A self-adhesive polymer modified asphalt waterproof material, a preparation method and application thereof

By using a specific ratio of modifiers and raw material components, the tensile strength, tear resistance, weather resistance, and low-temperature and high-temperature stability of self-adhesive polymer-modified bitumen waterproofing materials are improved, overcoming the performance deficiencies of existing technologies and achieving excellent waterproofing effects and ease of construction.

CN120464224BActive Publication Date: 2025-12-12河北豫源防水材料有限公司
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Patent Information

Application Number
CN202510968767.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2025-12-12
Estimated Expiration
2045-07-15

AI Technical Summary

Technical Problem

Existing self-adhesive polymer-modified bitumen waterproof membranes have poor tensile and tear resistance, insufficient weather resistance, and poor low-temperature and high-temperature stability, which affects the waterproofing effect. In addition, the ease of construction needs to be improved.

Method used

By using modifiers and raw material components in specific proportions, including ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin, illite and phthalate, the mechanical properties, temperature adaptability and adhesion of the material are improved through the synergistic effect of toughening-elasticity-adhesion and rigid skeleton support-flexible segments.

Benefits of technology

It significantly improves the high and low temperature performance, adhesion, peel strength and aging resistance of waterproof materials, ensuring excellent waterproof performance under complex working conditions, while taking into account the convenience of construction and cost-effectiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of waterproof materials, and particularly discloses a self-adhesive polymer modified asphalt waterproof material, a preparation method and application thereof. The self-adhesive polymer modified asphalt waterproof material comprises the following raw materials in mass fractions: 45-55 parts of asphalt, 8-12 parts of softening oil, 10-15 parts of a modifier, 8-12 parts of devulcanized rubber and 10-15 parts of a filler; the modifier comprises the following raw materials: ethylene-octene copolymer, styrene butadiene rubber, coumarone resin and functional modification material; and the functional modification material comprises illite and phthalate. Through the design of the modifier and the ratio design of the raw material components, the synergistic effect of the raw materials is fully exerted, the comprehensive performance of the waterproof material is improved, and the self-adhesive polymer modified asphalt waterproof material prepared from the self-adhesive polymer modified asphalt waterproof material has excellent high and low temperature resistance, holding adhesion, peeling strength, aging resistance and water resistance.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of waterproof materials, in particular to a self-adhesive polymer modified asphalt waterproof material and a preparation method and application thereof. BACKGROUND

[0002] Self-adhesive polymer modified asphalt waterproof coiled material (referred to as waterproof coiled material) has been widely used in the field of building waterproofing due to its convenient construction and good adhesion. It can quickly bond with the base layer and effectively prevent liquid water and water vapor penetration, providing reliable waterproof protection for buildings. However, the self-adhesive polymer modified asphalt waterproof coiled material on the market still has some shortcomings. From the aspect of material performance, the tensile and tear resistance of some products are poor, which can easily deform and tear during transportation or construction, affecting the waterproof effect. At the same time, its weather resistance needs to be improved. Long-term exposure to outdoor environments, affected by factors such as ultraviolet light and temperature changes, can easily cause aging and cracking, leading to failure of the waterproof layer. In addition, the adhesion of self-adhesive polymer asphalt is not stable at different temperatures, which decreases at low temperatures and may soften and flow at high temperatures, causing the coiled material to slide and peel off.

[0003] With the continuous development of the construction industry, higher requirements are placed on the performance, environmental friendliness, and construction convenience of waterproof materials. In order to meet market demand and improve the quality and applicability of self-adhesive polymer modified asphalt waterproof coiled material, it is of great practical significance to develop a self-adhesive polymer modified asphalt waterproof material with better performance. SUMMARY

[0004] To solve the above problems, the present application provides a self-adhesive polymer modified asphalt waterproof material and a preparation method and application thereof. By designing the modifier and the ratio of each raw material component, the comprehensive performance of the waterproof material is improved.

[0005] To solve the above problems, the present application provides a self-adhesive polymer modified asphalt waterproof material and a preparation method and application thereof. By designing the modifier and the ratio of each raw material component, the comprehensive performance of the waterproof material is improved.

[0006] In a first aspect, the present application provides a self-adhesive polymer modified asphalt waterproof material, comprising the following raw materials in mass fraction: asphalt 45-55 parts, softening oil 8-12 parts, modifier 10-15 parts, devulcanized rubber 8-12 parts, and filler 10-15 parts.

[0007] The modifier comprises the following raw materials: ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin, and functional modification material; the functional modification material comprises illite and phthalate ester.

[0008] Compared with the prior art, the self-adhesive polymer modified asphalt waterproof material (referred to as a waterproof material) provided by the application has the following advantages: the composite modification of ethylene-octene copolymer (POE), styrene-butadiene rubber (SBR) and coumarone resin in the specific modifier significantly improves the mechanical properties, temperature adaptability, adhesion and aging resistance of the waterproof material through the synergistic effect of "toughening-elasticity-increasing-viscosity", so that the waterproof material can still maintain excellent waterproof effect under complex working conditions, while the construction convenience and cost-effectiveness are taken into account, and the self-adhesive waterproof field is an ideal modification system. The composite modification of illite and phthalate ester through the synergistic mechanism of "rigid skeleton support-flexible chain segment plasticization" not only utilizes the layered structure of illite to improve the mechanical strength and weather resistance, but also optimizes the flexibility and adhesion through the plasticizing effect of phthalate ester, so that the self-adhesive asphalt waterproof material achieves balance in key properties such as high and low temperature, adhesion and aging resistance.

[0009] The application fully plays the synergistic effect of each raw material by limiting the ratio of each raw material, so that the waterproof roll made of the waterproof material has excellent comprehensive properties such as high and low temperature resistance, adhesion, peel strength, aging resistance and water resistance.

[0010] Preferably, the asphalt includes at least one of No. 70 asphalt or No. 90 asphalt.

[0011] Preferably, the softening oil includes naphthenic oil and reduced three-line oil.

[0012] Further preferably, the mass ratio of the naphthenic oil and the reduced three-line oil is (7-8):(2-3).

[0013] Further preferably, the naphthenic oil has an aniline point of 65-85 DEG C and a naphthenic hydrocarbon content of ≥40%.

[0014] More preferably, the naphthenic oil includes at least one of naphthenic oil K10H or naphthenic oil K15H.

[0015] Still more preferably, the naphthenic oil includes naphthenic oil K10H and naphthenic oil K15H in a mass ratio of (3-6):1.

[0016] In the preferred naphthenic oil of the application, the naphthenic oil K10H has excellent weather resistance and strong ultraviolet aging resistance, which can prolong the service life of the roll; the naphthenic oil K10H and the polymer of the modifier can form a network structure, thereby improving the fatigue resistance of the waterproof material. The naphthenic oil K15H can balance the low-temperature fluidity and adhesion, and can still maintain strong adhesion to the base layer under the environment of-10 DEG C; it is suitable for waterproof construction of complex base surfaces (such as irregular structures), and can reduce the risk of hollowing.

[0017] Further preferably, the reduced three-line oil has an aromatic hydrocarbon content of 10%-20% and a saturated hydrocarbon content of 70%-85%.

[0018] More preferably, the reduced three-line oil includes at least one of reduced three-line oil 150SN or reduced three-line oil 400SN.

[0019] Further more preferably, the reduced three-line oil includes reduced three-line oil 150SN and reduced three-line oil 400SN in a mass ratio of (5-8):1.

[0020] In the preferred reduced three-line oil of the present application, the reduced three-line oil 150SN has both lubricity and cohesiveness, and after mixing with asphalt, the system is stable and not prone to delamination, and has high cost performance; the reduced three-line oil 400SN has high film forming strength, and can enhance the tear resistance and weather resistance of the waterproof material.

[0021] Preferably, the mass ratio of illite and phthalate in the functional modified material is (2-4):1.

[0022] Preferably, the particle size of the illite is 200-300 mesh, and the specific surface area is ≥50m 2 / g.

[0023] Preferably, the phthalate includes diisononyl phthalate (DINP).

[0024] Preferably, the mass ratio of ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin and functional modified material in the modifier is (2-5):(5-8):(1-2):(0.5-1).

[0025] Preferably, the octene content of the ethylene-octene copolymer is 15%-30%, and the melt index (MI) is 0.5g / 10min-3.5g / 10min.

[0026] Preferably, the styrene content of the styrene-butadiene rubber is 20%-28%, and the Mooney viscosity ML(1+4)100℃ is 45-55.

[0027] For example, the preparation method of the modifier includes the following steps:

[0028] The ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin and functional modified material are mixed uniformly according to the designed mass ratio to obtain the modifier.

[0029] For example, the devulcanized rubber can be devulcanized waste tire powder.

[0030] Preferably, the particle size of the devulcanized rubber is 40-80 mesh, and the activation degree is 60%-80%.

[0031] By limiting the particle size and activation degree of the devulcanized rubber, the heat resistance, peel strength and tackiness of the waterproof material can be further improved.

[0032] Preferably, the filler comprises heavy calcium, talcum powder and kaolin in a mass ratio of (5-7):(2-4):1.

[0033] In the preferred filler of the present application, the calcium carbonate synergistic modifier can enhance the tackiness of the waterproof material; the talcum powder and kaolin both have a lamellar structure, which is conducive to the formation of a laminated effect to improve the puncture resistance of the waterproof material, while reducing its thermal expansion coefficient. The specific ratio of the filler can play a synergistic effect of each component to improve the comprehensive performance of the waterproof material, such as puncture resistance, adhesion strength to the base layer, weather resistance, and the like, and can prevent the base layer from cracking and the waterproof roll from slipping.

[0034] Preferably, the raw material of the self-adhesive polymer modified asphalt waterproof material further comprises an additive in an amount of 1-3 parts.

[0035] Further preferably, the additive comprises a stabilizer and an antioxidant in a mass ratio of (5-8):(2-5).

[0036] More preferably, the stabilizer comprises at least one of a hindered amine light stabilizer or microcrystalline paraffin.

[0037] More preferably, the antioxidant comprises at least one of antioxidant 1010, antioxidant 1076, antioxidant BHA or antioxidant BHT.

[0038] In the preferred additive of the present application, the hindered amine light stabilizer can capture the free radicals generated by photo-oxidation through nitrogen oxide radicals (NO·), and has a regenerative ability, and the weather resistance is better than that of the ultraviolet absorber; the microcrystalline paraffin can reduce the low-temperature viscosity of the asphalt and prevent delamination during storage; the oxidizing agent can capture the free radicals (such as ROO·) generated by oxidation through phenolic hydroxyl or amine group, and interrupt the chain oxidation reaction.

[0039] In a second aspect, the present application provides a preparation method of the self-adhesive polymer modified asphalt waterproof material, comprising the following steps:

[0040] The asphalt is melted, and the softening oil and the modifier are added in sequence to perform first grinding; then the desulfurized rubber is added to perform second grinding; and then the filler is added and mixed uniformly to obtain the self-adhesive polymer modified asphalt waterproof material.

[0041] Preferably, the additive is also added when the desulfurized rubber is added.

[0042] Preferably, the temperature for adding the softening oil is 140-150°C, and the temperature for adding the modifier is 175-185°C; the holding time for the first grinding is 30-40 min, and the stirring rate is 3000-4000 rpm.

[0043] The high-speed shearing used in the present application can ensure that the illite lamella is fully peeled and dispersed.

[0044] Preferably, the temperature for adding the devulcanized rubber and the auxiliary agent is 190-200℃, and the second grinding is kept for 100-120 minutes.

[0045] Preferably, the temperature for adding the devulcanized rubber and the auxiliary agent is 190-200℃, and the second grinding is kept for 100-120 minutes.

[0046] In a third aspect, the present application provides a self-adhesive polymer modified asphalt waterproof material, which comprises the self-adhesive polymer modified asphalt waterproof material.

[0047] Preferably, the self-adhesive polymer modified asphalt waterproof material comprises, from top to bottom, a release film, an upper modified asphalt waterproof layer, a base layer, a lower modified asphalt waterproof layer, and an anti-adhesion film; the upper modified asphalt waterproof layer and the lower modified asphalt waterproof layer are both prepared from the self-adhesive polymer modified asphalt waterproof material.

[0048] Further preferably, the release film comprises at least one of a PET film, a PE film, or a PVC film.

[0049] Further preferably, the thickness of the release film is 0.02-0.04mm.

[0050] Further preferably, the thickness of the upper modified asphalt waterproof layer is 0.6-1.2mm.

[0051] Further preferably, the base layer comprises a polyester base layer.

[0052] Further preferably, the thickness of the base layer is 1.2-1.8mm.

[0053] Further preferably, the thickness of the lower modified asphalt waterproof layer is 0.6-1.2mm.

[0054] Further preferably, the anti-adhesion film comprises a peelable silicone oil film.

[0055] Further preferably, the thickness of the anti-adhesion film is 0.1-0.2mm.

[0056] In a fourth aspect, the present application provides a preparation method of the self-adhesive polymer modified asphalt waterproof material, which comprises the following steps:

[0057] The self-adhesive polymer modified asphalt waterproof material is coated on the upper and lower surfaces of the base layer to form the upper modified asphalt waterproof layer and the lower modified asphalt waterproof layer, respectively, to obtain a waterproof material semi-product;

[0058] The release film and the anti-adhesion film are respectively coated on the upper and lower surfaces of the waterproof material semi-product to obtain the self-adhesive polymer modified asphalt waterproof material.

[0059] The present application has the following beneficial effects:

[0060] POE has good elasticity and ductility, can form an interpenetrating network structure with asphalt, and the elastic segments of POE can enhance the cohesion of asphalt, so that the waterproof material is not prone to cracking at low temperature and is not prone to flowing at high temperature, thereby improving its tensile strength and elongation at break; the alternating structure of the crystalline region and the amorphous region of POE can inhibit the thermal motion of asphalt molecules, reduce the tendency of high-temperature creep, and improve the anti-deformation ability of the waterproof material; the molecular chain of POE does not contain double bonds, and has excellent weather resistance; POE has good compatibility with saturated components and aromatic components in asphalt, and can be uniformly dispersed by melt blending.

[0061] SBR, as a rubber modifier, has a double bond structure that gives the material high elasticity, and is not prone to cracking due to sudden temperature drop during construction in cold regions, and has excellent low-temperature performance; after being stretched by external force, the rubber network of SBR can quickly recover, reducing permanent deformation under long-term load and having good elastic recovery ability; the polar groups (such as benzene ring and vinyl group) of SBR can enhance the adhesion to the base layer and improve the peel strength; the micro-network structure of SBR can increase the surface adhesion of the waterproof material, allowing it to quickly bond after the release film is removed during construction, reducing slippage; SBR has a low price and can partially replace rubber modifiers, reducing costs while ensuring performance, making it suitable for large-scale engineering applications.

[0062] Gumarol resin is a low molecular weight thermoplastic resin that can improve the rheological properties of asphalt, and has viscosity and softening point control functions, which can increase the cohesion of asphalt at room temperature, reduce the flowability of self-adhesive waterproof materials, and reduce the melt viscosity when heated, facilitating coating construction; the polar structure and low molecular weight characteristics of gumarol resin can optimize the viscoelastic properties and improve the tackiness; as a tackifying resin, gumarol can fill the interfacial gap between POE and SBR, reduce phase separation, and improve the overall compatibility of the modifier; the aromatic ring structure of gumarol resin has certain antioxidant properties, which can slow down the aging rate of asphalt.

[0063] As a layered silicate mineral, the sheet structure of illite can form a "skeleton-network" composite system with asphalt by physical filling. The rigid structure of illite sheet can inhibit the thermal motion of asphalt molecules, and the van der Waals force between the sheets can enhance the cohesion at low temperature, thereby reducing the risk of cracking and improving the anti-deformation ability and tensile strength and modulus of the waterproof material. The layered surface of illite has a negative charge and a certain polarity, which can form physical adsorption with the polar components (such as asphaltene) in asphalt, thereby enhancing the interfacial adhesion. The stacking structure of illite sheet can hinder the creep of asphalt molecules, so that the waterproof material has good water resistance and long-term tackiness. The layered shielding effect of illite can delay the erosion of external factors on asphalt, and the sheet structure can reflect ultraviolet rays, while the water molecules between the layers can inhibit the penetration of oxygen molecules, thereby improving the aging resistance and impermeability of the waterproof material.

[0064] The molecular chain of phthalate can insert between asphalt molecules, weaken the intermolecular force, reduce the melt viscosity of asphalt, and improve the low-temperature ductility and workability. The polar ester group of phthalate can form hydrogen bonding with asphalt and illite, thereby reducing the surface hardness of the waterproof material and improving the immediate adhesion after the release of the release film. Phthalate can reduce the agglomeration of illite sheets, making them more uniformly dispersed in asphalt, and improve the compatibility of multiple components. The ester group structure of phthalate has a certain hydrolysis resistance, which can complement the deficiency after being compounded with illite. DETAILED DESCRIPTION

[0065] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below with examples. It should be understood that the specific examples described herein are only used to explain the present application and not to limit the present application.

[0066] In the present application, naphthenic oil K10H and naphthenic oil K15H are purchased from Shanghai Lisen Chemical Co., Ltd.; reduced three-line oil 150SN and reduced three-line oil 400SN are purchased from Maoming Xiangyang Fushen Petrochemical Co., Ltd.; POE is POE 8150, purchased from Dow Chemical Company; SBR is SBR 1502, purchased from Shandong Gao Shi Science and Trade Co., Ltd.; coumarone resin is purchased from Shanxi Coal Research Institute; hindered amine light stabilizer is light stabilizer 944, purchased from Shanghai Lingrui Chemical Co., Ltd. Other materials not specifically mentioned are commercially available.

[0067] Example 1

[0068] The present embodiment provides a self-adhesive polymer modified asphalt waterproof material, which is composed of the following raw materials in mass fraction: asphalt (AH-90) 48 parts, softening oil 10 parts, modifier 15 parts, devulcanized rubber 12 parts and filler 15 parts.

[0069] The softening oil is composed of naphthenic oil and reduced three-line oil with a mass ratio of 7:3. The naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 5:1. The reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 6:1.

[0070] The modifier is composed of POE, SBR, coumarone resin and functional modification material with a mass ratio of 4:7:1.5:0.8. The functional modification material is composed of illite and DINP with a mass ratio of 3:1. The illite is sieved through a 280-mesh screen, and the specific surface area is ≥50 m 2 / g.

[0071] The desulfurized rubber is sieved through a 60-mesh screen, and the activation degree is 68%. The filler is composed of heavy calcium, talcum powder and kaolin with a mass ratio of 6:3:1.

[0072] The preparation method of the self-adhesive polymer modified asphalt waterproof material includes the following steps:

[0073] S100, uniformly mix the components of the softening oil according to the designed mass ratio, and obtain the softening oil.

[0074] Uniformly mix the raw materials of the modifier according to the designed mass ratio, and obtain the modifier.

[0075] Uniformly mix the components of the filler according to the designed mass ratio, and obtain the filler.

[0076] S200, melt the asphalt and add it to the enamel cylinder. The oil bath temperature is set to 180℃. When the oil bath is heated to 145℃, add the softening oil and stir uniformly. When the oil temperature is heated to 180℃, add the modifier for the first grinding, and the stirring rate is 3500 rpm. Keep the temperature for 35 min. Then, increase the temperature to 195℃, add the desulfurized rubber for the second grinding, and keep the temperature for 110 min. Continue to stir for 30 min after adding the filler, and cool to below 150℃, to obtain the self-adhesive polymer modified asphalt waterproof material.

[0077] Example 2

[0078] The example provides a self-adhesive polymer modified asphalt waterproof material, which is composed of the following raw materials with the following mass fractions: asphalt (AH-90) 45 parts, softening oil 12 parts, modifier 10 parts, desulfurized rubber 10 parts and filler 15 parts.

[0079] The softening oil is composed of naphthenic oil and reduced three-line oil with a mass ratio of 8:3. The naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 6:1. The reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 5:1.

[0080] The modifier is composed of POE, SBR, coumarone resin and functional modification material with a mass ratio of 2:8:1:0.5. The functional modification material is composed of illite and DINP with a mass ratio of 2:1, the illite is sieved through a 200-mesh screen, and the specific surface area is ≥50m 2 / g.

[0081] The devulcanized rubber is sieved through an 80-mesh screen, and the activation degree is 80%. The filler is composed of heavy calcium, talcum powder and kaolin with a mass ratio of 7:2:1.

[0082] The preparation method of the self-adhesive polymer modified asphalt waterproof material includes the following steps:

[0083] S100, uniformly mix the components of the softening oil according to the designed mass ratio, and obtain the softening oil.

[0084] Uniformly mix the raw materials of the modifier according to the designed mass ratio, and obtain the modifier.

[0085] Uniformly mix the components of the filler according to the designed mass ratio, and obtain the filler.

[0086] S200, melt the asphalt and add it to the enamel cylinder, set the oil bath temperature to 175℃; when the oil bath is heated to 140, add the softening oil and stir uniformly; when the oil temperature is heated to 175℃, add the modifier for the first grinding, the stirring rate is 3000rpm, and the temperature is kept for 40min; then increase the temperature to 190℃, add the devulcanized rubber for the second grinding, and keep the temperature for 120min; continue to stir for 35min after adding the filler, and cool to below 150℃, to obtain the self-adhesive polymer modified asphalt waterproof material.

[0087] Example 3

[0088] The example provides a self-adhesive polymer modified asphalt waterproof material, which is composed of the following raw materials with the following mass fractions: asphalt (AH-90) 48 parts, softening oil 12 parts, modifier 15 parts, devulcanized rubber 12 parts, filler 10.2 parts and auxiliary agent 2.8 parts.

[0089] The softening oil is composed of naphthenic oil and reduced three-line oil with a mass ratio of 7:2. The naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 4:1. The reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 7:1.

[0090] The modifier is composed of POE, SBR, coumarone resin and functional modification material with a mass ratio of 3:6:1.5:0.6. The functional modification material is composed of illite and DINP with a mass ratio of 3:1, the illite is sieved through a 240-mesh screen, and the specific surface area is ≥50m 2 / g.

[0091] The desulfurized rubber is passed through a 70-mesh sieve, and the activation degree is 72%. The filler is composed of heavy calcium, talcum powder and kaolin in a mass ratio of 5:4:1.

[0092] The auxiliary agent is composed of a stabilizer (equal mass of a hindered amine light stabilizer and microcrystalline wax) and an antioxidant (equal mass of antioxidant 1010 and antioxidant BHA) in a mass ratio of 5:5.

[0093] The preparation method of the self-adhesive polymer modified asphalt waterproof material comprises the following steps:

[0094] S100, uniformly mix the components of the softening oil according to the designed mass ratio to obtain the softening oil.

[0095] Uniformly mix the raw materials of the modifier according to the designed mass ratio to obtain the modifier.

[0096] Uniformly mix the components of the filler according to the designed mass ratio to obtain the filler.

[0097] Uniformly mix the components of the auxiliary agent according to the designed mass ratio to obtain the auxiliary agent.

[0098] S200, melt the asphalt and add it to the enamel cylinder, set the oil bath temperature to 180℃; when the oil bath is heated to 140℃, add the softening oil and stir uniformly; when the oil temperature is heated to 180℃, add the modifier for first grinding, the stirring rate is 4000 rpm, and the temperature is kept for 40 min; then increase the temperature to 190℃, add the desulfurized rubber and the auxiliary agent for second grinding, and keep the temperature for 120 min; continue to stir for 40 min after adding the filler, and cool to below 150℃ to obtain the self-adhesive polymer modified asphalt waterproof material.

[0099] Example 4

[0100] The self-adhesive polymer modified asphalt waterproof material is composed of the following raw materials in mass fractions: asphalt (AH-70) 55 parts, softening oil 8 parts, modifier 13.8 parts, desulfurized rubber 8 parts, filler 14 parts and auxiliary agent 1.2 parts.

[0101] The softening oil is composed of naphthenic oil and reduced three-line oil in a mass ratio of 8:2. The naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H in a mass ratio of 3:1. The reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN in a mass ratio of 8:1.

[0102] The modifier is composed of the following raw materials: POE, SBR, coumarone resin and functional modification material in a mass ratio of 5:5:2:1. The functional modification material is composed of illite and DINP in a mass ratio of 4:1, and the illite is passed through a 300-mesh sieve, and the specific surface area is ≥50 m 2 / g.

[0103] The desulfurized rubber is passed through a 40-mesh sieve, and the activation degree is 60%. The filler is composed of heavy calcium, talcum powder and kaolin in a mass ratio of 5:4:1.

[0104] The auxiliary agent is composed of stabilizer (equal mass of hindered amine light stabilizer and microcrystalline wax) and antioxidant (equal mass of antioxidant 1076 and antioxidant BHT) in a mass ratio of 8:2.

[0105] The preparation method of the self-adhesive polymer modified asphalt waterproof material comprises the following steps:

[0106] S100, uniformly mix the components of the softening oil according to the designed mass ratio, to obtain the softening oil.

[0107] Uniformly mix the raw materials of the modifier according to the designed mass ratio, to obtain the modifier.

[0108] Uniformly mix the components of the filler according to the designed mass ratio, to obtain the filler.

[0109] Uniformly mix the components of the auxiliary agent according to the designed mass ratio, to obtain the auxiliary agent.

[0110] S200, melt the asphalt and add it to the enamel cylinder, set the oil bath temperature to 185℃; when the oil bath is heated to 150℃, add the softening oil and stir uniformly; when the oil temperature is heated to 185℃, add the modifier for first grinding, the stirring rate is 3000 rpm, and the temperature is kept for 30 min; then increase the temperature to 200℃, add the desulfurized rubber and the auxiliary agent for second grinding, and keep the temperature for 100 min; continue to stir for 25 min after adding the filler, and cool to below 150℃, to obtain the self-adhesive polymer modified asphalt waterproof material.

[0111] Example 5

[0112] The self-adhesive polymer modified asphalt waterproof material provided in the example has similar raw materials and proportions to those in Example 1, except that the same mass of naphthenic oil K10H is used instead of reduced three-line oil. The remaining components and contents are the same as in Example 1 and will not be repeated.

[0113] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that in Example 1 and will not be repeated.

[0114] Example 6

[0115] The self-adhesive polymer modified asphalt waterproof material provided in the example has similar raw materials and proportions to those in Example 1, except that the same mass of reduced three-line oil 150SN is used instead of naphthenic oil. The remaining components and contents are the same as in Example 1 and will not be repeated.

[0116] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that in Example 1 and will not be repeated.

[0117] Example 7

[0118] This example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion are similar to those of Example 1, the only difference is that the mass ratio of naphthenic oil and reduced three-line oil is replaced by 5:5 (naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 5:1, and reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 6:1). The remaining components and contents are the same as those of Example 1 and will not be repeated.

[0119] The preparation method of the above-mentioned self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated.

[0120] Example 8

[0121] This example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion are similar to those of Example 1, the only difference is that the mass ratio of naphthenic oil and reduced three-line oil is replaced by 5:5 (naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 5:1, and reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 6:1). The remaining components and contents are the same as those of Example 1 and will not be repeated.

[0122] The preparation method of the above-mentioned self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated.

[0123] Example 9

[0124] This example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion are similar to those of Example 1, the only difference is that the mass ratio of naphthenic oil and reduced three-line oil is replaced by 5:5 (naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 5:1, and reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 6:1). The remaining components and contents are the same as those of Example 1 and will not be repeated.

[0125] The preparation method of the above-mentioned self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated.

[0126] Example 10

[0127] This example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion are similar to those of Example 1, the only difference is that the mass ratio of naphthenic oil and reduced three-line oil is replaced by 5:5 (naphthenic oil is composed of naphthenic oil K10H and naphthenic oil K15H with a mass ratio of 5:1, and reduced three-line oil is composed of reduced three-line oil 150SN and reduced three-line oil 400SN with a mass ratio of 6:1). The remaining components and contents are the same as those of Example 1 and will not be repeated.

[0128] The preparation method of the above-mentioned self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated.

[0129] Example 11

[0130] The embodiment provides a self-adhesive polymer modified asphalt waterproof material, raw materials and proportions of which are similar to those of the embodiment 1, and the only difference is that the fillers are all talcum powder (i.e. the heavy calcium and kaolin are both replaced by talcum powder with the same mass). The remaining components and contents are the same as those of the embodiment 1, and details are not repeated.

[0131] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of the embodiment 1, and details are not repeated.

[0132] Comparative example 1

[0133] The comparative example provides a self-adhesive polymer modified asphalt waterproof material, raw materials and proportions of which are similar to those of the embodiment 1, and the only difference is that the POE is replaced by ethylene-vinyl acetate copolymer (EVA 560, Mitsui Chemicals, Japan) with the same mass. The remaining components and contents are the same as those of the embodiment 1, and details are not repeated.

[0134] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of the embodiment 1, and details are not repeated.

[0135] Comparative example 2

[0136] The comparative example provides a self-adhesive polymer modified asphalt waterproof material, raw materials and proportions of which are similar to those of the embodiment 1, and the only difference is that the coumarone resin is replaced by SBR with the same mass. The remaining components and contents are the same as those of the embodiment 1, and details are not repeated.

[0137] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of the embodiment 1, and details are not repeated.

[0138] Comparative example 3

[0139] The comparative example provides a self-adhesive polymer modified asphalt waterproof material, raw materials and proportions of which are similar to those of the embodiment 1, and the only difference is that the coumarone resin is replaced by terpene resin (model t-100, Shanghai Sanlian Industry Co., Ltd.) with the same mass. The remaining components and contents are the same as those of the embodiment 1, and details are not repeated.

[0140] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of the embodiment 1, and details are not repeated.

[0141] Comparative example 4

[0142] The comparative example provides a self-adhesive polymer modified asphalt waterproof material, raw materials and proportions of which are similar to those of the embodiment 1, and the only difference is that the SBR is replaced by SBS (article number F875, Sinopec Maoming) with the same mass. The remaining components and contents are the same as those of the embodiment 1, and details are not repeated.

[0143] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of the embodiment 1, and details are not repeated.

[0144] Comparative Example 5

[0145] The present comparative example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion of which are similar to those of Example 1, the only difference being that the illite is replaced by DINP of the same mass. The remaining components and contents are the same as those of Example 1 and will not be repeated here.

[0146] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated here.

[0147] Comparative Example 6

[0148] The present comparative example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion of which are similar to those of Example 1, the only difference being that the DINP is replaced by illite of the same mass. The remaining components and contents are the same as those of Example 1 and will not be repeated here.

[0149] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated here.

[0150] Comparative Example 7

[0151] The present comparative example provides a self-adhesive polymer modified asphalt waterproof material, the raw materials and the proportion of which are similar to those of Example 1, the only difference being that the functional modifier is replaced by POE of the same mass. The remaining components and contents are the same as those of Example 1 and will not be repeated here.

[0152] The preparation method of the self-adhesive polymer modified asphalt waterproof material is the same as that of Example 1 and will not be repeated here.

[0153] Application Example

[0154] The self-adhesive polymer modified asphalt waterproof materials provided by Examples 1-11 and Comparative Examples 1-7 are respectively made into self-adhesive polymer modified asphalt waterproof rolls, which include, from top to bottom, a release film (PE film), an upper modified asphalt waterproof layer, a polyester base layer, a lower modified asphalt waterproof layer, and a release film (peelable silicone oil film). The thicknesses of the release film, the upper modified asphalt waterproof layer, the polyester base layer, the lower modified asphalt waterproof layer, and the release film are 0.03 mm, 0.9 mm, 1.5 mm, 0.9 mm, and 0.15 mm, respectively.

[0155] Both the upper modified asphalt waterproof layer and the lower modified asphalt waterproof layer are made of the self-adhesive polymer modified asphalt waterproof material.

[0156] The preparation method of the self-adhesive polymer modified asphalt waterproof roll includes the following steps:

[0157] S300, the self-adhesive polymer modified asphalt waterproof materials provided by examples 1-11 and comparative examples 1-7 are respectively coated on the upper and lower surfaces of the polyester base layer, to form an upper modified asphalt waterproof layer and a lower modified asphalt waterproof layer, to obtain a waterproof roll semi-finished product.

[0158] S400, the isolation film and the anti-adhesion film are respectively covered on the upper and lower surfaces of the waterproof roll semi-finished product, and then the product is cooled and rolled, to obtain a self-adhesive polymer modified asphalt waterproof roll.

[0159] The self-adhesive polymer modified asphalt waterproof roll prepared by using the self-adhesive polymer modified asphalt waterproof materials provided by examples 1-11 and comparative examples 1-7 in the application examples is subjected to relevant performance tests, and the results are shown in Table 1.

[0160] The low-temperature flexibility is determined according to GB / T 328.14-2007 "Test methods for building waterproof rolls Part 14: Test method for low-temperature flexibility of asphalt waterproof rolls". The peeling strength, tackiness and heat aging resistance are determined according to the test method for PY type rolls in GB 23441-2009 "Self-adhesive polymer modified asphalt waterproof roll". The heat aging treatment method refers to "5.16.2 PY type roll" thereof: the test piece is horizontally placed in a (70±2) ℃ oven for 7d±2h, and then taken out and placed at (23±2) ℃ for 24h.

[0161] Table 1: Performance test results of the waterproof roll

[0162]

[0163] As can be seen from Table 1, the waterproof roll provided by examples 1-4 has excellent comprehensive performance, the low-temperature flexibility is-39℃--36℃, the peeling strength between the roll and the roll is 1.47N / mm-1.64N / mm, the peeling strength between the roll and the aluminum plate is 2.13N / mm-2.52N / mm, the tackiness time is ≥200min, and the peeling strength reduction rate after heat aging is 9.1%-11.2%.

[0164] After the composition or amount of the softening oil is changed in examples 5-7, the comprehensive performance of the waterproof roll slightly decreases, and the decrease in the peeling strength is more obvious. After the composition or amount of the modifier is changed in examples 8-10, and the filler component is changed in example 11, the comprehensive performance of the waterproof roll decreases to different degrees. After the composition and amount of the modifier are changed in comparative examples 1-4, and the functional modified material is changed in comparative examples 5-7, the comprehensive performance of the waterproof roll greatly decreases.

[0165] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A self-adhesive polymer-modified bituminous waterproofing material, characterized by, The raw materials include the following quality parts: asphalt 45-55 parts, softening oil 8-12 parts, modifier 10-15 parts, desulfurized rubber 8-12 parts and filler 10-15 parts; The modifier includes the following raw materials: ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin and functional modification material; the mass ratio of ethylene-octene copolymer, styrene-butadiene rubber, coumarone resin and functional modification material in the modifier is (2-5):(5-8):(1-2):(0.5-1); The functional modification material includes illite and phthalate with a mass ratio of (2-4):

1.

2. The self-adhesive polymer-modified bituminous waterproofing material according to claim 1, wherein The softening oil includes naphthenic oil and reduced three-line oil.

3. The self-adhesive polymer-modified bituminous waterproofing material according to claim 2, wherein The mass ratio of the naphthenic oil and the reduced three-line oil is (7-8):(2-3); The naphthenic oil has an aniline point of 65-85℃ and a naphthene content of ≥40%; The reduced three-line oil has an aromatic hydrocarbon content of 10%-20% and a saturated hydrocarbon content of 70%-85%.

4. The self-adhesive polymer-modified bituminous waterproofing material according to claim 1, wherein The illite has a particle size of 200-300 mesh, a specific surface area of ≥50 m 2 / g; The phthalate includes diisononyl phthalate.

5. The self-adhesive polymer-modified bituminous waterproofing material according to claim 1, wherein The ethylene-octene copolymer has an octene content of 15%-30% and a melt index of 0.5g / 10min-3.5g / 10min; The styrene-butadiene rubber has a styrene content of 20%-28% and a Mooney viscosity ML(1+4)100℃ of 45-55.

6. The self-adhesive polymer-modified bituminous waterproofing material according to claim 1, wherein The desulfurized rubber has a particle size of 40-80 mesh and an activation degree of 60%-80%; The filler includes heavy calcium, talcum powder and kaolin with a mass ratio of (5-7):(2-4):

1.

7. The self-adhesive polymer-modified bituminous waterproofing material according to claim 1, wherein the bitumen is selected from the group consisting of SBS, APP, SBR, EVA, and mixtures thereof. The raw materials of the self-adhesive polymer modified asphalt waterproof material further include an auxiliary agent 1-3 parts; The auxiliary agent includes a stabilizer and an antioxidant with a mass ratio of (5-8):(2-5).

8. The method of producing a self-adhesive polymer-modified bituminous waterproofing material according to any one of claims 1 to 7, characterized in that, The method includes the following steps: Melt the asphalt, add the softening oil and the modifier in sequence, and perform first grinding; Add the desulfurized rubber, perform second grinding, add the filler, and mix uniformly to obtain the self-adhesive polymer modified asphalt waterproof material.

9. A self-adhering polymer-modified bituminous waterproofing membrane, characterized in that, The self-adhesive polymer modified asphalt waterproof material includes the self-adhesive polymer modified asphalt waterproof material of any one of claims 1-7 or the self-adhesive polymer modified asphalt waterproof material prepared by the preparation method of claim 8.

10. The self-adhering polymer-modified asphaltic waterproofing membrane of claim 9, wherein, The self-adhesive polymer modified asphalt waterproof material includes a release film, an upper modified asphalt waterproof layer, a base layer, a lower modified asphalt waterproof layer and a release film from top to bottom; the upper modified asphalt waterproof layer and the lower modified asphalt waterproof layer are both prepared from the self-adhesive polymer modified asphalt waterproof material.

Citation Information

Patent Citations

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