Insulation supporting structure of high-stability power transformation equipment

Through the modularly designed insulated support structure, the problem of insufficient stability of insulated column connections in substation equipment is solved, and the convenient disassembly and replacement of insulated columns is achieved, which reduces operating risks and improves the stability and safety of insulated support.

CN120453958APending Publication Date: 2025-08-08JIANGXI MINGZHENG SUSTION EQUIP
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Patent Information

Application Number
CN202510691344.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-27
Publication Date
2025-08-08

AI Technical Summary

Technical Problem

The insulated column connection of existing substation equipment is insufficient, and the operation risk is high during replacement, so it requires no power outage, and it is difficult to disassemble and replace.

Method used

The insulated support structure with a modular design includes a base, telescopic rod, lift plate, positioning block and cable assembly. The stable connection between the insulator and the base is achieved through bolt connection, and the cable assembly and positioning parts are used to achieve stable and fixed position of the cable, supporting height adjustment and convenient disassembly.

Benefits of technology

It realizes flexible and efficient disassembly and replacement of insulated columns, reduces operating risks, improves the stability and safety of insulating support, and simplifies the operation process of live operations.

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Abstract

The invention discloses a high-stability power transformation equipment insulation supporting structure which comprises a base, telescopic rods are installed at the top of the base, a lifting plate is fixedly installed between the top ends of the two telescopic rods, two positioning blocks are installed at the top of the base, and an adjusting piece is installed between the two positioning blocks. The top of the adjusting piece is in contact fit with the lifting plate, and three circular grooves arranged at equal intervals are formed in the top of the lifting plate. According to the invention, during installation, a cable is placed in the connecting seat, then the upper clamp is closed, the upper clamp is positioned by using the positioning piece, and then the pressing mechanism is tightened to press and position the cable, so that the device has the advantages of modular independent disassembly and assembly of the insulating column, high efficiency, flexibility and convenience in cleaning of the interior of the insulating column; and the damaged insulating column can be efficiently replaced, and the operation is safer.
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Description

Technical Field

[0001] The present invention relates to the technical field of power equipment, and more particularly to an insulating support structure of high-stability power transformation equipment. Background Art

[0002] The high-voltage busbar bridge in a substation, also known as a bridge connection, is the main connection that connects two power supply lines to two transformers using a jumper circuit breaker (BCD). During installation, especially when erected outdoors, the busbar bridge requires support and fixation.

[0003] For example, application number 2023213444109 discloses a substation high-voltage busbar bridge support device, which relates to the technical field of substation auxiliary equipment, specifically a substation high-voltage busbar bridge support device, including a support plate and an adjustment frame, the upper surface of the support plate is provided with an insulating column, the insulating column is provided with a connecting plate at one end away from the support plate, the interior of the connecting plate is provided with a mounting groove, the interior of the mounting groove is rotatably connected to a connecting shaft, the outer surface of the connecting shaft is provided with an adjusting gear, the adjusting gear is located inside the mounting groove, and a limiting ratchet is provided at the end of the connecting shaft away from the adjusting gear. The substation high-voltage busbar bridge support device, through the coordinated arrangement of the connecting plate, the adjusting gear, the limiting ratchet, the limiting slide, the first spring, the limiting frame, the second spring, the connecting slide, the limiting plate, the fourth spring and the limiting rack, enables the substation high-voltage busbar bridge support device to have the effect of convenient and rapid busbar disassembly and installation while clamping and fixing busbars of different sizes.

[0004] In the supporting structure, the insulating column is used to achieve the insulation function. Since the outer side of the insulating column is provided with a vertically arranged skirt structure, dust is easily accumulated inside, so it needs to be cleaned regularly. In addition, once the insulating column is cracked or damaged, it must be replaced to ensure its normal insulation performance, thereby ensuring the stable power supply of the cable. However, the current insulating columns are usually connected by independent vertical bolts, which makes the connection easy to loosen and lack stability. At the same time, during the replacement operation, since the power supply needs to be kept on, the connection between the cable and the insulating column must be manually disassembled, which not only increases the operational risk, but also makes the disassembly and replacement process quite difficult. Summary of the Invention

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an insulation support structure for high-stability power transformation equipment to solve the above-mentioned background technology problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solutions.

[0007] An insulating support structure for high-stability power transformation equipment comprises a base, a telescopic rod is installed on the top of the base, a lifting plate is fixedly installed between the top ends of two telescopic rods, two positioning blocks are installed on the top of the base, an adjusting member is installed between the two positioning blocks, the top of the adjusting member contacts and cooperates with the lifting plate, three equidistantly arranged circular grooves are opened on the top of the lifting plate, four studs are fixedly installed inside the circular grooves, insulators are fixedly installed between the four studs by bolts, a first connecting plate is fixedly installed on the top end of the insulator, and the first connecting plate is fixedly connected to a wire clamping assembly by bolts; The wire clamping assembly includes a connecting seat, an upper clamp, a clamping mechanism and a positioning piece. The connecting seat is fixedly connected to the insulator by bolts, the bottom of one side of the upper clamp is hinged to the connecting seat, the clamping mechanism is installed on the upper clamp, and the positioning piece is installed on the connecting seat and movably connected to the upper clamp.

[0008] As a further description of the above technical solution: the clamping mechanism includes an I-frame, an adjusting rod and a sliding block, the I-frame is fixedly mounted on the upper clamp, the bottom end of the adjusting rod passes through and is threadedly connected to the bottom of the I-frame, the bottom end of the adjusting rod is rotatably connected to the sliding block, and the outer side of the sliding block is slidably connected to the upper clamp.

[0009] As a further description of the above technical solution: the positioning member includes a C-shaped clamping rod and a tension spring, the bottom end of the C-shaped clamping rod passes through and is slidably connected to the interior of the connecting seat and is elastically connected to the connecting seat through the tension spring, and the top end of the C-shaped clamping rod passes horizontally and slides into the interior of the upper clamp.

[0010] As a further description of the above technical solution: the adjusting member includes a toggle block, a cross screw and two supporting sliders, the inner part of the toggle block is fixedly connected to the outer side of the cross screw, the two ends of the cross screw respectively pass through and are threadedly connected to the two sides of the two supporting sliders, and the two ends of the two cross screws are respectively rotatably connected to the two positioning blocks.

[0011] As a further description of the above technical solution: the outer side of the insulator is threadedly connected to an adjusting disk, the bottom of the adjusting disk is fixedly connected to an elastic sleeve, the bottom of the elastic sleeve is fixedly connected to a rubber ring, the bottom of the rubber ring is in extrusion contact with the top of the lifting plate, and the rubber ring is sleeved on the outside of the circular groove.

[0012] As a further description of the above technical solution: a first arc-shaped groove is provided at the bottom of the sliding block, and a second arc-shaped groove corresponding to the first arc-shaped groove is provided at the top of the connecting seat, and flexible insulating pads are fixedly connected to the inner sides of the first arc-shaped groove and the second arc-shaped groove.

[0013] As a further description of the above technical solution: a plum blossom disk is fixedly installed at the bottom of each insulator, and a connection hole for a stud is opened on the plum blossom disk.

[0014] As a further description of the above technical solution: a first inclined surface is provided on the top of the supporting sliding block, and a second inclined surface is provided on the bottom of the lifting plate in sliding contact with the first inclined surface.

[0015] Compared with the prior art, the advantages of the present invention are: Through modular design, this solution enables flexible and efficient independent disassembly of the insulating columns, which is convenient for cleaning and replacement. Adjustments are used to adjust the height of the lifting plate to change the support height of the insulator for the cable, which is flexible to operate and stable to support. This solution achieves modular disassembly by designing a wire clamping mechanism and the top of the insulator, so that during the installation and removal of the insulator, there is no need to repeatedly install and unload the cables and clamp them, making the operation more convenient and safer, and improving the safety of live work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 2 for Figure 1 A magnified schematic diagram of the structure of part A in the middle; Figure 3 for Figure 1 A magnified schematic diagram of the structure of part B in the middle; Figure 4 This is a schematic diagram of the three-dimensional structure of the insulating column of the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the connecting seat of the present invention; Figure 6 It is a schematic diagram of a partial top-view cross-sectional structure of the present invention.

[0017] Description of the numbers in the figure: 1. Base; 2. Telescopic rod; 3. Flexible insulating pad; 4. Lifting plate; 41. Second inclined surface; 5. Positioning block; 6. Adjusting member; 61. Toggle block; 62. Horizontal screw; 63. Support slider; 631. First inclined surface; 7. Circular groove; 8. Stud; 9. Insulator; 91. Adjusting disk; 92. Elastic sleeve; 93. Rubber ring; 10. First connecting disk; 11. Wire clamping assembly; 111. Connecting seat; 112. Upper clamp; 113. Clamping mechanism; 1131. I-beam; 1132. Adjusting rod; 1133. Sliding block; 1134. First arc groove; 114. Positioning member; 1141. C-shaped clamping rod; 1142. Tension spring; 115. Second arc groove; 12. Plum blossom disk; 13. Connecting hole. DETAILED DESCRIPTION

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; See also Figures 1 to 6 In the present invention, an insulating support structure of a high-stability substation equipment includes a base 1, a telescopic rod 2 is installed on the top of the base 1, a lifting plate 4 is fixedly installed between the top ends of the two telescopic rods 2, two positioning blocks 5 are installed on the top of the base 1, an adjusting member 6 is installed between the two positioning blocks 5, the top of the adjusting member 6 is in contact with the lifting plate 4, and three equidistantly arranged circular grooves 7 are opened on the top of the lifting plate 4. Four studs 8 are fixedly installed inside the circular grooves 7, and insulators 9 are fixedly installed between the four studs 8 by bolts. A first connecting plate 10 is fixedly installed on the top of the insulator 9, and the first connecting plate 10 is fixedly connected to a wire clamping assembly 11 by bolts.

[0019] The wire clamping assembly 11 includes a connecting seat 111, an upper clamp 112, a clamping mechanism 113 and a positioning member 114. The connecting seat 111 is fixedly connected to the insulator 9 by bolts. The bottom of one side of the upper clamp 112 is hinged to the connecting seat 111. The clamping mechanism 113 is installed on the upper clamp 112. The positioning member 114 is installed on the connecting seat 111 and is movably connected and cooperated with the upper clamp 112.

[0020] In the present invention, the base 1 is used as the device support installation, and the base 1 is used to be installed on the substation equipment, and then the high-voltage cable is passed through the wire clamping assembly 11 to achieve support for the high-voltage cable. The adjustment member 6 between the two positioning blocks 5 is used for adjustment to drive the lifting plate 4 to move vertically. At the same time, the two telescopic rods 2 cooperate with the adjustment member 6 to stably support the lifting plate 4 and adjust the support height of the insulator 9 at the same time. The operation is flexible and the support stability is good.

[0021] When the insulator 9 needs to be replaced and cleaned, first remove the bolt connection between the first connecting plate 10 on the top of the insulator 9 and the connecting seat 111. At this time, the entire wire clamping assembly 11 remains connected to the cable, and the insulator is removed independently. Then, the stud 8 inside the bottom circular groove 7 is used to remove the insulation 9 from the base 1 lifting plate 4. At this time, modular disassembly and assembly between the insulator 9, the wire clamping assembly 11 and the lifting plate 4 are realized. At this time, the disassembled insulator 9 is cleaned and replaced, and the operation is more convenient and efficient.

[0022] During installation, the cable is placed inside the connecting seat 111, and then the upper clamp 112 is closed, and the upper clamp 112 is positioned using the positioning piece 114, and then the clamping mechanism 113 is tightened to clamp and position the cable, thereby realizing that the device has the advantages of modular independent disassembly and assembly of the insulating column, high efficiency and flexibility, convenient cleaning of the interior, and efficient replacement of damaged insulating columns, and safer operation. It solves the problem in the prior art that once cracking and damage occur, replacement is required to ensure normal insulation of the insulating column and normal power supply of the cable. However, the current insulating columns are generally connected with independent vertical bolts, which are easy to loosen and have poor stability. At the same time, during the replacement operation, since the existing operation requires non-stop power supply, the connection between the cable and the insulating column needs to be manually removed, and the operation risk is very high, and disassembly and replacement are difficult.

[0023] See also Figure 3 and Figure 5 , wherein: the clamping mechanism 113 includes an I-frame 1131, an adjusting rod 1132 and a sliding block 1133, the I-frame 1131 is fixedly mounted on the upper clamp 112, the bottom end of the adjusting rod 1132 passes through and is threadedly connected to the bottom of the I-frame 1131, the bottom end of the adjusting rod 1132 is rotatably connected to the sliding block 1133, and the outer side of the sliding block 1133 is slidably connected to the upper clamp 112.

[0024] In the present invention, by rotating the adjusting rod 1132 to move vertically along the I-shaped frame 1131, the sliding block 1133 is driven to move downward along the inside of the upper clamp 112 to tighten the cable and make the locking between it and the connecting seat 111 more stable.

[0025] See also Figure 3 and Figure 5 , wherein: the positioning member 114 includes a C-shaped rod 1141 and a tension spring 1142, the bottom end of the C-shaped rod 1141 passes through and is slidably connected to the interior of the connecting seat 111 and is elastically connected to the connecting seat 111 through the tension spring 1142, and the top end of the C-shaped rod 1141 passes horizontally through and slides into the interior of the upper clip 112.

[0026] In the present invention, the C-shaped clamping rod 1141 is cooperated with the tension spring 1142 to pull the C-shaped clamping rod 1141 to stretch the tension spring 1142, so that the top end of the C-shaped clamping rod 1141 is separated from the upper clamp 112 to release the separation of the upper clamp 112. Conversely, under the pulling force of the tension spring 1142, the C-shaped clamping rod 1141 clamps and positions the upper clamp 112, and the loading and unloading operations are more stable.

[0027] See also Figure 1, wherein: the adjusting member 6 includes a toggle block 61, a horizontal screw 62 and two supporting sliders 63, the inner part of the toggle block 61 is fixedly connected to the outer side of the horizontal screw 62, the two ends of the horizontal screw 62 respectively pass through and are threadedly connected to the two sides of the two supporting sliders 63, and the two ends of the two horizontal screws 62 are respectively rotatably connected to the two positioning blocks 5.

[0028] In the present invention, the horizontal screw 62 is driven to rotate by the toggle block 61 to drive the two supporting sliders 63 to move relative to each other along the horizontal screw 62, so as to realize the lifting and lowering adjustment of the lifting plate 4, which is convenient to operate and has a more stable supporting effect.

[0029] See also Figure 2 and Figure 4 , wherein: the outer side of the insulator 9 is threadedly connected to an adjusting disk 91, the bottom of the adjusting disk 91 is fixedly connected to an elastic sleeve 92, the bottom of the elastic sleeve 92 is fixedly connected to a rubber ring 93, the bottom of the rubber ring 93 is in extrusion contact with the top of the lifting plate 4, and the rubber ring 93 is sleeved on the outer side of the circular groove 7.

[0030] In the present invention, by rotating the adjusting disk 91 to move vertically along the outer side of the insulator 9, the elastic sleeve 92 and the rubber ring 93 at the bottom are driven to descend and contact the lifting plate 4, thereby waterproofing and sealing the circular groove 7 to achieve anti-corrosion protection.

[0031] See also Figure 3 , wherein: a first arc-shaped groove 1134 is opened at the bottom of the sliding block 1133, and a second arc-shaped groove 115 corresponding to the first arc-shaped groove 1134 is opened at the top of the connecting seat 111, and a flexible insulating pad 3 is fixedly connected to the inner sides of the first arc-shaped groove 1134 and the second arc-shaped groove 115.

[0032] In the present invention, the first arc groove 1134 cooperates with the second arc groove 115 to form a cable placement cavity, and the flexible insulating pad 3 is used to effectively improve the insulation effect of the entire device.

[0033] See also Figure 2 and Figure 4 , wherein: a plum blossom disk 12 is fixedly installed at the bottom of the insulator 9, and a connecting hole 13 for the stud 8 is opened on the plum blossom disk 12.

[0034] In the present invention, the stud 8 is docked by cooperating with the connecting hole 13 through the plum blossom disk 12, thereby realizing modular and efficient assembly and disassembly of the insulator 9.

[0035] See also Figure 1 , wherein: a first inclined surface 631 is provided on the top of the supporting slider 63 , and a second inclined surface 41 is provided on the bottom of the lifting plate 4 to slide in contact with the first inclined surface 631 .

[0036] In the present invention, the first inclined surface 631 cooperates with the second inclined surface 41 so that the support slider 63 can drive the lifting plate 4 to adjust its height smoothly when moving, and maintain a stable supporting effect.

[0037] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. An insulating support structure for high-stability power transformation equipment, comprising a base (1), characterized in that: A telescopic rod (2) is installed on the top of the base (1), a lifting plate (4) is fixedly installed between the top ends of the two telescopic rods (2), two positioning blocks (5) are installed on the top of the base (1), an adjusting member (6) is installed between the two positioning blocks (5), the top of the adjusting member (6) is in contact with the lifting plate (4), the top of the lifting plate (4) is provided with three circular grooves (7) arranged at equal distances, four studs (8) are fixedly installed inside the circular grooves (7), an insulator (9) is fixedly installed between the four studs (8) by bolts, a first connecting plate (10) is fixedly installed on the top end of the insulator (9), and the first connecting plate (10) is fixedly connected to a wire clamping assembly (11) by bolts; The wire clamping assembly (11) includes a connecting seat (111), an upper clamp (112), a clamping mechanism (113) and a positioning member (114); the connecting seat (111) is fixedly connected to the insulator (9) by bolts; a bottom side of the upper clamp (112) is hinged to the connecting seat (111); the clamping mechanism (113) is installed on the upper clamp (112); and the positioning member (114) is installed on the connecting seat (111) and is movably connected to the upper clamp (112).

2. The insulating support structure of a high-stability power transformation equipment according to claim 1, characterized in that: The clamping mechanism (113) comprises an I-shaped frame (1131), an adjusting rod (1132) and a sliding block (1133); the I-shaped frame (1131) is fixedly mounted on the upper clamp (112); the bottom end of the adjusting rod (1132) passes through and is threadedly connected to the bottom of the I-shaped frame (1131); the bottom end of the adjusting rod (1132) is rotatably connected to the sliding block (1133); and the outer side of the sliding block (1133) is slidably connected to the upper clamp (112).

3. The insulating support structure of a high-stability power transformation equipment according to claim 1, characterized in that: The positioning member (114) includes a C-shaped clamping rod (1141) and a tension spring (1142), wherein the bottom end of the C-shaped clamping rod (1141) passes through and is slidably connected to the interior of the connecting seat (111) and is elastically connected to the connecting seat (111) via the tension spring (1142), and the top end of the C-shaped clamping rod (1141) passes through horizontally and is slidably clamped into the interior of the upper clamp (112).

4. The insulating support structure of a high-stability power transformation equipment according to claim 1, characterized in that: The adjusting member (6) comprises a toggle block (61), a transverse screw (62) and two supporting sliders (63), wherein the interior of the toggle block (61) is fixedly connected to the exterior of the transverse screw (62), and both ends of the transverse screw (62) respectively penetrate and are threadedly connected to both sides of the two supporting sliders (63), and the two ends of the two transverse screws (62) are respectively rotatably connected to the two positioning blocks (5).

5. The insulating support structure of a high-stability power transformation equipment according to claim 1, characterized in that: The outer side of the insulator (9) is threadedly connected to an adjusting disk (91), the bottom of the adjusting disk (91) is fixedly connected to an elastic sleeve (92), the bottom of the elastic sleeve (92) is fixedly connected to a rubber ring (93), the bottom of the rubber ring (93) is in extrusion contact with the top of the lifting plate (4), and the rubber ring (93) is sleeved on the outer side of the circular groove (7).

6. The insulating support structure of a high-stability power transformation equipment according to claim 2, characterized in that: A first arc-shaped groove (1134) is provided at the bottom of the sliding block (1133), and a second arc-shaped groove (115) corresponding to the first arc-shaped groove (1134) is provided at the top of the connecting seat (111). Flexible insulating pads (3) are fixedly connected to the inner sides of the first arc-shaped groove (1134) and the second arc-shaped groove (115).

7. The insulating support structure of a high-stability power transformation equipment according to claim 1, characterized in that: A plum blossom disk (12) is fixedly mounted on the bottom of each of the insulators (9), and a connection hole (13) for a stud (8) is provided on the plum blossom disk (12).

8. The insulating support structure of a high-stability power transformation equipment according to claim 4, characterized in that: A first inclined surface (631) is provided on the top of the supporting sliding block (63), and a second inclined surface (41) in sliding contact with the first inclined surface (631) is provided on the bottom of the lifting plate (4).