Helmet load transfer device capable of freely moving and working method thereof
Through the design of the helmet load transfer device, the helmet weight is evenly transmitted to the shoulder, solving the cervical load problem caused by the increase in the helmet weight, and achieving flexible head movement and reducing neck burden.
Patent Information
- Application Number
- CN202510886512.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-08-12
AI Technical Summary
The increase in weight of existing helmets leads to excessive cervical load. Long-term wearing may cause headaches, shoulder and neck strain and chronic injuries. The existing technology is difficult to effectively transfer load while ensuring the freedom of head movement.
The combined design of head connection module, load bearing rod, elastic rod, ball hinge and platform support is adopted to transmit the helmet weight evenly to the shoulder through upward tension and elastic deformation, and provides freedom of flexible head movement.
Effectively reduce head load, ensure free head movement, and reduce neck burden, and is suitable for high loading scenarios such as firefighting operations.
Smart Images

Figure CN120458326A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of protective equipment, and in particular relates to a freely movable helmet load transfer device and a working method thereof. Background Art
[0002] Helmets, as core head protection equipment, play a crucial role in protecting the user's head. As the protection level and intelligence level of protective helmets increase, their weight also increases significantly. For example, some smart helmets, after integrating intelligent modules, can weigh up to 1.5-2kg. The long-term load of the helmet is concentrated on the user's head and cervical spine, leading to excessive cervical spine load and accumulated muscle fatigue. This can cause headaches, shoulder and neck strain, and even chronic injuries during long missions, seriously damaging the user's health and affecting work efficiency and safety.
[0003] To solve the load problem, currently commonly used technologies mainly adopt two types of solutions. One is to disperse local pressure by optimizing the lining material of the helmet. This solution can make the head bear the force evenly, but it cannot change the direction of the force. The cervical spine still needs to bear most of the weight of the helmet; the other is to add a metal / plastic bracket under the helmet to connect the shoulders. Although this solution can transfer part of the load, it sacrifices the flexibility of the head. The freedom of movement of the head is severely restricted, making it difficult to adapt to dynamic sports scenes. Summary of the Invention
[0004] The purpose of the present invention is to provide an efficient and freely movable helmet load transfer device and its working method, which can transfer the weight of the helmet to the shoulders through a mechanical path while ensuring the freedom of movement of the head, thereby reducing the load on the neck and head.
[0005] To achieve the purpose of the present invention, on the one hand, the present invention provides a freely movable helmet load transfer device, comprising a head connection module, a load-bearing rod, a middle connection piece, an elastic rod, a ball joint, a quick-release buckle, and a platform support piece;
[0006] The head connection module is used to provide an upward pulling force for the helmet, reduce the load weight of the wearer, and provide a degree of freedom of left and right rotation;
[0007] The load-bearing rod and the elastic rod are used to form the main force transmission path of the device, and through synergistic action, the helmet load is evenly transmitted downward to the two shoulders;
[0008] The middle connecting piece is used to fix the load-bearing rod and the elastic rod, and cooperates with the load-bearing rod to quickly adjust the height to suit different people;
[0009] The ball joint is used to provide the freedom of pitching forward and backward and rotating left and right, allowing the head to move freely;
[0010] The quick-release buckle is installed on the platform support and is used to quickly separate the device from the platform support to complete the quick release and quick installation of the helmet;
[0011] The platform support is used to evenly transfer the load transferred from the head to the two shoulders.
[0012] The head connection module is connected to one end of the load-bearing rod, the other end of the load-bearing rod is connected to the connection hole of the middle connecting piece, the connection hole of the middle connecting piece is connected to the upper end connection hole of the elastic rod, the upper end connection hole of the elastic rod is connected to the ball of the ball joint, the ball socket of the ball joint is connected to the quick-release male buckle of the quick-release buckle, the quick-release female buckle of the quick-release buckle is connected to the quick-release buckle connection hole of the platform support, and the webbing hole of the platform support is connected to the fixed end on the user's shoulder.
[0013] On the other hand, the present invention also provides a working method of a freely movable helmet load transfer device, wherein the platform support is connected to the exoskeleton on the shoulder through a webbing, and the quick-release male buckle on the elastic rod is locked to the quick-release female buckle of the platform support through a magnetic lock to realize the connection between the load transfer device and the shoulder; when the load transfer device is working, the user wears a helmet, connects the head connection module of the load transfer device to the helmet, and the platform support is connected to the shoulder, and the load-bearing rod is adjusted to a comfortable height. The load-bearing rod gives the helmet an upward pulling force, which is then transmitted downward through the deformation of the elastic rod, so that the weight of the helmet can be evenly transferred to both shoulders, thereby achieving the effect of load transfer; when the user's head rotates left and right, it can drive the bearing part and the ball joint of the head connection module to rotate together, and the user's head pitches back and forth, which can drive the elastic rod to deform downward, and at the same time the ball joint rotates together, thereby realizing flexible movement of the head.
[0014] Compared with the prior art, the present invention has significant improvements in that: the present invention effectively reduces the head load, and the rotatable bearing of the head and the movable ball joint of the shoulder allow the head to move flexibly and perform dynamic movements.
[0015] In order to more clearly illustrate the functional characteristics and structural parameters of the present invention, further description is given below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 It is a schematic structural diagram of the head connection module of the present invention;
[0019] Figure 3 It is a schematic diagram of the load-bearing rod structure of the present invention;
[0020] Figure 4 It is a schematic structural diagram of the middle connecting piece of the present invention;
[0021] Figure 5 It is a schematic diagram of the elastic rod structure of the present invention;
[0022] Figure 6 It is a schematic diagram of the ball joint structure of the present invention;
[0023] Figure 7 It is a schematic diagram of the quick-release structure of the present invention;
[0024] Figure 8 It is a schematic structural diagram of the platform support member of the present invention.
[0025] The reference numerals in the figure are: 1-head connection module; 2-load-bearing rod; 3-middle connection piece; 4-elastic rod; 5-ball joint; 6-quick release buckle; 7-platform support piece; 101-press key; 102-bearing piece; 103-bearing fixing piece; 104-helmet connection piece; 201-load-bearing rod helmet connection hole; 202-load-bearing rod body; 203-load-bearing rod height adjustment hole; 301-middle connection piece upper cover; 302-adjustment Spring; 303-height adjustment button; 304-middle connector body; 305-middle connector front cover; 401-middle connecting hole of elastic rod; 402-elastic rod body; 403-elastic rod shoulder connecting hole; 501-spherical joint ball; 502-spherical joint socket; 601-quick-release pull-out piece; 602-quick-release male buckle; 603-quick-release female buckle; 701-quick-release buckle connecting hole; 702-shoulder strap hole; 703-webbing hole. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] The present invention provides a freely movable helmet load transfer device, combined with Figure 1 , including a head connection module 1, a load-bearing rod 2, a middle connection part 3, an elastic rod 4, a ball joint 5, a quick release buckle 6, and a platform support part 7;
[0028] The head connection module 1 is used to provide an upward pulling force for the helmet, reduce the load weight of the wearer, and provide a degree of freedom for left and right rotation;
[0029] The load-bearing rod 2 and the elastic rod 4 are used to form the main force transmission path of the device, and through synergistic action, the helmet load is evenly transmitted downward to the two shoulders;
[0030] The middle connecting member 3 is used to fix the load-bearing rod 2 and the elastic rod 4, and cooperates with the load-bearing rod 2 to quickly adjust the height to adapt to different people;
[0031] The ball joint 5 can rotate 360 degrees to provide the freedom of pitching forward and backward and rotating left and right, allowing the head to move freely and with greater flexibility;
[0032] The quick-release buckle 6 is mounted on the platform support 7 and is used to quickly separate the device from the platform support 7 to complete the quick release and quick installation of the helmet;
[0033] The platform support 7 is used to evenly transfer the load transferred from the head to the two shoulders.
[0034] The head connection module 1 is connected to one end of the load-bearing rod 2, the other end of the load-bearing rod 2 is connected to the connection hole of the middle connection part 3, the connection hole of the middle connection part 3 is connected to the upper end connection hole of the elastic rod 4, the upper end connection hole of the elastic rod 4 is connected to the ball of the ball joint 5, the ball socket of the ball joint 5 is connected to the quick-release male buckle of the quick-release buckle 6, the quick-release female buckle of the quick-release buckle 6 is connected to the quick-release buckle connection hole of the platform support 7, and the webbing hole of the platform support 7 is connected to the fixed end on the user's shoulder.
[0035] Combine Figure 2 The head connection module 1 includes a press key 101, a bearing part 102, a bearing fixing part 103, and a helmet connection part 104; the press key 101 is located at the top of the head connection module 1, is connected to the bearing part 102 by a pin, and has a built-in spring, the bearing part 102 is located inside the head connection module 1, embedded in the bearing fixing part 103 and locked, the bearing fixing part 103 is located in the middle of the head connection module 1, and is connected to the helmet connection part 104 by bolts, and the helmet connection part 104 is located at the lower end of the head connection module 1 and can be connected to the helmet by Velcro.
[0036] Combine Figure 3The bearing rod 2 includes a bearing rod helmet connection hole 201, a bearing rod main body 202, and a bearing rod height adjustment hole 203; the bearing rod helmet connection hole 201 is used to connect the bearing rod main body 202 and the head connection module 1, and the bearing rod helmet connection hole 201 is located at one end where the bearing rod main body 202 is connected to the head connection module 1, and the bearing rod height adjustment hole 203 is provided on the other end of the bearing rod main body 202. Each hole position of the bearing rod height adjustment hole 203 corresponds to a height gear, which is used for free up and down movement to achieve height adjustment.
[0037] Combine Figure 4 The middle connector 3 includes a middle connector upper cover 301, an adjustment spring 302, a height adjustment button 303, a middle connector body 304, and a middle connector front cover 305; the middle connector upper cover 301 is located at the upper end of the middle connector 3 and is provided with a connecting hole, which is connected to the connecting hole at the upper end of the middle connector body 304 by bolts, the adjustment spring 302 and the height adjustment button 303 are located inside the middle connector body 304, the middle connector front cover 305 is located at the front of the middle connector 3 and is provided with a connecting hole, which is connected to the connecting hole at the front of the middle connector body 304 by bolts, and the adjustment spring 302 is compressed by pressing the height adjustment button 303.
[0038] Combine Figure 5 The elastic rod 4 is made of carbon fiber and includes a middle connecting hole 401 of the elastic rod, an elastic rod main body 402, and an elastic rod shoulder connecting hole 403; the middle connecting hole 401 of the elastic rod is located at the upper end of the elastic rod 4, and is connected to the connecting hole on the front of the middle connector main body 304 and the connecting hole of the middle connector front cover 305 by bolts to fix the elastic rod 4 in the middle connector. The elastic rod main body 402 is located in the middle of the elastic rod 4 and can bend and deform to bear the load transmitted by the load-bearing rod and provide freedom of movement of the head up and down. The shoulder connecting hole 403 is located at the lower end of the elastic rod 4.
[0039] Combine Figure 6 The ball joint 5 includes a ball joint body 501 and a ball joint socket 502; the ball joint body 501 is located at the upper end of the ball joint 5 and is provided with a connecting hole, which is connected to the shoulder connecting hole 403 by a bolt, and the ball joint socket 502 is located at the lower end of the ball joint 5, and the lower end of the ball joint body 501 is connected to the ball joint socket 502, and can move freely 360 degrees in the ball joint socket 502, providing the head with the freedom of pitching forward and backward and rotating left and right.
[0040] Combine Figure 7The quick-release buckle 6 includes a quick-release pull-out piece 601, a quick-release male buckle 602, and a quick-release female buckle 603; the quick-release pull-out piece 601 is located inside the quick-release male buckle 602 and has a built-in spring. The quick-release male buckle 602 is located at the upper end of the quick-release buckle 6 and is connected to the connecting hole of the ball joint ball socket 502. The quick-release female buckle 603 is located at the lower end of the quick-release buckle 6 and is provided with a magnetic point and a connecting hole. The magnetic points of the quick-release male buckle 602 and the quick-release female buckle 603 are connected by magnetic attraction. Pulling out the quick-release pull-out piece 601 to compress the spring can remove the quick-release female buckle 603 from the quick-release male buckle 602 to achieve quick release. When the quick-release female buckle 603 approaches the quick-release male buckle 602, it is retracted through the magnetic connection to achieve quick installation.
[0041] Combine Figure 8 The platform support 7 includes a quick-release buckle connection hole 701, a shoulder strap hole 702, and a webbing hole 703; the quick-release buckle connection hole 701 is located at the upper end of the platform support 7, and is connected to the connection hole of the quick-release female buckle 603 by a bolt, and the shoulder strap hole 702 is located in the middle of the platform support 7, which can allow the backpack shoulder strap to pass through to avoid interference between the backpack and the device. The webbing hole 703 is located at the lower end of the platform support 7 and can pass through the magic webbing. The magic webbing connects the platform support 7 to the fixed end of the shoulder, providing good adaptability.
[0042] The present invention provides a working method of a freely movable helmet load transfer device, wherein the platform support member 7 is connected to an exoskeleton or other equipment on the shoulder through a magic webbing, and the quick-release male buckle 602 on the elastic rod 4 is locked to the quick-release female buckle 603 of the platform support member 7 through magnetic attraction, thereby realizing the connection between the load transfer device and the shoulder; when the load transfer device is working, the user wears a helmet, connects the head connection module 1 of the load transfer device to the helmet, and the platform support member 7 is connected to the shoulder, and the load-bearing rod 2 is adjusted to a comfortable height. The load-bearing rod 2 gives the helmet an upward pulling force, which is then transmitted downward through the deformation of the elastic rod 4, so that the weight of the helmet can be evenly transferred to both shoulders, thereby achieving the effect of load transfer; when the user's head rotates left and right, it can drive the bearing member 102 and the ball joint 5 of the head connection module 1 to rotate together, and the user's head pitches forward and backward, which can drive the elastic rod 4 to deform downward, and at the same time, the ball joint 5 rotates together, thereby realizing flexible movement of the head.
[0043] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A freely movable helmet load transfer device, characterized in that: It comprises a head connection module (1), a load-bearing rod (2), a middle connection piece (3), an elastic rod (4), a ball joint (5), a quick-release buckle (6), and a platform support piece (7); The head connection module (1) is used to provide an upward pulling force for the helmet, reduce the load weight of the wearer, and provide a degree of freedom for left and right rotation; The load-bearing rod (2) and the elastic rod (4) are used to form the main force transmission path of the device, and through synergistic action, the helmet load is evenly transmitted downward to the two shoulders; The middle connecting member (3) is used to fix the load-bearing rod (2) and the elastic rod (4), and cooperates with the load-bearing rod (2) to quickly adjust the height to suit different groups of people; The ball joint (5) is used to provide the degrees of freedom of pitching forward and backward and rotating left and right, allowing the head to move freely; The quick-release buckle (6) is mounted on the platform support (7) and is used to quickly separate the device from the platform support (7) to complete the quick release and quick installation of the helmet; The platform support member (7) is used to evenly transfer the load transferred from the head to the two shoulders.
2. A freely movable helmet load transfer device according to claim 1, characterized in that: The head connection module (1) is connected to one end of the load-bearing rod (2), the other end of the load-bearing rod (2) is connected to the connection hole of the middle connection member (3), the connection hole of the middle connection member (3) is connected to the upper end connection hole of the elastic rod (4), the upper end connection hole of the elastic rod (4) is connected to the ball of the ball joint (5), the ball socket of the ball joint (5) is connected to the quick-release male buckle of the quick-release buckle (6), the quick-release female buckle of the quick-release buckle (6) is connected to the quick-release buckle connection hole of the platform support member (7), and the webbing hole of the platform support member (7) is connected to the fixed end on the user's shoulder.
3. A freely movable helmet load transfer device according to claim 1, characterized in that: The head connection module (1) comprises a push button (101), a bearing member (102), a bearing fixing member (103), and a helmet connection member (104); the push button (101) is located at the top of the head connection module (1), connected to the bearing member (102) via a latch, and has a built-in spring; the bearing member (102) is located inside the head connection module (1), embedded in the bearing fixing member (103) and locked; the bearing fixing member (103) is located in the middle of the head connection module (1), connected to the helmet connection member (104) via a bolt; the helmet connection member (104) is located at the lower end of the head connection module (1) and can be connected to the helmet via Velcro.
4. The freely movable helmet load transfer device according to claim 1, characterized in that: The supporting rod (2) comprises a supporting rod helmet connection hole (201), a supporting rod main body (202), and a supporting rod height adjustment hole (203); the supporting rod helmet connection hole (201) is used to connect the supporting rod main body (202) and the head connection module (1); the supporting rod helmet connection hole (201) is located at one end of the supporting rod main body (202) connected to the head connection module (1); the supporting rod height adjustment hole (203) is provided on the other end of the supporting rod main body (202); each hole position of the supporting rod height adjustment hole (203) corresponds to a height gear, and is used for free up and down movement to achieve height adjustment.
5. The freely movable helmet load transfer device according to claim 1, characterized in that: The middle connecting member (3) comprises a middle connecting member upper cover (301), an adjustment spring (302), a height adjustment button (303), a middle connecting member body (304), and a middle connecting member front cover (305); the middle connecting member upper cover (301) is located at the upper end of the middle connecting member (3) and is provided with a connection hole, which is connected to the connection hole at the upper end of the middle connecting member body (304) by a bolt; the adjustment spring (302) and the height adjustment button (303) are located inside the middle connecting member body (304); the middle connecting member front cover (305) is located at the front of the middle connecting member (3) and is provided with a connection hole, which is connected to the connection hole at the front of the middle connecting member body (304) by a bolt; and the adjustment spring (302) is compressed by pressing the height adjustment button (303).
6. A freely movable helmet load transfer device according to claim 5, characterized in that: The elastic rod (4) is made of carbon fiber material and comprises an elastic rod middle connection hole (401), an elastic rod body (402), and an elastic rod shoulder connection hole (403); the elastic rod middle connection hole (401) is located at the upper end of the elastic rod (4), and is connected to the connection hole at the front of the middle connector body (304) and the connection hole of the middle connector front cover (305) by bolts, so that the elastic rod (4) is fixed in the middle connector; the elastic rod body (402) is located in the middle of the elastic rod (4), can bend and deform, bear the load transmitted by the load-bearing rod, and provide the head with the degree of freedom of movement up and down; the shoulder connection hole (403) is located at the lower end of the elastic rod (4).
7. A freely movable helmet load transfer device according to claim 6, characterized in that: The ball joint (5) comprises a ball joint body (501) and a ball joint socket (502); the ball joint body (501) is located at the upper end of the ball joint (5) and is provided with a connection hole, and is connected to the shoulder connection hole (403) via a bolt; the ball joint socket (502) is located at the lower end of the ball joint (5); the lower end of the ball joint body (501) is connected to the ball joint socket (502), and can move freely 360 degrees in the ball joint socket (502), providing the head with the degrees of freedom of pitching forward and backward and rotating left and right.
8. A freely movable helmet load transfer device according to claim 7, characterized in that: The quick-release buckle (6) comprises a quick-release pull-out piece (601), a quick-release male buckle (602), and a quick-release female buckle (603); the quick-release pull-out piece (601) is located inside the quick-release male buckle (602) and has a spring embedded therein; the quick-release male buckle (602) is located at the upper end of the quick-release buckle (6) and is connected to the connecting hole of the ball joint ball socket (502); the quick-release female buckle (603) is located at the lower end of the quick-release buckle (6) and is provided with a magnetic attraction point and a connecting hole; the magnetic attraction points of the quick-release male buckle (602) and the quick-release female buckle (603) are connected by magnetic attraction; when the quick-release pull-out piece (601) is pulled outward, the spring is compressed.
9. A freely movable helmet load transfer device according to claim 8, characterized in that: The platform support member (7) comprises a quick-release buckle connection hole (701), a shoulder strap hole (702), and a webbing hole (703); the quick-release buckle connection hole (701) is located at the upper end of the platform support member (7) and is connected to the connection hole of the quick-release female buckle (603) by a bolt; the shoulder strap hole (702) is located in the middle of the platform support member (7) and can allow the backpack shoulder strap to pass through to avoid interference between the backpack and the device; the webbing hole (703) is located at the lower end of the platform support member (7) and can pass through the webbing, which connects the platform support member (7) to the fixed end of the shoulder.
10. A method for operating a freely movable helmet load transfer device according to claims 1-9, characterized in that: The platform support (7) is connected to the exoskeleton on the shoulder through a webbing, and the quick-release male buckle (602) on the elastic rod (4) is locked to the quick-release female buckle (603) of the platform support (7) through a magnetic lock, thereby realizing the connection between the load transfer device and the shoulder; when the load transfer device is working, the user wears a helmet, connects the head connection module (1) of the load transfer device to the helmet, and the platform support (7) is connected to the shoulder, and the load-bearing rod (2) is adjusted to a comfortable height. The load-bearing rod (2) applies an upward pulling force to the helmet, which is then transmitted downward through the deformation of the elastic rod (4), so that the weight of the helmet can be evenly transferred to the two shoulders, thereby achieving the effect of load transfer; when the user's head rotates left and right, it can drive the bearing member (102) and the ball joint (5) of the head connection module (1) to rotate together, and when the user's head pitches forward and backward, it can drive the elastic rod (4) to deform downward, and at the same time, the ball joint (5) rotates together, thereby realizing flexible movement of the head.