Detection device and detection method for high-speed precise turntable

Through the integrated detection device, multiple inspections of high-speed precision rotary tables are completed in the same equipment, which solves the problem of reprinting the rotary tables between different equipments, and achieves efficient detection and multi-model applicability.

CN120445606AActive Publication Date: 2025-08-08HANGZHOU SANKYO MACHINERY
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510539344.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-27
Publication Date
2025-08-08
Estimated Expiration
2045-04-27

AI Technical Summary

Technical Problem

In the prior art, when high-speed precision turntables need to undergo multiple inspections before and during use, they need to be reproduced between different equipment, which increases human resource consumption and reduces detection efficiency.

Method used

An integrated detection device is designed, including a frame, operating pallet, clamping mechanism, suspension mechanism, magnetic energy mechanism and detection mechanism, which can complete resistance testing, top surface flatness testing and eccentricity testing in the same equipment. It is suitable for the fixing of various types of rotary tables through clamping mechanism and pushing cylinder.

Benefits of technology

It reduces the consumption of human resources, improves the detection efficiency, and can be used for a variety of different models of turntable fixing, improving the convenience and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120445606A_ABST
    Figure CN120445606A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of rotary table detection, and discloses a high-speed precise rotary table detection device which comprises a frame, an operation panel table is connected to the inner side of the frame, a bottom frame is connected to the bottom end of the inner wall of the frame, a pushing air cylinder is connected to the top end of the inner side of the bottom frame, and the output end of the pushing air cylinder penetrates through the bottom frame. And the clamping mechanism is connected, and the top end of the clamping mechanism is connected with the rotary table body. Through mutual cooperation of the top surface testing mechanism, the table edge detection mechanism, and the suspension mechanism and the magnetic energy mechanism in the annular fixed table, detection such as resistance test, top surface flatness detection and eccentricity test can be carried out on the rotary table in the same equipment, and the rotary table does not need to be transferred between different detection tools and equipment; the rotary table detection device has the advantages that manpower resource consumption is greatly reduced, the rotary table detection efficiency is effectively improved, and the rotary table detection device can be suitable for fixing rotary tables of various different models through cooperation of the clamping mechanism and the pushing air cylinder.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of turntable detection, and in particular to a detection device and a detection method for a high-speed precision turntable. Background Art

[0002] A high-speed precision turntable is a device used for high-precision rotational motion. By introducing a special servo system, it meets various parameter requirements, including angular range, angular acceleration, speed, positioning accuracy, and repeatability. It can be used in a variety of rotational motion situations and is particularly suitable for application scenarios requiring high precision and high speed. It is widely used in optical inspection, precision manufacturing, nanotechnology, and automation equipment.

[0003] At present, turntables need to undergo resistance tests, top surface flatness tests, and eccentricity tests before leaving the factory to ensure their accuracy, stability, and reliability in actual applications. They are also suitable for regular maintenance and calibration during equipment use. Currently, special jigs or calibration equipment are required for various tests on turntables. The turntables are tested alternately between different devices. On the one hand, this increases the consumption of human resources, and on the other hand, the multiple testing operations also reduce the inspection efficiency of the turntables. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-speed precision turntable detection device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: it comprises a frame, an operating panel is connected to the inner side of the frame, a base frame is connected to the bottom end of the inner wall of the frame, a pushing cylinder is connected to the inner top of the base frame, the output end of the pushing cylinder passes through the base frame and is connected to a clamping mechanism, the top end of the clamping mechanism is connected to a turntable body, the top end of the operating panel is connected to an annular fixed platform, a suspension mechanism is connected inside the annular fixed platform, the top end of the suspension mechanism is connected to a connecting frame, the bottom end of the annular fixed platform is connected to a magnetic energy mechanism, an extension frame is rotatably provided on the inner side of the connecting frame, the inner connection is such that a cylinder is connected, the output end of the connecting cylinder passes through the extension frame and is connected to a downward-pressing annular frame, a fixed cylinder is connected to one side of the extension frame, the output end of the fixed cylinder passes through the extension frame and is connected to a table edge detection mechanism, a top surface testing mechanism is connected to the top end of the inner wall of the frame, a controller is connected to one side of the frame, a through hole is opened at the top end of the operating panel corresponding to the turntable body, and a shock-absorbing rubber pad is connected to the bottom end.

[0006] Preferably, a top end of the inner wall of the frame is connected to both sides of the top surface testing mechanism with fill lights, and both sides of the inner wall of the frame are connected to multi-purpose mounting brackets.

[0007] Preferably, the suspension mechanism includes a suspension frame rotatably arranged in the annular fixed platform and a second magnet fixedly arranged on the top of the inner wall of the annular fixed platform, the bottom end of the suspension frame is connected to an electromagnet ring, and both sides of the top end of the suspension frame are connected to magnet one.

[0008] Preferably, a mounting groove is provided at the top of the suspension frame, and a coil is connected to the bottom end of the inner side of the mounting groove, a partition is connected to the top surface of the coil, and the downward pressure annular frame is located at the top of the mounting groove. A limiting rack is connected to the side where the downward pressure annular frame and the partition are close to each other, and magnetorheological fluid is filled between the two.

[0009] Preferably, the magnetic energy mechanism includes an insulated sealed box fixedly arranged at the bottom end of the inner part of the annular fixed platform, a superconductor is connected to the inside of the insulated sealed box, a vacuum insulated hose is connected to one side of the insulated sealed box, a Dewar flask is connected to the other side of the vacuum insulated hose, and a valve is connected to one end of the vacuum insulated hose close to the Dewar flask.

[0010] Preferably, the clamping mechanism includes a shell seat, two groups of extrusion cylinders are connected to one side of the inner wall of the shell seat, the output ends of the extrusion cylinders are connected to a push plate, the top of the push plate is connected to a clamping plate, the top of the shell seat is provided with a guide hole corresponding to the clamping plate, the turntable body is connected between the clamping plates, the bottom end of the shell seat is connected to a guide rod, and the bottom end of the guide rod is slidably connected to the base frame.

[0011] Preferably, the top surface testing mechanism includes a mounting shell fixedly arranged on the top end of the inner wall of the frame, three sets of screws are rotatably arranged inside the mounting shell, and the ends of the screws close to each other are connected to driven bevel gears, and one end of the screw is threadedly connected to a movable plate, and one side of the movable plate passes through the mounting shell and is connected to a laser displacement sensor. A rotating disk is provided at the bottom end of the mounting shell through a circular axis, and the top end of the circular axis extends into the mounting shell and is connected to a driving bevel gear, which is meshed with each driven bevel gear, and a laser lamp is connected to the bottom end of the rotating disk.

[0012] Preferably, the table edge detection mechanism includes a fixed arc plate fixedly arranged at the output end of the fixed cylinder, a torque sensor is connected to one side of the fixed arc plate, a connecting plate is connected to the other side of the torque sensor, elastic side plates are connected to both sides of the connecting plate, and rotating frames are rotatably arranged on the sides of the elastic side plates that are away from each other, and laser ranging sensors are connected to the corresponding rotating frames on both sides of the fixed arc plate.

[0013] Preferably, an anti-slip pad is connected to one side of the connecting plate, and an anti-slip sleeve is sleeved on one side of the rotating frame.

[0014] Preferably, a detection method for a high-speed precision turntable detection device is characterized by comprising the following steps: S1. Use the laser light to project a beam onto the top of the clamping mechanism as a position mark. Place the turntable body to be inspected on the top of the clamping mechanism. Drive the extrusion cylinder to contract and drive the push plate to slide along the guide hole, thereby simply fixing the turntable body with the clamping plate. Then push the cylinder upward to lift the clamping mechanism, so that the turntable at the top of the turntable body passes through the through hole on the operating panel and is located on the inner side of the annular fixing platform. At the same time, the shell of the turntable body will abut against one side of the shock-absorbing rubber pad to keep the turntable body in a stable position. Then, the turntable body is connected to the external power supply. S2. Start the fixed cylinder to push the table edge detection mechanism, so that the rotating frame fits on the turntable surface through the anti-slip sleeve, rotate the rotating disk, and drive the screw through the meshing of the active bevel gear and each driven bevel gear, thereby driving the moving plate to move. Adjust the monitoring position of the laser displacement sensor on the turntable surface so that its monitoring point falls on the top of the turntable body, and start the turntable body to rotate. The elastic side plate has a certain elasticity. When the rotating turntable body is unstable, the rotating frame will shake. The laser ranging sensor will monitor the position relationship of the rotating frame in real time and detect the rotation stability of the turntable from the top and side surfaces of the turntable. S3, continue to extend the fixed cylinder to push the fixed arc plate, so that it fits tightly to the surface of the turntable through the anti-slip pad. Since the fixed cylinder is installed on one side of the extension frame, it is convenient to connect the extension frame to the turntable in disguise, and then energize the coil to make the magnetorheological fluid between the partition and the downward pressure annular frame become viscous, start the turntable rotation, and mobilize the downward pressure annular frame to rotate through the extension frame. When the downward pressure annular frame rotates, it can generate resistance through the setting of the magnetorheological fluid. The concentration of the magnetorheological fluid is controlled by input current to adjust the resistance value. The turntable state of the turntable under the condition of rotation resistance can be detected by the torque sensor and the laser displacement sensor. When performing the rotation stability test in S2, the connecting cylinder will push the downward pressure annular frame to move downward, and the limit rack between the downward pressure annular frame and the partition is used to limit the extension frame and the suspension mechanism to ensure the fixing effect. At the same time, the magnetic energy mechanism is connected to the current to generate a magnetic field to adsorb and fix the electromagnet ring to ensure the fixity of the suspension mechanism. S4. When performing this operation, the fixed cylinder pushes the table edge detection mechanism against the turntable surface in advance, and then the connected cylinder extends to push the downward pressure ring frame and squeeze it towards the magnetorheological fluid after the current is passed, so as to fix it. Then the superconductor in the magnetic energy mechanism is connected to the current. At the same time, the liquid nitrogen in the Dewar flask is pumped into the heat-insulating sealed box through the vacuum insulation hose, so that the superconductor is in a low-temperature environment, ensuring that the superconductor can generate a stable magnetic field. Then the direction of the incoming current of the electromagnet ring is changed to generate a repulsive force between the two, so that the suspension frame is suspended. At the same time, the side of magnet one and magnet two that are close to each other are the same pole, and also have a repulsive force, further ensuring the suspension effect of the suspension frame, driving the turntable, so that the turntable rotates with the extension frame and the suspension mechanism, simulating the working state of the turntable with the processed parts. Another method of inspection can be performed by installing a micrometer on the multi-purpose mounting frame and pressing it against the turntable surface; S5. During the detection, the sensors of each detection component can transmit the detected data to the controller 22, and the data can also be further transmitted to the background through the controller. During the operation detection, the door panel on one side of the frame 1 can be closed, and the fill light can be turned on for fill light to facilitate observation.

[0015] In summary, this application has the following beneficial technical effects: Through the mutual cooperation between the top surface testing mechanism and the table edge testing mechanism as well as the suspension mechanism and the magnetic energy mechanism inside the annular fixed table, the turntable can be subjected to resistance testing, top surface flatness testing, eccentricity testing and other tests in the same equipment. There is no need to transfer the turntable to different testing fixtures and equipment, which greatly reduces the consumption of human resources and effectively improves the inspection efficiency of the turntable. Through the setting of the clamping mechanism and the setting of the pushing cylinder, it can be applied to the fixation of various types of turntables. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-speed precision turntable detection device of the present invention; Figure 2 This is a schematic diagram of the internal structure of a detection device for a high-speed precision turntable of the present invention; Figure 3 This is a schematic side sectional view of a detection device for a high-speed precision turntable according to the present invention; Figure 4 for Figure 3 A schematic diagram of the enlarged structure of part A; Figure 5 for Figure 3 The enlarged structural diagram of part B in the middle; Figure 6 This is a partial structural diagram of a detection device for a high-speed precision turntable according to the present invention; Figure 7The figure is a structural schematic diagram of a table edge detection mechanism in a detection device for a high-speed precision turntable of the present invention.

[0017] In the figure: 1. frame; 2. operating panel; 3. base frame; 4. push cylinder; 5. clamping mechanism; 51. housing base; 52. extrusion cylinder; 53. push plate; 54. clamping plate; 6. turntable body; 7. annular fixed platform; 81. suspension frame; 82. electromagnet ring; 83. magnet 1; 84. magnet 2; 71. connecting frame; 9. thermal insulation sealing box; 10. superconductor; 11. vacuum insulation hose; 12. extension frame; 13. connecting cylinder; 14. downward pressure annular frame; 15. coil; 16. partition; 17. dewar flask; 18. fixing cylinder; 19. table edge detection mechanism; 191. Fixed arc plate; 192. Torque sensor; 193. Connecting plate; 194. Elastic side plate; 195. Rotating frame; 196. Laser ranging sensor 1; 197. Anti-slip sleeve; 198. Anti-slip pad; 20. Top surface testing mechanism; 201. Mounting shell; 202. Screw; 203. Driven bevel gear; 204. Moving plate; 205. Laser displacement sensor; 206. Rotating disk; 207. Laser lamp; 208. Active bevel gear; 21. Fill light; 22. Controller; 23. Multi-purpose mounting frame; 24. Guide rod; 25. Shock-absorbing rubber pad; 111. Valve. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-7The present invention provides a technical solution: it includes a frame 1, an operating panel 2 is connected to the inner side of the frame 1, a bottom end of the inner wall of the frame 1 is connected to a base frame 3, a pushing cylinder 4 is connected to the top end of the inner side of the base frame 3, the output end of the pushing cylinder 4 passes through the base frame 3 and is connected to a clamping mechanism 5, the top end of the clamping mechanism 5 is connected to a turntable body 6, the top end of the operating panel 2 is connected to an annular fixed platform 7, the inside of the annular fixed platform 7 is connected to a suspension mechanism, the top end of the suspension mechanism is connected to a connecting frame 71, and the bottom end of the annular fixed platform 7 is connected to a magnetic energy mechanism. An extension frame 12 is rotatably provided on the inner side of the connecting frame 71. The inner side is connected to a cylinder 13. The output end of the connecting cylinder 13 passes through the extension frame 12 and is connected to a downward pressure ring frame 14. A fixed cylinder 18 is connected to one side of the extension frame 12. The output end of the fixed cylinder 18 passes through the extension frame 12 and is connected to a table edge detection mechanism 19. A top surface testing mechanism 20 is connected to the top of the inner wall of the frame 1. A controller 22 is connected to one side of the frame 1. A through hole is opened at the top of the operating panel 2 corresponding to the turntable body 6, and a shock-absorbing rubber pad 25 is connected to the bottom end. Reference Figure 2 and Figure 3 As shown, the top of the inner wall of the frame 1 is located on both sides of the top surface test mechanism 20 and is connected with fill lights 21, which are set with LED lamps to fill light inside the equipment to facilitate penetration. Multi-purpose mounting brackets 23 are connected on both sides of the inner wall of the frame 1. Multiple mounting holes are opened on the surface of the mounting brackets 23 to ensure that they are suitable for the installation of auxiliary equipment (micrometers) of different sizes.

[0020] Reference Figure 4 As shown, the suspension mechanism includes a suspension frame 81 rotatably disposed within the annular fixing platform 7 and a second magnet 84 fixedly disposed on the top of the inner wall of the annular fixing platform 7. The bottom end of the suspension frame 81 is connected to an electromagnet ring 82, and the top ends of the suspension frame 81 are connected to two sides of a first magnet 83. The sides of the first magnet 83 and the second magnet 84 that are close to each other are arranged with the same poles, thereby achieving a repulsive effect and ensuring the subsequent suspension performance. A mounting groove is provided at the top of the suspension frame 81, and a coil 15 is connected to the bottom end of the inner side of the mounting groove, and a partition 16 is connected to the top surface of the coil 15. The downward-pressing annular frame 14 is located at the top of the mounting groove, and a limiting rack is connected to the side where the downward-pressing annular frame 14 and the partition 16 are close to each other, and magnetorheological fluid is filled between the two. One side of the coil 15 is connected to an external power supply, which generates current when powered on, so that the magnetorheological fluid filled inside has reduced fluidity and increased viscosity. The greater the current, the higher the viscosity. The magnetorheological fluid is separated by the partition 16, and the limiting rack is set on one side of the downward-pressing annular frame 14, which can effectively increase the friction between the magnetorheological fluid and the magnetorheological fluid during rotation. At the same time, as the downward movement of the downward-pressing annular frame 14 can play an effective limiting effect.

[0021] Reference Figure 6 As shown, the magnetic energy mechanism includes a heat-insulating sealed box 9 fixedly arranged at the bottom end of the inner portion of the annular fixed platform 7, a superconductor 10 is connected to the heat-insulating sealed box 9, and the heat-insulating sealed box 9 provides a relatively sealed environment for the superconductor 10, and has a heat-insulating effect. A vacuum insulation hose 11 is connected to one side of the heat-insulating sealed box 9, and a Dewar flask 17 is connected to the other side of the vacuum insulation hose 11. Liquid nitrogen is stored in the Dewar flask, and a valve 111 is connected to the end of the vacuum insulation hose 11 near the Dewar flask 17. A liquid nitrogen pump is connected to one side of the interior of the frame 1, and the end of the vacuum insulation hose 11 close to the Dewar flask 17 is connected to the liquid nitrogen pump, and the liquid inlet end of the liquid nitrogen pump is connected to the Dewar flask 17. It can be seen from the accompanying drawings that an air intake valve is connected to one side of the Dewar flask 17. Because it is a conventional setting, it is not described in detail in the specification and drawings. The liquid nitrogen pump draws out the liquid nitrogen in the Dewar flask 17 through the vacuum insulation hose 11 and discharges it into the insulated sealing box 9, providing a low-temperature environment for the superconductor 10, thereby maintaining the use effect of the superconductor 10.

[0022] Refer to the attached Figure 3 As shown, the clamping mechanism 5 includes a shell seat 51, and two groups of extrusion cylinders 52 are connected to one side of the inner wall of the shell seat 51. The output ends of the extrusion cylinders 52 are connected to a pushing plate 53, and the top of the pushing plate 53 is connected to a clamping plate 54. A guide hole is provided at the top of the shell seat 51 corresponding to the clamping plate 54, and the turntable body 6 is connected and set between the clamping plates 54. The bottom end of the shell seat 51 is connected and set with a guide rod 24, and the bottom end of the guide rod 24 is slidably connected to the base frame 3. It can be seen from the accompanying drawings that a plate for installing and fixing the extrusion cylinder 52 is connected inside the shell seat 51, and the shell seat 51 is fixed on one side of the plate, and the output end passes through the plate and is connected to the pushing plate 53. When the shell seat 51 extends or contracts, the clamping plate 54 can be driven to slide by the pushing plate 53. The above is a more common fixing mechanism, which is used in this application to clamp and fix the turntable body 6, and the two extrusion cylinders 52 are independently controlled.

[0023] Reference Figure 5As shown, the top surface testing mechanism 20 includes a mounting shell 201 fixedly arranged on the top of the inner wall of the frame 1, and three sets of screws 202 are rotatably arranged inside the mounting shell 201. The ends of the screws 202 close to each other are connected to driven bevel gears 203, and one end of the screws 202 is threadedly connected to a moving plate 204. One side of the moving plate 204 passes through the mounting shell 201 and is connected to a laser displacement sensor 205. The bottom end of the mounting shell 201 is rotatably provided with a rotating disk 206 through a circular axis, and the top end of the circular axis extends into the mounting shell 201 and is connected to a driving bevel gear 208. The driving bevel gear 208 is meshed with each driven bevel gear 203, and is manually rotated. The rotating disk 206 drives each screw 202 to rotate synchronously through the engagement between the active bevel gear 208 and the driven bevel gear 203, thereby adjusting the movable plate 204 to make synchronous displacement, driving the laser displacement sensor 205 below to move, which is suitable for turntable detection of different sizes. The bottom end of the rotating disk 206 is connected to a laser lamp 207. When the turntable body 6 is placed on the top circle of the clamping mechanism 5, the laser lamp 207 will project a light beam to hit the center position of the clamping mechanism 5. The center position can be quickly determined by the irradiation position of the light beam, so that it is easier to manually adjust when placing the turntable body 6, so that the turntable and the through hole on the operating plate 2 are further aligned.

[0024] Reference Figure 7As shown, the table edge detection mechanism 19 includes a fixed arc plate 191 fixedly arranged at the output end of the fixed cylinder 18, and a torque sensor 192 is connected to one side of the fixed arc plate 191, and a connecting plate 193 is connected to the other side of the torque sensor 192. When the connecting plate 193 is tightly attached to the turntable body 6 through the anti-slip pad 198 arranged on one side, when the turntable body 6 rotates, the torque sensor 192 can detect the torque between the connecting plate 193 and the fixed arc plate 191, and elastic side plates 194 are connected on both sides of the connecting plate 193. A rotating frame 195 is rotatably arranged on the side of the elastic side plates 194 that are away from each other, and high-precision bearings are connected to the corresponding rotating frames 195 on both sides of the elastic side plates 194 to facilitate the rotation of the rotating frame 195. Laser ranging sensors are connected to the corresponding rotating frames 195 on both sides of the fixed arc plate 191 Device 196. It can be seen from the attached drawings that the rotating frame 195 is set in an I-shape, and the anti-slip sleeve 197 is set on both ends of the rotating frame 195, which can increase the friction between the rotating frame 195 and the turntable body 6, so that the rotating frame 195 can rotate better, and at the same time play a protective effect. When the turntable body 6 rotates, once eccentricity or irregular shape occurs, it will squeeze the rotating frame 195 on one side, thereby causing the elastic side plate 194 to shake. The laser ranging sensor 196 detects the middle position of the rotating frame 195. In the absence of eccentricity or irregular shape, the monitoring data will not change. The elastic side plate 194 and the connecting plate 193 can be made of spring steel as a whole. It can be seen from the attached drawings that the adjacent edges of the connecting plate 193 and the elastic side plate 194 are provided with grooves to reduce the thickness and ensure elasticity.

[0025] A method for detecting a high-speed precision turntable detection device comprises the following steps: S1. Use the light beam projected by the laser lamp 207 on the top of the clamping mechanism 5 as a position mark, place the turntable body 6 to be inspected on the top of the clamping mechanism 5, drive the extrusion cylinder 52 to contract and drive the push plate 53 to slide along the guide hole, so that the turntable body 6 is simply fixed by the clamping plate 54, and then push the cylinder 4 to push the clamping mechanism 5 upward, so that the turntable at the top of the turntable body 6 passes through the through hole on the operating plate 2 and is located on the inner side of the annular fixing platform 7. At the same time, the shell of the turntable body 6 will abut against one side of the shock-absorbing rubber pad 25 to keep the turntable body 6 firmly positioned, and then the turntable body 6 is connected to the external power supply; S2. Start the fixed cylinder 18 to push the table edge detection mechanism 19, so that the rotating frame 195 is attached to the turntable surface through the anti-slip sleeve 197, and the rotating disk 206 is rotated. The active bevel gear 208 is engaged with each driven bevel gear 203 to drive the screw 202, thereby driving the movable plate 204 to move, and adjust the monitoring position of the laser displacement sensor 205 on the turntable surface so that its monitoring point falls on the top of the turntable body 6. The turntable body 6 is started to rotate. The elastic side plate 194 has a certain elasticity. When the rotating turntable body 6 is unstable, the rotating frame 195 will shake. The laser distance sensor 196 will monitor the position relationship of the rotating frame 195 in real time and detect the rotation stability of the turntable from the top and side surfaces of the turntable. S3, the fixed cylinder 18 continues to extend and push the fixed arc plate 191, so that it is tightly attached to the surface of the turntable through the anti-slip pad 198. Since the fixed cylinder 18 is installed on the side of the extension frame 12, it is convenient to connect the extension frame 12 to the turntable in disguise. Then, the coil 15 is energized to make the magnetorheological fluid between the partition 16 and the downward pressure ring frame 14 become viscous, and the turntable is started to rotate. The downward pressure ring frame 14 is mobilized to rotate through the extension frame 12. When the downward pressure ring frame 14 rotates, it can generate resistance through the setting of the magnetorheological fluid. By inputting current The concentration of the magnetorheological fluid is controlled to adjust the resistance value. The torque sensor 192 and the laser displacement sensor 205 can be used to detect the state of the turntable when it has rotational resistance. When performing the rotation stability test in S2, the connecting cylinder 13 pushes the downward pressure ring frame 14 to move downward. The limit rack between the downward pressure ring frame 14 and the partition 16 is used to limit the connection between the extension frame 12 and the suspension mechanism to ensure the fixing effect. At the same time, the magnetic energy mechanism is connected to the current to generate a magnetic field, which attracts and fixes the electromagnet ring 82, ensuring the fixity of the suspension mechanism. S4. When performing this operation, the fixed cylinder 18 is preliminarily used to push the table edge detection mechanism 19 against the turntable surface. The connecting cylinder 13 is then extended to push the downward pressing annular frame 14 and squeeze the magnetorheological fluid after the current is passed through it, thereby fixing it. Then, the superconductor 10 in the magnetic energy mechanism is connected to the current. At the same time, the liquid nitrogen in the Dewar flask 17 is pumped into the heat-insulating sealed box 9 through the vacuum insulation hose 11, so that the superconductor 10 is in a low-temperature environment, ensuring that the superconductor 10 can generate a stable magnetic field. Then, the direction of the current passed to the electromagnet ring 82 is changed to generate a repulsive force between the two, so that the suspension frame 81 is suspended. While suspended, the sides of magnet 1 83 and magnet 2 84 that are close to each other are of the same pole and also have a repulsive force, further ensuring the suspension effect of the suspension frame 81. The turntable is driven to rotate with the extension frame 12 and the suspension mechanism, simulating the working state of the turntable with the processed parts. Another method of turntable load inspection can be performed by installing a micrometer on the multi-purpose mounting frame 23 and pressing it against the turntable surface. S5. During the detection, the sensors of each detection component can transmit the detected data to the controller 22, and the data can also be further transmitted to the background through the controller 22. During the operation detection, the door panel on one side of the frame 1 can be closed, and the fill light 21 can be turned on for fill light to facilitate observation.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed precision turntable detection device, comprising a frame (1), characterized in that: The frame (1) is connected to an operating table (2) on the inner side, the frame (1) is connected to a base frame (3) on the bottom of the inner wall, the base frame (3) is connected to a push cylinder (4) on the inner top, the push cylinder (4) passes through the base frame (3) and is connected to a clamping mechanism (5), the clamping mechanism (5) is connected to a turntable body (6) on the top, the operating table (2) is connected to an annular fixed table (7), the annular fixed table (7) is connected to a suspension mechanism, the suspension mechanism is connected to a connecting frame (71) on the top, the annular fixed table (7) is connected to a magnetic energy mechanism on the bottom, the connecting frame (71) is connected to the magnetic energy mechanism. An extension frame (12) is provided for side rotation, and the inner side connection is such that a cylinder (13) is connected, the output end of the connecting cylinder (13) passes through the extension frame (12) and is connected to a downward pressure ring frame (14), one side of the extension frame (12) is connected to a fixed cylinder (18), the output end of the fixed cylinder (18) passes through the extension frame (12) and is connected to a table edge detection mechanism (19), the top end of the inner wall of the frame (1) is connected to a top surface testing mechanism (20), one side of the frame (1) is connected to a controller (22), the top end of the operating panel (2) is provided with a through hole corresponding to the turntable body (6), and the bottom end is connected to a shock-absorbing rubber pad (25).

2. The high-speed precision turntable detection device according to claim 1, characterized in that: A top end of the inner wall of the frame (1) is connected to both sides of the top surface testing mechanism (20) with fill lights (21), and both sides of the inner wall of the frame (1) are connected to multi-purpose mounting frames (23).

3. The high-speed precision turntable detection device according to claim 2, characterized in that: The suspension mechanism comprises a suspension frame (81) rotatably arranged in the annular fixed platform (7) and a second magnet (84) fixedly arranged at the top end of the inner wall of the annular fixed platform (7). The bottom end of the suspension frame (81) is connected to an electromagnet ring (82), and both sides of the top end of the suspension frame (81) are connected to the first magnet (83).

4. The high-speed precision turntable detection device according to claim 3, characterized in that: The top of the suspension frame (81) is provided with a mounting groove, and the bottom of the inner side of the mounting groove is connected to a coil (15), and the top surface of the coil (15) is connected to a partition (16). The downward pressing annular frame (14) is located at the top of the mounting groove, and the side where the downward pressing annular frame (14) and the partition (16) are close to each other is connected to a limiting rack, and magnetorheological fluid is filled between the two.

5. The high-speed precision turntable detection device according to claim 4, characterized in that: The magnetic energy mechanism comprises a heat-insulating sealed box (9) fixedly arranged at the bottom end of the inner portion of the annular fixed platform (7), a superconductor (10) being connected to the heat-insulating sealed box (9), a vacuum insulation hose (11) being connected to one side of the heat-insulating sealed box (9), a Dewar flask (17) being connected to the other side of the vacuum insulation hose (11), and a valve (111) being connected to one end of the vacuum insulation hose (11) close to the Dewar flask (17).

6. The high-speed precision turntable detection device according to claim 5, characterized in that: The clamping mechanism (5) includes a housing seat (51), two groups of extrusion cylinders (52) are connected to one side of the inner wall of the housing seat (51), the output ends of the extrusion cylinders (52) are connected to a push plate (53), the top end of the push plate (53) is connected to a clamping plate (54), the top end of the housing seat (51) is provided with a guide hole corresponding to the clamping plate (54), the turntable body (6) is connected and arranged between the clamping plates (54), the bottom end of the housing seat (51) is connected to a guide rod (24), and the bottom end of the guide rod (24) is slidably connected to the base frame (3).

7. The high-speed precision turntable detection device according to claim 6, characterized in that: The top surface testing mechanism (20) comprises a mounting shell (201) fixedly arranged at the top end of the inner wall of the frame (1); three sets of screws (202) are rotatably arranged inside the mounting shell (201); the ends of the screws (202) close to each other are connected to driven bevel gears (203); one end of the screws (202) is threadedly connected to a moving plate (204); one side of the moving plate (204) passes through the mounting shell (201) and is connected to a laser displacement sensor (205); a rotating disk (206) is rotatably arranged at the bottom end of the mounting shell (201) via a circular shaft, and the top end of the circular shaft extends into the mounting shell (201) and is connected to a driving bevel gear (208); the driving bevel gear (208) is meshed with each driven bevel gear (203); and a laser lamp (207) is connected to the bottom end of the rotating disk (206).

8. The high-speed precision turntable detection device according to claim 7, characterized in that: The table edge detection mechanism (19) includes a fixed arc plate (191) fixedly arranged at the output end of the fixed cylinder (18), a torque sensor (192) is connected to one side of the fixed arc plate (191), a connecting plate (193) is connected to the other side of the torque sensor (192), elastic side plates (194) are connected to both sides of the connecting plate (193), and rotating racks (195) are rotatably arranged on the sides of the elastic side plates (194) away from each other, and laser distance measuring sensors (196) are connected to the corresponding rotating racks (195) on both sides of the fixed arc plate (191).

9. The high-speed precision turntable detection device according to claim 8, characterized in that: One side of the connecting plate (193) is connected to an anti-slip pad (198), and one side of the rotating frame (195) is sleeved and connected to an anti-slip sleeve (197).

10. The detection method of the high-speed precision turntable detection device according to claim 9, characterized in that: The following steps are involved: S1. Use the beam of light projected by the laser lamp (207) on the top of the clamping mechanism (5) as a position mark, place the turntable body (6) to be tested on the top of the clamping mechanism (5), drive the extrusion cylinder (52) to contract and drive the push plate (53) to slide along the guide hole, so that the turntable body (6) is simply fixed by the clamping plate (54), and then push the cylinder (4) to lift the clamping mechanism (5) upward, so that the turntable at the top of the turntable body (6) passes through the through hole on the operating plate (2) and is located on the inner side of the annular fixing platform (7), and at the same time, the shell of the turntable body (6) will be against the side of the shock-absorbing rubber pad (25) to maintain the positioning and stability of the turntable body (6), and then the turntable body (6) is contacted with the external power supply; S2, start the fixed cylinder (18) to push the table edge detection mechanism (19), so that the rotating frame (195) is attached to the turntable surface through the anti-slip sleeve (197), rotate the rotating disk (206), and drive the screw (202) through the engagement of the active bevel gear (208) and each driven bevel gear (203), thereby driving the moving plate (204) to move, adjust the monitoring position of the laser displacement sensor (205) on the turntable surface, so that its monitoring point falls on the top of the turntable body (6), start the turntable body (6) to rotate, the elastic side plate (194) has a certain elasticity, and when the rotating turntable body (6) is unstable, the rotating frame (195) will shake, and the laser distance sensor (196) will monitor the position relationship of the rotating frame (195) in real time, and detect the rotation stability of the turntable from the top and side of the turntable; S3, the fixed cylinder (18) continues to extend and push the fixed arc plate (191), so that it is tightly attached to the turntable surface through the anti-slip pad (198). Since the fixed cylinder (18) is installed on one side of the extension frame (12), it is convenient to connect the extension frame (12) with the turntable in a disguised manner, and then energize the coil (15) to make the magnetorheological fluid between the partition (16) and the downward pressure ring frame (14) become viscous, start the turntable to rotate, and mobilize the downward pressure ring frame (14) to rotate through the extension frame (12). The downward pressure ring frame (14) can generate resistance through the setting of the magnetorheological fluid when rotating, and through The input current controls the concentration of the magnetorheological fluid, thereby adjusting the resistance value. The state of the turntable in the case of rotational resistance can be detected by the torque sensor (192) and the laser displacement sensor (205). When the rotation stability detection in S2 is performed, the connecting cylinder (13) pushes the downward pressing ring frame (14) to move downward, and the limit rack between the downward pressing ring frame (14) and the partition (16) is limited to connect the extension frame (12) and the suspension mechanism to ensure the fixing effect. At the same time, the magnetic energy mechanism is connected to the current to generate a magnetic field, which adsorbs and fixes the electromagnet ring (82) to ensure the fixity of the suspension mechanism. S4. When performing this operation, the fixed cylinder (18) is pre-set to push the table edge detection mechanism (19) against the turntable surface, and then the connecting cylinder (13) is extended to push the pressing ring frame (14) and squeeze the magnetorheological fluid after the current is passed, so as to fix it. Then the superconductor (10) in the magnetic energy mechanism is connected to the current, and at the same time, the liquid nitrogen in the Dewar flask (17) is pumped into the heat-insulating sealing box (9) through the vacuum insulation hose (11), so that the superconductor (10) is in a low temperature environment, ensuring that the superconductor (10) can generate a stable magnetic field, and then change The direction of the current input to the electromagnet ring (82) generates a repulsive force between the two, so that the suspension frame (81) is suspended. During the suspension, the sides of the magnets 1 (83) and 2 (84) that are close to each other are of the same pole and also have a repulsive force, further ensuring the suspension effect of the suspension frame (81). The turntable is driven to rotate with the extension frame (12) and the suspension mechanism, simulating the working state of the turntable with the processed parts. Another method of inspection can be performed by installing a micrometer on the multi-purpose mounting frame (23) and pressing it against the surface of the turntable. S5. During the detection, each detection component (sensor) can transmit the detected data to the controller (22), and the controller (22) can further transmit the data to the background. During the operation detection, the door panel on one side of the frame (1) can be closed, and the fill light (21) can be turned on for fill light to facilitate observation.

Citation Information

Patent Citations

  • Measuring equipment based on excavating device and measuring method of measuring device

    CN112484979A

  • Permanent magnet motor rotor detection equipment

    CN117906845A

  • Suspension bearing mechanical test bench

    CN213985682U

  • Items dynamic testing stand

    SU1700413A1