Tracking method and device of polymorphic material, production control method and device and electronic equipment
By dividing the production and processing processes of different forms of materials in the target production line and collecting data, the problem that traditional material tracking systems cannot adapt to changing production lines is solved, automatic and fast multi-form material tracking is achieved, and the production process control efficiency is improved.
Patent Information
- Application Number
- CN202510592409.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-08-12
AI Technical Summary
Traditional material tracking systems cannot adapt to changing production lines, affecting the efficiency of production process control.
By dividing the production and processing steps of different forms of materials in the target production line, obtaining the production line model, and data collection of the first and second materials are separately carried out to achieve tracking of multi-form materials.
Generate production line models that are flexible to adapt to different target production lines, realize automatic and rapid tracking of multi-form materials corresponding to production and processing of production line models, and improve the efficiency of production process control.
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Figure CN120469360A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of material tracking, and in particular relates to a tracking method, a production control method, a device and an electronic device for multi-form materials. Background Art
[0002] Multi-form materials refer to materials that may exist in various forms during the production process, such as solid and liquid. Tracking these materials during the production process is crucial to ensuring efficiency, safety, and controllability. In nuclear chemical production, in particular, comprehensive management is required for the consumption of raw materials, work-in-progress, finished products, and auxiliary materials, as well as inventory alerts, material quality, and utility materials. This ensures transparent operation and refined management of multi-form materials. For example, management of raw material input, workshop raw material storage, and raw material and auxiliary material consumption is essential.
[0003] However, traditional material tracking systems, which use fixed hardware devices and software platforms, cannot adapt to changes in production lines, affecting the efficiency of production process control. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to address the above-mentioned deficiencies in the prior art and provide a tracking method, production control method, device and electronic equipment for multi-form materials. By using this tracking method, it is possible to flexibly adapt to different target production lines and improve the efficiency of production process control.
[0005] In a first aspect, the present invention provides a method for tracking multi-form materials, comprising: S1. dividing the production and processing procedures of materials of different forms in the target production line according to the type of materials in the target production line to obtain a production line model of the target production line; the materials include a first material and a second material, the first material is produced and processed in a first equipment group, the first equipment group has a first transmission equipment with a fixed position, and the second material is produced and processed in a second equipment group, the second equipment group has a second transmission equipment with a movable position; S2. collecting data on the production and processing of the first material in the target production line to obtain first material collection data of the production line model; and collecting data on the production and processing of the second material in the target production line to obtain second material collection data of the production line model; S3. tracking the multi-form materials produced and processed corresponding to the production line model based on the first material collection data and the second material collection data, respectively.
[0006] In some embodiments, the first equipment group also includes multiple first production equipment connected to each first transmission equipment, and the second equipment group also includes multiple discretely distributed second production equipment. Step S1 specifically includes: S11. Obtain multiple processes and first materials in the first process route of the target production line, and obtain multiple processes and second materials in the second process route of the target production line; S12. Divide the multiple processes in the first process route according to the processes through which the first material is to flow, and determine the first connection relationship between the multiple first production equipment corresponding to the first material and each first production equipment, and divide the multiple processes in the second process route according to the processes through which the second material is to flow, and determine the second connection relationship between the second production equipment corresponding to the second material and each second production equipment; S13. According to the first connection relationship, configure each first production equipment at the corresponding position, and connect each first production equipment through the first transmission equipment, and according to the second connection relationship, configure each second production equipment at the corresponding position to obtain the production line model of the target production line.
[0007] In some embodiments, the first material is a liquid material, the second material is a solid material, and the production line model of the target production line includes a wet process production line model and a dry process production line model. S13 specifically includes: configuring each first production device at a corresponding position according to the first connection relationship, and connecting each first production device via a first transmission device to determine the wet process production line model; configuring each second production device at a corresponding position according to the second connection relationship to determine the dry process production line model.
[0008] In some embodiments, the multiple processes in the first process route are divided according to the various processes through which the first material is to flow, and the first connection relationship between the multiple first production equipment corresponding to the first material and each first production equipment is determined, including: according to the source of the first material in each of the first production equipment, determining the first sub-connection relationship between the first production equipment and its upstream first production equipment; the first sub-connection relationship includes a single incoming material connection mode and multiple incoming material connection modes; according to the discharge direction of the first material in each of the first production equipment, determining the second sub-connection relationship between the first production equipment and the downstream first production equipment; the second sub-connection relationship includes a single outgoing material connection mode and multiple outgoing material connection modes; according to the first sub-connection relationship and the second sub-connection relationship, a first connection relationship is obtained.
[0009] In some embodiments, in step S2, data collection is performed on the production and processing of the first material in the target production line to obtain first material collection data for the production line model, specifically including: collecting liquid level information, batch information of the liquid material, and flow status information of the liquid material in the first production equipment to obtain first material collection data for the target production line; the flow status information of the liquid material includes incoming material information and outgoing material information. Data collection is performed on the production and processing of the second material in the target production line to obtain second material collection data for the production line model, specifically including: collecting data on the coding information of the second transmission equipment, the position information of the second transmission equipment relative to each second production equipment, and the batch information of the solid material in the second transmission equipment to obtain second material collection data for the target production line.
[0010] In some embodiments, step S3 specifically includes: S31. Based on the batch information of the liquid material and the flow information of the liquid material, a first tracking chain of the liquid material of the batch information on the time axis is formed to track the liquid material; S32. Based on the coding information of the second transmission device and the batch information of the solid material in the second transmission device, a second tracking chain of the solid material of the batch information on the time axis is formed to track the solid material.
[0011] In a second aspect, the present invention provides a production control method, comprising: tracking the multi-form materials of a target production line according to the tracking method of multi-form materials as described in the first aspect; and controlling the production process of the target production line based on the results of tracking the multi-form materials of the target production line.
[0012] In a third aspect, the present invention provides a tracking device for multi-form materials, the device comprising: a division module, for dividing the production and processing procedures of materials of different forms in the target production line according to the type of materials in the target production line, to obtain a production line model of the target production line; the materials comprise a first material and a second material, the first material is produced and processed in a first equipment group, the first equipment group has a first transmission equipment with a fixed position, and the second material is produced and processed in a second equipment group, the second equipment group has a second transmission equipment with a movable position; an acquisition module, connected to the division module, for collecting data on the production and processing of the first material in the target production line to obtain first material collection data of the production line model; and for collecting data on the production and processing of the second material in the target production line to obtain second material collection data of the production line model; a tracking module, connected to the acquisition module, for tracking the multi-form materials produced and processed corresponding to the production line model according to the first material collection data and the second material collection data, respectively.
[0013] In some embodiments, the first equipment group further includes a plurality of first production equipment connected to each first transmission equipment, and the second equipment group further includes a plurality of discretely distributed second production equipment. The partitioning module includes: an acquisition unit for acquiring a plurality of processes and a first material in a first process route of a target production line, and acquiring a plurality of processes and a second material in a second process route of a target production line; a determination unit connected to the acquisition unit for partitioning the plurality of processes in the first process route according to the processes through which the first material is to flow, determining a first connection relationship between the plurality of first production equipment corresponding to the first material and each first production equipment, and partitioning the plurality of processes in the second process route according to the processes through which the second material is to flow, determining a second connection relationship between the second production equipment corresponding to the second material and each second production equipment; a connection unit connected to the determination unit for configuring each first production equipment at a corresponding position according to the first connection relationship, connecting each first production equipment through the first transmission equipment, and configuring each second production equipment at a corresponding position according to the second connection relationship, so as to obtain a production line model of the target production line.
[0014] In a fourth aspect, the present invention provides an electronic device comprising a processor and a memory storing computer program instructions, wherein when the processor executes the computer program instructions, the method for tracking multi-form materials as described in the first aspect is implemented.
[0015] The multi-form material tracking method, production control method, device, and electronic equipment of the present invention achieve multi-form material tracking by dividing the production and processing procedures of materials of different forms in a target production line, collecting data on the production and processing of a first material in the target production line, and collecting data on the production and processing of a second material in the target production line. Because the production and processing procedures of the target production lines are divided according to the types of materials in different target production lines, a production line model that is flexible and adaptable to different target production lines can be generated, achieving automatic and rapid tracking of the multi-form materials produced and processed by the production line model, thereby improving the efficiency of production process control. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A flowchart of a method for tracking multi-form materials provided by an embodiment of the present invention;
[0017] Figure 2 A schematic diagram of a process configuration in a method for tracking multi-form materials provided by an embodiment of the present invention;
[0018] Figure 3 A schematic diagram of forward tracking and reverse tracing in a method for tracking multi-form materials provided by an embodiment of the present invention;
[0019] Figure 4A structural diagram of a production model of a liquid process in another method for tracking multi-form materials provided by an embodiment of the present invention;
[0020] Figure 5 A structural diagram of a production model of a liquid process in a method for tracking multi-form materials provided by an embodiment of the present invention;
[0021] Figure 6 Flowcharts of a water process and a dry process in a method for tracking multi-form materials provided by an embodiment of the present invention;
[0022] Figure 7 A structural diagram of a production model of a solid-state process in a method for tracking multi-form materials provided by an embodiment of the present invention;
[0023] Figure 8 A structural diagram of a production model of a solid-state process in another method for tracking multi-form materials provided by an embodiment of the present invention;
[0024] Figure 9 A structural diagram of a multi-form material tracking system provided by an embodiment of the present invention;
[0025] Figure 10 The present invention provides a flowchart of an application example of a method for tracking multi-form materials. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and Examples. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without the need for some of these specific details. The following description of the embodiments is merely to provide a better understanding of the present application by illustrating the examples of the present application.
[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0028] Example 1:
[0029] like Figure 1 As shown, this embodiment provides a method for tracking multi-form materials. The tracking method is suitable for scenarios where materials are tracked, monitored, and traced during the production process. The tracking method can be executed by a computer and output material tracking results. Users can view the location, status, and historical trajectory of materials in real time through the terminal and perform related operations and management. The terminal includes computers, vehicle-mounted terminals, smart phones, tablet computers and other devices. The tracking method is particularly suitable for multi-form material tracking scenarios in nuclear chemical production processes, and can also be adapted to scenarios where material tracking is flexibly configured, that is, a tracking method based on configurable multi-form materials is obtained on the basis of this embodiment. The tracking method for multi-form materials includes steps S1 to S3:
[0030] Step S1. According to the type of materials in the target production line, the production and processing processes of materials of different forms in the target production line are divided to obtain the production line model of the target production line; the materials include a first material and a second material, the first material is produced and processed in a first equipment group, and the first equipment group has a first transmission equipment with a fixed position, and the second material is produced and processed in a second equipment group, and the second equipment group has a second transmission equipment with a movable position.
[0031] The target production line may be a production line of any industry or enterprise. For example, the target production line may be a chemical production line, particularly a nuclear chemical production line.
[0032] Materials can include raw materials, auxiliary materials, and other materials used in a production line. Materials can be solid, liquid, or gaseous. A first material can be liquid or gaseous, and its flow within the production line is facilitated by a fixed first conveyor. A second material can be solid, including powdered solids. The movement of the solid material within the production line is facilitated by a movable second conveyor.
[0033] The material production and processing steps in the target production line refer to the specific arrangements for each processing step from raw materials to finished products (and / or semi-finished products) during the production process. For example, the material production and processing steps in the target production line include each processing step from raw materials to finished products of the first material. For example, such processing steps may include at least one of the following: dissolution, separation, and purification of the radioactive material. The material production and processing steps in the target production line also include each processing step from raw materials to finished products of the second material. For example, such processing steps may include at least one of the following: conversion, concentration, and solidification of the radioactive material.
[0034] In some embodiments, the material production and processing procedures in the target production line also include each processing step of the first material from raw materials to semi-finished products and each processing step of the second material from semi-finished products to finished products, wherein the material state of the semi-finished products can be solid.
[0035] The first equipment group includes a fixed-position first transmission device and multiple first production equipment connected to each of the first transmission devices. The first production equipment can be a tank, tank, or other equipment, and its position within the production line is fixed. The first transmission device can be a fixed-position device such as a pipeline. The first material is transported between the first production equipment via the first transmission devices. For example, by adjusting the valves on the first production equipment, the transport of liquid material through the first transmission devices can be controlled. Furthermore, by adjusting the valves on the first production equipment, the flow rate of liquid material through the first transmission devices can be controlled, thereby achieving precise control of material transport during the production process.
[0036] The second equipment group includes a movable second conveying device and a plurality of discretely distributed second production equipment. In nuclear chemical engineering, the second production equipment is primarily used for processing, converting, and handling radioactive materials, such as mixing equipment (for uniformly mixing different types of powdered materials), drying equipment, crushing and screening equipment, pressing and forming equipment, heating and cooling equipment, and packaging equipment. The second conveying device can be a material cart, pallet, or other movable loading container. The second conveying device is movable within the production line, and the second material is transported between the second production equipment via the second conveying device.
[0037] like Figure 2 As shown, a workshop (i.e., the target production line) includes multiple organizations (i.e., the production line model of the target production line), such as Organization 12, Organization 14, Organization 18, and Organization 12. Each organization includes multiple processes, such as Organization 12, which includes Process 1, Process 2, and Process 3. Each process includes multiple operations on materials in the corresponding first equipment group or second equipment group, such as Operation 1 and Operation 2. Operation 1 can configure inspection standards, item information, equipment / tank information, measuring instrument information, salary information, personnel information, and position information.
[0038] During implementation, material tracking is achieved by dividing the production and processing procedures for different material forms within the target production line, collecting data on the production and processing of the first material within the target production line, and collecting data on the production and processing of the second material within the target production line. Because the production and processing procedures for target production lines are divided according to the material types of the target production lines, a production line model that can flexibly adapt to different target production lines can be generated, enabling automatic and rapid tracking of the multi-form materials produced and processed by the production line model, thereby improving the efficiency of production process control.
[0039] Step S2. Collect data on the production and processing of the first material in the target production line to obtain first material collection data of the production line model; and collect data on the production and processing of the second material in the target production line to obtain second material collection data of the production line model.
[0040] Here, the production and processing of the first material in the target production line may include the production and processing of the first material in each first production equipment according to the process flow requirements, as well as the transfer of the first material between the first production equipment. Specifically, the production and processing of the first material may include operations such as feeding and unloading the first material into and out of the first production equipment, and may also include operations such as process treatments performed within the first production equipment.
[0041] The first material collected data is production and processing data collected during the actual production process of the first material in the target production line. For example, the first material collected data may include batch information of the first material and at least one of the following monitoring parameters: the liquid level of the first material in the first production equipment, the valve flow rate of the first production equipment, the feed rate of the first material in the first production equipment, the discharge rate of the first material in the first production equipment, and the remaining amount of the first material in the first production equipment. Furthermore, the first material collected data may also include analytical parameters such as the substance concentration and acidity of the first material.
[0042] The production and processing of the second material in the target production line may include testing of the second material's physical properties (e.g., particle size, density, etc.) or chemical composition, or pre-processing of the second material such as pulverization and mixing, or at least one of heating, cooling, surface treatment (coating, polishing, etc.), and curing and drying. In some embodiments, the production and processing of the second material may also include product quality testing, such as dimensional measurement and strength testing.
[0043] Second material data collected refers to the production and processing data collected during the actual production process of the second material in the target production line. For example, this data includes batch information, weight, volume, and concentration of the second material. The weight of the second material includes the incoming weight of the second material from the second production equipment and the outgoing weight of the second material from the second production equipment. Furthermore, this data may also include data collected from product quality testing equipment, such as the dimensions and strength of the second material.
[0044] During implementation, sensors can be installed on each first production equipment and each second production equipment in the target production line. For example, for installing sensors on each first production equipment in the target production line, the sensors installed on the first production equipment can correspond to the batch entry equipment for the first material, the liquid level information detection equipment in the first production equipment, and the valve flow monitoring equipment of the first production equipment; for installing sensors on each second production equipment in the target production line, the sensors installed on the second production equipment can correspond to the batch entry equipment for the second material, the weighing equipment for the second material at the target processing equipment, and the product quality detection equipment. In this way, during the actual production process, data from the first equipment group can be collected to obtain first material collection data; data from the second equipment group can be collected to obtain second material collection data. The first material collection data and the second material collection data constitute the material collection data of the target production line.
[0045] Step S3: Track the multi-form materials produced and processed by the production line model according to the first material collection data and the second material collection data.
[0046] Here, by collecting data on the first material, the operations performed on the first material in the target production line in the first equipment group can be tracked, and by collecting data on the second material, the operations performed on the second material in the target production line in the second equipment group can be tracked.
[0047] Specifically, the batch information of any first material or second material can be obtained, and the liquid level information of the first material at the corresponding moment, the valve flow of the first production equipment where the material is located, or the weight of the second material at the corresponding moment can be obtained, so as to track the position of the material in the target production line at different moments, and track the operations performed on the material at this position.
[0048] In some embodiments, as Figure 3 As shown, the production and processing of materials can be tracked in a forward tracking manner according to the forward sequence of production and processing, and can also be tracked in a reverse tracing manner according to the reverse sequence of production and processing.
[0049] In addition, it is also possible to obtain batch information of at least two materials at any time, as well as the liquid level information of the first material corresponding to the material, the valve flow of the first production equipment where the first material is located, or the weight of the second material at the corresponding time, to achieve distribution comparison of various materials in the target production line and comparison of operations performed on the materials.
[0050] In this embodiment, multi-material tracking is achieved by dividing the production and processing procedures for different material forms within a target production line, collecting data on the production and processing of a first material within the target production line, and collecting data on the production and processing of a second material within the target production line. Because the production and processing procedures for target production lines are divided based on the material types of the target production lines, a production line model that flexibly adapts to different target production lines can be generated, enabling automatic and rapid tracking of the multi-material forms produced and processed by the production line model, thereby improving the efficiency of production process control.
[0051] In some embodiments, the first equipment group further includes a plurality of first production equipment connected to each first transmission equipment, and the second equipment group further includes a plurality of discretely distributed second production equipment. Step S1 specifically includes steps S11 to S13:
[0052] Step S11: Acquire multiple processes and a first material in a first process route of a target production line, and acquire multiple processes and a second material in a second process route of the target production line.
[0053] Here, as Figure 3 As shown, the entire process for each material includes procurement and warehousing, inventory management, outbound delivery, production and use, and finally finished product inventory. The production and processing of each material can include multiple steps. During implementation, the main operating steps of the material can be determined based on the process route of the target production line. Based on the main operating steps of the material, the multiple steps in the process route of the target production line can be determined, that is, each main operating step corresponds to a process. For example, if the main operating steps of the first material are determined to be the dissolution, separation, and purification of radioactive materials, then the multiple steps in the process route of the target production line can be determined to be dissolution, separation, purification, etc.
[0054] Additionally, the first and second materials in the target production line's process route can be determined using a bill of materials (BOM). A BOM is a list of the raw materials that make up a product or semi-finished product. This means that a BOM can be developed based on the product or semi-finished product's requirements to determine the first and second materials in the target production line's process route. It should also be noted that in this embodiment, the quantity of both the first and second materials is greater than or equal to one.
[0055] Step S12. Divide the multiple processes in the first process route according to the processes through which the first material is to flow, determine the first connection relationship between the multiple first production equipment corresponding to the first material and the first production equipment, and divide the multiple processes in the second process route according to the processes through which the second material is to flow, determine the second connection relationship between the second production equipment corresponding to the second material and the second production equipment.
[0056] Here, the first process route is a process route formed by the first production equipment through which the first material flows. In addition, in each process of the first process route, the operation on the first material corresponds to at least one first production equipment.
[0057] According to the flow process of the first material in each process, the sequence of the processes through which the first material flows is determined; according to the flow process of the first material in each process, the connection sequence of the first production equipment in each process is determined; according to the sequence of the processes through which the first material flows and the connection sequence of the first production equipment in each process, the first connection relationship between the first equipment is determined.
[0058] The first connection relationship between the first devices is the material flow relationship in the process production line. The material flow relationship includes one in and one out, one in and multiple out, multiple in and one out, and multiple in and multiple out. The corresponding first connection relationship includes one-to-one connection, one-to-many connection, many-to-one connection, many-to-many connection and other connection methods.
[0059] Furthermore, the second process route is a process route formed by the target production and processing equipment through which the second material flows. In addition, in each process of the second process route, the operation on the second material corresponds to at least one target production and processing equipment.
[0060] According to the flow process of the second material in each process, the sequence of the processes through which the second material flows is determined; according to the flow process of the second material in each process, the connection sequence of the second production equipment in each process is determined; according to the sequence of the processes through which the second material flows and the connection sequence of the second production equipment in each process, the second connection relationship between the second production equipment is determined.
[0061] Step S13. According to the first connection relationship, configure each first production equipment at the corresponding position, and connect each first production equipment through the first transmission equipment, and, according to the second connection relationship, configure each second production equipment at the corresponding position to obtain a production line model of the target production line.
[0062] According to the first connection relationship, the first production equipment at the corresponding position is configured, and the first production equipment is connected through the first transmission equipment, such as Figure 4As shown, each container corresponds to a first production device, and the arrows between each first production device represent the first transmission device. The first production devices are connected via the first transmission device to form a production model corresponding to the first material. Connections between the first production devices include one-to-one (e.g., container A01-1 and container A01-2), one-to-many (e.g., container A01-2 and containers A02-1 and A02-2), and many-to-one (e.g., container A04-1, container A04-2, and container A05).
[0063] In some embodiments, the production line model can be dynamically configured using elements such as equipment / tanks. That is, according to the changes in the process route of the target production line, elements such as equipment / tanks can be configured to achieve the dynamic configuration function of the production line model. During implementation, draggable components (such as Figure 2 As shown, the platform utilizes workflow engine components and graphical configurable tools to facilitate process routing adjustments. By flexibly combining process steps, the system can be designed into configurable processes to flexibly adapt to diverse production needs. To meet product requirements, parameters such as process flow, material inputs and outputs, equipment / tank status, and metering vessels must be dynamically configured for each process step.
[0064] Specifically, you can adjust the process route by creating a new process route and editing the data on the process route tab.
[0065] Among them, to create a new process route, the specific operation is as follows: select the main items in the system (this system refers to the multi-form material tracking system or device corresponding to the multi-form material tracking method running on the computer). Figure 2 As shown, click the OK button, the system will enter the route selection page under the selected item, and you can select the process in the process tree structure on the left side of the system. After selection, it will be displayed on the system page, and the processes can be connected.
[0066] As well as, the process route tab data editing, the specific operations are as follows: maintain the process parameters, inspection parameters, etc. in each process to prepare for subsequent production. Specifically, double-click the process in the process route to enter the editing state. Click the Add button to enter the specific content editing page. Take the process procedure page as an example: select / enter the required items "parameter", "parameter code", "parameter unit", "upper limit", "lower limit", "set value", etc.; the operation method of other tabs is the same as the process procedure page. Click the "Save" button, the system will save the maintenance data and display it in the subsequent process procedure function, inspection standard, and on-site terminal page area.
[0067] In this embodiment, by obtaining the first material and the second material, determining the first connection relationship between each first production equipment in the process route, and the second connection relationship between each second production equipment in the process route, each first production equipment in the process route can be automatically configured, and each first production equipment can be connected, and each second production equipment in the process route can be configured, so as to flexibly and efficiently generate a production line model corresponding to the target production line, and the production line model can be dynamically configured according to changes in the production line, and combined with changes in hardware equipment, the adaptability and flexibility of the multi-form material tracking system can be realized.
[0068] In some embodiments, the first material is a liquid material, the second material is a solid material, and the production line model of the target production line includes a wet process production line model and a dry process production line model. S13 specifically includes: according to the first connection relationship, configuring each first production equipment at the corresponding position, and connecting each first production equipment through the first transmission equipment to determine the wet process production line model; according to the second connection relationship, configuring each second production equipment at the corresponding position to determine the dry process production line model.
[0069] Here, the first connection relationship includes an upstream connection relationship of the first production equipment and a downstream connection relationship of the first production equipment. The upstream connection relationship of the first production equipment represents the incoming material relationship of the first material, and the downstream connection relationship of the first production equipment represents the outgoing material relationship of the first material.
[0070] The second connection relationship includes an upstream connection relationship and a downstream connection relationship of the second production equipment. The upstream connection relationship of the second production equipment represents the incoming material relationship of the second material, and the downstream connection relationship of the second production equipment represents the outgoing material relationship of the second material.
[0071] like Figure 5 As shown, a wet process production line model is shown, wherein the first production equipment is a tank, the first material is a liquid material, the connecting lines between the tanks represent the first transmission equipment between the tanks, and the arrows represent the direction of transmission of the liquid material between different tanks.
[0072] The second production equipment can be equipment for processing or testing the second material. Figure 6 As shown, dry process 1 to dry process 4 process or detect the second material, and the equipment used in the processing or detection process is the second production equipment. The upstream and downstream equipment of the second production equipment are configured according to the second connection relationship to form a dry process production line model.
[0073] It should be noted that the materials used in the wet process are those used in a process production line, and accordingly, the wet process production line model is a production line model for a process production line. The materials used in the dry process are those used in a discrete production line, and accordingly, the dry process production line model is a production line model for a discrete production line.
[0074] In this embodiment, by determining the wet process production line model and the dry process production line model, a scenario that satisfies multi-form materials including solid materials, liquid materials, etc. can be generated, which can provide a basis for tracking multi-form materials (for example, multi-form materials in nuclear chemical production lines).
[0075] In some embodiments, the multiple processes in the first process route are divided according to the processes through which the first material flows, and a plurality of first production equipment corresponding to the first material and a first connection relationship between the first production equipment are determined, including:
[0076] According to the source of the first material in each first production equipment, the first sub-connection relationship between the first production equipment and the upstream first production equipment is determined; the first sub-connection relationship includes a single incoming material connection mode and multiple incoming material connection modes; according to the discharge direction of the first material in each first production equipment, the second sub-connection relationship between the first production equipment and the downstream first production equipment is determined; the second sub-connection relationship includes a single outgoing material connection mode and multiple outgoing material connection modes; according to the first sub-connection relationship and the second sub-connection relationship, the first connection relationship is obtained.
[0077] During implementation, the source of the first material in each first production device and the direction of the first material in each first production device can be determined according to the production work order.
[0078] In this embodiment, by determining the first sub-connection relationship between the first production equipment and the upstream first production equipment, and determining the second sub-connection relationship between the first production equipment and the downstream first production equipment, it is convenient to automatically configure the wet process production line model, thereby providing a basis for subsequent visual tracking of multi-form materials.
[0079] In some embodiments, step S2 specifically includes steps S21 to S22:
[0080] Step S21. Collect data on the production and processing of the first material in the target production line to obtain first material collected data for the production line model. Step S21 specifically includes collecting liquid level information, batch information, and flow status information of the liquid material within the first production equipment to obtain the first material collected data for the target production line. The flow status information of the liquid material includes incoming material information and outgoing material information.
[0081] Here, the liquid level information of the liquid material in the first production equipment can be collected by the tank level monitoring equipment installed at each tank; the batch information of the liquid material can be assigned and collected when the material is first fed during the production process.
[0082] The incoming liquid material information represents the serial number of the upstream first production equipment during the liquid material transfer process, while the outgoing liquid material information represents the serial number of the downstream first production equipment during the liquid material transfer process. During implementation, upon detecting that the first material begins to be transferred out of the upstream first production equipment, the serial number of the upstream first production equipment and the serial number of the corresponding downstream first production equipment can be simultaneously uploaded to the material data collection system to determine the incoming liquid material information at each downstream first production equipment.
[0083] like Figure 5 As shown, materials in process-type production lines are primarily in liquid form. Material distribution tracking relies on metering and monitoring parameters such as tank level and valve flow rates at each process step, as well as analytical and testing parameters such as substance concentration and acidity. By recording the feed, discharge, and remaining volume of each tank, and analyzing this data, material distribution tracking can be achieved for each process step and tank in the process-type production line.
[0084] Step S22: Collect data on the production and processing of the second material in the target production line to obtain the second material collection data of the production line model. Step S22 specifically includes:
[0085] Data collection is performed on the coding information of the second transmission equipment, the position information of the second transmission equipment relative to each second production equipment, and the batch information of the solid material in the second transmission equipment to obtain the second material collection data of the target production line.
[0086] Here, the serial number information of the second transmission device is a unique identifier of the second transmission device in the target production line. The batch information of the solid material in the second transmission device can be determined based on the material number of the solid material in the production work order. In addition, the serial number information of the second transmission device can be read using the material cart scanning device at each second production device to determine the position information of the second transmission device in the production process. Based on the position of the second transmission device in the production process and the batch information of the solid material in the second transmission device, the position of any batch of solid materials in the production process can be determined.
[0087] like Figure 7 and Figure 8 As shown, for the dry process, the second material collection data includes the coding information of the second transmission equipment, the position information of the second transmission equipment in the production and processing (the position relationship between the second transmission equipment and the second production equipment is determined by the "equipment / station number", and the position information of the second transmission equipment in the production and processing is determined according to the position relationship between the second transmission equipment and the second production equipment), and the batch information of the solid material in the second equipment group is collected to determine the position information of the second material loaded in the second transmission equipment in the production and processing.
[0088] In some other embodiments, the second material collection data also includes information such as the name, type, and quantity of the solid material in the second transmission device. In this embodiment, by separately obtaining the first and second material collection data of the target production line, the material collection data of the target production line at any time can be automatically obtained, providing a basis for material tracking in the target production line.
[0089] In some embodiments, step S3 specifically includes steps S31 to S32: Step S31. According to the batch information of the liquid material and the flow information of the liquid material, a first tracking chain of the liquid material of the batch information on the time axis is formed to track the liquid material.
[0090] Here, the first tracking chain is used to characterize at least one of the following: the feed rate distribution, discharge rate distribution, material concentration distribution, and material remaining distribution of the liquid material in the first production equipment in the target production line along the time axis. During implementation, the feed rate, discharge rate, material concentration, and material remaining distribution of the first production equipment at each moment are obtained, and image generation software is invoked to generate the corresponding feed rate distribution, discharge rate distribution, material concentration distribution, and material remaining distribution along the time axis.
[0091] In addition, the liquid material is stored in a first production equipment with a fixed position. Through the batch information of the liquid material and the flow information of the liquid material, the upstream first production equipment and the downstream first production equipment corresponding to the first production equipment where the liquid material is located can be determined, and then the transmission path of the liquid material in the target production line can be determined, so as to realize the tracking of the distribution of each liquid material in the liquid material transmission path.
[0092] Step S32: Based on the coding information of the second transmission device and the batch information of the solid material in the second transmission device, a second tracking chain of the solid material of the batch information on the time axis is formed to track the solid material.
[0093] Here, the second tracking chain is used to represent the chain that represents the location distribution of solid materials in the target production line. During implementation, the coded information of the second transmission device can be read by a material cart scanner installed at the second production equipment to determine the location of the second transmission device in the target production line. Furthermore, the coded information of the second transmission device and the batch information of the solid materials in the second transmission device can be used to determine the location of the solid materials in the target production line, thereby tracking the solid materials.
[0094] In this embodiment, by forming a first tracking chain for liquid materials on the time axis and a second tracking chain for solid materials on the time axis, multi-form materials in the target production line can be tracked flexibly and efficiently, thereby providing a basis for improving the efficiency of production process control.
[0095] Example 2:
[0096] The specific implementation process of the above method is described below in conjunction with specific application examples.
[0097] During nuclear chemical production, comprehensive management of raw materials, work-in-progress, finished products, and auxiliary material consumption, as well as inventory warnings, material quality, and utility materials, is required to achieve transparent material operations and refined management. For example, management must be implemented for raw material input, workshop raw material storage, and raw material and auxiliary material consumption during the production process.
[0098] Traditional material tracking systems are typically based on fixed hardware and software platforms, making them unable to adapt to the diverse needs of different industries and businesses. Therefore, a flexible material tracking system is needed to meet the diverse needs of various industries and businesses.
[0099] This embodiment provides a configurable material tracking system, which implements flexible and efficient material tracking through configurable hardware devices and software platforms.
[0100] Specifically, the material tracking system of the present invention includes the following components:
[0101] Sensor equipment: used to collect relevant information of materials, such as location, temperature, humidity, etc. Different types of sensor equipment can be selected according to specific needs.
[0102] Data transmission module: responsible for transmitting the data collected by the sensor to the central server of the material tracking system, which can adopt wireless communication technology or wired connection.
[0103] Server: Receives and stores data collected by sensors, identifies and tracks materials, and provides query, monitoring, and alarm functions.
[0104] Configuration interface: An interface provided to users for system configuration. Users can select different material tracking solutions according to actual needs, and set parameters and define rules.
[0105] User-end devices: Through user-end devices such as computers and mobile phones, users can view the location, status and historical trajectory of materials in real time and perform related operations and management.
[0106] like Figure 9 As shown in the figure, the framework of the multi-modal material tracking system includes data acquisition layer, data processing layer, material tracking and balancing layer, and automatic control layer.
[0107] Data Collection Layer: This layer collects data related to various material types, including flow, quality, and composition. The collected data may come from sensors, instruments, and automated equipment. The collected data is then uploaded to the Data Processing Layer for analysis.
[0108] Data processing layer: This layer processes and analyzes data to obtain accurate information on material flow, quality, composition, and material conversion. The conversion process of multi-form materials typically involves multiple steps, such as reaction, separation, washing, drying, and transportation, requiring a variety of analytical methods to track and balance.
[0109] The material tracking and balancing layer is used to track and balance the processed and analyzed data, and generate relevant reports and data visualization interfaces. When tracking and balancing multi-state materials, it is necessary to consider the interactions between different physical states to make it more realistic and ultimately achieve accurate material tracking and balancing.
[0110] Automation layer: The multi-modal material tracking and balancing business may involve other layers. For example, automated control programs may need to be designed and written to control material flow, direction, and quality. Furthermore, traditional information technology may be integrated to facilitate management and maintenance of the tracking and balancing system.
[0111] The basis of material tracking and tracing includes the coding system, bill of materials (BOM), and process methods and procedures:
[0112] Coding system: material classification code, container / packaging code, production line / equipment / tank code, production batch code, product classification code, warehouse location code, personnel code, etc.
[0113] Bill of Materials (BOM): List of raw materials that make up a product / semi-finished product.
[0114] Process methods and procedures: process methods (raw material formula, chemical reaction equation) and process procedures for product / semi-finished product production and processing.
[0115] like Figure 10 As shown, the tracking method of multi-form materials in this embodiment includes:
[0116] Step 1. Process route configuration: Select the corresponding production process information. Specifically, this includes process configuration and equipment / tank configuration.
[0117] Step 2: Record production and processing information, specifically including recording of input and output information.
[0118] Step 3. Form an overall traceability mechanism through batch information + equipment control switch information records.
[0119] like Figure 3As shown, the material tracking and tracing technology in this embodiment is implemented as follows: Based on the records and data association of each link in the process flow, including raw material input (associated batch number, container code), processing process (production line / equipment / reaction tank code, process method), quality inspection data (batch number, quality inspection results), and packaging (packaging / container code), a complete and interconnected data chain is formed. Based on this data chain, forward tracking and reverse tracing are achieved.
[0120] The material management function module is based on the basic material data management and unified coding to achieve all-round control over the consumption, early warning, material quality release and other aspects of raw materials, intermediates, finished products and auxiliary materials in the production process, realizing "one item, one code".
[0121] The entire process status and inspection parameters of materials from procurement to inventory management, outbound distribution and production use can be bound through material coding, thereby realizing full-process tracking of materials.
[0122] By collecting information such as input, output, material distribution and material balance during the production process, and establishing a material information database, statistical reports such as material inventory statistics, material balance sheets, and material in and out details can be generated.
[0123] like Figure 6 As shown, drawing on previous practical experience in the nuclear industry, a system for material batch tracking and material balance analysis under various conditions has been established. Building on production line automation, various flow, level, and weighing devices are integrated into the automated process to enable automatic metering, material transport, and weighing. Using batches, inventory, and timelines corresponding to work orders as a baseline, material input, consumption, and remaining quantities are tracked throughout the entire process. Software calculations are then used to transmit data and generate spreadsheets as part of the production process. Material balance analysis allows for traceability and early warning of potential process and equipment issues.
[0124] By collecting data on material input and consumption during both the wet and dry processes and associating work order batches, we ultimately achieve complete process tracking and traceability of nuclear product materials. We trace all material turnover, production, and inspection processes using a combination of formula BOM, material code, batch, work order, production line, equipment, and team criteria.
[0125] The system provides search conditions for product batches and product numbers. After entering the search conditions, each product batch and the corresponding raw material batch, formula and quantity, sampling inspection information, etc. are available.
[0126] For the wet process, the flow status, batch and component information of materials between tanks are tracked mainly by tank (immovable) liquid level measurement and raw material feeding batch information;
[0127] In the dry process, the material batch, weight or single product serial number information corresponding to each pallet / container is mainly tracked and recorded in containers (removable but reusable), ultimately establishing a material batch tracking query for the entire process from raw materials to semi-finished products to finished products.
[0128] Supports full-process traceability query based on time period, product code, material batch, work order, production line and equipment, team, personnel and other information.
[0129] Supports statistical query of material distribution by physical objects and locations such as production lines, work teams, and equipment, to understand the material distribution status of each storage tank or workstation.
[0130] like Figure 2 As shown, this material tracking system corresponds to the multi-form material tracking method in Example 1, namely, a configurable material tracking system. In both wet and dry processes, dynamic and configurable material traceability can be implemented based on process routes, equipment / tanks, and other factors, for logistics and material turnover in various storage tanks, pipelines, and containers.
[0131] In this process, the introduction of draggable components (using platform workflow engine components and graphical configurable tools) facilitates process route adjustments. By flexibly combining process steps, the system can be designed into configurable processes to flexibly adapt to different production needs. To meet product requirements, parameters such as process flow, material inflow and outflow, equipment / tank status, tooling information, metering containers, system status, and personnel position number must be dynamically configured for each process step.
[0132] The configuration process of the configurable material tracking system includes S01-S02:
[0133] S01. Create process route: Create a new process route. The specific operations are as follows:
[0134] Select the main items in the system.
[0135] Click the OK button and the system will enter the route selection page under the selected item. You can select the process in the process tree structure on the left side of the system. After selection, it will be displayed on the system page and the processes can be connected.
[0136] S02. Data editing on the process route tab: Maintain the process parameters, inspection parameters, etc. in each process to prepare for subsequent production. The specific operations are as follows:
[0137] Double-click a process in the process route to enter the editing state.
[0138] Click the Add button to enter the specific content editing page.
[0139] Click the Add button to enter the specific content editing page. Taking the Process Specification page as an example: select / enter the required items "Parameter", "Parameter Code", "Parameter Unit", "Upper Limit", "Lower Limit", "Set Value", etc.; the operation methods of other tabs are the same as those of the Process Specification page.
[0140] Click the "Save" button, the system will save the maintenance data and display it in the post-process procedure function, inspection standard, and on-site terminal page area.
[0141] In some embodiments, the material tracking system is a process production line material tracking system.
[0142] Materials in process-type production lines mainly exist in liquid form. The material distribution tracking relies on the measurement and monitoring parameters such as the tank liquid level and valve flow of each process, as well as the analytical detection parameters such as substance concentration and acidity. The feed volume, discharge volume and residual volume of each tank are recorded. Through data analysis, the material distribution tracking of each process and each tank in the process-type production line is realized.
[0143] Tracking material distribution down to the smallest granularity in a process production line, down to the tank level, can be achieved through state-machine-based batch management. The state machine is divided into feed, steady, and discharge states. Material flow in a process production line typically involves one inlet and one outlet, one inlet with multiple outlets, multiple inlets at one location, and multiple inlets and multiple outlets. Material batch management comprehensively considers these flow scenarios, with the lifecycle of each material batch defined by its state transitions as "feed, steady, and discharge." The first feed (after the previous discharge) is assigned a batch number. Each feed is assigned the feed quantity, source batch number (based on the material's path), and source. After continuous feeds are completed, the material volume is assigned (i.e., the tank level difference). At the end of continuous feeds, the material reaches a steady state, at which point concentration is assigned through analysis and testing. In the steady state, the material possesses attributes such as batch number, volume, and concentration. In the discharge state, the batch number and concentration remain the same as in the steady state. Each discharge is assigned the discharge quantity, batch number, and destination. Through state machine-based material batch management, material inflow and outflow tracking and distribution statistics can be achieved for each process and each tank.
[0144] The material distribution in the process production line can query the material status of each tank in steady state and after each discharge (the material quantity of each tank = the volume of the remaining material in the tank × the material concentration). Based on the material distribution data of each tank, the material distribution status of each process can be statistically analyzed, and the material distribution diagrams at the tank level and process level can be drawn.
[0145] For material identification in the water process, the main method is to measure the liquid level of the storage tank, monitor the flow of the pipeline, and integrate with the production system and collection system to realize the material turnover and batch tracking of various liquid raw materials between storage tanks.
[0146] Batch barcodes are printed and posted on incoming raw materials. During the material feeding inspection phase of the production process, material inventory, batch, and components are checked and confirmed. Raw material batch and quality information is confirmed based on work order requirements. During the feeding process, raw materials are added according to the formula BOM (maintained). The system automatically collects flow and liquid level data to control the feeding amount. If material specifications, batches, or quantities are inconsistent during scanning, an alarm is issued immediately to remind the operator to feed the materials correctly and prevent double feeding.
[0147] In some embodiments, materials in the dry production line are mostly in solid form, involving the entire physical process transformation from powder-powder-solid to metal. Dry material tracking focuses on material container tracking. By analyzing the applicability of different coding and identification methods, the material container coding and identification methods under different environmental and process conditions are determined.
[0148] Each type of container is classified and coded to record its unique attributes. During the production process, the system records the entire process from container barcode scanning and material loading to material unloading and emptying. The system records the corresponding container loading material information and weight information through the association between container barcode scanning and material batches (work orders) (material batches and container codes are uniquely identified to determine the material's position in production), forming a container-based process tracking record.
[0149] Material tracking can query detailed information on the feeding status, steady state and discharging status of each material batch. The feeding status includes information such as the material feeding amount, source material batch number and material source of each feeding; the steady state includes information such as material batch number, material volume and material concentration; the discharging status includes information such as the material discharging amount, material batch number, material destination and material remaining amount after discharging each time. A material tracking diagram can also be drawn for each material batch.
[0150] Complete the interaction between material container coding information and process operation information, weighing information, and detection information, use material information collection majority judgment, data steady-state judgment, and material tracking balance rules to match and analyze material data to ensure data accuracy, thereby realizing discrete process material production process tracking.
[0151] In some implementations, the material tracking system can also be used to manage material information. This management of material information centrally manages data for both aqueous (liquid materials in storage tanks) and dry (semi-finished and finished products) materials. This system utilizes barcodes, batch identification, and tracking methods on storage tanks and turnover containers to enable core functions such as querying material batches, material handover information, sample information, and defective product.
[0152] The system supports unified management of materials in batches, and uses barcodes to mark raw materials and semi-finished products on storage tanks to track and record the in-and-out information of the tanks. It also combines the liquid level measurement of the tanks and other means to form material tracking by batch, component (content) and timeline.
[0153] The material tracking system of this embodiment has the following advantages:
[0154] Flexibility: Through configurable hardware devices and software platforms, it can meet the personalized needs of different industries and enterprises and has high flexibility.
[0155] High efficiency: The use of advanced sensor equipment and data transmission technology achieves real-time and accurate material tracking, improving the efficiency of material management.
[0156] Scalability: The system's hardware and software components can be expanded and upgraded as needed to adapt to changing business needs and technological developments.
[0157] User-friendliness: Provides an intuitive and easy-to-use configuration interface and user-end equipment, allowing users to conveniently operate and manage the system.
[0158] Improved safety: Through the monitoring and alarm functions of the material tracking system, abnormal situations can be handled in a timely manner, improving the safety and traceability of materials.
[0159] Practical application and verification were conducted at every stage of materials management. By integrating this approach with actual production activities, the practicality and effectiveness of materials management were verified. This process addressed the coordination issues between materials management and production activities, improving the effectiveness of materials management implementation.
[0160] The sensor device collects relevant information about the material and transmits it to the data transmission module. The sensor device can select different types of sensors according to specific needs, such as position sensors, temperature sensors, humidity sensors, etc.
[0161] The data transmission module is responsible for transmitting the data collected by the sensor to the server of the material tracking system. Data transmission can use wireless communication technology or wired connection methods such as Ethernet and USB.
[0162] The server receives and stores data collected by sensors, identifying and tracking materials. It also provides query, monitoring, and alarm functions, which users can configure through the configuration interface.
[0163] The configuration interface allows users to configure the system, set parameters, and define rules. Users can select different material tracking solutions based on their actual needs and configure them accordingly.
[0164] Through user-end devices, such as computers and mobile phones, users can view the location, status, and historical trajectory of materials in real time and perform related operations and management. User-end devices can also exchange data with the server.
[0165] Digital management: Digital management of special materials storage, material online, material flow, material process tracking, material distribution, and material analysis is carried out through digital systems.
[0166] Combination of barcode technology and information processing technology: Implement barcode management of materials in the system to realize automatic collection and recording of basic data for material management.
[0167] State-based material batch management: enables material distribution tracking for each process and tank in a process-based production line.
[0168] The material tracking system of the present invention can be widely applied in various industries and enterprises, such as logistics, manufacturing, and warehousing. Through flexible configuration of hardware devices and software platforms, the material tracking system of the present invention can meet the personalized needs of different industries and enterprises, improving the efficiency and safety of material management.
[0169] Example 3:
[0170] This embodiment provides a production control method, the method comprising:
[0171] According to the tracking method of multi-form materials described in Example 1, the multi-form materials of the target production line are tracked;
[0172] Based on the results of tracking the multi-form materials of the target production line, the subsequent production process of the target production line is controlled.
[0173] Here, controlling the subsequent production process of the target production line may include dynamically adjusting the amount of material added or process processing according to the collected data and the threshold range of the collected data.
[0174] In this embodiment, by tracking the results of multi-form materials of the target production line, the target production line can be flexibly adapted, and the subsequent production process can be quickly and effectively controlled based on the tracking results.
[0175] Example 4:
[0176] The present invention also provides a tracking device for multi-form materials, which includes: a division module, which is configured to divide the production and processing procedures of materials of different forms in the target production line according to the type of materials in the target production line to obtain a production line model of the target production line; the materials include a first material and a second material, the first material is produced and processed in a first equipment group, the first equipment group has a first transmission device with a fixed position, and the second material is produced and processed in a second equipment group, the second equipment group has a second transmission device with a movable position. A collection module, connected to the division module, is configured to collect data on the production and processing of the first material in the target production line to obtain first material collection data of the production line model; and to collect data on the production and processing of the second material in the target production line to obtain second material collection data of the production line model. A tracking module, connected to the collection module, is configured to track the multi-form materials produced and processed corresponding to the production line model based on the first material collection data and the second material collection data, respectively.
[0177] In some embodiments, the first equipment group further includes a plurality of first production equipment connected to respective first transmission equipment, and the second equipment group further includes a plurality of discretely distributed second production equipment. The partitioning module includes: an acquisition unit configured to acquire multiple processes and first materials in a first process route of a target production line, and to acquire multiple processes and second materials in a second process route of the target production line. A determination unit, connected to the acquisition unit, configured to partition the multiple processes in the first process route based on the processes through which the first material is to flow, and determine first connection relationships between the multiple first production equipment corresponding to the first materials and each of the first production equipment; and, based on the processes through which the second material is to flow, to partition the multiple processes in the second process route and determine second connection relationships between the second production equipment corresponding to the second materials and each of the second production equipment. A connection unit, connected to the determination unit, configured to configure the first production equipment at corresponding locations based on the first connection relationships, connect the first production equipment via the first transmission equipment, and, based on the second connection relationships, configure the second production equipment at corresponding locations based on the second connection relationships, to obtain a production line model for the target production line.
[0178] In some embodiments, the first material is a liquid material, the second material is a solid material, and the production line model of the target production line includes a wet process production line model and a dry process production line model.
[0179] The connection unit is also used to configure each first production equipment at the corresponding position according to the first connection relationship, and connect each first production equipment through the first transmission equipment to determine the wet process production line model; according to the second connection relationship, configure each second production equipment at the corresponding position to determine the dry process production line model.
[0180] In some embodiments, multiple processes in the first process route are divided according to the processes that the first material needs to flow through, and multiple first production equipment corresponding to the first material and the first connection relationship between each first production equipment are determined.
[0181] The determination unit is also used to determine the first sub-connection relationship between the first production equipment and its upstream first production equipment based on the source of the first material in each first production equipment; the first sub-connection relationship includes a single incoming material connection method and multiple incoming material connection methods, and is also used to determine the second sub-connection relationship between the first production equipment and the downstream first production equipment based on the discharge direction of the first material in each first production equipment; the second sub-connection relationship includes a single outgoing material connection method and multiple outgoing material connection methods, and is used to obtain the first connection relationship based on the first sub-connection relationship and the second sub-connection relationship.
[0182] In some embodiments, the collection module is further configured to collect data on the production and processing of the first material in the target production line to obtain the first material collection data of the production line model, specifically including:
[0183] The liquid level information, batch information and flow status information of the liquid material in the first production equipment are collected to obtain the first material collection data of the target production line; the flow status information of the liquid material includes incoming material information and outgoing material information; data collection is performed on the production and processing of the second material in the target production line to obtain the second material collection data of the production line model, which specifically includes: data collection on the coding information of the second transmission equipment, the position information of the second transmission equipment relative to each second production equipment, and the batch information of the solid material in the second transmission equipment to obtain the second material collection data of the target production line.
[0184] In some embodiments, the tracking module is also used to form a first tracking chain of the liquid material of the batch information on the time axis based on the batch information of the liquid material and the flow information of the liquid material to track the liquid material; and to form a second tracking chain of the solid material of the batch information on the time axis based on the coding information of the second transmission device and the batch information of the solid material in the second transmission device to track the solid material.
[0185] It should be noted that this embodiment is a corresponding device of the tracking method for multi-form materials in the above-mentioned embodiment 1. The method in embodiment 1 can be implemented by using this device. The specific implementation method can refer to the description in the tracking method for multi-form materials, and this embodiment will not be repeated here.
[0186] Example 5:
[0187] An embodiment of the present application further provides an electronic device, comprising a processor and a memory storing computer program instructions, wherein when the processor executes the computer program instructions, the method for tracking polymorphic materials of any one of the above-mentioned embodiments 1 is implemented.
[0188] It will be understood that the above embodiments are merely exemplary embodiments for illustrating the principles of the present invention, and the present invention is not limited thereto. Those skilled in the art will appreciate that various modifications and improvements can be made without departing from the spirit and substance of the present invention, and such modifications and improvements are also considered to be within the scope of protection of the present invention.
Claims
1. A method for tracking multi-form materials, characterized in that: include: S1. Based on the types of materials in the target production line, divide the production and processing steps of different material forms in the target production line to obtain a production line model for the target production line; the materials include a first material and a second material, the first material is produced and processed in a first equipment group that includes a fixed first conveying device, and the second material is produced and processed in a second equipment group that includes a movable second conveying device; S2. Data collection for the production and processing of the first material in the target production line is performed to obtain the first material collection data of the production line model; and data collection for the production and processing of the second material in the target production line is performed to obtain the second material collection data of the production line model; S3. Track the multi-form materials produced and processed by the production line model according to the first material collection data and the second material collection data.
2. The method for tracking multi-form materials according to claim 1, characterized in that: The first equipment group further includes a plurality of first production equipment connected to the first transmission equipment, and the second equipment group further includes a plurality of discretely distributed second production equipment. Step S1 specifically includes: S11. Obtain multiple processes and the first material in the first process route of the target production line, and obtain multiple processes and the second material in the second process route of the target production line; S12. Divide the multiple processes in the first process route according to the processes through which the first material will flow, and determine a first connection relationship between the multiple first production equipment corresponding to the first material and each of the first production equipment. Also, divide the multiple processes in the second process route according to the processes through which the second material will flow, and determine a second connection relationship between the second production equipment corresponding to the second material and each of the second production equipment. S13. According to the first connection relationship, configure each first production equipment at the corresponding position, and connect each first production equipment through the first transmission equipment, and, according to the second connection relationship, configure each second production equipment at the corresponding position to obtain a production line model of the target production line.
3. The method for tracking multi-form materials according to claim 2, characterized in that: The first material is a liquid material, the second material is a solid material, and the production line model of the target production line includes a wet process production line model and a dry process production line model. S13, specifically including: According to the first connection relationship, each first production equipment is configured at a corresponding position, and each first production equipment is connected through a first transmission device to determine a wet process production line model; According to the second connection relationship, the second production equipment at the corresponding position is configured to determine the dry process production line model.
4. The method for tracking multi-form materials according to claim 3, characterized in that: The step of dividing the multiple processes in the first process route according to the processes through which the first material flows, and determining the first connection relationships between the multiple first production equipment corresponding to the first material and the first production equipment, includes: Determine, based on the source of the first material in each first production device, a first sub-connection relationship between the first production device and its upstream first production device; the first sub-connection relationship includes a single incoming material connection mode and a multiple incoming material connection mode; Determine, based on the discharge direction of the first material in each first production device, a second sub-connection relationship between the first production device and the downstream first production device; the second sub-connection relationship includes a single discharge connection mode and multiple discharge connection modes; A first connection relationship is obtained according to the first sub-connection relationship and the second sub-connection relationship.
5. The tracking method of multi-form materials according to claim 4, characterized in that: In step S2, Data collection is performed on the production and processing of the first material in the target production line to obtain first material collection data of the production line model, specifically including: Collecting liquid level information, batch information, and flow state information of the liquid material in the first production equipment to obtain first material collection data of the target production line; the flow state information of the liquid material includes incoming material information and outgoing material information; Data collection is performed on the production and processing of the second material in the target production line to obtain the second material collection data of the production line model, specifically including: Data collection is performed on the coding information of the second transmission equipment, the position information of the second transmission equipment relative to each second production equipment, and the batch information of the solid material in the second transmission equipment to obtain the second material collection data of the target production line.
6. The method for tracking multi-form materials according to claim 5, characterized in that: Step S3 specifically includes: S31. Based on the batch information of the liquid material and the flow information of the liquid material, a first tracking chain of the batch information of the liquid material on the time axis is formed to track the liquid material; S32. Based on the coding information of the second transmission device and the batch information of the solid material in the second transmission device, a second tracking chain of the solid material of the batch information on the time axis is formed to track the solid material.
7. A production control method, characterized in that: The method comprises: The method for tracking multi-form materials according to any one of claims 1 to 6 is used to track multi-form materials of a target production line; Based on the results of tracking the multi-form materials of the target production line, the production process of the target production line is controlled.
8. A tracking device for multi-form materials, characterized in that: The device comprises: a division module for dividing the production and processing procedures of materials of different forms in the target production line according to the types of materials in the target production line to obtain a production line model of the target production line; the materials include a first material and a second material, the first material is produced and processed in a first equipment group having a first fixed transmission device, and the second material is produced and processed in a second equipment group having a second movable transmission device; a collection module, connected to the division module, for collecting data on the production and processing of the first material in the target production line to obtain first material collection data of the production line model; and for collecting data on the production and processing of the second material in the target production line to obtain second material collection data of the production line model; The tracking module is connected to the collection module and is used to track the multi-form materials produced and processed by the production line model according to the first material collection data and the second material collection data respectively.
9. The tracking device for multi-form materials according to claim 8, characterized in that: The first equipment group further includes a plurality of first production equipment connected to each first transmission equipment, the second equipment group further includes a plurality of discretely distributed second production equipment, and the division module includes: an acquisition unit, configured to acquire a plurality of processes and a first material in a first process route of a target production line, and to acquire a plurality of processes and a second material in a second process route of the target production line; a determination unit connected to the acquisition unit, configured to divide the plurality of processes in the first process route according to the processes through which the first material is to flow, and determine a first connection relationship between the plurality of first production equipment corresponding to the first material and the first production equipment; and to divide the plurality of processes in the second process route according to the processes through which the second material is to flow, and determine a second connection relationship between the second production equipment corresponding to the second material and the second production equipment; The connection unit is connected to the determination unit and is used to configure each first production equipment at a corresponding position according to a first connection relationship, and connect each first production equipment through a first transmission device, and, according to a second connection relationship, configure each second production equipment at a corresponding position to obtain a production line model of the target production line.
10. An electronic device, characterized in that: The system comprises a processor and a memory storing computer program instructions, wherein when the processor executes the computer program instructions, the method for tracking multi-form materials according to any one of claims 1 to 6 is implemented.
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