Supporting equipment for hot melting pipeline machining and construction method
By designing support equipment for hot melt pipeline processing and using columns to laterally abut the pipe for limiting, the problems of increased manpower demand and low construction efficiency during the hot melting of the pipeline are solved, and the effect of simplifying operations and improving construction quality is achieved.
Patent Information
- Application Number
- CN202510729718.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2025-08-08
AI Technical Summary
During the current stage of water pipe construction, the lack of limit support equipment during the pipeline hot melting process, resulting in increased manpower demand, cumbersome operation steps, inefficient construction efficiency and poor quality.
A support equipment for hot melt pipeline processing is designed, including a first support seat, a second support seat, a pipe clamp assembly and a height adjustment assembly. The limit is achieved by a column from the side to achieve the alignment and stable clamping of the pipeline, reducing manpower demand, simplifying operation steps and improving construction efficiency.
By abutting the pipes on the side, the alignment state is achieved, the number of workers is reduced, the operation steps are simplified, the construction efficiency and quality are improved, and different pipe diameters are adapted to avoid clamping instability and frictional jamming.
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Figure CN120444476A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water supply, and in particular to supporting equipment and a construction method for hot-melt pipe processing. Background Art
[0002] Currently, urban water pipes are often made of corrosion-resistant, high-strength polyethylene materials such as PE / PPR, which offer low cost, long service life, and easy construction. Water pipes typically consist of several pipe sections, with adjacent sections sealed and fixed using hot-melt connections.
[0003] Pipe hot melt is a key and difficult point in the construction process. The quality of pipe hot melt directly affects the success of tap water construction. At present, the construction process of tap water pipelines has the following shortcomings: (1) Before welding the pipes, at least two workers are required to prepare the two pipe heads at the joint in advance to facilitate the butt-jointing of the pipes to be hot-melted and ensure that the pipes on both sides fit tightly together. In the process of grinding the pipe heads, because the water pipes are often long, manual grinding is more difficult, and there are no fixed measures for grinding construction at this stage, resulting in uneven grinding quality, which affects the quality of hot-melt welding after the butt-jointing is completed; (2) During the pipe welding process, because there are no fixed measures on the hot melt machine and its two sides, it is necessary for a worker to stand on each side to hold the pipes on both sides, and a worker to operate the hot melt machine to perform the hot melting operation, which seriously affects the construction progress and consumes manpower and is inefficient; (3) After the hot melt is completed, the temperature of the PE / PPR pipe at the interface is high and the hardness is low, so the two welded pipes need to be cooled. During the cooling process, the pipe body can be immediately corrected, but rotation is strictly prohibited. At this stage of construction, there is no pipe cooling limit equipment, which cannot solve the problem of pipe twisting, bending, and deformation caused by uneven placement area or external force. Summary of the Invention
[0004] In order to overcome the problem in the above-mentioned background technology that "the lack of limiting support equipment during the pipe hot melting process will lead to increased manpower requirements, cumbersome operating steps, reduced construction efficiency and reduced construction quality", the present invention provides a support equipment and construction method for hot-melt pipe processing.
[0005] The technical solution adopted by the present invention to solve the above technical problems is: A support device for hot-melt pipe processing includes a first support seat, a second support seat, a pipe clamp assembly and a height adjustment assembly; the bottom end of the height adjustment assembly is connected to the first support seat, and the top end is connected to the second support seat; the second support seat is used to support the pipe; the pipe clamp assembly includes a plurality of columns for limiting the pipe, the bottom end of the column is slidably connected to the first support seat, and the column can move laterally and abut the pipe from the side.
[0006] As a further optimization solution of the present invention, the first support seat includes a first crossbeam and a second crossbeam, two first crossbeams are provided and are arranged parallel to each other, two second crossbeams are provided and are arranged parallel to each other, and the first crossbeam and the second crossbeam are fixedly connected in a U-shape.
[0007] As a further optimization scheme of the present invention, a first slide groove with an open top surface is provided in the first crossbeam, the cross-section of the first slide groove is convex, and the first slide groove is arranged along the length direction of the first crossbeam; a first slider is provided at the bottom end of the column, and the column and the first slider are fixedly connected in a ⊥ shape; the first slider is arranged in the first slide groove and can slide back and forth along the length direction of the first slide groove.
[0008] As a further optimization solution of the present invention, the top surface, side wall and bottom surface of the first sliding block are respectively provided with rotatable first rollers, and the first rollers are adapted and press-fitted with the inner wall of the first sliding groove.
[0009] As a further optimization solution of the present invention, the bottom end of the column is inserted into the top position of the inner cavity of the first chute.
[0010] As a further optimization scheme of the present invention, the first support seat includes a beam group and a connecting beam, the beam group is provided with two and is arranged parallel to each other, and the connecting beam is provided with two and is arranged parallel to each other; the beam group and the connecting beam are fixedly connected in a U-shape.
[0011] As a further optimization scheme of the present invention, a single beam group includes a supporting beam and two limiting beams; a sleeve is provided at the bottom end of the column, and the column and the sleeve are fixedly connected in a ⊥ shape; the sleeve is sleeved on the surface of the limiting beam and can slide along the length direction of the limiting beam; each of the bottom ends of the columns is connected to one of the sleeves, and each of the limiting beam surfaces is sleeved with at least one of the sleeves.
[0012] As a further optimization solution of the present invention, the top surface, side wall and bottom surface of the inner cavity of the sleeve are respectively provided with second rotatable rollers, and the second rollers are adapted to be press-fitted with the limiting beam.
[0013] As a further optimization scheme of the present invention, a detachable replacement sleeve is installed in the top plate of the sleeve, and a height-adjustable limit bolt is provided in the replacement sleeve; the bottom end of the limit bolt can be pressed against the top surface of the limit beam to limit the sleeve and the column.
[0014] A construction method for support equipment for hot-melt pipe processing, which uses the support equipment for hot-melt pipe processing to support and limit the pipe, and the steps include: S1, taking a number of the support equipment for hot-melt pipe processing, and placing the first pipe section and the second pipe section in the pipe on the second support seat respectively; S2, moving the first pipe section and the second pipe section to a coaxial state with their ends abutting each other; S3, moving the column so that the column clamps the first pipe section from both sides; S4, moving the column so that the column clamps the second pipe section from both sides; S5, fixing the mutually abutting parts of the first pipe section and the second pipe section by hot-melt welding.
[0015] In summary, the present invention has at least one of the following advantages: (1) The present invention has a simple structure and reliable functions. The pipe clamp assembly includes a plurality of columns, which abut against the pipe laterally and apply pressure to the pipe, thereby replacing manpower to limit the position of the pipe, thereby keeping the first pipe section and the second pipe fitting in the pipe aligned, thereby reducing the number of workers required, simplifying the operation steps, and improving construction efficiency and quality.
[0016] (2) A clamping gap is formed between adjacent columns, and the pipe is placed in the clamping gap. The two columns clamp the pipe from both sides, thereby improving the clamping stability of the pipe.
[0017] (3) The columns can slide horizontally on the second support seat, so the width of the clamping gap between adjacent columns can be changed, thereby adapting to clamping pipes with different outer diameters, thereby improving the compatibility and construction convenience of the present invention.
[0018] (4) The column and the sleeve are fixedly connected in a ⊥ shape, thereby improving the stability of the column and avoiding the problem of increased friction between the column and the limiting beam caused by the column tilting, so as to improve the sliding smoothness of the column.
[0019] (5) The same beam group is provided with at least two columns, and the two sleeves corresponding to the two columns are respectively connected to different limiting beams, that is, the two sleeves are not collinear and can be staggered to achieve clearance. Then the minimum vertical spacing between the two columns is 0, so that pipes with smaller outer diameters can be clamped, avoiding the problem that the two first sliders abut against each other and can only clamp pipes with an outer diameter ≥ 2a.
[0020] (6) The sleeve is mounted on the outer periphery of the limiting beam, and the second roller is pressed against the plane of the surface of the limiting beam. It has higher environmental adaptability and can prevent impurities (such as dust, mud spots, etc.) from falling into the first slide groove and causing the first slider to be stuck. The outer surface of the limiting beam is rectangular and has no groove structure, so it is more convenient to wash away impurities adhering to the outer surface of the limiting beam with water or wind, thereby avoiding the problem of the sleeve being stuck. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present application is further described below with reference to the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic oblique top view of the overall structure of the present invention; Figure 3 Schematic diagram of the connection structure between the first crossbeam and the second crossbeam; Figure 4 It is a schematic front elevation view of a first sliding block structure; Figure 5 It is a schematic side elevational view of a first slider structure; Figure 6 This is a schematic diagram of the state where the columns on the first beam clamp the pipeline from both sides; Figure 7 This is a top view of the state of the first beam supporting the pipeline; Figure 8 It is a schematic diagram of a state in which the end surfaces of two first sliding blocks abut against each other; Figure 9 It is a top view schematic diagram of the beam group and the connecting beam connection structure; Figure 10 This is a schematic diagram of the state where the columns on the limiting beam clamp the pipe from both sides; Figure 11 Schematic diagram of the vertical spacing of the columns on the limiting beam from a top view; Figure 12 A side view showing the top surface of the supporting beam and the top surface of the sleeve being flush with each other; Figure 13 It is a schematic diagram of a front elevation view of a sleeve structure; Figure 14 It is a schematic front view of a replacement sleeve structure; Figure 15 It is a schematic side elevation view of the sleeve structure; Figure 16 This is a top view schematic diagram of the beam group supporting the pipeline; Figure 17 Schematic diagram of the height adjustment component structure; Figure 18 It is a cross-sectional top view of the connection structure of the connecting rod, the first rod body and the second rod body; Figure 19 It is a cross-sectional top view of the connection structure of the connecting screw, connecting rod a, and connecting rod b; Figure 20 This is a front view diagram of the installation position and structure of the hydraulic cylinder; Figure 21 It is a front view schematic diagram of the connection structure of the second rod body, the first transverse block and the first transverse rod; Figure 22 It is a schematic side elevational view of the connection structure of the second rod body, the first transverse block and the first transverse rod; Figure 23 It is a front view schematic diagram of the connection structure of the first rod body, the second transverse block and the first crossbeam; Figure 24 It is a schematic side elevation view of the connection structure of the first rod body, the second transverse block and the first crossbeam; Figure 25 Schematic diagram of the front view of the connection structure of the first rod body, the third transverse block and the cross bar; Figure 26 It is a schematic side elevation view of the connection structure of the first rod body, the third transverse moving block and the transverse rod; Figure 27 This is a schematic diagram of the state where the buckle plate is fastened to the first pipe section and the second pipe fitting.
[0022] Description of reference numerals: In the figure, 1. First support seat; 11. First crossbar; 111. First slideway; 112. First transverse block; 1121. Third roller; 12. Second crossbar; 2. Second support seat; 21. First crossbeam; 211. First chute; 212. Second slideway; 213. Second transverse block; 2131. Fourth roller; 22. Second crossbeam; 23. Crossbeam assembly; 231. Supporting crossbeam; 232. Positioning crossbeam; 24. Connecting crossbeam; 25. Lower extension column; 26. Crossbar; 261. Third slideway; 262. Third transverse block; 2621. Fifth roller; 3. Pipe clamp assembly; 31. Column; 32. First slider; 321. First roller; 33. Sleeve; 331. Second roller; 332. Eyebolt; 333. Hexagonal bolt; 334. Replacement sleeve; 4. Height adjustment assembly; 41. Telescopic assembly; 411. First rod; 412. Second rod; 42. Connecting rod; 421. Support cylinder; 4211. Stop ring; 43. Pull-on screw; 431. Stop ring; 44. Crank handle; 45. Hydraulic cylinder; 5. Pipeline; 51. First pipe section; 52. Second pipe section; 6. Gusset plate; 42a, connecting rod a; 42b, connecting rod b. DETAILED DESCRIPTION
[0023] Based on the above structural features of the present application, the implementation methods of the present application are further described: Reference Figures 1 and 2This embodiment provides a support device for hot-melt pipe processing, including a first support base 1, a second support base 2, a pipe clamp assembly 3 and a height adjustment assembly 4; the height adjustment assembly 4 is arranged longitudinally, and the bottom end of the height adjustment assembly 4 is connected to the first support base 1 and the top end is connected to the second support base 2. The height adjustment assembly 4 can drive the second support base 2 to move longitudinally, so that the height of the second support base 2 adapts to the position of the pipe 5, and then the second support base 2 can adaptably and stably support the pipe 5.
[0024] Reference Figures 1 to 3 、 Figure 7 and Figure 16 The pipe clamp assembly 3 includes several columns 31 for retaining the pipe 5. The bottom ends of the columns 31 are slidably connected to the first support base 1. The columns 31 can move laterally and abut the pipe 5 from the side. The columns 31 abut the pipe 5 from the side and apply pressure to the pipe 5, thereby retaining the pipe 5 and aligning the first pipe section 51 and the second pipe fitting within the pipe 5, facilitating subsequent welding operations. The columns 31 are straight rod-shaped.
[0025] Reference Figure 3 The first support base 1 includes a first crossbeam 21 and a second crossbeam 22. Two first crossbeams 21 are provided and arranged parallel to each other, and two second crossbeams 22 are provided and arranged parallel to each other. The first crossbeams 21 and the second crossbeams 22 are fixedly connected in an L-shape. Adjacent ends of the first crossbeam 21 and the second crossbeam 22 are fixedly connected in an L-shape (for example, by bolts, an integral fixed connection, or welding). Both the first crossbeam 21 and the second crossbeam 22 are straight rod-shaped structures.
[0026] Reference Figures 3 to 6 The first slide 211 is provided with a first slide groove 211 with an opening on the top surface in the first crossbeam 21, and the first slide groove 211 is a straight groove; the cross-section of the first slide groove 211 is convex, and the length direction of the first slide groove 211 is arranged along the length direction of the first crossbeam 21; the bottom end of the column 31 is provided with a first slider 32, and the outer wall of the first slider 32 is adapted to the inner wall of the lower portion of the first slide groove 211; the column 31 and the first slider 32 are fixedly connected in a ⊥ shape (for example, by bolts, welding or integrated fixed connection), and the bottom end of the column 31 is located at the center position of the length direction of the top surface of the first slider 32; the first slider 32 is arranged in the first slide groove 211 and can slide back and forth along the length direction of the first slide groove 211, and the column 31 and the first slider 32 slide back and forth synchronously along the length direction of the first slide groove 211, thereby adjusting the distance between two adjacent columns 31, so that the two columns 31 can adapt to clamp the tube body from both sides.
[0027] Reference Figures 4 and 5The top surface, side wall and bottom surface of the first slider 32 are respectively provided with a plurality of rotatable first rollers 321 (a rotating shaft is inserted in the middle of the first roller 321, and both ends of the rotating shaft are connected to the first slider 32 through a shaft seat; a bearing is installed between the rotating shaft and the first rollers 321), and the first rollers 321 are adapted and pressed against the inner wall of the first slide groove 211; when the first slider 32 moves in the first slide groove 211, the first rollers 321 are pressed against the inner wall of the first slide groove 211 and roll, thereby reducing the friction between the first slider 32 and the first slide groove 211, thereby improving the smoothness of movement of the first slider 32, and improving the smoothness and convenience of the user in pushing the column 31 to move.
[0028] Reference Figures 4 and 5 The bottom end of the column 31 is inserted into the top position of the inner cavity of the first slide groove 211. The width of the column 31 is smaller than the width of the top of the first slide groove 211, avoiding the problem that the bottom end of the column 31 is stuck in the first slide groove 211.
[0029] Reference Figure 7 , take four hot melt pipe processing support devices, two of which are used to support the two ends of the first pipe section 51, and the other two are used to support the two ends of the second pipe section 52; the column 31 is used to clamp the first pipe section 51 and the second pipe section 52 from both sides, so as to limit the position of the first pipe section 51 and the second pipe fitting after they are aligned, so as to facilitate the later welding of the first pipe section 51 and the second pipe section 52.
[0030] Reference Figure 8 Since the column 31 and the first slider 32 are fixedly connected in a ⊥ shape, this embodiment can clamp the pipe 5 / first pipe section 51 / second pipe section 52 with an outer diameter of not less than 2a (the vertical distance between the side wall of the column 31 and the end face of the first slider 32 on the same side is a).
[0031] Reference Figure 9 and Figure 10 The first support seat 1 includes a beam group 23 and a connecting beam 24. There are two beam groups 23 and they are arranged parallel to each other. There are two connecting beams 24 and they are arranged parallel to each other. The beam group 23 and the connecting beam 24 are fixedly connected in a U-shaped manner (for example, by welding, bolts or an integrated fixed connection).
[0032] Reference Figure 9 and Figure 10A single beam assembly 23 includes a supporting beam 231 and two limiting beams 232. The two limiting beams 232 are disposed on either side of the supporting beam 231 and are arranged parallel to each other. The supporting beam 231 is vertically fixedly connected to the two connecting beams 24 at both ends (e.g., by welding, bolting, or an integral connection). The limiting beam 232 is vertically fixedly connected to the two connecting beams 24 at both ends (e.g., by welding, bolting, or an integral connection).
[0033] Reference Figures 10 to 13 A sleeve 33 is provided at the bottom end of the column 31. The sleeve 33 is straight and has a rectangular cross-section. The column 31 and sleeve 33 are fixedly connected in a V-shape (e.g., by welding, bolting, or an integral connection). The bottom end of the column 31 is located at the center of the top surface of the sleeve 33. The sleeve 33 is mounted on the surface of the limiting beam 232 and can slide along the length of the limiting beam 232. The inner wall of the sleeve 33 adapts to the outer wall of the limiting beam 232, ensuring smooth sliding of the sleeve 33.
[0034] Reference Figure 10 and Figure 16 The bottom end of each column 31 is connected to a sleeve 33, and the surface of each limiting beam 232 is at least provided with a sleeve 33.
[0035] Reference Figure 10 、 Figure 11 and Figure 16 The two limiting beams 232 in the same beam group 23 are each connected to at least one column 31, that is, the same beam group 23 is provided with at least two columns 31, and the two sleeves 33 corresponding to the two columns 31 are respectively connected to different limiting beams 232, that is, the two sleeves 33 are not collinear and can be staggered to achieve gaps, then the minimum vertical spacing L between the two columns 31 is 0, so that the pipe 5 / first pipe section 51 / second pipe section 52 with a smaller outer diameter can be clamped (there is no restriction on the minimum outer diameter limit of 2a).
[0036] Reference Figure 12 , the top surface height of the supporting crossbeam 231 is not lower than the top surface height of the sleeve 33, so that the pipe 5 / first pipe section 51 / second pipe section 52 can be stably pressed against the upper surface of the supporting crossbeam 231, avoiding the problem of the top sharp corner of the end face of the sleeve 33 squeezing the surface of the pipe 5 / first pipe section 51 / second pipe section 52 (the top sharp corner squeezing the pipe 5 / first pipe section 51 / second pipe section 52 will cause scratches on their outer surfaces and may even cause concentrated force and structural damage, such as penetrating damage to the side wall).
[0037] Reference Figure 13、 Figure 14 and Figure 15 Rotatable second rollers 331 are mounted on the top, sidewalls, and bottom of the inner cavity of the sleeve 33. A rotating shaft is inserted into the middle of the second roller 331, and its ends are connected to the sleeve 33 via shaft seats or bolts; the second roller 331 and the rotating shaft are connected via bearings. The second rollers 331 are press-fitted against the limiting beam 232. When the sleeve 33 slides, the second rollers 331 press-fit against the limiting beam 232 and roll, thereby reducing the sliding friction between the sleeve 33 and the limiting beam 232 and improving the smoothness of movement of the sleeve 33 and the column 31.
[0038] Reference Figure 13 and Figure 14 A removable replacement sleeve 334 is installed within the top plate of sleeve 33. A height-adjustable stopper bolt is located within the stopper bolt 334. The bottom end of the stopper bolt can press against the top surface of the stopper beam 232, thereby securing the sleeve 33 and the column 31 and thereby ensuring a stable clamping of the pipe body. A longitudinally arranged first screw hole is provided within the interior of sleeve 33. The stopper bolt is inserted into the first screw hole and threadedly connected. When the user rotates the stopper bolt, its height can be adjusted, thereby achieving pressurization and disengagement between the stopper bolt and the stopper beam 232.
[0039] Reference Figure 13 and Figure 14 The limiting bolt is an eyebolt 332 or a hexagonal bolt 333. The user manually grabs the eye of the eyebolt 332 to quickly rotate the eyebolt 332; the user inserts a crowbar into the eye to rotate the eyebolt 332, thereby tightening or loosening the eyebolt 332 and the limiting beam 232. The user manually grabs the stud of the hexagonal bolt 333 to quickly rotate the hexagonal bolt 333; the user uses a wrench (manual wrench or electric wrench) to rotate the hexagonal bolt 333, thereby tightening or loosening the hexagonal bolt 333 and the limiting beam 232. The user also uses a wrench (manual wrench or electric wrench) to quickly rotate the hexagonal bolt 333.
[0040] Reference Figure 13 and Figure 14 The top plate of sleeve 33 has a through-hole countersunk hole. Replacement sleeve 334 is inserted into the countersunk hole. An annular fin (e.g., bolted) is provided on the top of the outer wall of replacement sleeve 334 and fits over the upper portion of the countersunk hole. The annular fin is detachably connected to sleeve 33 (e.g., bolted). Because the stop bolt requires frequent rotation, if the first threaded hole in replacement sleeve 334 wears out, the user can replace it with a new replacement sleeve 334 and a new stop bolt.
[0041] Reference Figure 16, take four hot melt pipe processing support devices, two of which are used to support the two ends of the first pipe section 51, and the other two are used to support the two ends of the second pipe section 52; the column 31 is used to clamp the first pipe section 51 and the second pipe section 52 from both sides, so as to limit the position of the first pipe section 51 and the second pipe fitting after they are aligned, so as to facilitate the later welding of the first pipe section 51 and the second pipe section 52.
[0042] Reference Figure 17 and Figure 20 , the height adjustment component 4 is divided into automatic adjustment and manual adjustment.
[0043] Reference Figure 17 and Figure 18 The height adjustment assembly 4 includes a scissor-type telescopic structure and a connecting rod 42. The telescopic structure is provided with two and arranged parallel to each other, and the telescopic structure is arranged longitudinally. The telescopic structure includes a first rod body 411 and a second rod body 412. There are a plurality of first rod bodies 411 and arranged parallel to each other, and a plurality of second rod bodies 412 and arranged parallel to each other. The first rod bodies 411 and the second rod bodies 412 of the same height are arranged in an X-shape and are rotatably connected. The middle portion of the first rod body 411 and the middle portion of the second rod body 412 of the same height are rotatably connected via a rotating shaft. The end portions of the first rod body 411 and the end portions of the second rod body 412 that are adjacent to each other are rotatably connected (for example, via a rotating shaft). The first rod body 411 and the second rod body 412 form a telescopic diamond structure that can be extended and retracted, namely, a scissor-type telescopic structure. The two telescopic structures are connected by a plurality of connecting rods 42. The ends of the connecting rods 42 are rotatably connected to the connection position of the end portions of the first rod body 411 and the end portions of the second rod body 412. A support tube 421 is inserted and fixed to the end of the connecting rod 42 (e.g., via a bolted connection). A stop ring 4211 is fixedly mounted on the end of the support tube 421 away from the connecting rod 42 (e.g., via an integral fixed connection). The ends of the first rod 411 and the second rod 412 are each provided with a socket for accommodating the support tube 421. The first and second rod 411, 412 ends are each sleeved onto the outer wall of the support tube 421 and positioned between the connecting rod 42 and the stop ring 4211. The first rod 411 can rotate about the support tube 421, and the second rod 412 can rotate about the support tube 421. The support tube 421, stop ring 4211, and connecting rod 42 are coaxially arranged.
[0044] A bearing is provided between the support tube 421 and the first rod body 411 , and a bearing is provided between the support tube 421 and the second rod body 412 , thereby improving the telescopic smoothness of the telescopic structure.
[0045] Reference Figure 19The two connecting rods 42 at the same height are connected by a pulling screw 43. One end of the pulling screw 43 is annularly clamped with one of the connecting rods 42, and the other end is connected to the other connecting rod 42 through a thread. When the pulling screw 43 rotates, it can drive the two connecting rods 42 to move closer or farther away from each other, thereby realizing the height adjustment of the telescopic structure, that is, realizing the height adjustment of the height adjustment component 4.
[0046] Reference Figure 19 The two connecting rods 42 located at the same height are connecting rod a42a and connecting rod b42b respectively; the connecting rod a42a, connecting rod b42b and the tension screw 43 are connected in a stem shape. The left end of the tension screw 43 is fixedly sleeved with two stop ring bodies 431 (for example, fixedly connected by bolts), and the right end is provided with an external thread. A socket is provided in the middle of the connecting rod a42a, and the left end of the tension screw 43 is inserted into the socket. The two stop ring bodies 431 are respectively provided on both sides of the connecting rod a42a, and the tension screw 43 can rotate in the socket and avoid falling out of the socket. A second screw hole is provided in the middle of the connecting rod b42b, and the right end of the tension screw 43 is inserted into the second screw hole and connected by threads. A crank handle 44 is fixedly installed at the right end surface of the pulling screw 43 (for example, fixedly connected by a bolt). The user grasps and turns the crank handle 44 to drive the pulling screw 43 to rotate, and then drives the connecting rod a42a and the connecting rod b42b to move closer to or away from each other, thereby achieving height adjustment of the height adjustment component 4, that is, manual adjustment of the height adjustment component 4.
[0047] Reference Figure 20 The two connecting rods 42 at different heights are connected by a hydraulic cylinder 45 (the two connecting rods 42 are connected to different first connecting rods; the two connecting rods 42 are connected to different second connecting rods). The two connecting rods 42 are respectively inserted into the shaft sleeves at both ends of the hydraulic cylinder 45 to realize rotational connection; during the extension and retraction process of the hydraulic cylinder 45, the telescopic structure is driven to realize height adjustment, that is, the height adjustment of the height adjustment component 4 is realized.
[0048] Hydraulic cylinder 45 is connected to an oil pump via a plurality of first oil pipes, which in turn are connected to an oil tank via a plurality of second oil pipes. Both the oil pump and oil tank are bolted securely to a housing on the top surface of first support base 1. The housing is bolted to one end of first support base 1, thereby allowing the telescopic structure to move freely. The oil pump is connected to an external power supply via wires.
[0049] Reference Figure 17The first rod 411 and the second rod 412 rotate crosswise to achieve height adjustment. During this process, the distance between the top of the first rod 411 and the top of the second rod 412 changes, and the distance between the bottom of the first rod 411 and the bottom of the second rod 412 changes. The first support base 1 includes two first crossbars 11 and two second crossbars 22. There are two first crossbars 11 and they are arranged parallel to each other. There are two second crossbars 12 and they are arranged parallel to each other. The two first crossbars 11 and the two second crossbars 12 are fixedly connected in a U-shaped manner (for example, by bolts, welding, or integrated fixed connection). The ends of adjacent first crossbars 11 and second crossbars 12 are fixedly connected in an L-shaped manner.
[0050] Reference Figure 17 、 Figure 21 and Figure 22 The bottom end of the first rod 411, located at the bottom, is rotatably connected to the first crossbar 11 (e.g., via a rotating shaft), and the bottom end of the second rod 412, located at the bottom, is slidably arranged with the first crossbar 11. The first crossbar 11 has a C-shaped cross section, and a first slide 111 is provided on the inside of the first crossbar 11. A first transverse block 112 is provided within the first slide 111. The bottom end of the second rod 412, located at the bottom, is rotatably connected to the first transverse block 112 (e.g., via a rotating shaft). The first transverse block 112 can reciprocate within the first slide 111 to accommodate the cross-rotation of the first and second rods 411, 412.
[0051] Reference Figure 17 、 Figure 21 and Figure 22 A plurality of rotatable third rollers 1121 are provided on the top surface, bottom surface and side surface away from the second rod body 412 of the first transverse moving block 112, and the third rollers 1121 are respectively pressed against the top surface, bottom surface and side surface of the inner cavity of the first slide 111; when the first transverse moving block 112 moves back and forth in the first slide 111, the third rollers 1121 are pressed against the first slide 111 in a rolling manner, thereby reducing the friction between the first transverse moving block 112 and the first cross bar 11, and improving the lifting and lowering smoothness of the height adjustment component 4.
[0052] Reference Figure 17 、 Figure 23 and Figure 24When the first support base 1 includes a first crossbeam 21 and a second crossbeam 22: the top end of the second rod 412 located at the top is rotatably connected to the first crossbeam 21 (for example, by a rotating shaft), and the top end of the first rod 411 located at the top is slidably arranged with the first crossbeam 21. The first crossbeam 21 has a C-shaped cross section, and a second slide 212 is provided on the inner side of the first crossbeam 21. A second transverse block 213 is provided within the second slide 212. The top end of the first rod 411 located at the top is rotatably connected to the second transverse block 213 (for example, by a rotating shaft). The second transverse block 213 can reciprocate within the second slide 212 to adapt to the cross-rotation of the first and second rods 411 and 412.
[0053] Reference Figure 17 、 Figure 23 and Figure 24 The top surface, bottom surface and side surface away from the first rod body 411 of the second transverse moving block 213 are provided with a plurality of rotatable fourth rollers 2131, and the fourth rollers 2131 are respectively pressed against the top surface, bottom surface and side surface of the inner cavity of the second slide 212; when the second transverse moving block 213 moves back and forth in the second slide 212, the fourth rollers 2131 are pressed against the second slide 212 in a rolling manner, thereby reducing the friction between the second transverse moving block 213 and the first beam 21, and improving the lifting and lowering smoothness of the height adjustment component 4.
[0054] Reference Figure 17 、 Figure 25 and Figure 26 When the first support base 1 includes a crossbeam group 23 and a connecting crossbeam 24, the first support base 1 also includes two crossbars 26 and four lower extension columns 25. The two crossbars 26 are respectively arranged below the two crossbar groups 23 and are arranged parallel to the crossbar groups 23. The crossbar 26 is located directly below the limiting crossbeam 232. The lower extension columns 25 are provided at both ends of the top surface of the crossbar 26. The bottom ends of the lower extension columns 25 are fixedly connected to the crossbar 26 (for example, by welding or bolts), and the top ends are fixedly connected to the limiting crossbeam 232 (for example, by welding or bolts). The top end of the second rod body 412 at the top is rotatably connected to the crossbar 26 (for example, by a rotating shaft), and the top end of the first rod body 411 at the top is slidably arranged with the crossbar 26. The cross section of the cross bar 26 is C-shaped, and a third slide 261 is provided on the inner side of the cross bar 26. A third transverse block 262 is provided in the third slide 261. The top of the first rod body 411 located at the top is rotatably connected to the third transverse block 262 (for example, a rotational connection is achieved through a rotating shaft). The third transverse block 262 can move back and forth in the third slide 261, thereby adapting to the cross-rotating first rod body 411 and the second rod body 412.
[0055] Reference Figure 17 、 Figure 25 and Figure 26 A plurality of rotatable fifth rollers 2621 are provided on the top surface, bottom surface and side surface away from the first rod body 411 of the third transverse moving block 262, and the fifth rollers 2621 are respectively pressed against the top surface, bottom surface and side surface of the inner cavity of the third slide 261; when the third transverse moving block 262 moves back and forth in the third slide 261, the fifth rollers 2621 are pressed against the third slide 261 in a rolling manner, thereby reducing the friction between the third transverse moving block 262 and the cross bar 26, and improving the lifting and lowering smoothness of the height adjustment component 4.
[0056] A construction method of a support device for hot-melt pipe processing, using the support device for hot-melt pipe processing to support and limit the pipe 5, comprising the following steps: S1. Take some supporting equipment for hot-melt pipe processing and place the first pipe section 51 and the second pipe section 52 in the pipe 5 on the second supporting seat 2 respectively.
[0057] S2, move the first pipe section 51 and the second pipe section 52 to a coaxial state with their ends abutting each other. Figure 27 For example, the ends of the first pipe section 51 and the second pipe section 52 are both inserted into the inner cavity of the pinch plate 6, and the cross section of the pinch plate 6 is n-shaped, thereby realizing the coaxial arrangement of the first pipe section 51 and the second pipe section 52.
[0058] S3. Move the column 31 so that the column 31 clamps the first pipe section 51 from both sides; then tighten the limiting bolts.
[0059] S4. Move the column 31 so that the column 31 clamps the second pipe section 52 from both sides; then tighten the limiting bolts.
[0060] S5, removing the pinch plate 6, and then fixing the mutually abutting portions of the first pipe section 51 and the second pipe section 52 by hot melt welding.
[0061] The present invention has a simple structure and reliable functions. The pipe clamp assembly 3 includes a plurality of columns 31. The columns 31 abut the pipe 5 laterally and apply pressure to the pipe 5, thereby replacing manpower to limit the position of the pipe 5, and then the first pipe section 51 and the second pipe fitting in the pipe 5 are kept in an aligned state, thereby reducing the number of workers required, simplifying the operation steps, and improving construction efficiency and quality.
[0062] A clamping gap is formed between adjacent columns 31 , and the pipe 5 is placed in the clamping gap. The two columns 31 clamp the pipe 5 from both sides, thereby improving the clamping stability of the pipe 5 .
[0063] The columns 31 can slide laterally on the second support base 2, so the width of the clamping gap between adjacent columns 31 can be changed, thereby adapting to clamping pipes 5 with different outer diameters, thereby improving the compatibility and construction convenience of the present invention.
[0064] In the description of the present invention, it should be noted that the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the present invention.
[0065] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," and "connected" should be understood broadly. For example, they may refer to fixed or detachable connections, or integral connections; mechanical or electrical connections; direct connections or connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0066] To sum up, for those skilled in the art, according to the guidance of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, replacements and deformations made to the present invention still fall within the scope of protection of the present invention.
Claims
1. A support device for hot melt pipe processing, characterized by: It comprises a first support seat (1), a second support seat (2), a pipe clamp assembly (3) and a height adjustment assembly (4); the bottom end of the height adjustment assembly (4) is connected to the first support seat (1), and the top end is connected to the second support seat (2); the second support seat (2) is used to support the pipe (5); The pipe clamp assembly (3) comprises a plurality of columns (31) for limiting the position of the pipe (5); the bottom ends of the columns (31) are slidably connected to the first support seat (1); and the columns (31) are capable of moving laterally and abutting against the pipe (5) from the side.
2. The support device for hot melt pipe processing according to claim 1, characterized in that: The first support seat (1) comprises a first crossbeam (21) and a second crossbeam (22), two first crossbeams (21) are provided and are arranged parallel to each other, and two second crossbeams (22) are provided and are arranged parallel to each other, and the first crossbeam (21) and the second crossbeam (22) are fixedly connected in a square shape.
3. The support device for hot melt pipe processing according to claim 2, characterized in that: A first slide groove (211) with an open top surface is provided in the first crossbeam (21), the first slide groove (211) has a convex cross-section, and the first slide groove (211) is provided along the length direction of the first crossbeam (21); A first slider (32) is provided at the bottom end of the column (31), and the column (31) and the first slider (32) are fixedly connected in a ⊥ shape; the first slider (32) is arranged in the first slide groove (211) and can slide back and forth along the length direction of the first slide groove (211).
4. The support device for hot melt pipe processing according to claim 3, characterized in that: The top surface, side wall and bottom surface of the first sliding block (32) are respectively provided with a rotatable first roller (321), and the first roller (321) is adapted to be press-fitted with the inner wall of the first sliding groove (211).
5. The support device for hot melt pipe processing according to claim 4, characterized in that: The bottom end of the upright column (31) is inserted into the top position of the inner cavity of the first chute (211).
6. The support device for hot melt pipe processing according to claim 1, characterized in that: The first support seat (1) comprises a beam group (23) and a connecting beam (24); the beam group (23) is provided with two and is arranged parallel to each other; the connecting beam (24) is provided with two and is arranged parallel to each other; the beam group (23) and the connecting beam (24) are fixedly connected in a square shape.
7. The support device for hot melt pipe processing according to claim 6, characterized in that: A single crossbeam group (23) includes a supporting crossbeam (231) and two limiting crossbeams (232); A sleeve (33) is provided at the bottom end of the column (31), and the column (31) and the sleeve (33) are fixedly connected in a ⊥ shape; the sleeve (33) is sleeved on the surface of the limiting beam (232) and can slide along the length direction of the limiting beam (232); the bottom end of each column (31) is connected to one sleeve (33), and the surface of each limiting beam (232) is sleeved with at least one sleeve (33).
8. The support device for hot melt pipe processing according to claim 7, characterized in that: The inner cavity top surface, inner cavity side wall and inner cavity bottom surface of the sleeve (33) are respectively provided with a second roller (331) capable of rotation, and the second roller (331) is adapted and pressed with the limiting beam (232).
9. The support device for hot melt pipe processing according to claim 8, characterized in that: A detachable replacement sleeve (334) is installed in the top plate of the sleeve (33), and a height-adjustable limiting bolt is provided in the replacement sleeve (334); the bottom end of the limiting bolt can be pressed against the top surface of the limiting beam (232) to limit the sleeve (33) and the column (31).
10. A construction method for supporting equipment for hot melt pipe processing, characterized in that: The support device for hot-melt pipe processing according to claim 9 is used to support and limit the pipe (5), and the steps include: S1. Take a number of the support devices for hot-melt pipe processing, and place the first pipe section (51) and the second pipe section (52) in the pipe (5) on the second support seat (2) respectively; S2, moving the first pipe section (51) and the second pipe section (52) to a coaxial state with their ends abutting against each other; S3, moving the column (31) so that the column (31) clamps the first pipe section (51) from both sides; S4, moving the column (31) so that the column (31) clamps the second pipe section (52) from both sides; S5. Fixing the mutually abutting portions of the first pipe section (51) and the second pipe section (52) by hot-melt welding.