Intelligent temperature control metal oxide ore refining furnace
Through the intelligent temperature-controlled metal oxide ore refining furnace, the crushing, mixing and turning structure driven by servo motors, combined with high-precision temperature sensors and intelligent control systems, the problems of uneven stirring and unstable temperature control in traditional refining furnaces are solved, and efficient and stable metal extraction and product quality improvement are achieved.
Patent Information
- Application Number
- CN202510634320.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal oxidation ore refining furnaces have problems in the mixing method of limited stirring range, uneven heat from materials, serious energy waste and poor product quality. The temperature control of traditional refining furnaces relies on manual operation, resulting in unstable production and high energy consumption.
The metal oxidation ore refining furnace is adopted with an intelligent temperature-controlled metal oxidation ore refining furnace, which uses a crushing, mixing and turning mixing structure driven by a servo motor, combined with a high-precision temperature sensor and an intelligent control system to achieve accurate monitoring and regulation of the temperature in the furnace, and complex movement is carried out through the mixing blades driven by planetary gears to ensure that the materials are fully mixed and heated evenly, and reduce resource waste.
It improves metal recovery rate and refined product quality, reduces energy consumption, improves the stability of the production process, the purity and output of alloy products, and achieves a comprehensive improvement in production efficiency.
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Figure CN120467002A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ore refining, and in particular to a metal oxide ore refining furnace with intelligent temperature control. Background Art
[0002] Metal oxide ores are widely present in nature, but they usually appear in the form of complex mixtures, contain a large amount of impurities, and the content and existence form of metal elements are not conducive to direct application. In order to obtain high-purity and good-performance metals, they must be processed with the help of refining furnaces. Refining furnaces can use high temperature, chemical reactions and other means to promote the reaction between metal oxides in the ore and reducing agents, reduce the metal from the oxide, and separate and remove impurities, thereby obtaining metal products that meet industrial standards.
[0003] Existing metal oxide ore refining furnaces have various stirring methods. The most common one is mechanical stirring, which involves installing stirring blades in the furnace and using a motor to drive the blades to rotate, so that the materials in the furnace are mixed evenly and the reaction rate is accelerated. This method can more intuitively control the stirring intensity and range, but the stirring blades are easily affected by the high temperature and highly corrosive furnace environment, resulting in severe wear and tear, requiring frequent replacement and maintenance. There is also gas stirring, which introduces inert gas or reaction gas into the furnace and uses the flow of gas to drive the materials in the furnace to tumble and mix, avoiding the wear of mechanical components in harsh environments. However, the gas flow and distribution are difficult to accurately control, resulting in local uneven stirring.
[0004] Traditional refining furnaces have a single stirring method, mostly relying on simple mechanical stirring, which makes it difficult to achieve all-round and refined processing of materials. Taking the common paddle stirring as an example, its stirring range is limited. In the corners and edge areas inside the furnace body, the materials are difficult to be fully stirred, resulting in insufficient mixing of ore and molten metal in these locations, affecting the uniformity of the reaction. The traditional stirring method is not efficient enough to turn the materials in the furnace, and the problem of uneven heating of the materials is prominent. Some materials are in the high temperature area for a long time, while some are insufficiently heated, resulting in incomplete reaction, waste of energy, and reduced quality of refined products. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to overcome the defects of the prior art. The present invention proposes a metal oxide ore refining furnace with intelligent temperature control.
[0006] To solve the above technical problems, the technical solution adopted by the present invention is an intelligent temperature-controlled metal oxide ore refining furnace, comprising a furnace body, inlet and outlet channels arranged on both sides of the furnace body, an air outlet pipe connected to one side of the furnace body, and a heating assembly arranged on the outside of the furnace body. Feed frames are provided on both sides of the furnace body, a servo motor is fixedly installed on the top of the furnace body, a rotating rod is provided at the output end of the servo motor, and the rotating rod extends into the interior of the furnace body. A crushing and unloading structure and a mixing structure are rotatably connected inside the furnace body. The crushing and unloading structure is used to crush the ore, and the mixing structure is used to mix the ore and the molten metal.
[0007] The crushing and unloading structure includes a worm arranged on the surface of a rotating rod, a fixed shell is arranged on the outside of the rotating rod, a worm wheel is rotatably connected to the inside of the fixed shell, the worm and the worm wheel are meshed and connected, rotating rods are rotatably connected to both sides of the connecting plate, a vertical round rod is reciprocatingly connected to the outside of the connecting plate, and an arc plate is arranged on the outside of the vertical round rod, and the arc plates are distributed in four groups at equal intervals, and the four groups of arc plates are staggered up and down, and the arc plates are used to scrape the material inside the furnace body;
[0008] The mixing structure includes a sun gear arranged outside the rotating rod, and the mixing structure also includes a ring gear arranged inside the furnace body, a planetary gear is meshed and connected between the ring gear and the sun gear, and a stirring blade is provided on one side of the planetary gear;
[0009] The interior of the furnace body is also rotatably connected to a turning and stirring structure, which is used to turn and stir the material. The turning and stirring structure includes a connecting ring rotatably connected to the outside of the rotating rod, and the outside of the connecting ring is rotatably connected to a turning plate. There are multiple groups of turning plates distributed at equal intervals, and multiple groups of turning plates are turned to mix and stir the material.
[0010] Furthermore, the outer side of the rotating rod is rotatably connected to a connecting plate, which is fixedly connected to a fixed shell. There are two groups of fixed shells symmetrically distributed about the connecting plate, and an opening is provided on a side of the fixed shell close to the worm.
[0011] Furthermore, a rotating rod is provided on each side of the worm gear, the rotating rod is rotatably connected to the fixed shell, the rotating rod extends to the outside of the fixed shell, and is connected to a crushing knife. There are several crushing knives distributed at equal intervals, and the crushing knives are used to crush large ores.
[0012] Furthermore, a fan-shaped plate is provided at one end of the rotating rod, and a connecting seat is provided on one side of the fan-shaped plate. The connecting seat is connected to the vertical round rod, and the connecting seat drives the vertical round rod to reciprocate up and down. The vertical round rods are distributed in four groups, and three arc-shaped plates are provided on the outside of each group of vertical round rods. The outside of the arc-shaped plate is in contact with the inner wall of the furnace body.
[0013] Furthermore, the outer side of the gear ring is rotatably connected to a disc shell, and the gear ring is fixedly connected to the inner wall of the disc shell.
[0014] Furthermore, a three-connecting plate is rotatably connected to the outer side of the rotating rod, a rotating column is provided on one side of the planetary gear, and the top end of the rotating column is connected to the three-connecting plate.
[0015] Furthermore, the rotating column is connected to the stirring blades, and there are three groups of planetary gears distributed at equal intervals, and the number of the rotating columns and the stirring blades is equal to the number of the planetary gears.
[0016] Furthermore, a circular plate is rotatably connected to the outer side of the rotating rod, a groove is provided between the circular plate and the disc shell, and the three groups of rotating columns slide in the groove.
[0017] Furthermore, a docking frame is provided on the outer side of the rotating rod, a connecting ring is provided at the bottom end of the docking frame, one side of the connecting ring is rotatably connected to a rotating shaft, and one side of the rotating shaft is connected to the flip plate.
[0018] Furthermore, the bottom end of the rotating rod is rotatably connected to a support plate, a fixing ring is provided on the outside of the support plate, a gear ring is provided on the top of the fixing ring, a gear is provided on the outside of the rotating shaft, and the gear is meshed with the gear ring.
[0019] Compared with the prior art, the present invention comprises a furnace body, inlet and outlet channels arranged on both sides of the furnace body, an air outlet pipe connected to one side of the furnace body, and a heating component arranged on the outside of the furnace body. The servo motor drives the rotating rod to operate, driving the crushing and unloading structure to crush large pieces of ore, greatly increasing the contact area between the ore and the reactant, effectively improving the metal extraction rate, and reducing resource waste; the rotating rod is linked to the arc plate to scrape off the ore slag on the furnace wall to ensure uniform heating of the furnace body, reduce energy consumption, and maintain a stable reaction temperature; with the help of the planetary gear transmission mixing structure, the stirring blades can achieve complex movement, fully mix the ore and the metal liquid, and further improve the metal recovery rate; the turning and stirring structure avoids local overheating or underheating in the furnace by continuously turning the material, thereby improving energy utilization efficiency, promoting the separation of metal and impurities, and comprehensively improving the quality of refined products, effectively solving the problems of low metal extraction rate, serious energy waste, and poor product quality existing in traditional refining furnaces;
[0020] Since the electric furnace used to produce manganese iron alloy is called manganese iron alloy refining furnace, also known as reduction electric furnace, it is mainly used for the reduction smelting of metal oxide ores. At the same time, because the electrodes of this refining furnace are deeply inserted into the charge and the arc is buried under the charge, it is also called submerged arc furnace or submerged arc furnace. At present, the automatic control of the refining furnace still remains at the level of manual operation. Such production conditions require operators to read the values indicated by the on-site instrument in real time to obtain the required electrical parameters, thereby guiding the manual adjustment of the electrode lifting. Due to the lack of standardization of manual operation and the effectiveness of the refining furnace electrode adjustment often depending on the personal experience of the operator, the furnace condition cannot be stabilized for a long time, thereby affecting the quality and output of manganese iron alloy products and causing low efficiency and instability in the entire production process. Therefore, at the temperature control level, through the collaboration of high-precision temperature sensors and intelligent control systems, real-time and accurate monitoring and regulation of the temperature of each area in the furnace can be achieved to ensure the temperature Fluctuations are strictly limited to a preset range, creating a stable and suitable thermal environment for the reduction smelting of metal oxide ores. In terms of production stability, the electrode control module and the pressure-release operation module cooperate with each other to accurately control the electrode position and pressure-release degree according to the electrode diameter, material surface height, etc., to ensure reasonable temperature distribution, avoid furnace condition fluctuations caused by improper electrode operation, greatly improve the stability of the production process, and thus improve the quality and output of manganese-ferroalloy products. In terms of energy consumption cost, the voltage and current control module uses a higher secondary voltage to increase the furnace power, and adopts a peak-avoidance production strategy to flexibly adjust the electric furnace load and input voltage level according to the electricity price, effectively reducing energy consumption and production costs. In addition, the stirring auxiliary temperature control module accelerates the desiliconization reaction by stirring the molten pool, which not only shortens the refining time, but also can timely adjust the heating element power during the stirring process to maintain temperature stability, ensure the uniform chemical composition of the alloy, greatly improve the purity and quality of the alloy, and comprehensively improve the overall efficiency of manganese-ferroalloy refining. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The disclosure of the present invention is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:
[0022] Figure 1 Schematically shows a schematic diagram of an overall three-dimensional structure proposed according to one embodiment of the present invention;
[0023] Figure 2 A schematic diagram of the three-dimensional structure of the servo motor and three groups of mixing and stirring components inside the furnace body according to one embodiment of the present invention is shown;
[0024] Figure 3 A schematic diagram of a three-dimensional structure of a crushing and unloading structure proposed according to one embodiment of the present invention is shown;
[0025] Figure 4 A schematic diagram of a three-dimensional expansion of a crushing and unloading structure according to one embodiment of the present invention is shown;
[0026] Figure 5 A schematic diagram of a three-dimensional structure of a mixing structure proposed according to one embodiment of the present invention is shown;
[0027] Figure 6 A schematic diagram of a three-dimensional structure of a material turning and stirring structure proposed according to one embodiment of the present invention is shown;
[0028] Figure 7 A schematic diagram of a partial three-dimensional unfolded structure of a material turning and stirring structure proposed according to one embodiment of the present invention is shown;
[0029] Figure 8 A schematic diagram of a three-dimensional partial expansion structure of the gears and gear rings of the material turning and stirring structure proposed in accordance with one embodiment of the present invention is shown;
[0030] Figure 9 The figure schematically shows the flow diagram of the intelligent temperature control method of the oxidation ore refining furnace according to one embodiment of the present invention.
[0031] In the figure: 1. furnace body; 2. feeding frame; 3. servo motor; 4. rotating rod; 5. crushing and unloading structure; 51. connecting plate; 52. worm; 53. worm gear; 54. rotating rod; 55. fixed shell; 56. crushing knife; 57. fan-shaped plate; 58. connecting seat; 59. vertical round rod; 510. arc plate; 6. mixing structure; 61. disc shell; 62. circular plate; 63. three-connecting plate; 64. rotating column; 65. stirring blade; 66. planetary gear; 67. sun gear; 68. gear ring; 69. groove; 7. turning and stirring structure; 71. docking frame; 72. connecting ring; 73. rotating shaft; 74. flip plate; 75. gear; 76. gear ring; 77. fixed ring; 78. support plate. DETAILED DESCRIPTION
[0032] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific embodiments and drawings are only exemplary descriptions of the technical solution of the present invention and should not be regarded as the entire invention or as a limitation or restriction of the technical solution of the present invention.
[0033] Example 1
[0034] According to one embodiment of the present invention, Figure 9A metal oxide ore refining furnace with intelligent temperature control, and a method for intelligent temperature control thereof, comprising the following steps:
[0035] S1: Temperature sensing module: High-precision temperature sensors are evenly arranged in the manganese ferroalloy refining furnace to collect temperature data from various areas in the furnace in real time and quickly transmit it to the intelligent control system to provide basic information for temperature control;
[0036] S2: Electrode control module: Based on the electrode diameter, the distance between the electrode end and the furnace bottom is controlled to about 0.9 times its diameter. The insertion depth is adjusted according to factors such as the material surface height, and the coke feeding amount is reasonably controlled to ensure a reasonable temperature distribution.
[0037] S3: Pressing and releasing operation module: Pressing and releasing the electrodes according to the standard instructions, controlling the daily pressing and releasing degree to about 20mm, and not pressing and releasing 30 minutes before and when leaving the furnace to maintain temperature stability during the production process;
[0038] S4: Voltage and current control module: This module uses a higher secondary voltage to increase the power input to the furnace, controls the electrode working section to about 1.7m, maintains the balance of the three-phase electrodes and inserts them deep into the furnace, so that the furnace reaches the appropriate temperature and improves the smelting effect. At the same time, it adopts a peak production strategy, adjusts the furnace load and input voltage level according to the electricity price, and reduces energy consumption.
[0039] S5: Intelligent temperature regulation module: The intelligent control system automatically adjusts the power of the heating element based on the preset optimal temperature curve and compares it with the real-time temperature data. When the temperature inside the furnace is lower than the set value, the heating power is increased; when it is higher than the set value, the power is reduced to control the temperature fluctuation within the preset range.
[0040] S6: Stirring auxiliary temperature control module: Use mechanical stirring to stir the molten pool multiple times to accelerate the desiliconization reaction and shorten the refining time. When stirring takes away heat, the heating element will fine-tune the power in time to maintain temperature stability and ensure that the reaction proceeds at the optimal temperature.
[0041] Specifically, first, after the furnace body 1 is heated to the appropriate temperature by the heating component, the temperature is detected and controlled by the sensor. High-precision temperature sensors are evenly distributed inside the furnace body, which can collect temperature data of various areas in the furnace in real time and transmit these data to the intelligent control system in a fast transmission manner, laying a solid information foundation for subsequent precise temperature control. Secondly, the distance between the electrode end and the furnace bottom is accurately determined according to the electrode diameter, and it is maintained at about 0.9 times the length of the electrode diameter. The electrode insertion depth is flexibly adjusted in real time according to multiple factors such as the material surface height, so as to reasonably control the amount of coke added and ensure that the temperature distribution in the furnace is scientific and reasonable. In the electrode pressing and releasing operation, the standard instructions are strictly followed. The operator presses and releases the electrode every day, and the pressing degree is accurately controlled at about 20mm and no more than 30mm. In addition, it is strictly prohibited to perform electrode pressing and releasing operations 30 minutes before and when the furnace is taken out of the furnace, so as to ensure temperature stability during the production process. Then, in order to improve the smelting effect, in production scenarios such as high-carbon manganese iron smelting, a higher secondary voltage is selected to effectively The power input to the furnace is increased, and at the same time, advanced electrode position monitoring technology is used to stably control the electrode working section at around 1.7m. The three-phase electrodes are kept balanced and deeply inserted into the furnace to ensure that the furnace reaches an appropriate temperature state. In addition, in close combination with the peak and valley periods of electricity prices, a peak-avoidance production strategy is adopted to intelligently adjust the furnace load and input voltage level to effectively reduce energy consumption and production costs. Furthermore, the intelligent control system pre-sets the optimal temperature curve based on scientific process requirements, compares and analyzes the real-time collected temperature data with it, and then automatically and accurately adjusts the power of the heating element to strictly control temperature fluctuations within the preset range. Finally, a mechanical stirring device is used to perform multiple stirring operations on the molten pool to accelerate the desiliconization reaction process and significantly shorten the refining time. During the stirring process, once it is detected that heat is being taken away, the heating element immediately responds by fine-tuning the power to continuously maintain temperature stability, ensuring that the entire refining process is always at the optimal temperature state, effectively ensuring the uniform chemical composition of the alloy, avoiding the generation of impurities such as oxides, and greatly improving the purity and quality of the alloy.
[0042] Example 2
[0043] According to one embodiment of the present invention, Figure 1-8The figure shows an intelligent temperature-controlled metal oxide ore refining furnace, comprising a furnace body 1, inlet and outlet channels arranged on both sides of the furnace body 1, an air outlet pipe connected to one side of the furnace body 1, and a heating component arranged on the outside of the furnace body 1. Feed frames 2 are arranged on both sides of the furnace body 1, a servo motor 3 is fixedly installed on the top of the furnace body 1, a rotating rod 4 is arranged at the output end of the servo motor 3, and the rotating rod 4 extends to the interior of the furnace body 1. The interior of the furnace body 1 is rotatably connected to a crushing and unloading structure 5 and a mixing structure 6. The crushing and unloading structure 5 is used to crush the ore, and the mixing structure 6 is used to The ore and the molten metal are mixed, and the crushing and unloading structure 5 includes a worm 52 arranged on the surface of the rotating rod 4, a fixed shell 55 is arranged on the outside of the rotating rod 4, and a worm gear 53 is rotatably connected to the inside of the fixed shell 55. The worm 52 and the worm gear 53 are meshed and connected. The two sides of the connecting plate 51 are rotatably connected to the rotating rod 54, and the outside of the connecting plate 51 is reciprocally connected to the vertical round rod 59. The outside of the vertical round rod 59 is provided with an arc plate 510. The arc plates 510 are distributed in four groups at equal intervals. The four groups of arc plates 510 are staggered up and down. The arc plates 510 are used to align the furnace body. 1 Internal scraping, the outer side of the rotating rod 4 is rotatably connected with a connecting plate 51, the connecting plate 51 is fixedly connected to the fixed shell 55, and the fixed shell 55 is symmetrically distributed with two groups about the connecting plate 51. The fixed shell 55 is opened on the side close to the worm 52. A rotating rod 54 is provided on both sides of the worm wheel 53. The rotating rod 54 is rotatably connected to the fixed shell 55 and extends to the outside of the fixed shell 55. The rotating rod 54 is connected to the crushing knife 56. There are several crushing knives 56 distributed at equal intervals. The crushing knife 56 is used to crush large ores. The rotating rod A fan-shaped plate 57 is provided at one end of 54, and a connecting seat 58 is provided on one side of the fan-shaped plate 57. The connecting seat 58 is connected to the vertical round rod 59, and the connecting seat 58 drives the vertical round rod 59 to reciprocate up and down. The vertical round rod 59 is distributed in four groups, and three arc-shaped plates 510 are provided on the outside of each group of vertical round rods 59. The outer side of the arc-shaped plate 510 contacts the inner wall of the furnace body 1. The arc-shaped plate 510 regularly scrapes off the ore slag on the inner wall of the furnace body 1 to prevent it from accumulating on the furnace wall and affecting the heat transfer efficiency, ensuring that the furnace body 1 is heated evenly, which is conducive to maintaining a stable reaction temperature in the furnace.
[0044] The mixing structure 6 includes a sun gear 67 arranged on the outside of the rotating rod 4, and the mixing structure 6 also includes a ring gear 68 arranged inside the furnace body 1. A planetary gear 66 is meshed and connected between the ring gear 68 and the sun gear 67. A stirring blade 65 is provided on one side of the planetary gear 66. The outer side of the ring gear 68 is rotatably connected to a disc shell 61, and the disc shell 61 is fixedly connected to the inner wall of the furnace body 1. The outer side of the rotating rod 4 is rotatably connected to a three-connecting plate 63. A rotating column 64 is provided on one side of the planetary gear 66. The top of the rotating column 64 It is connected to the three-connector plate 63, the rotating column 64 is connected to the stirring blade 65, and there are three groups of planetary gears 66 distributed at equal intervals. The number of rotating columns 64 and stirring blades 65 is equal to the number of planetary gears 66. The outer side of the rotating rod 4 is also rotatably connected to the circular plate 62. A groove 69 is opened between the circular plate 62 and the disc shell 61. The three groups of rotating columns 64 slide in the groove 69, so that the stirring blade 65 can realize complex revolution and rotation motion, which can more fully mix the ore and molten metal in the furnace, making the reaction more uniform and thorough.
[0045] The interior of the furnace body 1 is also rotatably connected to a turning and stirring structure 7, which is used to turn and stir the materials. The turning and stirring structure 7 includes a connecting ring 72 rotatably connected to the outside of the rotating rod 4, and a turning plate 74 is rotatably connected to the outside of the connecting ring 72. There are multiple groups of turning plates 74 with equal spacing. The multiple groups of turning plates 74 turn and mix the materials. A docking frame 71 is provided on the outside of the rotating rod 4, and a connecting ring 72 is provided at the bottom end of the docking frame 71. One side of the connecting ring 72 is rotatably connected to a rotating shaft 73. One side of the dynamic shaft 73 is connected to the flip plate 74, and the bottom end of the rotating rod 4 is rotatably connected to the support plate 78. A fixing ring 77 is provided on the outside of the support plate 78, and a gear ring 76 is provided on the top of the fixing ring 77. A gear 75 is provided on the outside of the rotating shaft 73, and the gear 75 is meshed with the gear ring 76. Multiple groups of flip plates 74 flip and stir the ore. The flipping and stirring structure 7 can continuously flip the material in the furnace, so that the material is heated more evenly in the furnace, avoiding local overheating or underheating, and helping to improve energy utilization efficiency.
[0046] Specifically, the ore to be refined is transported to the inside of the feed frames 2 on both sides of the furnace body 1 by the feed conveyor device, so that the ore inside the feed frames 2 enters the interior of the furnace body 1. This design of the double-sided feed frames 2 can realize continuous feeding, which greatly improves the feeding efficiency and shortens the production cycle compared to single-sided feeding, thereby increasing the overall refining output.
[0047] When the servo motor 3 is turned on and driven, the servo motor 3 drives the rotating rod 4 to rotate, and the rotating rod 4 extends to the inside of the furnace body 1, and then the servo motor 3 drives the rotating rod 4 to rotate, and the rotating rod 4 drives the worm 52 on the surface to engage and rotate with the worm gear 53. Since the worm gear 53 drives the rotating rod 54 to rotate, the rotating rod 54 is rotatably connected to the fixed shell 55, and the fixed shell 55 is rotatably connected to the rotating rod 4 through the connecting plate 51 at the top, so that the rotating rod 54 drives the several crushing knives 56 on the surface to crush large ores, which is convenient for refining. The crushing and unloading structure 5 can crush large pieces of ore into smaller particles, increase the contact area between the ore and the reaction gas or other reactants, accelerate the reaction rate, improve the metal extraction rate, and effectively reduce the waste of resources caused by insufficient reaction due to excessively large ore particles.
[0048] At the same time, as the rotating rod 54 rotates, the fan-shaped plates 57 at each end rotate, and the fan-shaped plates 57 drive the connecting seat 58 on one side to move back and forth up and down, and the connecting seat 58 drives the vertical round rod 59 on one side to move up and down, so that the vertical round rod 59 drives the arc-shaped plates 510 distributed at equal intervals on the outside to scrape off the ore slag on the inner wall of the furnace body 1. The arc-shaped plates 510 regularly scrape off the ore slag on the inner wall of the furnace body 1 to prevent it from accumulating on the furnace wall and affecting the heat transfer efficiency, ensuring that the furnace body 1 is heated evenly, which is conducive to maintaining a stable reaction temperature in the furnace, reducing energy consumption, and avoiding local overheating or abnormal reaction caused by the accumulation of ore slag;
[0049] At the same time, the rotation of the rotating rod 4 will drive the sun gear 67 to rotate. The sun gear 67 is meshed with the three sets of planetary gears 66 on the outside. The three sets of planetary gears 66 are also meshed with the ring gear 68. The ring gear 68 is fixedly connected to the disc shell 61, and the disc shell 61 is rotatably connected to the rotating rod 4. The three sets of rotating columns 64 slide in the groove 69 between the circular plate 62 and the disc shell 61. The groove 69 is rotatably connected to the rotating rod 4, so that the planetary gears 66 drive the rotating columns 64 on one side to revolve around the sun gear 67 while rotating, and the top of the rotating column 64 is rotatably connected to the three-connecting plate 63. The three sets of rotating columns 64 all drive the outer stirring blades 65 to revolve around the sun gear 67 while rotating. The mixing structure uses the unique planetary gear 66 transmission method to enable the stirring blades 65 to achieve complex revolution and rotation motions, which can more fully mix the ore and molten metal in the furnace, make the reaction more uniform and thorough, further improve the metal recovery rate, reduce the metal residue in the slag, and improve resource utilization.
[0050] As the rotating rod 4 rotates, the docking frame 71 is driven to rotate, and the docking frame 71 drives the connecting ring 72 to rotate. The gears 75 on the surface of the multiple groups of connecting rings 72 that are rotatably connected on the outside of the connecting ring 72 are engaged with the gear ring 76 set on the top of the fixed ring 77, so that the rotating shaft 73 drives the flip plate 74 on one end side to rotate and flip the material. The fixed ring 77 is fixedly connected to the rotating rod 4 through the support plate 78. There are multiple groups of flip plates 74 with equal intervals. The multiple groups of flip plates 74 flip and stir the ore. The flipping and stirring structure 7 can continuously flip the material in the furnace, so that the material is heated more evenly in the furnace, avoiding local overheating or underheating, which helps to improve energy utilization efficiency, reduce incomplete reactions caused by uneven temperature, and at the same time promote the separation of metal and impurities, thereby improving the quality of refined products.
[0051] The technical scope of the present invention is not limited to the contents of the above description. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical concept of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.
Claims
1. An intelligent temperature-controlled metal oxide ore refining furnace, characterized by: It includes a furnace body, inlet and outlet channels arranged on both sides of the furnace body, an air outlet pipe connected to one side of the furnace body, and a heating component arranged on the outside of the furnace body. Feed frames are arranged on both sides of the furnace body. A servo motor is fixedly installed on the top of the furnace body. A rotating rod is arranged at the output end of the servo motor. The rotating rod extends to the inside of the furnace body. The inside of the furnace body is rotatably connected to a crushing and unloading structure and a mixing structure. The crushing and unloading structure is used to crush the ore, and the mixing structure is used to mix the ore and the molten metal. The crushing and unloading structure includes a worm arranged on the surface of a rotating rod, a fixed shell is arranged on the outside of the rotating rod, a worm wheel is rotatably connected to the inside of the fixed shell, the worm and the worm wheel are meshed and connected, rotating rods are rotatably connected to both sides of the connecting plate, a vertical round rod is reciprocatingly connected to the outside of the connecting plate, and an arc plate is arranged on the outside of the vertical round rod, and the arc plates are distributed in four groups at equal intervals, and the four groups of arc plates are staggered up and down, and the arc plates are used to scrape the material inside the furnace body; The mixing structure includes a sun gear arranged outside the rotating rod, and the mixing structure also includes a ring gear arranged inside the furnace body, a planetary gear is meshed and connected between the ring gear and the sun gear, and a stirring blade is provided on one side of the planetary gear; The interior of the furnace body is also rotatably connected to a turning and stirring structure, which is used to turn and stir the material. The turning and stirring structure includes a connecting ring rotatably connected to the outside of the rotating rod, and the outside of the connecting ring is rotatably connected to a turning plate. There are multiple groups of turning plates distributed at equal intervals, and multiple groups of turning plates are turned to mix and stir the material.
2. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: The outer side of the rotating rod is rotatably connected with a connecting plate, which is fixedly connected to a fixed shell. Two groups of fixed shells are symmetrically distributed about the connecting plate, and an opening is provided on a side of the fixed shell close to the worm.
3. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: A rotating rod is provided on each side of the worm gear, which is rotatably connected to the fixed shell and extends to the outside of the fixed shell. The rotating rod is connected to the crushing knife, and several crushing knives are distributed at equal intervals. The crushing knife is used to crush large ores.
4. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 3, characterized in that: A fan-shaped plate is provided at one end of the rotating rod, and a connecting seat is provided on one side of the fan-shaped plate. The connecting seat is connected to the vertical round rod, and the connecting seat drives the vertical round rod to reciprocate up and down. The vertical round rods are distributed in four groups, and three arc-shaped plates are provided on the outside of each group of vertical round rods. The outside of the arc-shaped plates is in contact with the inner wall of the furnace body.
5. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: The outer side of the gear ring is rotatably connected to the disc shell, and the gear ring is fixedly connected to the inner wall of the disc shell.
6. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: The outer side of the rotating rod is rotatably connected with a three-connecting plate, and a rotating column is provided on one side of the planetary gear, and the top end of the rotating column is connected with the three-connecting plate.
7. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 6, characterized in that: The rotating column is connected to the stirring blades, and there are three groups of planetary gears distributed at equal intervals. The number of the rotating column and the stirring blades is equal to the number of the planetary gears.
8. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: The outer side of the rotating rod is also rotatably connected with a circular plate, a groove is opened between the circular plate and the disc shell, and the three groups of rotating columns slide in the groove.
9. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 1, characterized in that: A docking frame is provided on the outer side of the rotating rod, and a connecting ring is provided at the bottom end of the docking frame. One side of the connecting ring is rotatably connected to a rotating shaft, and one side of the rotating shaft is connected to the flip plate.
10. The intelligent temperature-controlled metal oxide ore refining furnace according to claim 9, characterized in that: The bottom end of the rotating rod is rotatably connected to a support plate, a fixing ring is provided on the outside of the support plate, a gear ring is provided on the top of the fixing ring, a gear is provided on the outside of the rotating shaft, and the gear is meshed with the gear ring.