluting and mixing is fixedly installed on the bottom surface of the drop vertical pipe. Delivery connecting pipes for raw material delivery are fixedly installed on the left and right sides of the surface of the drop body. A conversion component for converting the drop is provided on the left side of the surface of the drop vertical pipe. An oil replenishment pipe for oil replenishment is fixedly installed on the upper left side of the mixing spherical shell. A plurality of liquid level gauges for liquid level control are provided on the top surface of the mixing spherical shell. The present invention solves the problem of continuous operation of a needle coke solvent extraction pretreatment device after the separation capacity is broken through, and while solving the environmental protection problem of waste residue treatment, it also improves the asphalt recovery rate of the coal tar device.
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Description

Technical Field

[0001] The invention relates to the technical field of needle coke production, in particular to a device for improving the raw material utilization rate of a needle coke solvent extraction pretreatment device. Background Art

[0002] Needle coke is a high-quality carbon raw material, mainly used in the manufacture of high-power and ultra-high-power graphite electrodes. It usually uses heavy aromatic hydrocarbons from petroleum or coal as raw materials, such as catalytic cracking oil slurry, ethylene tar, coal tar, etc. Before entering the production equipment, the raw materials need to be pretreated to remove solid impurities, moisture, metal ions, etc.

[0003] The light-phase asphalt recovery rate of existing needle coke solvent extraction pretreatment units generally ranges from 55% to 65%, while the heavy-phase asphalt recovery rate is approximately 35% to 45%. Heavy-phase asphalt, essentially a residue primarily composed of quinoline insolubles (QI), is inherently non-flowing and theoretically accounts for approximately 5% to 7% of the raw soft asphalt. Improving light-phase asphalt recovery is primarily due to two key bottlenecks: limited solvent separation technology and the tendency of heavy-phase asphalt to adhere to the equipment walls, causing blockage and disrupting continuous operation. These factors result in existing units still containing six to seven times the original weight of light-phase asphalt mixed with the separated heavy-phase asphalt. Reduced yield of light-phase asphalt, a feedstock for the delayed coking unit of coal-based needle coke systems, directly impacts the yield and performance of both green and cooked coke. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides a device for improving the raw material utilization rate of the needle coke solvent extraction pretreatment device, which solves the problems of continuous operation of the equipment and recycling of heavy phase asphalt residue after the solvent separation technology achieves a breakthrough of 90% light phase asphalt extraction efficiency.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an apparatus for improving the raw material utilization rate of a needle coke solvent extraction pretreatment device, comprising a blanking body, a vertical drop pipe for material distribution and falling is fixedly installed on the bottom surface of the blanking body, and a mixing spherical shell for dilution and mixing is fixedly installed on the bottom surface of the vertical drop pipe, and a conveying connecting pipe for raw material conveying is fixedly installed on the left and right sides of the surface of the blanking body, a conversion component for converting the falling is provided on the left side of the surface of the vertical drop pipe, an oil replenishment pipe for oil replenishment is fixedly installed on the upper side of the left side of the mixing spherical shell, a plurality of liquid level gauges for liquid level control are provided on the top surface of the mixing spherical shell, and an L-shaped exhaust pipe for exhaust gas emission is fixedly installed on the right side of the top surface of the mixing spherical shell, located on the left side of the liquid level gauge, a heavy-mass circulation pump for circulating and conveying is provided on the right side of the bottom surface of the mixing spherical shell, and the input end of the heavy-mass circulation pump is fixedly connected to the center of the bottom surface of the mixing spherical shell through the L-shaped connecting pipe, and the output end of the heavy-mass circulation pump is provided with a disturbance component for disturbance.

[0006] Furthermore, the conversion assembly includes two fixed plates fixedly mounted on the left side of the drop vertical tube surface, and the opposite surfaces of the two fixed plates are rotatably mounted with a rotating cylinder for rotating and pushing, and the upper and lower sides of the inner wall of the rotating cylinder are slidably mounted with ball head rods for universal connection, the surfaces of the two ball head rods are clamped with pulling rings for pulling, and the inner walls of the pulling rings are rotatably mounted with two stabilizing blocks through sliding connecting longitudinal columns, and the two corresponding stabilizing blocks are jointly fixedly mounted with a blocking plate for blocking on one side close to the drop vertical tube, the lower sides of the two fixed plates are jointly fixedly mounted with a fixing frame for fixing, and the inner wall of the fixing frame is rotatably mounted with an electric telescopic rod for power output, and the output end of the electric telescopic rod is slidably mounted with two pulling frames through the sliding longitudinal column, and a conveying assembly for conveying gas is provided on the side of the rotating cylinder surface close to the drop vertical tube.

[0007] Furthermore, the conveying assembly includes a double-groove block fixedly mounted on the right side of the rotating cylinder surface, and both inner walls of the double-groove block are rotatably mounted with a pushing inclined plate for pushing, and a clamping longitudinal column for clamping is fixedly mounted on the bottom surface of the pushing inclined plate, and a storage circular groove for storage is provided on the right side of the top surface of the fixed plate, and a spring plate for elastic extrusion is fixedly mounted on the top surface of the double-groove block located on the left side of the pushing inclined plate, and the surface of the spring plate is in contact with the top surface of the pushing inclined plate, a rotating groove is opened at the corner of the top surface of the pushing inclined plate, and a top block is fixedly mounted on the front and rear sides of the inner wall of the rotating groove through a rotating rotary longitudinal column, and a rotary spring for rotation is provided on the front and rear sides of the surface of the rotary longitudinal column;

[0008] The left side of the surface of the falling vertical pipe is located above the two pushing inclined plates, and a gas delivery shell for conveying gas is fixedly installed, and the inner wall of the gas delivery shell is fixedly installed with a partition plate for separation and sealing, and the right side of the inner wall of the gas delivery shell and the left side of the falling vertical pipe surface are jointly provided with a flow port for gas flow, and the right side of the front and rear sides of the inner wall of the gas delivery shell are both provided with sliding grooves for sliding guidance, and the inner walls of the two sliding grooves are jointly fixed with a longitudinal push block for pushing through a sliding slider, and a sealing cover block for sealing is fixedly installed on the left side of the longitudinal push block through a connecting cross bar, and the upper and lower surfaces of the sealing cover block are both provided with two clamping grooves for clamping, and the inner wall of the clamping groove is jointly fixed with a clamping block for clamping through two damping springs, and a plurality of clamping grooves for connecting the clamping blocks are provided on the left side of the upper and lower sides of the inner wall of the gas delivery shell;

[0009] The bottom surface of the gas delivery shell is located above the two push inclined plates and is provided with an extrusion groove for extrusion and pushing, and a first piston cylinder is embedded in the inner wall of the extrusion groove on the side close to the drop vertical pipe, and a second piston cylinder is embedded in the inner wall of the slide groove on the side close to the drop vertical pipe. The surfaces of the corresponding first piston cylinder and the second piston cylinder are connected in series through a sealed connecting pipe, and the telescopic ends of the two second piston cylinders are respectively fixedly connected to the surface of the slider, and the telescopic ends of the two first piston cylinders are fixedly installed with extrusion blocks for extrusion and pushing, and an air supply pipe for air supply is fixedly installed on the left side of the gas delivery shell.

[0010] Furthermore, the disturbance component includes a first L-shaped reflux pipe fixedly installed at the output end of the heavy mass circulation pump, and a sampling valve for sampling is fixedly installed at the lower part of the wall of the first L-shaped reflux pipe away from the mixing spherical shell, and a second L-shaped reflux pipe for reflux transportation is fixedly installed at the upper part of the wall of the first L-shaped reflux pipe close to the mixing spherical shell, one end of the second L-shaped reflux pipe passes through the surface of the mixing spherical shell and is fixedly installed with a ring pipe for flushing, and the surface of the ring pipe is fixedly connected to the lower side of the inner wall of the mixing spherical shell through a number of positioning blocks, and a number of nozzles for spraying liquid are opened on the lower side of the inner wall of the ring pipe.

[0011] Furthermore, the blanking body includes a cylindrical trough body and a conical cylinder fixedly installed on the bottom surface of the cylindrical trough body, and the angle between the cylindrical trough body and the surface of the conical cylinder is set at 155° to 165°.

[0012] Furthermore, the surfaces of the two delivery connecting pipes and the oil supply pipe are both provided with flanges for pipeline connection, and the left delivery connecting pipe is set 30 centimeters lower than the right delivery connecting pipe.

[0013] Furthermore, the surfaces of the two baffles penetrate the surface of the drop vertical pipe and extend to the interior of the drop vertical pipe, and are clamped with each other on one side of the interior of the drop vertical pipe. The front and rear sides of the surfaces of the two baffles are fixedly installed with limit rings for limiting, and the inner walls of the two limit rings are slidably installed with support frames for support, and the side of the support frame close to the drop vertical pipe is fixedly connected to the surface of the drop vertical pipe, and the opposite surfaces of the two pulling frames are respectively fixedly connected to the opposite sides of the surface of the rotating cylinder, and the front side of the drop vertical pipe wall is located at the lower side of the two baffles and is provided with an observation door for observation, and an inspection door for maintenance is provided at the center of the front of the mixing ball shell.

[0014] Furthermore, the double-slot block is located on the upper side of the two fixed plates, and the two top blocks are both rectangular block structures with arc heads. The height of the longitudinal push block is set to be less than three times the height of the gas transmission shell, and the longitudinal width of the sealing cover block is set to half the longitudinal width of the gas transmission shell.

[0015] Furthermore, the partition plate is a plate structure with a circular hole on the inner wall, and the sealing cover block is provided with a circular protrusion matching the inner wall of the partition plate on the side close to the partition plate. The surfaces of the two extrusion blocks are tightly fitted with the inner wall of the extrusion groove. The air supply pipe includes an N-type tube fixed on the left side of the gas transmission shell and a straight tube fixed on the left side of the N-type tube wall.

[0016] Furthermore, the oil replenishing pipe, the first L-shaped return pipe and the annular pipe are respectively arranged at the upper part, the middle part and the lower part of the mixing spherical shell, and the center of the annular pipe is located just above the L-shaped connecting pipe.

[0017] Compared with the prior art, the present invention provides a device for improving the raw material utilization rate of a needle coke solvent extraction pretreatment device, which has the following beneficial effects:

[0018] 1. The device can ensure that the amount of QI particle mixture entering the lower dilution zone is controllable through the alternating blocking structure, realizing reliable regulation of the light phase asphalt recovery rate. In the process of conveying the QI particle mixture, the sequentially controlled purge method helps to convey high-viscosity materials into the lower dilution zone, and the separated heavy phase asphalt is re-dissolved with anthracene oil to restore its necessary fluidity, providing a strong guarantee for the necessary fluid conveying performance required for subsequent full utilization. It solves the problem of continuous operation after the separation capacity of the solvent extraction pretreatment unit of the needle coke unit is broken through, and the environmental protection problem of waste residue treatment, while improving the asphalt recovery rate of the coal tar unit.

[0019] 2. The device utilizes the angle setting of the conical cylinder and the cylindrical trough in the blanking body to better ensure the falling effect of the raw materials in the blanking body, thereby ensuring the fullness of the raw materials in the falling vertical pipe and the amount of raw materials reaching the mixing spherical shell.

[0020] 3. The device is equipped with an observation door and an inspection door, which can better inspect and repair the internal structure of the device to ensure the normal use of the device. The air supply pipe on the gas transmission shell uses the N-type tube to separate the air supply effect, which will not affect the normal operation of the rotating cylinder and ensure that the operation of the internal structures of the device will not hinder each other.

[0021] 4. The device utilizes an oil supply pipe, a first L-shaped return pipe, and a ring pipe to be respectively located at the upper, middle, and lower parts of the mixing spherical shell, which can better ensure the disturbance effect of the liquid in the mixing spherical shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is the overall workflow diagram of the present invention;

[0023] Figure 2 It is an overall three-dimensional diagram of the present invention;

[0024] Figure 3 A perspective view of the conversion assembly of the present invention;

[0025] Figure 4 A three-dimensional diagram of the fixing plate of the present invention;

[0026] Figure 5 A three-dimensional diagram of the inclined plate is provided for promoting the present invention;

[0027] Figure 6 This is a cross-sectional perspective view of the gas transmission housing of the present invention;

[0028] Figure 7 For the present invention Figure 6 Enlarged view of part A in the middle;

[0029] Figure 8 This is a vertical cross-sectional perspective view of the gas transmission casing of the present invention;

[0030] Figure 9 This is a perspective view of the inspection door of the present invention;

[0031] Figure 10 It is a three-dimensional diagram of the disturbance component of the present invention.

[0032] Figure: 1, blanking body; 101, cylindrical trough; 102, conical cylinder; 2, drop vertical pipe; 3, mixing ball shell; 4, conveying connecting pipe; 401, flange; 5, conversion assembly; 501, fixed plate; 502, rotating cylinder; 503, ball head rod; 504, pulling ring; 505, connecting vertical column; 506, stabilizing block; 507, blocking plate; 508, limiting ring; 509, support frame; 510, fixed Fixed frame; 511, electric telescopic rod; 512, pulling frame; 6, oil supply pipe; 7, liquid level gauge; 8, L-shaped exhaust pipe; 9, heavy mass circulation pump; 10, L-shaped connecting pipe; 11, disturbance assembly; 1101, first L-shaped return pipe; 1102, sampling valve; 1103, second L-shaped return pipe; 1104, ring pipe; 1105, positioning block; 1106, nozzle; 12, conveying assembly; 1201, double-slot block; 1202, push inclined plate; 1203, clamping longitudinal column; 1204, storage circular groove; 1205, spring plate; 1206, rotating groove; 1207, rotating longitudinal column; 1208, top block; 1209, rotating spring; 1210, gas transmission shell; 1211, partition plate; 1212, flow port; 1213, slide groove; 1214, slider; 1215, longitudinal push block; 1216, connecting cross bar; 1217, Sealing cover block; 1218, snap-fit ​​groove; 1219, damping spring; 1220, snap-fit ​​block; 1221, snap-fit ​​groove; 1222, extrusion groove; 1223, first piston cylinder; 1224, second piston cylinder; 1225, sealing connecting pipe; 1226, extrusion block; 1227, air supply pipe; 13, observation door; 14, inspection door; 15, N-type tube; 16, straight tube; 17, round protrusion; 18, sliding longitudinal column. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] See also Figures 1 to 10 In this embodiment, a device for improving the raw material utilization rate of the needle coke solvent extraction pretreatment device includes a blanking body 1, which includes a cylindrical trough body 101 and a conical barrel 102 fixedly installed on the bottom surface of the cylindrical trough body 101, and the angle between the cylindrical trough body 101 and the surface of the conical barrel 102 is set at 155° to 165°, and the inner wall roughness Ra ≤ 0.1μm can ensure better falling of the raw materials. The bottom surface of the blanking body 1 is fixedly installed with a useful The drop pipe 2 for the material to fall is fixedly provided with a mixing ball shell 3 for dilution and mixing on the bottom surface of the drop pipe 2. The front side of the wall of the drop pipe 2 is located under the two baffles 507 and is provided with an observation door 13 for observation. The center of the front of the mixing ball shell 3 is provided with an inspection door 14 for maintenance. The structures where the observation door 13 and the inspection door 14 are connected to the main body are conventional threaded fixing methods. This fixing method is already mature and will not be described in detail in this application. The inspection door 14 is a circular structure, which can ensure the surface integrity of the mixing spherical shell 3. The left and right sides of the surface of the blanking body 1 are fixedly installed with conveying connecting pipes 4 for raw material transportation, and the left side of the surface of the falling vertical pipe 2 is provided with a conversion component 5 for converting the falling. The upper side of the left side of the mixing spherical shell 3 is fixedly installed with an oil replenishment pipe 6 for oil replenishment. The surfaces of the two conveying connecting pipes 4 and the oil replenishment pipe 6 are provided with flanges 401 for pipeline connection, and the left conveying connecting pipe 4 is set thirty centimeters lower than the right conveying connecting pipe 4. The top surface of the mixing spherical shell 3 is provided with several liquid level gauges 7 for liquid level control, and the right side of the top surface of the mixing spherical shell 3 is located on the left side of the liquid level gauge 7. An L-shaped exhaust pipe 8 for exhaust gas emission is fixedly installed. A heavy mass circulation pump 9 for circulating transportation is provided on the right side of the bottom surface of the mixing spherical shell 3, and the input end of the heavy mass circulation pump 9 is fixedly connected to the center of the bottom surface of the mixing spherical shell 3 through the L-shaped connecting pipe 10, and the output end of the heavy mass circulation pump 9 is provided with a disturbance component 11 for disturbance.

[0035] The conversion assembly 5 includes two fixed plates 501 fixedly mounted on the left side of the surface of the drop standpipe 2, and the two opposite surfaces of the two fixed plates 501 are rotatably mounted with a rotating cylinder 502 for rotational pushing, and the upper and lower sides of the inner wall of the rotating cylinder 502 are slidably mounted with ball head rods 503 for universal connection, and the surfaces of the two ball head rods 503 are clamped with pulling rings 504 for pulling, and the inner wall of the pulling ring 504 is rotatably mounted with two stabilizing blocks 506 through a sliding connecting longitudinal column 505, and the two corresponding stabilizing blocks 506 are jointly fixed with a blocking plate 507 for blocking on one side close to the drop standpipe 2, and the surfaces of the two blocking plates 507 extend through the surface of the drop standpipe 2 to the interior of the drop standpipe 2, and are clamped with one side of the interior of the drop standpipe 2. Limiting rings 508 for limiting are fixedly installed on the front and rear sides of the surface of the blocking plate 507, and the inner walls of the two limiting rings 508 are slidably installed with a support frame 509 for support, and the side of the support frame 509 close to the drop vertical pipe 2 is fixedly connected to the surface of the drop vertical pipe 2, and the lower sides of the two fixed plates 501 are jointly fixedly installed with a fixing frame 510 for fixing, and the inner wall of the fixing frame 510 is rotatably installed with an electric telescopic rod 511 for power output, and the output end of the electric telescopic rod 511 is slidably installed with two pulling frames 512 through the sliding longitudinal column 18, and the opposite sides of the two pulling frames 512 are fixedly connected to the opposite sides of the surface of the rotating cylinder 502 respectively, and the side of the surface of the rotating cylinder 502 close to the drop vertical pipe 2 is provided with a conveying component 12 for conveying gas.

[0036] The conveying assembly 12 includes a double-grooved block 1201 fixedly mounted on the right side of the surface of the rotating cylinder 502. The double-grooved block 1201 is located on the upper side of the two fixed plates 501. The two top blocks 1208 are both rectangular block structures with arc heads. The two inner walls of the double-grooved block 1201 are rotatably mounted with a push inclined plate 1202 for pushing, and the bottom surface of the push inclined plate 1202 is fixedly mounted with a clamping longitudinal column 1203 for clamping. The right side of the top surface of the fixed plate 501 is provided with a storage circular groove 1204 for storing. The top surface of the double-slot block 1201 is located on the left side of the push inclined plate 1202, and a spring plate 1205 for elastic extrusion is fixedly installed thereon. The surface of the spring plate 1205 contacts the top surface of the push inclined plate 1202. A rotation groove 1206 is opened at the corner of the top surface of the push inclined plate 1202, and a top block 1208 is fixedly installed on the front and rear sides of the inner wall of the rotation groove 1206 through a rotating rotary vertical column 1207. A rotary spring 1209 for rotation is provided on the front and rear sides of the surface of the rotary vertical column 1207.

[0037] The left side of the surface of the drop vertical pipe 2 is fixedly installed with a gas delivery shell 1210 for delivering gas above the two pushing inclined plates 1202, and the inner wall of the gas delivery shell 1210 is fixedly installed with a partition plate 1211 for separation and sealing. The partition plate 1211 is a plate structure with a circular hole in the inner wall, and the sealing cover block 1217 is provided with a circular protrusion 17 matching the inner wall of the partition plate 1211 on the side close to the partition plate 1211. The circular protrusion 17 can ensure a better sealing effect of the sealing cover block 1217, and the right side of the inner wall of the gas delivery shell 1210 and the left side of the surface of the drop vertical pipe 2 are jointly provided with a flow port 1212 for gas flow, and the right side of the front and rear sides of the inner wall of the gas delivery shell 1210 are both provided with a sliding groove 1213 for sliding guidance, and the inner walls of the two slide grooves 1213 are jointly fixed with a longitudinal push block 1215 for pushing through a sliding slider 1214, and the longitudinal A sealing cover block 1217 for sealing is fixedly installed on the left side of the push block 1215 through a connecting cross bar 1216. The height of the longitudinal push block 1215 is less than three times the height of the gas transmission shell 1210, and the longitudinal width of the sealing cover block 1217 is half the longitudinal width of the gas transmission shell 1210. Two clamping grooves 1218 for clamping are provided on the upper and lower surfaces of the sealing cover block 1217, and the inner walls of the clamping grooves 1218 are fixedly installed with a clamping block 1220 for clamping through two damping springs 1219. A plurality of clamping grooves 1221 for connecting the clamping block 1220 are provided on the left side of the upper and lower sides of the inner wall of the gas transmission shell 1210. The length of the clamping groove 1221 is greater than the width of the clamping block 1220. This ensures that the clamping block 1220 has displacement space to move when pushing the inclined plate 1202 to fully enter the storage circular groove 1204, and will not affect the normal operation of the structure within the device.

[0038] The bottom surface of the gas delivery shell 1210 is located above the two push inclined plates 1202 and is provided with an extrusion groove 1222 for extrusion and pushing. The first piston cylinder 1223 is embedded in the inner wall of the extrusion groove 1222 near the drop vertical pipe 2, and the second piston cylinder 1224 is embedded in the inner wall of the slide groove 1213 near the drop vertical pipe 2. The surfaces of the corresponding first piston cylinder 1223 and the second piston cylinder 1224 are connected in series through a sealed connecting pipe 1225. The two second piston cylinders 1224 are connected in series. The telescopic ends are respectively fixedly connected to the surface of the slider 1214, and the telescopic ends of the two first piston cylinders 1223 are fixedly installed with extrusion blocks 1226 for extrusion and pushing. The left side of the gas delivery shell 1210 is fixedly installed with an air delivery pipe 1227 for delivering air. The surfaces of the two extrusion blocks 1226 fit tightly with the inner wall of the extrusion groove 1222. The air delivery pipe 1227 includes an N-type tube 15 fixed on the left side of the gas delivery shell 1210 and a straight tube 16 fixed on the left side of the tube wall of the N-type tube 15.

[0039] The disturbance component 11 includes a first L-shaped reflux pipe 1101 fixedly mounted on the output end of the heavy mass circulation pump 9, and a sampling valve 1102 for sampling is fixedly mounted below the wall of the first L-shaped reflux pipe 1101 away from the mixing spherical shell 3, and a second L-shaped reflux pipe 1103 for reflux transportation is fixedly mounted above the wall of the first L-shaped reflux pipe 1101 close to the mixing spherical shell 3, one end of the second L-shaped reflux pipe 1103 passes through the mixing spherical shell 3. The surface of the mixing spherical shell 3 is fixedly installed with an annular tube 1104 for flushing, and the surface of the annular tube 1104 is fixedly connected to the lower side of the inner wall of the mixing spherical shell 3 through a number of positioning blocks 1105. The lower side of the inner wall of the annular tube 1104 is provided with a number of nozzles 1106 for spraying liquid. The oil replenishing pipe 6, the first L-shaped return pipe 1101, and the annular tube 1104 are respectively located at the upper part, middle part, and lower part of the mixing spherical shell 3, and the center of the annular tube 1104 is located just above the L-shaped connecting pipe 10.

[0040] The working principle of the above embodiment is:

[0041] When the device is in use, the delivery connecting pipe 4 on the left side of the blanking body 1 will be connected to the raw material soft asphalt conveying equipment to ensure the raw material conveying effect of the device, and the delivery connecting pipe 4 on the right side of the blanking body 1 will convey the squeezed overflow liquid to other collection devices, and the oil replenishing pipe 6 will also be connected to the oil replenishing equipment to replenish the anthracene oil in the mixing spherical shell 3. The equipment for conveying and outputting raw materials and the supply equipment in this device are all existing mature technologies. This application highlights the innovative structure and does not elaborate too much on the existing technology.

[0042] Here, the soft asphalt transported to the blanking body 1 is pre-added with a mixed solvent. This ensures that after being separated from the original QI in the solvent system by the mixed solvent extraction in the blanking body 1, it overflows from the transport connecting pipe 4 on the upper right side of the blanking body and enters the light asphalt mixed liquid tank for storage, and then enters the above-mentioned collection device, ready to enter the light phase asphalt and solvent separation process on the lower side of the blanking body 1 for further separation of the solvent;

[0043] Due to the relationship of self-weight precipitation, the light phase asphalt in the falling vertical pipe 2 can be relatively compacted, thereby forming heavy phase asphalt. Under the mutual alternating action of the baffle plates 507 in the conversion component 5, the volume of the heavy phase asphalt entering the mixing spherical shell 3 is relatively fixed. Then, the fluid transportation performance of the heavy phase asphalt in the mixing spherical shell 3 can be guaranteed by the disturbance component 11. Then, anthracene oil is transported by the oil replenishment pipe 6. The anthracene oil replenishment line here is also a mature technology. This application will not go into too much detail. The separated heavy phase asphalt is re-dissolved by anthracene oil to restore its necessary fluidity, providing a strong guarantee for the necessary fluid transportation performance required for subsequent full utilization; it solves the problem of continuous operation after the breakthrough of the separation capacity of the solvent extraction pretreatment device of the needle coke device, the environmental protection problem of waste residue treatment, and at the same time improves the coal tar. The asphalt recovery rate of the device is as follows: the heavy phase asphalt enters the mixing spherical shell 3, and will be pumped out by the heavy mass circulation pump 9, and transported to the mixing spherical shell 3 by using the first L-shaped return pipe 1101 and the second L-shaped return pipe 1103, and the second L-shaped return pipe 1103 can transport the liquid to the annular pipe 1104, and then transport it to the lower side of the inner wall of the mixing spherical shell 3 through the nozzle 1106, so as to avoid the problem of sedimentation at the bottom of the mixing spherical shell 3, and a heavy oil to heavy oil mixed liquid tank is provided on the right side of the first L-shaped return pipe 1101, which can ensure the normal replenishment of anthracene oil. In this way, the simultaneous oil discharge of the oil replenishment pipe 6, the first L-shaped return pipe 1101 and the annular pipe 1104 is utilized to ensure the disturbance effect in the mixing spherical shell 3, and to provide a strong guarantee for the necessary fluid transport performance required for subsequent full utilization;

[0044] The conversion assembly 5 here uses the electric telescopic rod 511 as the main power output, driving the two blocking plates 507 to alternately insert into the drop vertical tube 2 and move. The electric telescopic rod 511 drives the rotating cylinder 502 on the pulling frame 512, which can ensure that the rotating cylinder 502 rotates around the two fixed plates 501. The rotation of the rotating cylinder 502 will use the ball head rod 503 to drive the connecting longitudinal column 505 on the pulling ring 504, thereby ensuring that the connecting longitudinal column 505 drives the blocking plate 507 to move, and the movement process of the blocking plate 507 will operate stably under the support of the support frame 509. Due to the rotation effect of the rotating cylinder 502, the As a result, the ball head rod 503 drives the blocking plates 507 to be staggeredly inserted into the drop vertical pipe 2. In this way, the upper blocking plate 507 moves away from the drop vertical pipe 2 while the lower blocking plate 507 moves closer to the drop vertical pipe 2. In this way, the heavy phase asphalt in the drop body 1 will fall to the position of the lower blocking plate 507. At this time, under the pushing action of the electric telescopic rod 511, the upper blocking plate 507 will move closer to the drop vertical pipe 2, while the lower blocking plate 507 will move away from the drop vertical pipe 2. Because the extension and retraction speed of the electric telescopic rod 511 is relatively fast, the control effect of the heavy phase asphalt will not be affected.

[0045] In the process of the upper baffle plate 507 moving close to the drop vertical pipe 2, the rotating cylinder 502 will drive the push inclined plate 1202 on the double groove block 1201 to move into the gas delivery shell 1210. The gas delivery shell 1210 can ensure the effect of transporting nitrogen to the inside through the gas delivery pipe 1227. When the push inclined plate 1202 is pushed to the position of the extrusion groove 1222, the top block 1208 on the push inclined plate 1202 will push the extrusion block 1226. In this way, the movement effect of the extrusion block 1226 cooperates with the piston pushing force of the first piston cylinder 1223 and the second piston cylinder 1224 to ensure that the thrust of the top block 1208 is converted into the thrust of the longitudinal push block 1215. The longitudinal push block 121 5 will use the connecting cross bar 1216 to drive the sealing cover block 1217 away from the partition plate 1211, and under the action of the movement of the sealing cover block 1217 away from the partition plate 1211, the clamping block 1220 on the sealing cover block 1217 is clamped with the clamping groove 1221 to ensure the temporary opening effect of the sealing cover block 1217. In the process of continuing to push the inclined plate 1202, it will be embedded in the storage circular groove 1204, and then the top block 1208 will move away from the squeezing block 1226. In this way, the gas delivery device pre-connected to the gas delivery pipe 1227 will deliver gas to the gas delivery shell 1210, so that the gas in the gas delivery shell 1210 will enter the drop vertical pipe 2 through the flow port 1212. The nitrogen gas delivered pushes the heavy phase asphalt that may be attached to the drop vertical pipe 2, avoiding the problem of heavy phase asphalt adhering to the surface of the drop vertical pipe 2. Due to the continuous blowing effect of the air supply pipe 1227, the sealing cover block 1217 will be subjected to the blowing extrusion force. When the force of the delivered nitrogen becomes greater and greater, until it is greater than the clamping force between the clamping block 1220 and the clamping groove 1221, the sealing cover block 1217 will re-clamp the partition plate 1211, thereby avoiding the problem of continuous output of nitrogen, and the gas delivered to the mixing ball shell 3 will be introduced into the exhaust gas treatment equipment through the L-shaped exhaust pipe 8, avoiding affecting the safety of the device during use. Here, the air supply pipe 1227 continuously blows to the gas shell 12 10, but the gas outlet of the flow port 1212 cannot be fully and timely discharged, which will cause the gas pressure in the gas delivery shell 1210 to increase. When the gas is continuously delivered, the thrust generated by the gas pressure in the gas delivery shell 1210 is greater than the friction and other obstacles at the clamping point of the clamping block 1220, and the sealing cover block 1217 will be pushed and then resealed. The clamping force of the clamping block 1220 and the clamping groove 1221 of this device is set to be relatively small, which is mainly reflected in the overall strength of the damping spring 1219 adopted in this application. The arc head setting of the clamping block 1220 of this device can greatly reduce the generation of friction, thereby ensuring the re-clamping effect of the sealing cover block 1217 during the process of delivering nitrogen;

[0046] When the inclined plate 1202 is pushed away from the gas transmission shell 1210, the top block 1208 here will rotate while contacting the extrusion block 1226. During the pushing process, the top block 1208 will be limited by the rotating groove 1206 and cannot rotate, thereby achieving the effect of pushing the extrusion block 1226. This device can use the conversion component 5 to link the conveying component 12 to transport the heavy phase asphalt in the falling vertical pipe 2, that is, to separate and disconnect the transportation, and cooperate with the disturbance component 11 in the mixing spherical shell 3 to dilute it again to achieve a usable flow state, which solves the problem of continuous operation of the solvent extraction pretreatment device of the needle coke device after the separation capacity is broken through, and the environmental protection problem of waste residue treatment, while improving the asphalt recovery rate of the coal tar device.

[0047] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.

Claims

1. A device for improving the raw material utilization rate of a needle coke solvent extraction pretreatment device, comprising a blanking body (1), characterized in that: The bottom surface of the drop body (1) is fixedly mounted with a drop vertical pipe (2) for material distribution and falling, and the bottom surface of the drop vertical pipe (2) is fixedly mounted with a mixing spherical shell (3) for dilution and mixing. The left and right sides of the surface of the drop body (1) are fixedly mounted with a conveying connecting pipe (4) for raw material conveying. The left side of the surface of the drop vertical pipe (2) is provided with a conversion component (5) for converting the falling. The upper side of the left side of the mixing spherical shell (3) is fixedly mounted with an oil replenishing pipe (6) for oil replenishing. The top surface of the mixing spherical shell (3) is provided with a plurality of liquid level control holes. The liquid level meter (7) is made of a mixing spherical shell (3), and an L-shaped exhaust pipe (8) for exhaust gas discharge is fixedly installed on the right side of the top surface of the mixing spherical shell (3) and on the left side of the liquid level meter (7). A heavy mass circulation pump (9) for circulating and transporting is provided on the right side of the bottom surface of the mixing spherical shell (3), and the input end of the heavy mass circulation pump (9) is fixedly connected to the center of the bottom surface of the mixing spherical shell (3) through an L-shaped connecting pipe (10), and a disturbance component (11) for disturbance is provided at the output end of the heavy mass circulation pump (9). The conversion component (5) includes a dropper (2) fixedly installed on the dropper (2) Two fixed plates (501) on the left side of the surface, and the two opposite surfaces of the two fixed plates (501) are rotatably mounted with a rotating cylinder (502) for rotating and pushing, and the upper and lower sides of the inner wall of the rotating cylinder (502) are slidably mounted with a ball head rod (503) for universal connection, and the surfaces of the two ball head rods (503) are clamped with a pulling ring (504) for pulling, and the inner wall of the pulling ring (504) is rotatably mounted with two stabilizing blocks (506) through a sliding connecting longitudinal column (505), and the two corresponding stabilizing blocks (506) are close to the lower A blocking plate (507) for blocking is fixedly installed on one side of the drop vertical pipe (2), a fixing frame (510) for fixing is fixedly installed on the lower side of the two fixing plates (501), and an electric telescopic rod (511) for power output is rotatably installed on the inner wall of the fixing frame (510), and the output end of the electric telescopic rod (511) is slidably installed with two pulling frames (512) through a sliding longitudinal column (18), and a conveying component (12) for conveying gas is provided on the side of the surface of the rotating cylinder (502) close to the drop vertical pipe (2).

2. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 1, characterized in that: The conveying assembly (12) includes a double-slot block (1201) fixedly mounted on the right side of the surface of the rotating cylinder (502), and both inner walls of the double-slot block (1201) are rotatably mounted with a pushing inclined plate (1202) for pushing, and a clamping longitudinal column (1203) for clamping is fixedly mounted on the bottom surface of the pushing inclined plate (1202), and a storage circular groove (1204) for storing is provided on the right side of the top surface of the fixed plate (501). The top surface of the double-slot block (1201) is located on the pushing inclined plate (1202). A spring plate (1205) for elastic extrusion is fixedly installed on the left side, and the surface of the spring plate (1205) contacts the top surface of the push inclined plate (1202). A rotation groove (1206) is provided at the corner of the top surface of the push inclined plate (1202). A top block (1208) is fixedly installed on the front and rear sides of the inner wall of the rotation groove (1206) through a rotating rotary longitudinal column (1207). A rotary spring (1209) for rotation is provided on the front and rear sides of the surface of the rotary longitudinal column (1207). A gas delivery shell (1210) for delivering gas is fixedly installed on the left side of the surface of the drop vertical pipe (2) above the two push inclined plates (1202), and a partition plate (1211) for separating and sealing is fixedly installed on the inner wall of the gas delivery shell (1210), and a flow port (1212) for gas flow is provided on the right side of the inner wall of the gas delivery shell (1210) and the left side of the surface of the drop vertical pipe (2), and a sliding groove (1213) for sliding guidance is provided on the right side of the front and rear sides of the inner wall of the gas delivery shell (1210), and the inner walls of the two sliding grooves (1213) are connected by a sliding slider (121 4) A longitudinal push block (1215) for pushing is fixedly installed together, and a sealing cover block (1217) for sealing is fixedly installed on the left side of the longitudinal push block (1215) via a connecting cross bar (1216), two clamping grooves (1218) for clamping are provided on the upper and lower surfaces of the sealing cover block (1217), and a clamping block (1220) for clamping is fixedly installed on the inner wall of the clamping groove (1218) via two damping springs (1219), and a plurality of clamping grooves (1221) for connecting to the clamping block (1220) are provided on the left side of the upper and lower sides of the inner wall of the gas transmission shell (1210); The bottom surface of the gas delivery shell (1210) is located above the two push inclined plates (1202) and is provided with an extrusion groove (1222) for extrusion and pushing, and a first piston cylinder (1223) is embedded in the inner wall of the extrusion groove (1222) on the side close to the drop vertical pipe (2), and a second piston cylinder (1224) is embedded in the inner wall of the slide groove (1213) on the side close to the drop vertical pipe (2). The surfaces of the corresponding first piston cylinder (1223) and second piston cylinder (1224) are connected in series through a sealing connecting pipe (1225), and the telescopic ends of the two second piston cylinders (1224) are respectively fixedly connected to the surface of the slider (1214), and the telescopic ends of the two first piston cylinders (1223) are fixedly installed with an extrusion block (1226) for extrusion and pushing. An air supply pipe (1227) for air supply is fixedly installed on the left side of the gas delivery shell (1210).

3. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 2, characterized in that: The disturbance component (11) comprises a first L-shaped reflux pipe (1101) fixedly mounted on the output end of the heavy mass circulation pump (9), and a sampling valve (1102) for sampling is fixedly mounted on the lower side of the pipe wall of the first L-shaped reflux pipe (1101) away from the mixing spherical shell (3), and a second L-shaped reflux pipe (1103) for reflux transportation is fixedly mounted on the upper side of the pipe wall of the first L-shaped reflux pipe (1101) close to the mixing spherical shell (3), one end of the second L-shaped reflux pipe (1103) passes through the surface of the mixing spherical shell (3) and is fixedly mounted with a ring pipe (1104) for flushing, and the surface of the ring pipe (1104) is fixedly connected to the lower side of the inner wall of the mixing spherical shell (3) through a plurality of positioning blocks (1105), and a plurality of nozzles (1106) for spraying liquid are opened on the lower side of the inner wall of the ring pipe (1104).

4. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 1, characterized in that: The blanking body (1) comprises a cylindrical trough body (101) and a conical cylinder (102) fixedly mounted on the bottom surface of the cylindrical trough body (101), and the angle between the cylindrical trough body (101) and the surface of the conical cylinder (102) is set at 155° to 165°.

5. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 1, characterized in that: The surfaces of the two delivery connecting pipes (4) and the oil supply pipe (6) are both provided with flanges (401) for pipe connection, and the left delivery connecting pipe (4) is set 30 centimeters lower than the right delivery connecting pipe (4).

6. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 1, characterized in that: The surfaces of the two baffles (507) pass through the surface of the drop vertical tube (2) and extend to the interior of the drop vertical tube (2), and are mutually engaged with one side of the interior of the drop vertical tube (2). The front and rear sides of the surfaces of the two baffles (507) are fixedly installed with limiting rings (508) for limiting, and the inner walls of the two limiting rings (508) are slidably installed with a support frame (509) for supporting, and the side of the support frame (509) close to the drop vertical tube (2) is fixedly connected to the surface of the drop vertical tube (2), and the opposite two sides of the two pulling frames (512) are fixedly connected to the opposite sides of the surface of the rotating cylinder (502), respectively. The front side of the wall of the drop vertical tube (2) is located at the lower side of the two baffles (507) and is provided with an observation door (13) for observation, and the center of the front of the mixing ball shell (3) is provided with an inspection door (14) for maintenance.

7. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 2, characterized in that: The double-slot block (1201) is located on the upper side of the two fixed plates (501), and the two top blocks (1208) are both rectangular block structures with arc heads. The height of the longitudinal push block (1215) is less than three times the height of the gas transmission shell (1210), and the longitudinal width of the sealing cover block (1217) is half the longitudinal width of the gas transmission shell (1210).

8. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 2, characterized in that: The partition plate (1211) is a plate structure having an inner wall with a circular opening, and a circular protrusion (17) matching the inner wall of the partition plate (1211) is provided on a side of the sealing cover block (1217) close to the partition plate (1211). The surfaces of the two extrusion blocks (1226) are tightly fitted with the inner wall of the extrusion groove (1222). The air supply pipe (1227) includes an N-type tube (15) fixed to the left side of the air supply shell (1210) and a straight tube (16) fixed to the left side of the tube wall of the N-type tube (15).

9. The device for improving raw material utilization of a needle coke solvent extraction pretreatment device according to claim 3, characterized in that: The oil replenishment pipe (6), the first L-shaped return pipe (1101), and the annular pipe (1104) are respectively arranged at the upper part, the middle part, and the lower part of the mixing spherical shell (3), and the center of the annular pipe (1104) is located directly above the L-shaped connecting pipe (10).

Citation Information

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