A supplementary support frame for construction
By designing a support frame with adjustable height and width, combined with a hydraulic cylinder and adjusting bolt system, the problem that existing support frames cannot adapt to the shape of the tunnel was solved, achieving flexible support and enhanced support effect.
Patent Information
- Application Number
- CN202510976233.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2045-07-16
AI Technical Summary
The existing support frame cannot be adjusted in height and width according to the site conditions, which makes it impossible to fit snugly with the tunnel or steel structure opening, thus affecting the support effect.
A support frame including left and right support columns and a tunnel roof support mechanism was designed. The height and width can be adjusted by hydraulic cylinders and adjusting bolt system. The support strength and stability are enhanced by the combination of pad blocks and auxiliary support mechanism.
This allows the support frame to be flexibly adjusted according to the shape of the tunnel, increasing the contact area and support strength with the tunnel and ensuring the support effect.
Smart Images

Figure CN120465987B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application is a kind of auxiliary support frame for building, which relates to the technical field of building support. BACKGROUND
[0002] The support device for building engineering is a kind of temporary equipment for supporting and protecting the building structure or engineering site, which can provide stability during the construction process, prevent the collapse of rock or steel frame, protect the safety of workers, and ensure the smooth progress of construction.
[0003] When supporting the arch-shaped hole body structure such as tunnel or steel structure door hole, steel pieces need to be used to build at different positions in the hole body through welding, or an integrated support frame is used. However, the existing support frame is fixed as a whole, and the assembly and removal process is complicated. Moreover, the size and height of the support frame are fixed, and the height of the support device cannot be adjusted according to the site conditions during use, which leads to the fact that the support frame cannot fit the hole body such as tunnel or steel structure door hole, affecting the supporting effect of the hole body. SUMMARY
[0004] The purpose of the present application is to design an auxiliary support frame for building which can adjust the size of the support frame according to the site conditions.
[0005] The present application comprises left and right support columns and a hole top support mechanism arranged above the left and right support columns. The upper parts of the left and right support columns are connected to each other through a horizontal telescopic mechanism. Oppositely arranged inner arc plates are fixed on the left and right support columns. The outer sides of each inner arc plate are provided with outer arc plates with gaps between the inner arc plates. The lower ends of each outer arc plate are connected to the upper ends of the left and right support columns through a hinge shaft. The inner arc plates and the outer arc plates are connected through adjusting bolts on their upper front and back sides and nuts. The gaps between the inner arc plates and the outer arc plates on the left and right sides are respectively provided with arc-shaped left and right support plates which can move in cooperation with them. The horizontal telescopic mechanism comprises a connecting piece in the middle and telescopic mechanisms on both sides of the connecting piece. A vertical first hydraulic cylinder is arranged above the connecting piece. The piston rod of the first hydraulic cylinder is connected to a hinge seat above it. The upper ends of the left and right support plates are hinged to the shaft on the hinge seat.
[0006] Further, a pad is arranged on the adjusting bolt between the inner arc plate and the outer arc plate. The pad is provided with a mounting groove on its circumference from the middle to the circumference, and the width of the mounting groove is greater than the diameter of the bolt.
[0007] Further, a group of pads are arranged on the same bolt. The thicknesses of the pads at both ends are respectively adapted to the thicknesses of the inner arc plate and the outer arc plate. The thickness of the pad in the middle is greater than the thicknesses of the pads at both ends.
[0008] Further, the transverse telescopic mechanism comprises left and right support sliding tables fixed at the outer ends of the left and right support columns respectively, and the left and right support sliding tables are fixedly connected with the upper ends of the inner arc plates on the same side through the reinforcing rods on the sides thereof; a connecting seat in sliding fit with the left and right support sliding tables is arranged above the left and right support sliding tables, and an upright column fixed upward is arranged on the connecting seat, and the cylinder body of the first hydraulic cylinder is fixed to the upper end of the upright column; the cylinder bodies of the second hydraulic cylinders are respectively arranged on the two sides of the connecting seat, and the outer ends of the piston rods of the two second hydraulic cylinders are connected with the left and right support sliding tables respectively.
[0009] Further, a stepped surface corresponding to the upper end surface of the outer arc plate is arranged on the upper outer surface of the left and right support plates.
[0010] Further, an auxiliary support mechanism is arranged on part of the outer surface of the outer arc plate and / or part of the outer surface of the left and right support plates outside the guide grooves, and the auxiliary support mechanism comprises at least one auxiliary arc-shaped plate fixedly connected with the outer surface of the outer arc plate or the left and right support plates through a group of springs.
[0011] Further, a stepped surface corresponding to the upper end surface of the outer arc plate is arranged on the upper outer surface of the left and right support plates, and the auxiliary support mechanism is arranged on the outer surface above the stepped surface.
[0012] Further, distance sensors in the inductive direction are arranged on the upper parts of the left and right support columns.
[0013] Further, a group of left and right support columns are arranged on the left and right sides in the front-rear direction respectively, and connecting members with insertion holes are arranged on the left and right support columns respectively, and the left support columns are fixedly connected with each other through connecting rods penetrating through the insertion holes of the connecting members thereon; and the right support columns are fixedly connected with each other through connecting rods penetrating through the insertion holes of the connecting members thereon.
[0014] In the present application, the overall height of the present application is adjusted by the first hydraulic cylinder lifting the top plate to adapt to the height of the hole body such as a tunnel or a steel structure door hole; and the overall width of the present application is adjusted by the second hydraulic cylinder to adapt to the width of the hole body such as a tunnel or a steel structure door hole. While adjusting the overall width, the left and right support plates are adjusted by the hinge shafts in the guide grooves on the left and right sides respectively, so as to adapt to the positions of the guide grooves. The position of the outer arc plate can be adjusted according to the shape of the hole body through adjusting bolts. The inner arc plate and the outer arc plate are fixedly connected through adjusting bolts to improve the load-bearing capacity of the outer arc plate.
[0015] On this basis, in order to further ensure the load-bearing strength of the outer arc plate, a pad block can be installed on the adjusting bolt, and the present application further designs a structure of one or more pad blocks for on-site adjustment.
[0016] The left and right support sliding tables are fixedly connected with the same side inner arc plates through the reinforcing rods on the side surfaces; the connecting seats are arranged on the left and right support sliding tables in sliding cooperation with the support sliding tables; the connecting seats are fixed with the upward standing columns; the cylinder bodies of the first hydraulic cylinders are fixed on the upper ends of the standing columns; the cylinder bodies of the second hydraulic cylinders are arranged on the two sides of the connecting seats; and the outer ends of the piston rods of the two second hydraulic cylinders are connected with the left and right support sliding tables.
[0017] The fixed connection of the support sliding table, the inner arc plate and the support column, and the connection of the reinforcing rod and the support sliding table and the inner arc plate ensure the stability of the whole, the strength of the inner arc plate, and the support strength of the first hydraulic cylinder on the middle part of the hole body.
[0018] In addition, the auxiliary support mechanism is designed to further improve the support effect.
[0019] In summary, the technical scheme of the present application can greatly meet the support of the top of the whole tunnel or the hole body such as a steel structure door hole. The left and right support sliding tables and the lifting roof are pushed to support the top and the left and right sides of the hole body, the support size of the device can be adjusted according to the site conditions. The left and right support sliding tables in the present application are connected with the outer arc plates through the hinge shafts, and the arc of the outer arc plates can be adjusted by the shims and the adjusting bolts according to the shape of the upper part of the hole body when the support device is installed, so as to increase the contact area of the support device and the hole body and ensure the support effect.
[0020] In the present application, the left and right support plates are rotatably connected to the upper end of the first hydraulic cylinder through the hinge shafts, the two support plates extend between the outer arc plate and the inner arc plate, the two support plates can be fixed by the installed shims, the roof part is connected with the arc plates on the two sides, and the support strength of the whole device is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the front view of the embodiment of the present application;
[0022] Figure 2 It is Figure 1 the sectional view in A-A direction;
[0023] Figure 3 It is Figure 1 the enlarged view of the part B;
[0024] Figure 4 It is Figure 1 the plan view of the left and right support plate parts;
[0025] Figure 5 It is the schematic view of the support state of the embodiment of the present application;
[0026] Figure 6 It is Figure 5A magnified view of a section at point C;
[0027] Figure 7 for Figure 5 A magnified view of a section at point D;
[0028] Figure 8 for Figure 7 Schematic diagram of the structure of the intermediate pad block;
[0029] Figure 9 This is a left view showing the connection state of the two sets of devices in an embodiment of the present invention.
[0030] The components are as follows: 1. Left support column, 2. Right support column, 3. Caster wheel, 4. Left support slide, 5. Right support slide, 6. Connecting seat, 7. Column, 8. Stabilizing frame, 9. First hydraulic cylinder, 10. Second hydraulic cylinder, 11. Outer arc plate, 12. Inner arc plate, 13. Adjusting bolt, 14. Guide groove, 15. Reinforcing rod, 16. Left support plate, 17. Right support plate, 18. Hinge seat, 19. Top plate, 20. Limiting groove, 21. Pad, 22. Mounting groove, 23. Auxiliary arc plate, 24. Spring, 25. First distance sensor, 26. Second distance sensor, 27. Connecting piece, 28. Connecting rod, 29. Hydraulic station. Detailed Implementation
[0031] by Figure 1 Define the up, down, left, right, front, and back directions in this embodiment.
[0032] As shown in the figure, this embodiment includes a left support column 1, and a right support column 2 is located to the right of the left support column 1. Both support columns are equipped with casters 3 at their lower ends, allowing for free movement. The upper parts of the left and right support columns are connected by a lateral telescopic mechanism, which includes a left support slide 4 and a right support slide 5, the outer ends of which are fixed to the left and right support columns. The lower outer ends of the left and right support slides have groove structures, and the upper ends of the left and right support columns are respectively embedded in these groove structures and fixed with bolts. A connecting seat 6 is located above the left and right support slides. The upper parts of both left and right support slides have grooves that mate with the connecting seat 6, allowing the lower part of the connecting seat 6 to slide with the two support slides during use. An upward-facing column 7 is located at the upper end of the connecting seat 6, and its lower end is fixed to the connecting seat 6 with bolts. Stabilizing frames 8 are located on the left and right sides of the column 7, respectively. The upper and lower ends of the stabilizing frames 8 are fixedly connected to the column 7 and the connecting seat 6 with bolts, enhancing the stability of the column 7. A vertical first hydraulic cylinder 9 is installed at the upper end of the column 7, and the lower end of the cylinder body of the first hydraulic cylinder 9 is fixedly connected to the column 7. Second hydraulic cylinders 10 are installed on both the left and right sides of the connecting seat 6, and the cylinder bodies of the two second hydraulic cylinders 10 are fixedly connected to the left and right end faces of the connecting seat 6 respectively by bolts. The piston rods of the two second hydraulic cylinders 10 are fixedly connected to the left and right support slides respectively. In use, activating the second hydraulic cylinders controls the left and right support slides to move outward. In this embodiment, the side of the device closer to the column 7 in the left-right direction is defined as the inner side of this embodiment, and the side farther from the column 7 is defined as the outer side of this embodiment.
[0033] A tunnel roof support mechanism is provided above the left and right support columns. The tunnel roof support mechanism includes inner arc plates 12 arranged opposite to each other on the left and right support slides. The lower ends of each inner arc plate 12 are fixedly connected to the upper surfaces of the left and right support slides, respectively. An outer arc plate 11 is provided on the outer side of each inner arc plate 12, with a gap between each outer arc plate 11 and the inner arc plate 12. The lower ends of each outer arc plate 11 are rotatably connected to the upper ends of the left and right support slides via hinge shafts. Adjusting bolts 13 are provided between the outer arc plate 11 and the inner arc plate 12. In this embodiment, two sets of adjusting bolts 13 are provided on both the left and right sides, and the two sets of bolts are symmetrically arranged along the outer arc plate 11. The outer side of each adjusting bolt 13 is embedded in the outer arc plate 11 and fixedly connected to the outer arc plate 11 to avoid affecting the contact between the outer arc plate 11 and the tunnel body. The screw of each adjusting bolt 13 extends inward through the inner arc plate 12 and a nut is screwed on the inner side of the inner arc plate 12. The nut adopts a variable diameter nut structure, and a T-shaped groove corresponding to the position of the adjusting bolt 13 is provided on the inner side of the inner arc plate 12. The stepped surface structure of the nut matches the T-shaped groove, allowing it to slide along the T-shaped groove. In this embodiment, the smaller diameter end of the nut is hexagonal prism-shaped, extending to the inner side of the inner arc plate 12 for easy rotation of the nut. During installation, the nut is placed in the T-shaped groove and connected to the adjusting bolt 13 to support the outer arc plate 11. The outer arc plate 11 can be moved inward and outward by rotating the nut to control the opening angle of the outer arc plate 11, so that the outer arc plate 11 matches the shape of the cavity and increases the contact area with the cavity. The front and rear sides of the left and right support slides are respectively fixedly connected to the upper end of the inner arc plate 12 on the same side by reinforcing rods 15, which can enhance the support strength of the inner arc plate 12. The gap between the outer arc plate 11 and the inner arc plate 12 is a guide groove 14. An arc-shaped left support plate 16 and a right support plate 17 are respectively installed in the guide grooves 14 on the left and right sides. The left support plate 16 and the right support plate 17 can slide along the guide grooves 14 and are dynamically engaged with the outer arc plate 11 and the inner arc plate 12 on the same side, respectively. A hinge seat 18 is provided above the piston rod of the first hydraulic cylinder 9, and it is fixedly connected to the piston rod of the first hydraulic cylinder 9. The hinge seat 18 has a hinge shaft rotatably connected to it in the middle. The hinge shaft protrudes forward and backward from the hinge seat 18, and the protruding part is hinged to the upper end of the left and right support plates. Limiting grooves 20 are provided at the lower part of the left and right support plates. In this embodiment, the size and position of the limiting grooves 20 correspond to each set of adjusting bolts 13. When the left and right support plates move in the guide grooves 14, the adjusting bolts 13 can limit the movement of the left and right support plates through the limiting grooves 20. A top plate 19 is fixedly installed on the upper end of the hinge seat 18. The top plate 19 is arc-shaped. When in use, the first hydraulic cylinder 9 is activated, which can lift the top plate 19 to support the top of the tunnel.
[0034] In this embodiment, the upper outer surfaces of the left support plate 16 and the right support plate 17 are provided with stepped surfaces corresponding to the upper end surface of the outer arc plate 11. When the first and second hydraulic cylinders are retracted, the stepped surface structures of the left and right support plates come into contact with the outer arc plate 11, and the portions of the left and right support plates extending to the guide groove 14 can assist in supporting the outer arc plate 11.
[0035] An auxiliary support mechanism is provided on the outer surface of the portion of the outer arc plate 11 and the left and right support plates located outside the guide groove 14. The auxiliary support mechanism includes an auxiliary arc plate 23. In this embodiment, four auxiliary arc plates 23 are provided. Each auxiliary arc plate 23 is respectively provided on the outer surface above the upper part of the outer arc plate 11 and the step surface above the left and right support plates. A set of springs 24 is provided at the lower part of each auxiliary arc plate 23. The springs 24 are fixedly connected to the outer surface above the upper part of the outer arc plate 11 and the step surface above the left and right support plates. In use, it can increase the contact area between the device and the cavity and play an auxiliary support role.
[0036] A shim 21 is provided on the adjusting bolt 13 between the inner arc plate 12 and the outer arc plate 11. The shim 21 is cylindrical and has a mounting groove 22 with a width greater than the diameter of the adjusting bolt 13, opening from its center to its circumference. In use, the shim 21 is inserted into the adjusting bolt 13, so that the adjusting bolt 13 is located within the mounting groove 22. Adding the shim 21 improves the load-bearing strength of the outer arc plate 11. After installing the shim 21, it can be rotated so that the mounting groove 22 faces downwards, preventing the shim 21 from falling off. After the rotation angle of the outer arc plate 11 is adjusted, when the width of the guide groove 14 is small, one or two shims 21 can be used to support the outer arc plate 11; when the width of the guide groove 14 is large, a set of shims 21 needs to be installed on the same adjusting bolt 13. Shims 21 of different standard thicknesses can be designed for use during construction, ensuring that the shims 21 fill the guide groove 14 as much as possible to guarantee the support effect on the outer arc plate 11. In this embodiment, three pads 21 are mounted on the same adjusting bolt 13. The pads 21 on the inner and outer sides have a thickness adapted to the thickness of the inner arc plate 12 and the outer arc plate 11, respectively, while the pad 21 in the middle is thicker than the pads 21 on the inner and outer sides. The guide groove 14 is provided with a continuously undulating protrusion structure, and the pads 21 on the inner and outer sides are flush with each protrusion, allowing the middle pad 21 to be installed smoothly. When the left and right support plates extend into the guide groove 14, pads 21 need to be installed on the upper and lower sides of the left and right support plates respectively to press and fix the two support plates, so that the top plate part is connected to the arc plate structure on both sides, ensuring the overall support strength of the device.
[0037] Distance sensors with outward sensing direction are respectively installed above the left and right support columns. The first distance sensor 25 is fixedly installed on the front end face of the left support slide 4, and the second distance sensor 26 is fixedly installed on the front end face of the right support slide 5. The detection range is flush with the left and right end faces of the left and right support slides, and can determine whether the left and right support slides are in contact with the side of the tunnel.
[0038] In this embodiment, two left support columns 1 and two right support columns 2 are respectively arranged on the left and right sides along the front-back direction. Each left and right support column is equipped with a lateral telescopic mechanism and a tunnel roof support mechanism. Each left support column 1 and right support column 2 is equipped with a connector 27 with a socket. Each left support column 1 is fixedly connected to each other by a connecting rod 28 passing through the socket of its connector 27; each right support column 2 is fixedly connected to each other by a connecting rod 28 passing through the socket of its connector 27. This connects the left and right support columns into a whole, improving the stability of each support column.
[0039] In this embodiment, the first hydraulic cylinder 9 and the two second hydraulic cylinders 10 have the same stroke, and each hydraulic cylinder is connected to the hydraulic station 29. The three hydraulic cylinders operate synchronously through the hydraulic synchronous motor on the hydraulic station 29, avoiding uneven force distribution. Furthermore, the hydraulic station 29 is wirelessly connected to the first and second distance sensors, which can control the hydraulic station 29 to stop. The hydraulic station 29 described above uses existing technology and will not be described in detail here.
[0040] In this embodiment, during use, firstly, a set of left and right support columns with a lateral telescopic mechanism and a tunnel top support mechanism are pushed into the tunnel. After aligning the left and right support slides with the left and right sides of the tunnel, the position and curvature of the outer arc plate 11 are adjusted according to the shape of the tunnel top using adjusting bolts 13, so that the outer arc plate 11 matches the tunnel. After completion, the hydraulic station 29 is started. The first hydraulic cylinder 9 pushes the top plate 19 upward, and each of the second hydraulic cylinders 10 pushes the left and right support slides outward. The three hydraulic cylinders operate synchronously. When the first and second distance sensors detect the tunnel, they send a signal to control the hydraulic station 29 to stop. At this time, the left and right support slides contact the side of the tunnel with the top plate. Then, the casters are locked. The pad 21 is installed on the adjusting bolt 13 in the guide groove 14. After the pad 21 is installed, the next set of devices is pushed into the tunnel, and the above steps are repeated to support the tunnel. After completion, the connecting rod 28 is installed in the insertion hole of the connector 27 of each device to connect the devices to each other.
Claims
1. An auxiliary support frame for construction, comprising a left support column and a right support column, and a roof support mechanism disposed above the left and right support columns, wherein the upper parts of the left and right support columns are connected to each other by a lateral telescopic mechanism, characterized in that: On the left and right support columns, there are inner arc plates that are fixed opposite to each other. On the outer side of each inner arc plate, there are outer arc plates with gaps between them. The gap between the outer arc plates and the inner arc plates is a guide groove. The lower end of each outer arc plate is connected to the upper end of the left and right support columns through a hinge shaft. The inner arc plates and outer arc plates are connected by adjusting bolts that are screwed to nuts on the front and rear sides of their upper parts. In the gap between the inner arc plates and outer arc plates on the left and right sides, there are arc-shaped left and right support plates that can move with them. The lateral telescopic mechanism includes a connecting piece in the middle and telescopic mechanisms on both sides. A vertical first hydraulic cylinder is set above the connecting piece. The piston rod of the first hydraulic cylinder is connected to the hinge seat above it. The upper ends of the left and right support plates are hinged to the shaft on the hinge seat. A shim is provided on the adjusting bolt between the inner arc plate and the outer arc plate. The shim is provided with a mounting groove that is wider than the bolt diameter and opens from its middle to its circumference. The bolt is located in the mounting groove. A set of shims is installed on the same bolt. The thickness of the shims at both ends is adapted to the thickness of the inner arc plate and the outer arc plate, respectively, and the thickness of the shim in the middle is greater than the thickness of the shims at both ends. The guide groove is equipped with a continuous undulating protrusion structure, and the pads on the inner and outer sides are flush with each protrusion.
2. The auxiliary support frame for construction according to claim 1, characterized in that: The lateral telescopic mechanism includes a left support slide and a right support slide, the outer ends of which are respectively fixed to the left and right support columns. The left and right support slides are respectively fixedly connected to the upper end of the inner arc plate on the same side by reinforcing rods on their sides. A connecting seat is provided above the left and right support slides for sliding cooperation. An upward column is fixed on the connecting seat. The cylinder body of the first hydraulic cylinder is fixed to the upper end of the column. The cylinder bodies of the second hydraulic cylinders are respectively installed on both sides of the connecting seat. The outer ends of the piston rods of the two second hydraulic cylinders are respectively connected to the left support slide and the right support slide.
3. The auxiliary support frame for construction according to claim 1, characterized in that: The upper outer surfaces of the left and right support plates are provided with stepped surfaces corresponding to the upper end surface of the outer arc plate.
4. The auxiliary support frame for construction according to claim 1, characterized in that: An auxiliary support mechanism is provided on a portion of the outer surface of the outer arc plate and / or on the outer surface of the portion of the left and right support plates located outside the guide groove. The auxiliary support mechanism includes at least one auxiliary arc plate that is fixedly connected to the outer surface of the outer arc plate or the left and right support plates by a set of springs.
5. The auxiliary support frame for construction according to claim 4, characterized in that: The upper outer surfaces of the left and right support plates are provided with stepped surfaces corresponding to the upper end surface of the outer arc plate, and the auxiliary support mechanism is provided on the outer surface above the stepped surfaces.
6. The auxiliary support frame for construction according to claim 1, characterized in that: Distance sensors with outward sensing direction are installed on the upper part of the left and right support columns.
7. The auxiliary support frame for construction according to claim 1, characterized in that: A set of left support columns and a set of right support columns are set on the left and right sides along the front and back directions respectively. Each left support column and each right support column is equipped with a connector with a socket. Each left support column is fixedly connected to each other by a connecting rod passing through the socket of its connector. Each right support column is fixedly connected to each other by a connecting rod passing through the socket of its connector.
Citation Information
Patent Citations
Foldable telescopic widened section secondary lining trolley for extra-long tunnel construction
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Protection device for dangerous rock at top of flood discharge tunnel body
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