A photovoltaic support column through bolt cutting device
By designing a photovoltaic support column through-bolt cutting device and utilizing an automated cutting mechanism and a limiting slide assembly, the problems of low efficiency and potential safety hazards in the existing technology are solved, and efficient and safe bolt cutting processing is achieved.
Patent Information
- Application Number
- CN202510994653.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-07-18
AI Technical Summary
The existing cutting process of through-bolts for photovoltaic support columns has problems of low efficiency and potential safety hazards. In particular, hydraulic cutting cannot be fully automated, and manual operation is time-consuming, labor-intensive and highly dangerous.
A photovoltaic support column through-bolt cutting device was designed, which includes a supporting mechanism, a cutting mechanism and a transport mechanism. The driving motor, gears and universal joint assembly are used to realize automated cutting. The limit plate and return spring are used to ensure stable engagement. The slide assembly and push rod avoid workpiece accumulation, thereby improving processing efficiency and yield.
The automated cutting of through bolts for photovoltaic support columns is realized, which improves processing efficiency, reduces manual operations, reduces safety hazards, and increases the yield rate of workpieces and the service life of equipment.
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Figure CN120480320B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of through-bolt cutting equipment, and in particular to a through-bolt cutting device for photovoltaic support columns. Background Art
[0002] Photovoltaic modules generally refer to solar cell modules. Since the output voltage of single-chip solar cells is low, and the electrodes of unpackaged cells are easily detached due to environmental influences, a certain number of single-chip cells must be sealed into solar cell modules in series and parallel to avoid corrosion of the cell electrodes and interconnections. In addition, packaging also prevents cell breakage and facilitates outdoor installation. The quality of packaging determines the service life and reliability of the solar cell module. When installing photovoltaic modules, it is necessary to use through bolts on the photovoltaic support columns to install and fix them firmly on the photovoltaic support columns.
[0003] The production of bolts is mostly semi-automatic manual operation, and the cutting wheel is controlled by hydraulics for direct processing. This method directly uses hydraulic control to cut and form threads, but hydraulic cutting processing cannot be used for fully automatic cutting alone, and the workpiece is also manually fixed, which is time-consuming, labor-intensive, and inefficient. At the same time, there is a certain risk factor in manually holding the workpiece for thread processing. In order to solve the above problems, the present invention designs a photovoltaic bracket column through-bolt cutting device. Summary of the Invention
[0004] In order to solve the above technical problems, the present invention provides a photovoltaic support column through bolt cutting device, comprising a base plate and further comprising:
[0005] A support mechanism, wherein an outer wall of the support mechanism is provided with an installation space;
[0006] A cutting mechanism, wherein the cutting mechanism is installed on a side wall of the supporting mechanism;
[0007] The transport mechanism is fixedly arranged on the side wall of the cutting mechanism;
[0008] The outer wall of the base plate is fixedly connected to the outer shell, the inner wall of the outer shell is fixedly connected to the drive motor, the outer wall of the drive motor is fixedly connected to the output shaft, the end of the output shaft away from the drive motor is fixedly connected to gear 1, the end of gear 1 away from the output shaft is fixedly connected to cross universal joint 1, the end of cross universal joint 1 away from gear 1 is fixedly connected to a telescopic rod, and the end of the telescopic rod away from gear 1 is fixedly connected to cross universal joint 3.
[0009] Preferably, the support mechanism includes:
[0010] A bottom assembly, the bottom assembly being fixedly connected to the outer wall of the support mechanism through a bottom member;
[0011] The bottom part includes a shell door fixedly connected to the outer wall of the shell, and the outer wall of the shell door is fixedly connected to the collection frame;
[0012] The upper component is fixedly connected to the outer wall of the bottom component.
[0013] Preferably, the cutting mechanism comprises:
[0014] A cutting wheel assembly, wherein the cutting wheel assembly is fixedly connected to the outer wall of the bottom assembly through a cutting wheel member;
[0015] The cutting wheel assembly includes a support column fixedly connected to the top of the housing door, the top of the support column is fixedly connected to a support base plate, the outer wall of the support base plate is fixedly connected to a limited sliding groove plate, and the outer wall of the support base plate is provided with a notch;
[0016] A motion assembly, the motion assembly being fixedly connected to the outer wall of the cutting wheel assembly through a motion piece;
[0017] The moving part includes a base plate three fixedly connected to the outer wall of the cross universal joint three, the outer wall of the base plate three is fixedly connected to a square column, the outer wall of the base plate three is fixedly connected to a reset spring, and the end of the reset spring away from the base plate three is fixedly connected to a moving gear.
[0018] Preferably, the transport mechanism includes:
[0019] A chute assembly, wherein the outer wall of the chute assembly is fixedly connected to the outer wall of the bottom assembly;
[0020] A limiting component, wherein the outer wall of the limiting component is fixedly connected to the outer wall of the moving component.
[0021] Preferably, the bottom assembly includes a shell 1 fixedly connected to the outer wall of the shell door, and the outer wall of the shell door is fixedly connected to a steel structure column.
[0022] Preferably, the upper end component includes a support plate fixedly connected to the inner wall of the outer shell door, the support plate is through-connected to the output shaft, the outer wall of the support plate is rotatably connected to gear 2, the outer wall of gear 2 is meshed with the outer wall of gear 1, and the end of gear 2 away from the support plate is fixedly connected to cross universal joint 2.
[0023] The transmission gear is connected with the support gear of the gear train by the spring, and the transmission gear is connected with the support gear of the gear train by the spring. The side should be limited by the limit plate and move upward, indicating that the moving gear contacts the linear tooth groove. After contact, the meshing movement of the linear tooth groove and the moving gear rotates, so that the cutting wheel 1 moves closer to the center, reducing the gap between the cutting wheel 1 and the cutting wheel, and processing the workpiece therein. During the movement of the moving gear, the surface of the limit plate 2 contacts the bottom of the moving gear, lifting the moving gear, so that the contact surface between the moving gear and the linear tooth groove is expanded, avoiding the contact surface being too small to cause the meshing force to be unstable and thus fall off, and avoiding the transmission work of the component being incomplete due to the meshing and falling off of the teeth, and ending prematurely to produce semi-processed or unprocessed workpieces; when the moving gear rotates out of the range of the limit plate 2 and the linear tooth groove, the moving gear will move downward again under the drive of the reset spring, repeating the above movement process, cutting the workpiece to present the thread, reducing the operation of the machine by personnel while improving work efficiency and the yield rate of the workpiece.
[0024] Preferably, the motion component includes a linear tooth groove fixedly connected to the inner wall of the support column, the inner wall of the support column is fixedly connected to the limit plate, the inner wall of the support column is fixedly connected to the limit plate 2, and the end of the square column away from the bottom plate 3 is fixedly connected to the cutting wheel 1. When working, the driving motor will drive the gear 1 to rotate, and the gear 1 drives the gear 2 to rotate. Due to the difference in gear size, the gear 2 will rotate more than the gear 1. When the gear 2 is transmitted to the cutting wheel, the speed of the cutting wheel will be faster than that of the gear 1 driving the cutting wheel 1. The cross universal joint 1 is fixedly connected There is a telescopic rod, which is fixedly connected to the cross universal joint three, and the upper end of the cross universal joint three is fixedly connected to the base plate three. When connected as above, the upper end of the universal joint assembly should be heavier. At the same time, due to the connection method, one end of the cross universal joint three deviates toward the outer end due to the centrifugal force of its own rotation during operation, with the connection between the telescopic rod and the upper and lower universal joints as the activity space. The deviation is because the limiting slide plate now causes the cutting wheel one to move laterally on the sliding base plate, avoiding unnecessary shaking during workpiece processing, which causes irregular thread cutting and scrapping of the workpiece.
[0025] Preferably, the slide assembly includes a transport trough rod fixedly connected to the outer wall of the steel structure column, the end of the transport trough rod away from the steel structure column is fixedly connected to the top of the shell one, the top of the sliding bottom plate is fixedly connected to a fixed column five, the inner wall of the transport trough rod is provided with a sliding opening, and the end of the transport trough rod away from the steel structure column is fixedly connected to the feeding opening, and the cutting mechanism is used to move and cut. When the shell one performs a reciprocating motion due to the above-mentioned components, the fixed column five fixed on the top end of the shell one will follow the movement, and will drive the push rod to push the workpiece forward to move the sliding opening to the bottom of the transport trough rod. When the workpiece is pushed to move, this section of the transport trough rod is set to an upward slope to avoid the workpiece entering the sliding opening to the bottom end in advance when the workpiece is pushed, and the slope effectively places the workpiece When the workpiece arrives here, it enters the slide in advance due to the push of other workpieces. When the cutting wheel 1 and the cutting wheel are processing the workpiece, the push rod pushes the workpiece into the slide and slides downward, and is pushed in by the push rod that moves synchronously with the push rod. When the workpiece is processed, the cutting wheel 1 moves backward and the push rod moves backward at the same time, causing the workpiece to fall, which is convenient for processing a workpiece. At the same time as the workpiece falls, the cutting wheel 1 moves forward again, causing the workpiece to be clamped for processing. The above components prevent workpieces from entering the machine for processing in piles, causing damage to the cutter head of the cutting wheel 1. The feed port ensures that the workpiece is straight downward when it falls, avoiding the workpiece from flipping during the falling process, causing deviations in the workpiece processing area, and making the workpiece processing unqualified.
[0026] Preferably, the limit assembly includes a spring fixedly connected to the inner wall of the fixed column five, the bottom of the spring is fixedly connected to a push rod, the outer wall of the push rod is fitly connected to the outer wall of the fixed column five, and the bottom of the fixed column five is fixedly connected to a resist rod, taking advantage of the characteristics of the push rod. When the push rod moves forward, the transport trough rod set at one end of the slide is inclined upward. When the push rod moves, both ends of the push rod will be close to the outer wall of the transport trough rod. When the center is offset, the push rod is offset, and the spring becomes the center of the push rod and moves forward. The pushing direction of the push rod by the fixed column five changes. When the push rod pushes the workpiece, the outer wall of the push rod will separate other workpieces, avoiding multiple components from entering the processing area, resulting in damage to the processing head when the cutting wheel one and the cutting wheel are processed due to too many workpieces causing the processing gap to become smaller, resulting in reduced workpiece efficiency.
[0027] The present invention has the following beneficial effects:
[0028] (1) The present invention addresses the problem of low efficiency of single mechanical cutting. The surface of the limit plate 2 contacts the bottom of the moving gear, lifting the moving gear to expand the contact surface between the moving gear and the linear tooth groove, avoiding the contact surface being too small to cause unstable meshing force and thus falling off, and avoiding the incomplete transmission work of the component due to tooth meshing falling off, and premature termination resulting in semi-processed workpieces or unprocessed workpieces; when the moving gear rotates out of the range of the limit plate 2 and the linear tooth groove, the moving gear will move downward again under the drive of the reset spring, repeating the above movement process, cutting the workpiece to form a thread, realizing mechanical automation operation while avoiding manual handling of the workpiece for processing, improving work efficiency and the yield rate of the workpiece.
[0029] (2) The present invention utilizes the force of the driving motor to drive gear 1 to rotate, and gear 1 drives gear 2 to rotate. Due to the difference in gear size, gear 2 will rotate more than gear 1. When gear 2 is transmitted to the cutting wheel, the speed of the cutting wheel will be faster than that of gear 1. The cross universal joint 1 is fixedly connected with a telescopic rod, and the telescopic rod is fixedly connected to the cross universal joint 3. The upper end of the cross universal joint 3 is fixedly connected with the bottom plate 3. When the above connection is made, the upper end of the universal joint assembly is heavier. At the same time, due to the connection method, one end of the cross universal joint 3 is deflected to the outer end due to the centrifugal force of its own rotation during operation, with the connection between the telescopic rod and the upper and lower universal joints as the activity space. When deflecting, the cutting wheel 1 is moved laterally because the limiting slide plate is on the sliding bottom plate, thereby avoiding unnecessary shaking during workpiece processing, which causes irregular thread cutting and scrapping of the workpiece.
[0030] (3) In the present invention, when the workpiece is processed, the cutting wheel moves backward and the support rod moves backward at the same time, causing the workpiece to fall, which is convenient for processing a workpiece. At the same time as the workpiece falls, the cutting wheel moves forward again, causing the workpiece to be clamped for processing. The above components prevent the workpieces from being piled up and entering the machine for processing, causing the cutter head of the cutting wheel to be damaged. The feed port ensures that the workpiece is straight downward when falling, avoiding the workpiece from flipping over during the falling process, causing deviations in the workpiece processing area, and making the workpiece processing unqualified.
[0031] (4) The present invention utilizes the characteristics of the push rod. When the push rod moves forward, the transport trough rod provided at one end of the slide has an upward slope. When the push rod moves, the two ends of the push rod will be close to the outer wall of the transport trough rod. When the center is offset, the push rod is offset, and the spring becomes the center of the push rod and moves forward. The pushing direction of the fixed column five to the push rod changes. When the push rod pushes the workpiece, the outer wall of the push rod will separate other workpieces, avoiding multiple components from entering the processing area. As a result, when the cutting wheel 1 and the cutting wheel are processing, the processing gap becomes smaller due to too many workpieces, causing damage to the processing tool head, resulting in reduced workpiece efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0033] Figure 1 It is a schematic cross-sectional view of the overall structure of the present invention;
[0034] Figure 2 It is the overall structural intention of the present invention;
[0035] Figure 3 This is a schematic diagram of the servo motor structure of the present invention;
[0036] Figure 4 Schematic diagram of the cutting mechanism of the present invention;
[0037] Figure 5 It is a partial structural diagram of the present invention;
[0038] Figure 6 For the present invention Figure 5 A is an enlarged schematic diagram;
[0039] Figure 7 Schematic diagram of the cutting mechanism of the present invention;
[0040] Figure 8 This is a schematic diagram of the internal structure of the present invention;
[0041] Figure 9 For the present invention Figure 8 A magnified schematic diagram of B.
[0042] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0043] In the figure: 1. Support mechanism; 11. Bottom assembly; 12. Upper assembly; 111. Bottom plate; 112. Housing; 113. Housing door; 114. Collection frame; 115. Housing 1; 116. Steel structure column; 121. Drive motor; 122. Support plate; 123. Output shaft; 124. Gear 1; 125. Gear 2; 126. Cross universal joint 1; 127. Cross universal joint 2; 2. Cutting mechanism; 21. Cutting wheel assembly; 22. Motion assembly; 211. Support column; 212. Support bottom plate; 213. Limiting slide plate; 214. Sliding bottom plate; 215 , telescopic rod; 216, cross universal joint three; 218, telescopic rod two; 219, cross universal joint four; 2110, cutting wheel; 2111, notch; 221, bottom plate three; 222, square column; 223, return spring; 224, motion gear; 225, linear tooth groove; 226, limit plate; 227, limit plate two; 228, cutting wheel one; 3, transportation mechanism; 31, slide trough assembly; 32, limit assembly; 311, transportation trough rod; 312, fixed column five; 313, slide; 314, feed port; 321, spring; 322, push rod; 323, push rod. DETAILED DESCRIPTION
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] For example 1, please refer to Figure 1-Figure 5 The present invention is a photovoltaic support column through bolt cutting device, including a base plate 111, and further comprising:
[0046] Support mechanism 1, the outer wall of the support mechanism 1 is provided with an installation space;
[0047] The cutting mechanism 2 is installed on the side wall of the supporting mechanism 1;
[0048] The transport mechanism 3 is fixedly arranged on the side wall of the cutting mechanism 2;
[0049] The outer wall of the base plate 111 is fixedly connected to the outer shell 112, the inner wall of the outer shell 112 is fixedly connected to the drive motor 121, the outer wall of the drive motor 121 is fixedly connected to the output shaft 123, the end of the output shaft 123 away from the drive motor 121 is fixedly connected to gear 124, the end of gear 124 away from the output shaft 123 is fixedly connected to cross universal joint 126, the end of cross universal joint 126 away from gear 124 is fixedly connected to the telescopic rod 215, and the end of the telescopic rod 215 away from gear 124 is fixedly connected to cross universal joint 3 216.
[0050] The supporting mechanism 1 comprises:
[0051] Bottom assembly 11, bottom assembly 11 is fixedly connected to the outer wall of support mechanism 1 through a bottom member;
[0052] The bottom part includes a shell door 113 fixedly connected to the outer wall of the shell 112, and the outer wall of the shell door 113 is fixedly connected to the collection frame 114;
[0053] The upper component 12 is fixedly connected to the outer wall of the bottom component 11.
[0054] The cutting mechanism 2 comprises:
[0055] The cutting wheel assembly 21 is fixedly connected to the outer wall of the bottom assembly 11 through a cutting wheel member;
[0056] The cutting wheel assembly includes a support column 211 fixedly connected to the top of the housing door 113. The top of the support column 211 is fixedly connected to a support base plate 212. The outer wall of the support base plate 212 is fixedly connected to a limiting slide plate 213. The outer wall of the support base plate 212 is provided with a notch 2111.
[0057] The motion assembly 22 is fixedly connected to the outer wall of the cutting wheel assembly 21 through a moving part;
[0058] The moving part includes a base plate three 221 fixedly connected to the outer wall of the cross universal joint three 216, the outer wall of the base plate three 221 is fixedly connected to a square column 222, the outer wall of the base plate three 221 is fixedly connected to a return spring 223, and the end of the return spring 223 away from the base plate three 221 is fixedly connected to a moving gear 224.
[0059] Transport Agency 3 includes:
[0060] The outer wall of the chute assembly 31 is fixedly connected to the outer wall of the bottom assembly 11;
[0061] The limiting component 32 has an outer wall fixedly connected to the outer wall of the moving component 22 .
[0062] The bottom assembly 11 includes a shell 115 fixedly connected to the outer wall of the shell door 113, and the outer wall of the shell door 113 is fixedly connected to a steel structure column 116.
[0063] The upper end component 12 includes a support plate 122 fixedly connected to the inner wall of the outer shell door 113. The support plate 122 is through-connected to the output shaft 123. The outer wall of the support plate 122 is rotatably connected to the gear 2 125. The outer wall of the gear 2 125 is meshed with the outer wall of the gear 1 124. The end of the gear 2 125 away from the support plate 122 is fixedly connected to the cross universal joint 2 127.
[0064] The cutting wheel assembly 21 includes a sliding base plate 214 slidably connected to the top of the supporting base plate 212, the outer wall of the sliding base plate 214 is slidably connected to the inner wall of the limiting slide plate 213, the end of the cross universal joint 2 127 away from the gear 2 125 is fixedly connected to the telescopic rod 2 218, the end of the telescopic rod 218 away from the cross universal joint 2 127 is fixedly connected to the cross universal joint 4 219, the end of the cross universal joint 4 219 away from the telescopic rod 2 218 is fixedly connected to the cutting wheel 2110, and the cross universal joint 4 219 away from the telescopic rod 2 218 is fixedly connected to the cutting wheel 2110. The outer wall at one end is slidably connected with the inner wall of the slot 2111. The present invention aims to solve the problem of low efficiency of single mechanical cutting. Before use, the device is powered on and installed at the desired location. The transport slot rod and other transport machines can be installed to continuously provide the device with workpieces to be processed, or workpieces can be added manually for work. The motion gear 224 is fitted and connected with the square column 222. When the return spring 223 is in the contracted state, the motion gear 224 is at the lower end of the limit plate 227 and the upper end of the limit plate 226. When the motion component 22 moves laterally outward, the motion gear 224 is in the contracted state. The bottom sides of 224 should be limited by the limit plates 226 to move upward, indicating that the motion gear 224 contacts the linear tooth groove 225. After contact, the linear tooth groove 225 and the motion gear 224 mesh and rotate, so that the cutting wheel 1 228 moves closer to the center, reducing the gap between the cutting wheel 1 228 and the cutting wheel 2110, and processing the workpiece therein. During the movement of the motion gear 224, the surface of the limit plate 227 contacts the bottom of the motion gear 224, lifting the motion gear 224 so that the motion gear 224 and the linear tooth groove The contact surface of 225 is expanded to avoid the contact surface being too small, which leads to unstable meshing force and thus falling off, and to avoid the transmission work of the component being incomplete due to the meshing and falling off of the teeth, and premature termination resulting in semi-processed workpieces or unprocessed workpieces; when the moving gear 224 rotates out of the range of the limit plate 227 and the linear tooth groove 225, the moving gear 224 will move downward again under the drive of the reset spring 223, and repeat the above movement process to cut the workpiece to form a thread, reducing the operation of the machine by personnel while improving work efficiency and the yield rate of the workpiece.
[0065] For example 2, please refer to Figure 5-Figure 9The present invention is a photovoltaic support column through-bolt cutting device. On the basis of embodiment 1, the motion component 22 includes a linear tooth groove 225 fixedly connected to the inner wall of the support column 211, the inner wall of the support column 211 is fixedly connected to the limit plate 226, the inner wall of the support column 211 is fixedly connected to the limit plate 227, and the end of the square column 222 away from the bottom plate 3 221 is fixedly connected to the cutting wheel 1 228. When working, the driving motor 121 will drive the gear 1 124 to rotate, and the gear 1 124 drives the gear 2 125 to rotate. Due to the difference in gear size, the gear 2 125 will rotate more than the gear 1 124. When the gear 2 125 is transmitted to the cutting wheel 2110, the speed of the cutting wheel 2110 will be faster than the gear 124. The wheel 124 drives the cutting wheel 228 to rotate faster, and the cross universal joint 126 is fixedly connected to the telescopic rod 215, and the telescopic rod 215 is fixedly connected to the cross universal joint 3 216. The upper end of the cross universal joint 3 216 is fixedly connected to the base plate 3 221. When connected as above, the upper end of the universal joint assembly is heavier. At the same time, due to the connection method, one end of the cross universal joint 3 216 is offset to the outside due to the centrifugal force of its own rotation during operation, with the connection between the telescopic rod 215 and the upper and lower universal joints as the activity space. When offset, the cutting wheel 1 228 is moved laterally because the limiting slide plate 213 is on the sliding base plate 214, thereby avoiding unnecessary shaking during workpiece processing, which causes irregular thread cutting and scrapping of the workpiece.
[0066] The slide assembly 31 includes a transport trough rod 311 fixedly connected to the outer wall of the steel structure column 116, and the end of the transport trough rod 311 away from the steel structure column 116 is fixedly connected to the top of the shell 115, and the top of the sliding base plate 214 is fixedly connected to the fixed column 5 312. The inner wall of the transport trough rod 311 is provided with a sliding opening 313, and the end of the transport trough rod 311 away from the steel structure column 116 is fixedly connected to the feeding opening 314. By utilizing the moving cutting characteristics of the cutting mechanism 2, when the shell 115 moves back and forth due to the above-mentioned components, the fixed column 5 312 fixed on the top of the shell 115 will move along, and will drive the push rod 322 to push the workpiece forward to move the sliding opening 313 to the bottom of the transport trough rod 311. When pushing the workpiece to move, this section of the transport trough rod 311 is set to an upward slope to prevent the workpiece from entering the sliding opening 313 to the bottom in advance when pushing the workpiece. The end, at the same time, the slope effectively prevents the workpiece from entering the slide 313 in advance due to the push of other workpieces when it arrives here. When the cutting wheel 228 and the cutting wheel 2110 process the workpiece, the push rod 322 pushes the workpiece into the slide 313 and slides downward, and is pushed in by the push rod 323 that moves synchronously with the push rod 322. When the workpiece is processed, the cutting wheel 228 moves backward and the push rod 323 moves backward at the same time, causing the workpiece to fall, which is convenient for processing a workpiece. When the workpiece falls, the cutting wheel 228 moves forward again, causing the workpiece to be clamped for processing. The above components prevent the workpieces from being piled up and entering the machine for processing, causing damage to the cutter head of the cutting wheel 228. The feed port 314 ensures that the workpiece is straight downward when it falls, avoiding the workpiece from flipping during the falling process, causing deviations in the workpiece processing area, and making the workpiece processing unqualified.
[0067] The limit assembly 32 includes a spring 321 fixedly connected to the inner wall of the fixed column 5 312, the bottom of the spring 321 is fixedly connected to a push rod 322, the outer wall of the push rod 322 is fitted and connected to the outer wall of the fixed column 5 312, and the bottom of the fixed column 5 312 is fixedly connected to a push rod 323. Due to the characteristics of the push rod 322, when the push rod 322 moves forward, the transport trough rod 311 set at one end of the slide 313 is inclined upward, and when the push rod 322 moves, the two ends of the push rod 322 will be close to the transport trough rod The outer wall of 311, when the center is offset, the push rod 322 is offset, the spring 321 becomes the center of the push rod 322 and moves forward, the fixed column five 312 changes the pushing direction of the push rod 322, and when the push rod 322 pushes the workpiece, the outer wall of the push rod 322 will separate other workpieces, preventing multiple components from entering the processing area, causing the cutting wheel 1 228 and the cutting wheel 2110 to be damaged when the processing gap becomes smaller due to too many workpieces during processing, resulting in reduced workpiece efficiency.
[0068] A specific application of this embodiment is: before use, the device is connected to the power supply and installed in the desired position. The transport trough rod 311 and other transport machinery can be installed to continuously provide the device with workpieces to be processed, or workpieces can be added manually for work. The motion gear 224 is in a close connection with the square column 222. When the return spring 223 is in a contracted state, the motion gear 224 is at the lower end of the limit plate 227 and the upper end of the limit plate 226. When the motion component 22 moves laterally and outward, the bottom two sides of the motion gear 224 should be restricted by the limit plate 226 to move upward, indicating that the motion gear 224 is in contact with the linear tooth groove 225. After contact, the linear tooth groove 225 and the motion gear 224 engage and rotate, so that the cutting wheel 1 228 moves closer to the center, and the cutting wheel 1 228 and the cutting wheel 2 are reduced. 110, and process the workpiece therein. During the movement of the moving gear 224, the surface of the limit plate 227 contacts the bottom of the moving gear 224, lifting the moving gear 224, so that the contact surface between the moving gear 224 and the linear tooth groove 225 is expanded, to avoid the contact surface being too small, resulting in unstable meshing force and falling off, and to avoid the transmission work of the component being incomplete due to the meshing and falling off of the teeth, and premature termination of the semi-processed workpiece or unprocessed workpiece; when the moving gear 224 rotates out of the range of the limit plate 227 and the linear tooth groove 225, the moving gear 224 will move downward again under the drive of the reset spring 223, and repeat the above movement process to cut the workpiece to present the thread, reducing the operation of the machine by personnel while improving work efficiency and the yield rate of the workpiece.
[0069] During operation, the driving motor 121 drives the gear 1 124 to rotate, and the gear 1 124 drives the gear 2 125 to rotate. Due to the difference in gear size, the gear 2 125 will rotate more than the gear 1 124. When the gear 2 125 is transmitted to the cutting wheel 2110, the speed of the cutting wheel 2110 will be faster than that of the cutting wheel 1 228 driven by the gear 1 124. The cross universal joint 1 126 is fixedly connected to the telescopic rod 215, and the telescopic rod 215 is fixedly connected to the cross universal joint 3 216. The cross universal joint 3 The upper end of 216 is fixedly connected to the base plate three 221. When the above connection is made, the upper end of the universal joint assembly is heavier. At the same time, due to the connection method, one end of the cross universal joint three 216 deviates toward the outer end due to the centrifugal force of its own rotation during operation, with the connection between the telescopic rod 215 and the upper and lower universal joints as the activity space. When deviating, the cutting wheel one 228 moves laterally because the limiting slide plate 213 restricts the sliding base plate 214, thereby avoiding unnecessary shaking, which may cause irregular thread cutting during workpiece processing and lead to scrapping of the workpiece.
[0070] By utilizing the characteristics of the cutting mechanism 2 in terms of movement and cutting, when the housing 115 moves back and forth due to the above-mentioned components, the fixed column 5 312 at the top of the housing 115 will move accordingly, which will drive the push rod 322 to push the workpiece forward so that the slide 313 falls to the bottom of the transport trough rod 311. When the workpiece is pushed to move, this section of the transport trough rod 311 is set to an upward slope to prevent the workpiece from entering the slide 313 to the bottom in advance when the workpiece is pushed. At the same time, the slope effectively prevents the workpiece from entering the slide 313 in advance due to the push of other workpieces when it arrives here. When the cutting wheel 1 228 and the cutting wheel 2110 process the workpiece, the workpiece is pushed forward. The rod 322 pushes the workpiece into the slide 313 and slides downward, and is pushed in by the push rod 323 which moves synchronously with the push rod 322. When the workpiece is processed, the cutting wheel 228 moves backward and the push rod 323 moves backward at the same time, causing the workpiece to fall. At the same time as the workpiece falls, the cutting wheel 228 moves forward again, causing the workpiece to be clamped for processing. The above components prevent the workpieces from entering the machine for processing in piles, causing damage to the cutter head of the cutting wheel 228. The feed port 314 ensures that the workpiece is straight downward when it falls, avoiding the workpiece from flipping over during the falling process, causing deviations in the workpiece processing area, and making the workpiece processing unqualified.
[0071] By utilizing the characteristics of the push rod 322, when the push rod 322 moves forward, since the transport trough rod 311 set at one end of the slide 313 is an upward slope, when the push rod 322 moves, the two ends of the push rod 322 will be close to the outer wall of the transport trough rod 311, and the push rod 322 will be offset when the center is offset, and the spring 321 becomes the center of the push rod 322 to move forward, and the pushing direction of the fixed column 5 312 on the push rod 322 is changed. When the push rod 322 pushes the workpiece, the outer wall of the push rod 322 will separate other workpieces, preventing multiple components from entering the processing area, resulting in the cutting wheel 1 228 and the cutting wheel 2110 being processed. Due to too many workpieces, the workpiece and the processing tool head may contact and collide in advance before reaching the designated area, causing damage, resulting in reduced workpiece efficiency.
[0072] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A photovoltaic support column through-bolt cutting device, comprising a bottom plate (111), characterized in that: Also includes: A support mechanism (1), wherein an outer wall of the support mechanism (1) is provided with an installation space; A cutting mechanism (2), wherein the cutting mechanism (2) is mounted on a side wall of the supporting mechanism (1); A transport mechanism (3), wherein the transport mechanism (3) is fixedly arranged on a side wall of the cutting mechanism (2); The outer wall of the bottom plate (111) is fixedly connected to the housing (112), the inner wall of the housing (112) is fixedly connected to the driving motor (121), the outer wall of the driving motor (121) is fixedly connected to the output shaft (123), the end of the output shaft (123) away from the driving motor (121) is fixedly connected to gear one (124), the end of the gear one (124) away from the output shaft (123) is fixedly connected to cross universal joint one (126), the end of the cross universal joint one (126) away from gear one (124) is fixedly connected to a telescopic rod (215), the end of the telescopic rod (215) away from gear one (124) is fixedly connected to cross universal joint three (216), and the support mechanism (1) comprises: A bottom assembly (11), wherein the bottom assembly (11) is fixedly connected to the outer wall of the support mechanism (1) via a bottom member; The bottom component comprises a shell door (113) fixedly connected to the outer wall of the shell (112), and the outer wall of the shell door (113) is fixedly connected to a collection frame (114); An upper component (12), the upper component (12) being fixedly connected to the outer wall of the bottom component (11), and the cutting mechanism (2) comprising: A cutting wheel assembly (21), wherein the cutting wheel assembly (21) is fixedly connected to the outer wall of the bottom assembly (11) via a cutting wheel member; The cutting wheel component comprises a support column (211) fixedly connected to the top of the shell door (113); the top of the support column (211) is fixedly connected to a support base plate (212); the outer wall of the support base plate (212) is fixedly connected to a limiting sliding groove plate (213); and the outer wall of the support base plate (212) is provided with a notch (2111); A motion assembly (22), wherein the motion assembly (22) is fixedly connected to the outer wall of the cutting wheel assembly (21) via a motion member; The moving part includes a bottom plate three (221) fixedly connected to the outer wall of the cross universal joint three (216), the outer wall of the bottom plate three (221) is fixedly connected to a square column (222), the outer wall of the bottom plate three (221) is fixedly connected to a return spring (223), and the end of the return spring (223) away from the bottom plate three (221) is fixedly connected to a moving gear (224), the upper end component (12) includes a support plate (122) fixedly connected to the inner wall of the shell door (113), the support plate (122) and the output shaft (123) are through-connected, the outer wall of the support plate (122) is rotatably connected to the gear two (125), the outer wall of the gear two (125) is meshed with the outer wall of the gear one (124), and the end of the gear two (125) away from the support plate (122) is fixedly connected to the cross universal joint two (127). The cutting wheel assembly (21) includes a sliding base plate (214) slidably connected to the top of the supporting base plate (212), the outer wall of the sliding base plate (214) is slidably connected to the inner wall of the limiting sliding groove plate (213), the end of the cross universal joint 2 (127) away from the gear 2 (125) is fixedly connected to the telescopic rod 2 (218), the end of the telescopic rod 2 (218) away from the cross universal joint 2 (127) is fixedly connected to the cross universal joint 4 (219), the end of the cross universal joint 4 (219) away from the telescopic rod 2 (218) is fixedly connected to the cutting wheel (2110), and the outer wall of the end of the cross universal joint 4 (219) away from the telescopic rod 2 (218) is slidably connected to the inner wall of the slot (2111).
2. A photovoltaic support column through-bolt cutting device according to claim 1, characterized in that: The transport mechanism (3) comprises: A chute assembly (31), wherein an outer wall of the chute assembly (31) is fixedly connected to an outer wall of the bottom assembly (11); A limiting assembly (32), wherein an outer wall of the limiting assembly (32) is fixedly connected to an outer wall of the moving assembly (22).
3. A photovoltaic support column through-bolt cutting device according to claim 2, characterized in that: The bottom assembly (11) comprises a shell 1 (115) fixedly connected to the outer wall of the shell door (113), and the outer wall of the shell door (113) is fixedly connected to a steel structure column (116).
4. A photovoltaic support column through-bolt cutting device according to claim 3, characterized in that: The motion component (22) includes a linear tooth groove (225) fixedly connected to the inner wall of the support column (211), the inner wall of the support column (211) is fixedly connected to a limiting plate (226), the inner wall of the support column (211) is fixedly connected to a limiting plate 2 (227), and one end of the square column (222) away from the bottom plate 3 (221) is fixedly connected to a cutting wheel 1 (228).
5. A photovoltaic support column through-bolt cutting device according to claim 4, characterized in that: The chute assembly (31) includes a transport chute rod (311) fixedly connected to the outer wall of the steel structure column (116), the end of the transport chute rod (311) away from the steel structure column (116) is fixedly connected to the top of the shell one (115), the top of the sliding bottom plate (214) is fixedly connected to the fixed column five (312), the inner wall of the transport chute rod (311) is provided with a sliding opening (313), and the end of the transport chute rod (311) away from the steel structure column (116) is fixedly connected to the feed port (314).
6. A photovoltaic support column through-bolt cutting device according to claim 5, characterized in that: The limiting assembly (32) includes a spring (321) fixedly connected to the inner wall of the fixed column five (312), the bottom of the spring (321) is fixedly connected to a push rod (322), the outer wall of the push rod (322) is fitted and connected to the outer wall of the fixed column five (312), and the bottom of the fixed column five (312) is fixedly connected to a support rod (323).
Citation Information
Patent Citations
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