Integrated tea leaf de-enzyme and cooling integrated device and energy-saving control process

Abstract

The application relates to the technical field of tea production, in particular to an integrated tea leaf killing and cooling integrated equipment and an energy-saving control process, which comprises a killing and cooling box, the inside of which is provided with a heat insulation plate and is divided into a killing room and a cooling room; a roller is arranged in the inside of the killing room, and a hot air plate is arranged on the inner side wall of the killing room; an evaporator is arranged in the inside of the cooling room, and a condenser is arranged on the outer wall of the killing and cooling box; and a heat collecting assembly comprises a second heat exchanger arranged above the killing room, and a conveying assembly is arranged above the second heat exchanger. The tea leaves are conveyed into the inside of the roller through the cooperation of the second conveying belt, the feeding hopper and the feeding pipe, the tea leaves are subjected to high-temperature killing treatment through the hot air plate, in the high-temperature killing process, the negative pressure air suction device is arranged towards the second heat exchanger, heat transfer is realized through the second heat exchanger, the water flow in the U-shaped heat dissipation pipe is heated, the water in the U-shaped heat dissipation pipe is heated, and the tea leaves on the second conveying belt are preheated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tea production, in particular to an integrated tea fixation and cooling integrated device and an energy-saving control process. BACKGROUND

[0002] Tea, commonly known as tea, generally includes leaves and buds of tea plants;

[0003] The tea production steps include tea fixation, which refers to destroying the activity of oxidase in fresh leaves through high temperature to inhibit the oxidation of polyphenols and at the same time to release the grassy flavor, and is a key step for forming the quality of tea;

[0004] In the traditional tea processing field, there are various types of fixation devices, including common ones such as drum fixation machines and microwave fixation machines. These fixation devices play a crucial role in the tea processing process. They perform fixation treatment on tea through specific working principles and operation methods, so that the tea maintains the desired quality and flavor. After completing the fixation process, the tea needs to be cooled quickly because if the fixed tea is not cooled in time, it will face the risk of excessive oxidation, which not only affects the taste of the tea and makes it lose its original fresh and refreshing flavor, but also causes a large amount of aroma to be lost, thereby seriously affecting the quality of the tea.

[0005] In actual operation, the cooling method for fixed tea usually adopts two common methods: spreading and airing or fan blowing cooling. However, the fixation and cooling processes are usually independent of each other. After fixation, the tea needs to be transferred to a dedicated cooling area for cooling operation through a conveyor belt. SUMMARY

[0006] The purpose of the present application is to provide an integrated tea fixation and cooling integrated device and an energy-saving control process to solve the problems raised in the background.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0008] The integrated tea fixation and cooling integrated device and the energy-saving control process comprise:

[0009] The fixation and cooling box is internally provided with a heat insulation plate, which divides the fixation and cooling box into a fixation chamber and a cooling chamber. The fixation chamber is located above the cooling chamber.

[0010] The drum is rotatably arranged inside the fixation chamber, and the inner side wall of the fixation chamber is provided with a hot air plate corresponding to the position of the drum.

[0011] An evaporator is arranged at the inner bottom end of the cooling chamber, and a condenser is arranged on the outer wall of the fixation and cooling box at the position of the evaporator.

[0012] A heat collecting assembly is arranged above the fixation chamber for collecting heat inside the fixation chamber, and a conveying assembly is arranged above the second heat exchanger, and the conveying assembly is in communication with the roller.

[0013] Further, a support shaft is arranged rotatably between the end of the roller and the inner wall of the fixation chamber, and the roller is arranged rotatably inside the fixation chamber through the support shaft.

[0014] A first motor is arranged on the outer wall of the fixation and cooling box at the position of the other end of the roller, and the output end of the first motor penetrates through the side wall of the fixation and cooling box and is connected with the other end of the roller.

[0015] Further, the conveying assembly comprises a preheating box arranged at the upper end of the fixation and cooling box, and a feeding port is arranged on one side of the preheating box.

[0016] Two groups of symmetrically distributed supports are arranged on the outer wall of the preheating box at the position of the feeding port, and a rotating shaft is arranged rotatably between the inner wall of the preheating box and the two groups of supports, and a second conveying belt is sleeved on the two groups of rotating shafts.

[0017] A second motor is arranged on the side wall of one group of supports at the position of the rotating shaft, and the output end of the second motor penetrates through the side wall of the support and is connected with the corresponding rotating shaft.

[0018] Further, a feeding pipe is arranged inside the preheating box at the position below the end of the second conveying belt, and a feeding hopper is arranged in communication above the feeding pipe.

[0019] Two groups of annular grooves are arranged on the outer surface of the roller, one group of annular grooves is arranged below the position corresponding to the feeding pipe on the outer surface of the roller, and the other group of annular grooves is arranged at the other end of the roller.

[0020] Further, a sleeve ring is sleeved on the outer surface of each group of annular grooves, the cross section of the sleeve ring is in the shape of “Fang”, and one end of the feeding pipe away from the feeding hopper is in communication with one group of sleeve rings.

[0021] A feeding groove is arranged on the outer surface of the roller at the position corresponding to one group of sleeve rings, and the roller is in communication with the feeding pipe through the cooperation of one group of annular grooves and one group of sleeve rings.

[0022] Further, the inner wall of the roller is provided with a first spiral guide vane and a second spiral guide vane, the pitch of the first spiral guide vane is smaller than the pitch of the second spiral guide vane, and the hot air plate is located on one side of the first spiral guide vane;

[0023] The other end of the roller is provided with a discharge slot corresponding to the position of the other group of the sleeves, the discharge slot is communicated with the other group of the sleeves, and the other group of the sleeves is provided with a discharge pipe corresponding to the position of the discharge slot;

[0024] The end of the discharge pipe away from the sleeve penetrates through the heat insulation plate and extends to the inside of the cooling chamber;

[0025] The bottom side of the discharge pipe is provided with a fixing frame, the fixing frame is provided with an automatic telescopic rod, the sidewall of the discharge pipe is provided with a through slot corresponding to the output end of the automatic telescopic rod, and the sidewall of the partition plate is connected with the output end of the automatic telescopic rod.

[0026] Further, the inside of the cooling chamber is rotatably provided with two shafts, a first conveying belt is sleeved between the two groups of shafts, and a second motor is installed on the outer wall of the fixation and cooling box corresponding to the position of one group of the shafts, and the output end of the second motor penetrates through the sidewall of the fixation and cooling box and is connected with the end of one group of the shafts;

[0027] The first conveying belt is rotatably arranged between the discharge pipe and the evaporator through the cooperation of the two groups of shafts;

[0028] The outer wall of the fixation and cooling box is provided with a discharge port corresponding to the end of the first conveying belt, and one end of the first conveying belt extends to the outside of the fixation and cooling box through the discharge port.

[0029] Further, the sidewall of the condenser is provided with a first heat exchanger, the output end of the first heat exchanger is connected with a first connecting pipe, and the other end of the first connecting pipe is connected with an air pump;

[0030] The outer surface of the roller is sleeved with a spiral pipe corresponding to the position of the second spiral guide vane, and the outer surface of the spiral pipe is provided with a plurality of blow holes distributed at intervals;

[0031] A third connecting pipe is arranged between the end of the spiral pipe and the output end of the air pump, and the spiral pipe is connected with the air pump through the third connecting pipe.

[0032] Further, a heat exchange groove is arranged between the fixation and cooling box and the preheating box, and the fixation and cooling box is communicated with the preheating box through the heat exchange groove;

[0033] The heat exchange tank is internally provided with a negative pressure air suction device, and the upper portion of the negative pressure air suction device is provided with a second heat exchanger;

[0034] The inside of the second conveying belt is provided with a U-shaped heat dissipation pipe, and the two ends of the U-shaped heat dissipation pipe and the two ends of the second heat exchanger are respectively provided with a second connecting pipe and a fourth connecting pipe.

[0035] Further, the energy-saving control process comprises:

[0036] The tea is killed by being conveyed into the inside of the roller and then heated by the hot air plate inside the killing room, so that the tea is killed;

[0037] The tea is preheated by the following steps: when the tea is killed, the killing waste gas in the killing room is discharged to the second heat exchanger by the negative pressure air suction device, heat transfer is realized by the second heat exchanger, the water flow in the U-shaped heat dissipation pipe is heated, the water in the U-shaped heat dissipation pipe is heated, and the tea on the second conveying belt is preheated.

[0038] The tea is cooled by the following steps: after the tea is killed, the tea is conveyed into the inside of the discharge pipe by the cooperation of the first spiral flow guide plate and the second spiral flow guide plate, and then discharged to the upper surface of the first conveying belt by the discharge pipe, so that the evaporator can cool the killed tea.

[0039] Compared with the prior art, the present application has the following advantages:

[0040] 1. The tea is conveyed into the inside of the roller by the cooperation of the second conveying belt, the feeding hopper and the feeding pipe, high-temperature killing treatment is performed on the tea by the hot air plate, in the high-temperature killing process, the killing waste gas is discharged to the second heat exchanger by the negative pressure air suction device, heat transfer is realized by the second heat exchanger, the water flow in the U-shaped heat dissipation pipe is heated, the water in the U-shaped heat dissipation pipe is heated, and the tea on the second conveying belt is preheated.

[0041] 2. After the tea is killed, the tea is conveyed into the inside of the discharge pipe by the cooperation of the first spiral flow guide plate and the second spiral flow guide plate, and then discharged to the upper surface of the first conveying belt by the discharge pipe, so that the evaporator can cool the killed tea, and when the evaporator is cooled, the heat of the condenser is also absorbed by the first heat exchanger, then the heated gas is extracted by the air pump, and the heated gas is discharged to the tea in the inside of the roller by the spiral pipe, so that the tea in the inside of the roller is heated, and the power consumption of the hot air plate is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0042] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application;

[0043] Figure 2 It is a schematic diagram of the side of the three-dimensional structure of the present application;

[0044] Figure 3 It is the internal schematic view of the three-dimensional structure of the present application;

[0045] Figure 4 It is the schematic view of the structure connection of the drum and the spiral pipe and the first heat exchanger of the present application;

[0046] Figure 5 It is the internal schematic view of the drum structure of the present application;

[0047] Figure 6 It is the sectional view of the three-dimensional structure of the present application;

[0048] Figure 7 It is the schematic view of the structure connection of the second heat exchanger and the second conveying belt of the present application;

[0049] Figure 8 It is the internal schematic view of the discharge pipe structure of the present application.

[0050] In the figure: fixation cooling box 1, preheating box 2, first motor 3, discharge port 4, first conveying belt 5, support 6, second conveying belt 7, second motor 8, air pump 9, first connecting pipe 10, first heat exchanger 11, condenser 12, feeding port 13, second connecting pipe 14, U-shaped heat dissipation pipe 15, feeding hopper 16, feeding pipe 17, collar 18, drum 19, heat insulation plate 20, fixation chamber 21, cooling chamber 22, evaporator 23, support shaft 24, rotating shaft 25, spiral pipe 26, hot air plate 27, air blowing hole 28, third connecting pipe 30, discharge pipe 31, first spiral guide plate 32, second spiral guide plate 33, annular groove 34, feeding groove 35, discharge groove 36, second heat exchanger 37, heat exchange groove 38, negative pressure air suction device 39, fourth connecting pipe 40, partition plate 41, through groove 42, automatic telescopic rod 43, fixing frame 44. DETAILED DESCRIPTION

[0051] In order to more clearly illustrate the overall concept of the present application, the following will be described in detail in an exemplary manner combined with the drawings of the specification. Example one

[0052] Please refer to Figures 1 to 8 The present application provides a technical solution: integrated tea fixation cooling integrated equipment, comprising:

[0053] Fixation cooling box 1, the inside of the fixation cooling box 1 is provided with a heat insulation plate 20, the fixation cooling box 1 is divided into fixation chamber 21 and cooling chamber 22 through the heat insulation plate 20, the fixation chamber 21 is located above the cooling chamber 22;

[0054] Drum 19, rotatingly arranged in the inside of the fixation chamber 21, and the inside side wall of the fixation chamber 21 is installed with a hot air plate 27 at the position corresponding to the drum 19;

[0055] An evaporator 23 is arranged at the inner bottom end of the cooling chamber 22, and a condenser 12 is arranged on the outer wall of the fixation and cooling box 1 corresponding to the position of the evaporator 23;

[0056] A heat collecting assembly is arranged for collecting heat inside the fixation chamber 21, and the heat collecting assembly comprises a second heat exchanger 37 arranged above the fixation chamber 21, and a conveying assembly is arranged above the second heat exchanger 37 and communicates with the roller 19;

[0057] The tea leaves inside the fixation chamber 21 are subjected to high-temperature fixation treatment by the hot air plate 27, and after the fixation treatment, the tea leaves to be cooled are conveyed into the cooling chamber 22, and the fixation tea leaves are subjected to cooling treatment by the evaporator 23, and the condenser 12 is arranged to cooperate with the evaporator 23 to continuously perform cooling treatment on the inside of the cooling chamber 22;

[0058] When the hot air plate 27 performs high-temperature fixation on the inside of the fixation chamber 21, the heat collecting assembly can collect the high temperature brought out by the fixation waste gas inside the fixation chamber 21 and preheat the tea leaves on the conveying assembly, thereby shortening the heating time of the tea leaves. Embodiment Two

[0059] As shown in Figure 1 and Figure 3 The integrated tea fixation and cooling integrated device and energy-saving control process disclosed in the embodiment two of the present application has basically the same structure as that in the embodiment one, and the difference lies in that:

[0060] A support shaft 24 is rotatably arranged between one end of the roller 19 and the inner wall of the fixation chamber 21, and the roller 19 is rotatably arranged in the fixation chamber 21 through the support shaft 24;

[0061] A first motor 3 is arranged on the outer wall of the fixation and cooling box 1 corresponding to the position of the other end of the roller 19, and the output end of the first motor 3 penetrates through the side wall of the fixation and cooling box 1 and is connected with the other end of the roller 19;

[0062] The inner wall of the roller 19 is provided with a first spiral flow guide plate 32 and a second spiral flow guide plate 33, the pitch of the first spiral flow guide plate 32 is smaller than the pitch of the second spiral flow guide plate 33, and the hot air plate 27 is located on one side of the first spiral flow guide plate 32;

[0063] The cooperation of the first motor 3 and the support shaft 24 drives the drum 19 to rotate. When the drum 19 rotates, the hot air plate 27 performs high-temperature sterilization on the tea leaves inside the drum 19. At the same time, the tea leaves move toward the other end of the drum 19 with the cooperation of the first spiral guide plate 32 and the second spiral guide plate 33. The cooperation of the first spiral guide plate 32 and the second spiral guide plate 33 will prevent the tea leaves from piling up inside the drum 19. The pitch of the first spiral guide plate 32 is large, and the tea leaves are more dispersed, which can promote the diffusion of high temperature among the tea leaves. The pitch of the second spiral guide plate 33 is small, and it gradually moves away from the hot air plate 27, which can extend the residence time of the tea leaves inside the drum 19, make the tea leaves sterilized more fully, and there is no need to worry about the burnt edges of the hot air plate 27. Example 3

[0064] like Figures 2-3 as well as Figure 7 As shown, the structure of the integrated tea leaf fixing and cooling integrated equipment and energy-saving control process disclosed in the third embodiment of the present invention is basically the same as that in the second embodiment, except that:

[0065] The conveying assembly includes a preheating box 2 arranged at the upper end of the fixing and cooling box 1, and a feed port 13 is opened on one side of the preheating box 2;

[0066] Two sets of symmetrically distributed brackets 6 are installed on the outer wall of the preheating box 2 at the position corresponding to the feed port 13. Rotating shafts 25 are rotatably arranged between the inner wall of the preheating box 2 and the two sets of the brackets 6. A second conveyor belt 7 is sleeved between the two sets of the rotating shafts 25.

[0067] A second motor 8 is installed at a position on the side wall of one group of the brackets 6 corresponding to the rotating shaft 25, and an output end of the second motor 8 passes through the side wall of the bracket 6 and is connected to the corresponding rotating shaft 25;

[0068] A feed pipe 17 is installed inside the preheating box 2 at a position below the end of the second conveyor belt 7, and a feed hopper 16 is provided above the feed pipe 17.

[0069] The outer surface of the drum 19 is provided with two groups of annular grooves 34, one group of which is provided on the outer surface of the drum 19 at a position below the feed pipe 17, and the other group of the annular grooves 34 is provided at the other end of the drum 19;

[0070] The outer surfaces of the two groups of annular grooves 34 are both sleeved with collars 18, the cross section of the collars 18 is a "匚"-shaped structure, and the end of the feed pipe 17 away from the feed hopper 16 is connected to one of the groups of collars 18;

[0071] The outer surface of the roller 19 is provided with a feeding groove 35 corresponding to the position of one set of the sleeves 18, and the roller 19 is communicated with the feeding pipe 17 through the cooperation of one set of the annular grooves 34 and one set of the sleeves 18;

[0072] The second conveying belt 7 is driven by the second motor 8 to convey the tea leaves to be killed to the inside of the feeding hopper 16. When the roller 19 rotates, the feeding groove 35 coincides with the feeding pipe 17, and the tea leaves in the inside of the feeding hopper 16 are conveyed to the inside of the roller 19 through the sleeves 18 for rolling and killing. Embodiment four

[0073] As shown in Figure 4 and Figure 8 The integrated tea leaf killing and cooling integrated device and the energy-saving control process disclosed in the embodiment four of the present application have the same structure as that in the embodiment three, and the difference lies in that:

[0074] The other end of the roller 19 is provided with a discharging groove 36 corresponding to the position of another set of the sleeves 18, the discharging groove 36 is communicated with another set of the sleeves 18, and another set of the sleeves 18 is provided with a discharging pipe 31 corresponding to the position of the discharging groove 36;

[0075] The end of the discharging pipe 31 away from the sleeve 18 penetrates through the heat insulation plate 20 and extends to the inside of the cooling chamber 22;

[0076] The bottom side of the discharging pipe 31 is provided with a fixing frame 44, the fixing frame 44 is provided with an automatic telescopic rod 43, the side wall of the discharging pipe 31 is provided with a through groove 42 corresponding to the output end of the automatic telescopic rod 43, and the side wall of the baffle 41 is connected with the output end of the automatic telescopic rod 43;

[0077] Under the cooperation of the first spiral flow guide plate 32 and the second spiral flow guide plate 33, the tea leaves gradually move to the end of the roller 19. When the roller 19 rotates, the discharging groove 36 coincides with the discharging pipe 31, and the tea leaves fall into the inside of the discharging pipe 31 through the discharging groove 36 and are collected by the baffle 41. The baffle 41 is arranged to block the discharging pipe 31 to reduce the contact between the high-temperature hot air and the low-temperature cool air. After a certain period of time, the automatic telescopic rod 43 is started to drive the baffle 41 to move out of the inside of the discharging pipe 31. At this time, the tea leaves killed in the inside of the discharging pipe 31 can enter the inside of the cooling chamber 22 for cooling. Embodiment five

[0078] As shown in Figure 3 The integrated tea leaf killing and cooling integrated device and the energy-saving control process disclosed in the embodiment four of the present application have the same structure as that in the embodiment three, and the difference lies in that:

[0079] The rotary shafts 25 are arranged at both ends inside the cooling chamber 22, the first conveying belt 5 is sleeved between the two groups of rotary shafts 25, and the second motor 8 is installed on the outer wall of the fixation and cooling box 1 at the position corresponding to one group of rotary shafts 25, and the output end of the second motor 8 penetrates through the side wall of the fixation and cooling box 1 and is connected with the end of one group of rotary shafts 25;

[0080] The first conveying belt 5 is arranged between the discharge pipe 31 and the evaporator 23 through the cooperation of the two groups of rotary shafts 25;

[0081] The outer wall of the fixation and cooling box 1 is provided with a discharge port 4 at the position corresponding to the end of the first conveying belt 5, and one end of the first conveying belt 5 extends to the outside of the fixation and cooling box 1 through the discharge port 4;

[0082] The tea leaves entering the inside of the cooling chamber 22 will fall on the surface of the first conveying belt 5 for cooling, and the accumulation of the tea leaves can be avoided through the rotation of the first conveying belt 5 to accelerate the cooling, and the cooled tea leaves are discharged through the discharge port 4. Embodiment six

[0083] As shown in the drawings, the integrated fixation and cooling integrated equipment and energy-saving control process disclosed in the embodiment six of the present application has basically the same structure as that in the embodiment five, and the difference lies in that: Figures 3-4 The first heat exchanger 11 is installed on the side wall of the condenser 12, the output end of the first heat exchanger 11 is connected with the first connecting pipe 10, and the other end of the first connecting pipe 10 is connected with the air pump 9;

[0084] The outer surface of the roller 19 is sleeved with the spiral pipe 26 at the position corresponding to the second spiral flow guide plate 33, and the outer surface of the spiral pipe 26 is provided with the air blowing holes 28 which are distributed at intervals;

[0085] The third connecting pipe 30 is arranged between the end of the spiral pipe 26 and the output end of the air pump 9, and the spiral pipe 26 is connected with the air pump 9 through the third connecting pipe 30;

[0086] The evaporator 23 can cool the fixation tea leaves, and when the evaporator 23 is cooled, the heat of the condenser 12 is also absorbed by the first heat exchanger 11, then the heated air pumped by the air pump 9 is heated, and the heated air is discharged to the tea leaves in the roller 19 through the spiral pipe 26 to heat the tea leaves in the roller 19, thereby reducing the power consumption of the hot air plate 27.

[0087] Embodiment seven As shown in the drawings, the integrated fixation and cooling integrated equipment and energy-saving control process disclosed in the embodiment seven of the present application has basically the same structure as that in the embodiment six, and the difference lies in that:

[0088] Figures 6-7 ​As shown, the integrated tea leaf fixation and cooling integrated device and energy-saving control process disclosed in embodiment seven of the present application has basically the same structure as that in embodiment six, and the difference lies in that:

[0089] The heat exchange groove 38 is arranged between the fixation and cooling box 1 and the preheating box 2, and the fixation and cooling box 1 is in communication with the preheating box 2 through the heat exchange groove 38;

[0090] The negative pressure air suction device 39 is arranged in the heat exchange groove 38, and the second heat exchanger 37 is arranged above the negative pressure air suction device 39;

[0091] The U-shaped heat dissipation pipe 15 is arranged in the second conveying belt 7, and the second connecting pipe 14 and the fourth connecting pipe 40 are respectively arranged between the two ends of the U-shaped heat dissipation pipe 15 and the two ends of the second heat exchanger 37;

[0092] Through the cooperation of the second conveying belt 7, the feeding hopper 16 and the feeding pipe 17, the tea leaves are transported into the roller 19, and the tea leaves are subjected to high-temperature fixation treatment by the hot air plate 27. During the high-temperature fixation process, the negative pressure air suction device 39 is arranged to discharge the fixation waste gas to the second heat exchanger 37, and the second heat exchanger 37 is arranged to realize heat transfer, heat the water flow in the U-shaped heat dissipation pipe 15, and then preheat the tea leaves on the second conveying belt 7.

[0093] The energy-saving control process comprises the following steps:

[0094] Fixation of tea leaves: the tea leaves are transported into the roller 19, and then the fixation chamber 21 is heated by the hot air plate 27 to realize fixation of the tea leaves;

[0095] Preheating of tea leaves: during fixation of the tea leaves, the fixation waste gas in the fixation chamber 21 is discharged to the second heat exchanger 37 by the negative pressure air suction device 39, the second heat exchanger 37 is arranged to realize heat transfer, heat the water flow in the U-shaped heat dissipation pipe 15, and then preheat the tea leaves on the second conveying belt 7;

[0096] Cooling of tea leaves: after fixation of the tea leaves, the tea leaves are transported into the discharge pipe 31 by the cooperation of the first spiral flow guide plate 32 and the second spiral flow guide plate 33, and then discharged to the upper surface of the first conveying belt 5 by the discharge pipe 31. At this time, the evaporator 23 can cool the fixed tea leaves.

[0097] The specific scheme is: through the second motor 8 drives the second conveying belt 7 to rotate, the tea to be killed green is transported to the inside of the feeding hopper 16, when the roller 19 rotates, the feeding groove 35 and the feeding pipe 17 coincide, at this time, the tea in the inside of the feeding hopper 16 can be transported to the inside of the roller 19 through the sleeve ring 18, then through the cooperation of the first motor 3 and the supporting shaft 24, the roller 19 is driven to rotate, when the roller 19 rotates, the hot air plate 27 carries out high-temperature fixation on the tea in the inside of the roller 19, at the same time, under the cooperation of the first spiral flow guide plate 32 and the second spiral flow guide plate 33, the tea moves towards the other end of the roller 19;

[0098] At the same time, through the cooperation of the second conveying belt 7, the feeding hopper 16 and the feeding pipe 17, the tea is transported to the inside of the roller 19, and the hot air plate 27 carries out high-temperature fixation on the tea, in the high-temperature fixation process, the negative pressure air suction device 39 is arranged towards the second heat exchanger 37, heat transfer is realized through the second heat exchanger 37, the water flow in the U-shaped heat dissipation pipe 15 is heated, and then the tea on the second conveying belt 7 is preheated;

[0099] When the roller 19 rotates, the discharge groove 36 coincides with the discharge pipe 31, at this time, the tea falls into the inside of the discharge pipe 31 through the discharge groove 36 and is collected by the partition plate 41, the partition plate 41 is arranged to block the discharge pipe 31, so that the fixation chamber 21 and the cooling chamber 22 are prevented from being communicated through the discharge pipe 31;

[0100] After a certain time, the automatic telescopic rod 43 is started, the automatic telescopic rod 43 drives the partition plate 41 to move out of the inside of the discharge pipe 31, at this time, the tea after fixation in the inside of the discharge pipe 31 falls onto the surface of the first conveying belt 5 to be cooled, when falling, the rotation of the first conveying belt 5 can prevent the accumulation of the tea, the evaporator 23 in the cooling chamber 22 can carry out cooling treatment on the tea after fixation, and when the condenser 12 carries out cooling treatment on the evaporator 23, the heat of the condenser 12 is also absorbed by the first heat exchanger 11, then the heated gas is extracted by the gas pump 9, and the heated gas is discharged to the tea in the inside of the roller 19 through the spiral pipe 26 to carry out heating treatment on the tea in the inside of the roller 19, so that the power consumption of the hot air plate 27 is reduced.

[0101] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.

Claims

1. Integrated tea leaf fixing and cooling equipment, characterized by: Comprising: A fixing and cooling box (1), inside which there is a heat insulation board (20). The fixing and cooling box (1) is divided into a fixing chamber (21) and a cooling chamber (22) by the heat insulation board (20). The fixing chamber (21) is located above the cooling chamber (22); A drum (19), rotatably arranged inside the fixing chamber (21), and a hot air board (27) is installed on the inner side wall of the fixing chamber (21) corresponding to the position of the drum (19); An evaporator (23), arranged at the inner bottom end of the cooling chamber (22), and a condenser (12) is installed on the outer wall of the fixing and cooling box (1) corresponding to the position of the evaporator (23); A heat collection component, used for collecting the heat inside the fixing chamber (21). The heat collection component includes a second heat exchanger (37) arranged above the fixing chamber (21). Above the second heat exchanger (37), there is a conveying component, and the conveying component is connected to the drum (19); The conveying component includes a preheating box (2) arranged at the upper end of the fixing and cooling box (1). One side of the preheating box (2) is provided with a feed inlet (13); Two groups of symmetrically distributed brackets (6) are installed on the outer wall of the preheating box (2) corresponding to the position of the feed inlet (13). A rotating shaft (25) is rotatably arranged between the inner wall of the preheating box (2) and the two groups of brackets (6). A second conveyor belt (7) is sleeved between the two groups of rotating shafts (25); A feed pipe (17) is installed inside the preheating box (2) corresponding to the position below the end of the second conveyor belt (7). Above the feed pipe (17), there is a feed hopper (16) connected; Two groups of annular grooves (34) are arranged on the outer surface of the drum (19). One group of annular grooves (34) is arranged at the position on the outer surface of the drum (19) corresponding to the position below the feed pipe (17), and the other group of annular grooves (34) is arranged at the other end of the drum (19); Two groups of sleeve rings (18) are sleeved on the outer surfaces of the two groups of annular grooves (34). The cross-section of the sleeve ring (18) is in a "匚" - shaped structure, and one end of the feed pipe (17) away from the feed hopper (16) is connected to one group of sleeve rings (18); A feed slot (35) is arranged on the outer surface of the drum (19) corresponding to the position of one group of sleeve rings (18). The drum (19) is connected to the feed pipe (17) through the cooperation of one group of annular grooves (34) and one group of sleeve rings (18); A first spiral guide plate (32) and a second spiral guide plate (33) are arranged on the inner wall of the drum (19); An outlet slot (36) is arranged at the other end of the drum (19) corresponding to the position of the other group of sleeve rings (18). The outlet slot (36) is connected to the other group of sleeve rings (18), and an outlet pipe (31) is installed on the other group of sleeve rings (18) corresponding to the position of the outlet slot (36); One end of the discharge pipe (31) away from the collar (18) passes through the heat insulation plate (20) and extends into the interior of the cooling chamber (22); A first heat exchanger (11) is installed on the side wall of the condenser (12); an output end of the first heat exchanger (11) is connected to a first connecting pipe (10); and the other end of the first connecting pipe (10) is connected to an air pump (9); A spiral tube (26) is sleeved on the outer surface of the drum (19) at a position corresponding to the second spiral guide plate (33), and the outer surface of the spiral tube (26) is provided with blowing holes (28) distributed at intervals; A third connecting tube (30) is provided between the end of the spiral tube (26) and the output end of the air pump (9), and the spiral tube (26) is connected to the air pump (9) via the third connecting tube (30).

2. The integrated tea leaf fixing and cooling equipment according to claim 1, characterized in that: A support shaft (24) is rotatably provided between one end of the roller (19) and the inner wall of the killing chamber (21), and the roller (19) is rotatably provided inside the killing chamber (21) via the support shaft (24); A first motor (3) is installed at a position on the outer wall of the withering cooling box (1) corresponding to the other end of the drum (19), and an output end of the first motor (3) passes through the side wall of the withering cooling box (1) and is connected to the other end of the drum (19).

3. The integrated tea leaf fixing and cooling equipment according to claim 2, characterized in that: A second motor (8) is installed at a position on the side wall of one group of the brackets (6) corresponding to the rotating shaft (25), and an output end of the second motor (8) passes through the side wall of the bracket (6) and is connected to the corresponding rotating shaft (25).

4. The integrated tea leaf fixing and cooling equipment according to claim 3, characterized in that: The pitch of the first spiral guide plate (32) is smaller than the pitch of the second spiral guide plate (33), and the hot air plate (27) is located on one side of the first spiral guide plate (32); A fixing frame (44) is installed on one side of the bottom of the discharge pipe (31), and an automatic telescopic rod (43) is installed on the fixing frame (44). A through groove (42) is provided on the side wall of the discharge pipe (31) corresponding to the output end of the automatic telescopic rod (43). A partition (41) is slidably provided inside the through groove (42), and the side wall of the partition (41) is connected to the output end of the automatic telescopic rod (43).

5. The integrated tea leaf fixing and cooling equipment according to claim 4, characterized in that: Rotating shafts (25) are rotatably provided at both ends of the cooling chamber (22), a first conveyor belt (5) is sleeved between the two groups of rotating shafts (25), and a second motor (8) is installed at a position on the outer wall of the withering cooling box (1) corresponding to one group of the rotating shafts (25), and an output end of the second motor (8) passes through the side wall of the withering cooling box (1) and is connected to an end of one group of the rotating shafts (25); The first conveyor belt (5) is rotatably arranged between the discharge pipe (31) and the evaporator (23) through the cooperation of two sets of rotating shafts (25); An outer wall of the withering cooling box (1) is provided with a discharge port (4) corresponding to the end of the first conveyor belt (5), and one end of the first conveyor belt (5) extends to the outside of the withering cooling box (1) through the discharge port (4).

6. The integrated tea leaf fixing and cooling equipment according to claim 5, characterized in that: A heat exchange groove (38) is provided between the withering cooling box (1) and the preheating box (2), and the withering cooling box (1) is connected to the preheating box (2) via the heat exchange groove (38); A negative pressure air suction device (39) is provided inside the heat exchange tank (38), and a second heat exchanger (37) is provided above the negative pressure air suction device (39); A U-shaped heat dissipation pipe (15) is provided inside the second conveyor belt (7), and a second connecting pipe (14) and a fourth connecting pipe (40) are provided between the two ends of the U-shaped heat dissipation pipe (15) and the two ends of the second heat exchanger (37), respectively.

7. Energy-saving control process of integrated tea-tea-fixing and cooling equipment, characterized in that: The integrated tea-tea-withering and cooling equipment according to any one of claims 1 to 6, wherein the energy-saving control process comprises: Withering of tea leaves: the tea leaves are transported to the inside of the drum (19), and then the inside of the withering chamber (21) is heated by the hot air plate (27) to achieve withering of the tea leaves; Preheating of tea leaves: When the tea leaves are being withered, the exhaust gas from the withering chamber (21) is discharged to the second heat exchanger (37) through the negative pressure suction device (39). The heat is transferred through the second heat exchanger (37) to heat the water flow inside the U-shaped heat pipe (15). The water inside the U-shaped heat pipe (15) is heated, thereby preheating the tea leaves on the second conveyor belt (7); Cooling of tea leaves: After the tea leaves are withered, the tea leaves are transported to the inside of the discharge pipe (31) through the cooperation of the first spiral guide plate (32) and the second spiral guide plate (33), and then discharged to the upper surface of the first conveyor belt (5) through the discharge pipe (31). At this time, the evaporator (23) can cool the tea leaves after withering.

Images