Peeling and shielding processing equipment and wire harness processing method thereof
Through the integrated design of peeling and shielding processing equipment, the high cost and low efficiency problems caused by the separation of peeling and shielding processing are solved, and efficient and low-cost wire harness processing is achieved.
Patent Information
- Application Number
- CN202510563617.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-08-08
AI Technical Summary
In the prior art, peeling and shielding treatment are divided into two independent industrial stations, resulting in high production costs, low efficiency, easy damage to the shielding layer, and prolonged equipment cycle time.
An integrated peeling and shielding treatment device is designed. By integrating peeling and shielding treatment in a working station, a rotating mechanism, a cutter device and a brush device are used to realize skin peeling, shielding mesh treatment and endothelial peeling of the wire harness.
Simplify operating procedures, reduce equipment investment and labor costs, improve production efficiency, reduce tool wear, and improve product quality and reliability.
Smart Images

Figure CN120453941A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire harness processing, in particular to a stripping and shielding processing device and a wire harness processing method thereof. Background Art
[0002] In modern cable and wire harness manufacturing, stripping and shielding are critical process steps. Current solutions typically separate these processes into two separate workstations. While this design meets production needs to a certain extent, it also has several drawbacks.
[0003] First, the existing equipment separates the peeling and debonding mechanisms into two workstations, significantly increasing production costs. Each workstation requires independent equipment and operators, which not only increases equipment investment but also increases labor costs and reduces production efficiency.
[0004] Secondly, the existing stripping process can easily damage the shielding layer when directly stripping the inner sheath. This not only affects the electrical performance of the product, but also accelerates the wear of the stripping tool, increasing the frequency of maintenance and tool replacement, further increasing production costs.
[0005] Finally, using a two-station process, the outer sheath is first stripped at the first station, the harness is then moved to the second station for shielding, and finally returned to the first station for inner sheath stripping. This process involves the entire equipment being moved and the mechanism being duplicated, which increases the equipment's cycle time, reduces production efficiency, and impacts overall production capacity.
[0006] Therefore, there is an urgent need for a new type of stripping and shielding processing equipment that can integrate stripping and shielding processing in one workstation to reduce production costs, improve production efficiency, and reduce wear on cutting tools, thereby improving the overall quality and reliability of the product. Summary of the Invention
[0007] The purpose of the present invention is to design a highly integrated stripping and shielding processing device and a wire harness processing method thereof.
[0008] In order to achieve the above-mentioned object, the present invention provides a peeling shield processing device, comprising: a frame, a turntable, a rotating mechanism, a cutter device, a brush device and a control device,
[0009] The rotating mechanism is provided on the frame, one end of the turntable along the first direction is rotatably connected to the frame, and the rotating mechanism is connected to the turntable and can rotate the turntable around the first direction;
[0010] The cutter device includes a first movable mechanism and a blade. The first movable mechanism is provided on the turntable. A wire harness cutting area for placing the wire harness to be processed is provided on a side of the turntable away from the frame along the first direction. The wire harness cutting area is located on the rotation axis of the turntable. The blade is arranged toward the wire harness cutting area. The first movable mechanism is connected to the blade and can drive the blade toward or away from the wire harness cutting area to achieve peeling of the surface of the wire harness.
[0011] The brush device includes a second moving mechanism and a brush mechanism, the second moving mechanism is provided on the turntable, the brush mechanism includes a rotating assembly and a brush body, the brush body is rotatably provided on the rotating assembly and can move around its own axis through the rotating assembly, the second moving mechanism is connected to the brush body through the rotating assembly, and the second moving mechanism can drive the brush body away from or close to the wire harness cutting area to achieve processing of the shielding net of the wire harness;
[0012] The control device is arranged on the frame and is respectively connected to the rotating mechanism, the first moving mechanism and the second moving mechanism.
[0013] Furthermore, the brush device includes at least two brush mechanisms, at least two brush bodies are arranged in the rotation radial direction of the turntable, and the second moving mechanism is respectively connected to the at least two brush bodies and can drive the at least two brush bodies to close or separate relative to the wire harness cutting area.
[0014] Furthermore, the first moving mechanism includes a first sliding member, a first connecting rod and a sliding groove extending radially along the rotation of the turntable, the first sliding member is slidably arranged on the turntable, the sliding groove is fixed on the turntable, the blade is slidably arranged in the sliding groove, the first sliding member is connected to the blade through the first connecting rod, and the control device is connected to the first sliding member respectively, and can drive the first sliding member to slide along the first direction, thereby driving the blade to slide along the sliding groove through the first connecting rod, thereby making the blade approach or move away from the wire harness cutting area.
[0015] Furthermore, the cutter device includes at least two blades, the wire harness cutting area is located in the middle of each blade, and the first moving mechanism is respectively connected to each blade and can drive each blade to close or separate relative to the wire harness cutting area.
[0016] Furthermore, the rotating assembly has a rotating shaft extending along the second direction, and the rotating assembly is rotatably connected to the turntable through the rotating shaft. The second moving mechanism includes two second sliding members and two second connecting rods. The two second sliding members are slidably arranged on the turntable, and the two second sliding members are respectively connected to the two rotating shafts one by one through the two second connecting rods. The control device is respectively connected to the two second sliding members, and can drive the second sliding members to slide along the first direction, thereby driving the rotating assembly to rotate through the second connecting rod, and then driving the two brush bodies to close or separate.
[0017] Furthermore, the first moving mechanism includes a first sliding member, a first connecting rod and a sliding groove extending along the rotation radial direction of the turntable, the first sliding member is slidably arranged on the turntable, the sliding groove is fixed on the turntable, the blade is slidably arranged in the sliding groove, the first sliding member is connected to the blade through the first connecting rod, the control device is connected to the first sliding member, and can drive the first sliding member to slide along the first direction, thereby driving the blade to slide along the sliding groove through the first connecting rod, thereby making the blade approach or move away from the wire harness cutting area
[0018] The control device includes a linear drive component and a sliding control member, the sliding control member is slidably connected to the turntable, the linear drive component is connected to the sliding control member and can drive the sliding control member to slide along the first direction, the first sliding member and the second sliding member are both arranged on the sliding control member, when the sliding control member slides toward the first direction, the two blades are separated, and the two brush bodies are closed; when the sliding control member slides away from the first direction, the two blades are closed, and the two brush bodies are separated.
[0019] Furthermore, the frame has a control end and a working end arranged opposite to each other along a first direction, the turntable is connected to the working end and has a mounting hole passing through along the first direction, the sliding control member slides through the mounting hole, and the rotating mechanism and the linear drive assembly are both arranged at the control end.
[0020] Furthermore, the blade includes a blade box and a blade body. The blade box is provided with a blade groove for inserting the blade body. The blade body is slidably inserted into the blade groove through an elastic member.
[0021] The present invention also provides a wire harness processing method of a stripping and shielding processing device, comprising the following steps:
[0022] The S1 blade closes and rotates to strip the outer covering of the wire harness;
[0023] The S2 blades are separated and the brush body is closed, breaking up and turning over the front end of the shielding layer of the wire harness to expose the inner skin of the wire harness;
[0024] The S3 brush body is separated and out of position, and the blades are closed to remove the inner skin of the wire harness;
[0025] The S4 blades are separated and out of position, the brush body is closed, the shielding layer of the wire harness is broken up and then combed and turned over.
[0026] Compared with the prior art, the stripping and shielding processing device and the wire harness processing method according to the embodiment of the present invention have the following advantages:
[0027] The stripping and shielding processing equipment of the embodiment of the present invention integrates the stripping and shielding processes into the same device, enabling the stripping and shielding processes to be completed within a single workstation. This avoids the cumbersome process of performing stripping and shielding separately in traditional processes, simplifies the operation process, reduces the need for multiple devices, significantly reduces equipment investment costs, and improves production stability and consistency. The wire harness processing method of the stripping and shielding processing equipment of the embodiment of the present invention optimizes the process flow, reduces material transfer and waiting time, and significantly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 is an axonometric view of a stripping and shielding processing apparatus according to an embodiment of the present invention;
[0029] Figure 2 Schematic diagram of the internal structure of a stripping and shielding processing device according to an embodiment of the present invention;
[0030] Figure 3 2. It is a schematic structural diagram of a peeling and shielding processing device according to an embodiment of the present invention, in which the blades at the working end are closed and the brush body is separated;
[0031] Figure 4 2 is a cross-sectional view of a peeling and shielding processing device according to an embodiment of the present invention, with the blades at the working end closed and the brush body separated;
[0032] Figure 5 1 is a top view of the peeling and shielding processing device according to an embodiment of the present invention, with the blades at the working end closed and the brush body separated;
[0033] Figure 6 2. It is a schematic structural diagram of a peeling and shielding processing device according to an embodiment of the present invention, in which the blades at the working end are separated and the brush body is closed;
[0034] Figure 7 is a cross-sectional view of a peeling and shielding processing device according to an embodiment of the present invention, with the blades at the working end separated and the brush body closed;
[0035] Figure 8is a top view of the peeling and shielding processing device according to an embodiment of the present invention, with the blades at the working end separated and the brush body closed;
[0036] Figure 9 It is a schematic diagram of the internal structure of the blade in the peeling and shielding processing equipment according to an embodiment of the present invention.
[0037] In the figure, 1, frame; 11, control end; 12, working end; 121, mounting hole; 2, turntable; 3, rotating mechanism; 4, cutter device; 41, first moving mechanism; 411, first sliding member; 412, first connecting rod; 413, slide; 42, blade; 421, blade body; 422, blade box; 423, elastic member; 5, brush device; 51, second moving mechanism; 511, second sliding member; 512, Second connecting rod; 52, brush mechanism; 521, rotating assembly; 522, brush body; 523, rotating shaft; 6, wire harness cutting area; 7, sliding control member; 8, clamping device; 81, third moving mechanism; 811, third sliding member; 812, third connecting rod; 813, slide rail; 82, clamping member; 9, punching knife device; 91, punching knife body; 911, punching knife groove; x, first direction; y, second direction; z, third direction. DETAILED DESCRIPTION
[0038] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0039] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" used in the present invention to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0040] In the description of the present invention, it should be understood that the terms "connected," "connected," "fixed," etc. used in the present invention should be interpreted broadly. For example, the terms may be fixedly connected, detachably connected, or integrated; may be mechanically connected or welded; may be directly connected or indirectly connected through an intermediate medium; may be internal communication between two elements or an interactive relationship between two elements, unless otherwise clearly defined. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] The present invention uses terms such as "first" and "second" to describe various types of information, but the information should not be limited to these terms. These terms are used only to distinguish information of the same type from each other. For example, "first" information can also be referred to as "second" information, and similarly, "second" information can also be referred to as "first" information without departing from the scope of the present invention.
[0042] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 6 A peeling shield processing device according to an embodiment of the present invention includes: a frame 1, a turntable 2, a rotating mechanism 3, a cutter device 4, a brush device 5 and a control device.
[0043] The rotating mechanism 3 is provided on the frame 1, and one end of the turntable 2 along the first direction x is rotatably connected to the frame 1. The rotating mechanism 3 is connected to the turntable 2 and can rotate the turntable 2 around the first direction x.
[0044] The cutter device 4 includes a first moving mechanism 41 and a blade 42. The first moving mechanism 41 is provided on the turntable 2. The turntable 2 is provided with a wire harness cutting area 6 for placing the wire harness to be processed on the side away from the frame 1 along the first direction x, and the wire harness cutting area 6 is located on the rotation axis of the turntable 2. The blade 42 is arranged toward the wire harness cutting area 6. The first moving mechanism 41 is connected to the blade 42 and can drive the blade 42 toward or away from the wire harness cutting area 6 to achieve the peeling of the surface of the wire harness. When the blade 42 rotates around the first direction x with the turntable 2, a cutting plane can be formed in the wire harness cutting area 6. The cutting plane is perpendicular to the rotation axis of the turntable 2 and the first direction x, and is formed around the wire harness, and can cut the surface of the wire harness. The cutting depth can be controlled by the degree of closing of the two blades 42, thereby effectively protecting the shielding layer and achieving precise control of the wire harness surface cutting.
[0045] The brush device 5 includes a second moving mechanism 51 and a brush mechanism 52. The second moving mechanism 51 is provided on the turntable 2. The brush mechanism 52 includes a rotating assembly 521 and a brush body 522. The brush body 522 is rotatably provided on the rotating assembly 521 and can move around its own axis through the rotating assembly 521. The second moving mechanism 51 is connected to the brush body 522 via the rotating assembly 521. The second moving mechanism 51 can drive the brush body 522 away from or close to the wire harness cutting area 6 to process the shielding net of the wire harness. The brush body 522 can be made of soft metal wire or nylon wire, which can effectively comb the shielding net of the wire harness and arrange it neatly.
[0046] The control device is disposed on the frame 1 and is connected to the rotating mechanism 3 , the first moving mechanism 41 and the second moving mechanism 51 respectively.
[0047] In some improved solutions of the present application, the brush device 5 includes at least two brush mechanisms 52, at least two brush bodies 522 are arranged in the rotational radial direction of the turntable 2, and the second moving mechanism 51 is respectively connected to the at least two brush bodies 522 and can drive the at least two brush bodies 522 to close or separate relative to the wire harness cutting area 6. In the description of the present application, the rotational radial direction of the turntable 2 specifically refers to the radius or diameter direction of the circle formed when the turntable 2 rotates around the first direction x. Similarly, the rotational circumferential direction refers to the circumferential direction of the circle formed when the turntable 2 rotates around the first direction x.
[0048] In the specific embodiment of the present application, two brush mechanisms 52 are provided, and they are arranged in a mirror image relative to the wire harness cutting area 6. The control device controls the second moving mechanism 51 to drive the two brush bodies 522 to simultaneously approach the wire harness cutting area 6, and activates the rotating assembly 521 to rotate the two brush bodies 522 simultaneously, thereby combing the shielding net of the wire harness. The mirror image arrangement of the two brush mechanisms 52 allows them to comb the shielding net more evenly and thoroughly, making it more neatly arranged, thereby improving the treatment effect of the shielding net.
[0049] In some improved schemes of the present application, the cutting device 4 includes at least two blades 42, the wire harness cutting area 6 is located in the middle of the circle formed by each blade 42, and the first moving mechanism 41 is respectively connected to each blade 42 and can drive each blade 42 to close or separate relative to the wire harness cutting area 6.
[0050] In the specific embodiment of the present application, there are two blades 2 and they are arranged opposite each other along the second direction y. Two wire harness cutting areas 6 for placing the wire harness to be processed are located between the two blades. The first moving mechanism 41 is connected to the two blades 42 and drives the two blades 42 to move toward or away from the wire harness cutting areas 6 along the second direction y to achieve the skin peeling of the wire harness. The second direction y is perpendicular to the first direction x.
[0051] Reference Figure 4 and Figure 7In some improved schemes of the present application, the first moving mechanism 41 includes two first sliding members 411, two first connecting rods 412 and two sliding grooves 413 extending along the rotation radial direction of the turntable 2 (which can be the second direction y in the specific embodiment), the two first sliding members 411 are slidably arranged on the turntable 2, the two sliding grooves 413 are fixed on the turntable 2, and the two blades 42 are slidably arranged in the two sliding grooves 413 one by one. The two first sliding members 411 are respectively connected to the two blades 42 one by one through the two first connecting rods 412, and the control device is respectively connected to the two first sliding members 411, and can drive the first sliding member 411 to slide along the first direction x, thereby driving the blade 42 to slide along the sliding groove 413 through the first connecting rod 412, thereby closing or separating the two blades 42.
[0052] This linkage mechanism can convert the sliding movement of the first sliding member 411 in the first direction x into the sliding movement of the blade 42 in the second direction y. Specifically, the middle portion of the first connecting rod 412 is rotatably mounted on the turntable 2, and the first sliding member 411 is connected to one end of the first connecting rod 412. The sliding movement of the first sliding member 411 can control the rotation of the first connecting rod 412 about its middle portion, thereby causing the blade 42 connected to its other end to move in the second direction y under the restriction of the sliding groove 413.
[0053] Reference Figure 5 and Figure 8 In some improved schemes of the present application, the rotating component 521 has a rotating shaft 523 extending along the second direction y, and the rotating component 521 is rotatably connected to the turntable 2 through the rotating shaft 523. The second moving mechanism 51 includes two second sliding members 511 and two second connecting rods 512. The two second sliding members 511 are slidably arranged on the turntable 2. The two second sliding members 511 are respectively connected to the two rotating shafts 523 through the two second connecting rods 512. The control device is respectively connected to the two second sliding members 511, and can drive the second sliding members 511 to slide along the first direction x, thereby driving the rotating component 521 to rotate through the second connecting rod 512, and then driving the two brush bodies 522 to close or separate.
[0054] This linkage mechanism can convert the sliding of the second sliding member 511 along the second direction y into the rotation of the brush body 522 along the rotation axis 523. Specifically, the rotation assembly 521 is rotatably mounted on the turntable 2 via the rotation axis 523. The brush body 522 is connected to the other end of the rotation assembly 521. The second sliding member 511 is connected to one end of the second connecting rod 512. The sliding of the second sliding member 511 can control the forward and backward movement of the second connecting rod 512, which in turn controls the rotation of the rotation axis 523 via a rocker, thereby driving the rotation of the brush body 522.
[0055] In some improved solutions of the present application, the control device includes a linear drive assembly and a sliding control member 7. The sliding control member 7 is slidably connected to the turntable 2. The linear drive assembly is connected to the sliding control member 7 and can drive the sliding control member 7 to slide along the first direction x. The first sliding member 411 and the second sliding member 511 are both provided on the sliding control member 7. When the sliding control member 7 slides in the first direction x, the two blades 42 separate and the two brush bodies 522 close together. When the sliding control member 7 slides away from the first direction x, the two blades 42 close together and the two brush bodies 522 separate. Only one linear drive assembly is required, and the sliding control member 7 can realize the linkage control of the blades 42 and the brush, thereby simplifying the control system and improving processing efficiency.
[0056] In some improved solutions of the present application, the frame 1 has a control end 11 and a working end 12 arranged opposite each other along a first direction x. The turntable 2 is connected to the working end 12 and defines a mounting hole 121 extending therethrough along the first direction x. The sliding control member 7 slides through the mounting hole 121. The rotating mechanism 3 and the linear drive assembly are both located at the control end 11. Centralizing the control components at the control end 11 facilitates maintenance and debugging, while optimizing the device structure and making it more compact.
[0057] In some improved schemes of the present application, a clamping device 8 is also included, which includes a third moving mechanism 81 and two clamping members 82 arranged opposite to each other along the third direction z. The wire harness cutting area 6 is located in the middle of the two clamping members 82. The third moving mechanism 81 is located on the turntable 2. The third moving mechanism 81 is respectively connected to the two clamping members 82 and can drive the two clamping members 82 to close or separate relative to the wire harness cutting area 6 along the third direction z.
[0058] The clamping device 8 can further secure the wire harness, ensuring it does not move during processing. It can also assist in stripping the wire harness, improving processing accuracy and device stability. The third direction z is perpendicular to the first direction x. In some embodiments of the present application, the third direction z can overlap with the second direction y.
[0059] In some improved schemes of the present application, the third moving mechanism 81 includes two third sliding members 811, two third connecting rods 812 and two slide rails 813 extending along the third direction z. The two third sliding members 811 are slidably arranged on the turntable 2, the two slide rails 813 are fixed on the turntable 2, the two clamping members 82 are respectively connected to the two slide rails 813, the two third sliding members 811 are respectively connected to the two clamping members 82 through the two third connecting rods 812, and the control device is respectively connected to the two third sliding members 811, and can drive the third sliding member 811 to slide along the first direction x, thereby driving the clamping member 82 to slide along the slide rail 813 through the third connecting rod 812, thereby making the two clamping members 82 close or separate.
[0060] Reference Figure 9 In some improved solutions of the present application, the blade 42 includes a blade housing 422 and a blade body 421. The housing is provided with a blade slot for inserting the blade 42. The blade body 421 slides into the slot via an elastic member 423. The elastic member 423 provides a certain clamping effect between the two blade bodies 421 on the wire harness, further ensuring that the wire core is centered when cutting the outer sheath of the wire harness. The blade slot extends toward the wire harness cutting area 6. In the specific embodiment of the present application, the blade slot extends along the second direction y.
[0061] Some improved solutions of the present application also include a punching device 9, which includes a fourth moving mechanism and a punching blade body 91 extending along the first direction x. The punching blade body 91 is provided with a punching groove for accommodating the wire harness to be processed on one side of the first direction x toward the wire harness cutting area 6. The fourth moving mechanism is fixedly connected to the frame 1, and the punching blade body 91 is slidably arranged on the frame 1. The fourth moving mechanism is connected to the punching blade body 91 and can drive the punching blade body 91 toward or away from the wire harness cutting area 6 along the first direction x. A blade 42 for cutting the shielding layer of the wire harness is provided in the punching blade groove 911. This design optimizes the stripping process. The inner and outer skins are stripped separately by the cutting blade device 4, and the punching blade device 9 cuts the shielding layer to avoid directly stripping to the inner skin, thereby effectively protecting the shielding layer, reducing the wear of the tool, and extending the service life of the tool.
[0062] The present stripping and shielding processing equipment can be used in conjunction with the wire harness clamping device 8. The wire harness to be processed is placed along the first direction x and fixed by the wire harness clamping device 8, wherein the wire harness head to be processed is placed toward the wire harness cutting area 6 and the punching groove, and the stripping and shielding processing equipment can be turned on.
[0063] The present stripping and shielding processing equipment also includes a linear mechanism for driving the turntable 2 to move along the first direction x, thereby driving the blade 42, the brush body 522, and the clamping member 82 to move along the first direction x, that is, driving the wire harness cutting area 6 along the first direction x close to or away from the wire harness head to be processed, so that the wire harness head to be processed is located in the wire harness cutting area 6 or separated from the wire harness cutting area 6.
[0064] The wire harness processing method of the stripping and shielding processing equipment specifically includes the following steps:
[0065] The S1 linear mechanism moves the turntable 2 along the first direction x to place the wire harness head to be processed in the wire harness cutting area 6. The two blades 42 and the two clamping members 82 close and rotate, and the blades 42 cut the outer sheath of the wire harness; then the turntable 2 drives the clamping members 82 away from the wire harness head and peels off the outer sheath at the cut and separation point;
[0066] The S2 linear mechanism moves the turntable 2 along the first direction x to place the wire harness head to be processed in the wire harness cutting area 6, the two blades 42 separate and avoid the position, the two brush bodies 522 close, and the brush bodies 522 rotate at high speed to break up the front end of the exposed shielding layer of the wire harness and turn it outward into a trumpet shape, so that the inner skin of the wire harness is exposed;
[0067] S3: The two brush bodies 522 are separated and the two blades 42 are closed. The blades 42 cut the inner skin of the wire harness in a circular manner. This step is repeated so that the inner skin of the wire harness has two circles of incisions spaced apart along the first direction x, and the inner skin between the incisions is peeled off.
[0068] S4: The two blades 42 are separated and out of position, the two brush bodies 522 are closed, and the linear mechanism moves the turntable 2 along the first direction x, so that the two brushes are placed at the rear end of the wire harness head, and the shielding layer of the wire harness is scattered and then combed and turned over;
[0069] S5 The fourth moving mechanism drives the punching groove 911 of the punching blade body 91 to be sleeved on the wire harness head to cut off the excessive shielding layer.
[0070] In summary, the embodiments of the present invention provide a stripping and shielding processing device and a wire harness processing method thereof, which have the following advantages:
[0071] 1) Integrated process improves efficiency: The stripping process and shielding treatment device are integrated into one unit, allowing all related operations to be completed at a single station. This eliminates the multiple transfers of wire harnesses required in traditional separate workstations, significantly shortening the processing cycle and improving production efficiency. Compared to existing technologies, this invention significantly increases wire harness processing speed, meeting the needs of rapid production.
[0072] 2) Compact structure and space saving: Through the ingenious mechanical mechanism design, its compact structural layout is achieved, which reduces the overall size of the equipment and effectively reduces the equipment's footprint.
[0073] 3) Reduce costs and improve efficiency: Through integrated design, the present invention reduces the number of equipment parts and manufacturing costs. At the same time, due to the improvement in efficiency, it also reduces labor costs and energy consumption.
[0074] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A peeling shield processing device, characterized in that, include: A frame (1), a turntable (2), a rotating mechanism (3), a cutter device (4), a brush device (5) and a control device; The rotating mechanism (3) is provided on the frame (1); one end of the turntable (2) along a first direction (x) is rotatably connected to the frame (1); the rotating mechanism (3) is connected to the turntable (2) and is capable of rotating the turntable (2) around the first direction (x); The cutter device (4) comprises a first moving mechanism (41) and a blade (42), wherein the first moving mechanism (41) is arranged on the turntable (2), and a wire harness cutting area (6) for placing the wire harness to be processed is provided on a side of the turntable (2) away from the frame (1) along the first direction (x), and the wire harness cutting area (6) is located on the rotation axis of the turntable (2), and the blade (42) is arranged toward the wire harness cutting area (6). The first moving mechanism (41) is connected to the blade (42) and can drive the blade (42) to approach or move away from the wire harness cutting area (6) to achieve peeling of the surface of the wire harness; The brush device (5) comprises a second moving mechanism (51) and a brush mechanism (52), wherein the second moving mechanism (51) is arranged on the turntable (2), and the brush mechanism (52) comprises a rotating assembly (521) and a brush body (522), wherein the brush body (522) is rotatably arranged on the rotating assembly (521) and can move around its own axis through the rotating assembly (521), and the second moving mechanism (51) is connected to the brush body (522) through the rotating assembly (521), and the second moving mechanism (51) can drive the brush body (522) away from or close to the wire harness cutting area (6) to achieve processing of the shielding net of the wire harness; The control device is arranged on the frame (1) and is respectively connected to the rotating mechanism (3), the first moving mechanism (41) and the second moving mechanism (51).
2. The stripping shield processing device according to claim 1, characterized in that The brush device (5) comprises at least two brush mechanisms (52), at least two brush bodies (522) are arranged in the rotation radial direction of the turntable (2), and the second moving mechanism (51) is respectively connected to the at least two brush bodies (522) and can drive the at least two brush bodies (522) to close or separate relative to the wire harness cutting area (6).
3. The stripping shield processing device according to claim 1, characterized in that The first moving mechanism (41) includes a first sliding member (411), a first connecting rod (412) and a sliding groove (413) extending along the rotation radial direction of the turntable (2), the first sliding member (411) is slidably arranged on the turntable (2), the sliding groove (413) is fixed on the turntable (2), the blade (42) is slidably arranged in the sliding groove (413), the first sliding member (411) is connected to the blade (42) through the first connecting rod (412), the control device is connected to the first sliding member (411), and can drive the first sliding member (411) to slide along the first direction (x), thereby driving the blade (42) to slide along the sliding groove (413) through the first connecting rod (412), thereby making the blade (42) approach or move away from the wire harness cutting area (6).
4. The stripping shield processing device according to claim 1, characterized in that The cutter device (4) comprises at least two blades (42), the wire harness cutting area (6) is located in the middle of each blade (42), and the first moving mechanism (41) is respectively connected to each blade (42) and can drive each blade (42) to close or separate relative to the wire harness cutting area (6).
5. The stripping shield processing device according to claim 2, characterized in that The rotating assembly (521) has a rotating shaft (523) extending along the second direction (y), and the rotating assembly (521) is rotatably connected to the turntable (2) through the rotating shaft (523). The second moving mechanism (51) includes two second sliding members (511) and two second connecting rods (512). The two second sliding members (511) are slidably arranged on the turntable (2), and the two second sliding members (511) are respectively connected to the two rotating shafts (523) through the two second connecting rods (512) in a one-to-one correspondence. The control device is respectively connected to the two second sliding members (511) and can drive the second sliding members (511) to slide along the first direction (x), thereby driving the rotating assembly (521) to rotate through the second connecting rod (512), and further driving the two brush bodies (522) to close or separate.
6. The stripping shield processing device according to claim 5, characterized in that The first moving mechanism (41) includes a first sliding member (411), a first connecting rod (412) and a sliding groove (413) extending along the rotation radial direction of the turntable (2), the first sliding member (411) is slidably arranged on the turntable (2), the sliding groove (413) is fixed on the turntable (2), the blade (42) is slidably arranged in the sliding groove (413), the first sliding member (411) is connected to the blade (42) through the first connecting rod (412), the control device is connected to the first sliding member (411), and can drive the first sliding member (411) to slide along the first direction (x), thereby driving the blade (42) to slide along the sliding groove (413) through the first connecting rod (412), thereby causing the blade (42) to approach or move away from the wire harness cutting area (6); The control device comprises a linear drive component and a sliding control member (7), wherein the sliding control member (7) is slidably connected to the turntable (2), and the linear drive component is connected to the sliding control member (7) and can drive the sliding control member (7) to slide along the first direction (x). The first sliding member (411) and the second sliding member (511) are both arranged on the sliding control member (7). When the sliding control member (7) slides toward the first direction (x), the two blades (42) are separated and the two brush bodies (522) are closed; when the sliding control member (7) slides away from the first direction (x), the two blades (42) are closed and the two brush bodies (522) are separated.
7. The stripping shield processing device according to claim 6, characterized in that The frame (1) has a control end (11) and a working end (12) arranged opposite to each other along a first direction (x); the turntable (2) is connected to the working end (12) and is provided with a mounting hole (121) passing through along the first direction (x); the sliding control member (7) is slidably arranged in the mounting hole (121); and the rotating mechanism (3) and the linear drive assembly are both arranged at the control end (11).
8. The stripping shield processing device according to claim 1, characterized in that The blade (42) comprises a blade box (422) and a blade body (421). The blade box (422) is provided with a blade groove for inserting the blade body (421). The blade body (421) is slidably inserted into the blade groove via an elastic member (423).
9. A wire harness processing method for a stripping and shielding processing device, used for the stripping and shielding processing device according to any one of claims 1 to 8, characterized in that: The following steps are involved: The S1 blade (42) is closed and rotated to peel off the outer skin of the wire harness; The S2 blade (42) is separated and out of position, and the brush body (522) is closed, breaking up and turning over the front end of the shielding layer of the wire harness, so that the inner skin of the wire harness is exposed; S3 The brush body (522) is separated and out of position, and the blade (42) is closed to remove the inner skin of the wire harness; The S4 blade (42) is separated and out of position, and the brush body (522) is closed, and the shielding layer of the wire harness is broken up and then combed and turned over.