A semi-automatic welding device for metal door plate processing
By designing the lifting plate and rotating welding components of the semi-automatic welding equipment, the problem of frequent disassembly and assembly of fixtures in existing devices has been solved, achieving efficient welding of buckles and metal door panels.
Patent Information
- Application Number
- CN202510633060.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-05-16
AI Technical Summary
Existing metal door panel processing and welding devices require frequent disassembly and assembly of fixtures, resulting in low welding efficiency.
A semi-automatic welding device was designed, comprising a frame, a drive assembly, a lifting plate, a rotary welding assembly, a dust extraction assembly, and a conveying assembly. The drive assembly drives the lifting plate and the rotary welding assembly to achieve intermittent welding on both sides of the buckle plate, avoiding the need for fixture disassembly.
This technology enables welding of both sides of the buckle to the metal door panel without disassembling the fixture, thus improving welding efficiency.
Smart Images

Figure CN120480494B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal door panel processing, in particular to semi-automatic welding equipment for metal door panel processing. Background Art
[0002] Metal door panels are a popular choice on the market, offering avant-garde, stylish, opulent, personalized, and contemporary aesthetics. They consist of high-quality medium-density fiberboard (MDF) laminated with specially treated aluminum-magnesium alloy, stainless steel, and other metal panels, resulting in a dense protective layer. They are primarily used in cabinets, wardrobes, bookcases, counters, and more.
[0003] During the production process of metal door panels, it is necessary to weld the gusset plates to the metal door panels for reinforcement. However, the existing metal door panel processing and welding device needs to use a clamp to clamp the gusset plates on the metal door panels when in use, and then weld one side of it. After one side is welded, the clamp is disassembled and the gusset plates and the metal door panels are re-fixed before welding the other side wall. The operation is cumbersome and the clamps need to be frequently disassembled and assembled, resulting in low welding efficiency. Summary of the Invention
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid blurring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.
[0005] In view of the above problems and / or the problems existing in the existing semi-automatic welding equipment for metal door panel processing, the present invention is proposed.
[0006] Therefore, the purpose of the present invention is to provide a semi-automatic welding equipment for metal door panel processing, which can perform intermittent welding operations between the two sides of the gusset plate and the metal door panel without removing the clamp, and does not require frequent disassembly and assembly of the clamp, thereby improving welding efficiency.
[0007] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0008] A semi-automatic welding device for metal door panel processing, comprising:
[0009] A frame, wherein an operating table is installed at the bottom of the frame, and a metal door panel and a gusset plate are located on the top of the operating table;
[0010] A drive assembly is mounted on a side wall of the frame;
[0011] A lifting plate is located inside the frame and connected to the driving assembly, and is driven by the driving assembly to move up and down;
[0012] A rotary welding assembly includes a pressure plate rotatably connected to the bottom of the lifting plate and a slider slidably connected to the side wall of the pressure plate. The side wall of the slider is equipped with a welding head. The pressure plate is connected to the lifting plate. When the lifting plate moves upward, the pressure plate is driven to rotate 180 degrees.
[0013] A dust suction component is connected to the slider, and when the slider moves, the dust suction component is driven to absorb the smoke from the welding area;
[0014] A filter assembly is mounted on the side wall of the pressure plate and connected to the dust collection assembly, and is used to filter and discharge the smoke and dust guided by the dust collection assembly;
[0015] The conveying assembly is installed on the top of the operating platform and connected to the lifting plate. Each time the lifting plate moves upward, it drives the frame to move along the metal door panel.
[0016] As a preferred solution of the semi-automatic welding equipment for metal door panel processing described in the present invention, the frame includes two third fixed plates symmetrically installed on the side walls of the frame, a motor installed on the side wall of one of the third fixed plates and a movable block located between the two third fixed plates, the output end of the motor extends between the two third fixed plates and is installed with a second threaded rod, the side wall of the movable block is provided with a first threaded hole, the second threaded rod rotates through the first threaded hole, the side wall of the movable block is installed with a side plate, the top of the side plate is installed with a first rack, and the bottom of the side plate is installed with a one-way rack.
[0017] As a preferred solution of the semi-automatic welding equipment for metal door panel processing described in the present invention, two fixing frames are symmetrically installed on the top of the frame, a threaded rod is rotatably connected inside the fixing frame, a second threaded hole is opened on the top of the lifting plate, the threaded rod rotates through the second threaded hole, the inner wall of the frame is rotatably connected to the first gear, the side wall of the first gear is installed with a first pulley, a fixing plate is installed on the top of the frame, the side wall of the fixing plate is rotatably connected to the second pulley, the second pulley is connected to the first pulley by a belt, and the side wall of the second pulley is A first bevel gear is installed, and the top of the frame is rotatably connected to the second gear, and the top of the second gear is installed with a second bevel gear, and the second bevel gear is meshed with the first bevel gear. The top of the frame is rotatably connected to the third gear, and the top of the third gear is installed with a second eccentric shaft rod, and the top of the frame is rotatably connected to the turntable, and the turntable is coaxially fixedly connected to the threaded rod, and an eccentric shaft rod is installed on the top of the turntable, and the third gear is connected to the turntable through a first connecting rod, and one end of the first connecting rod is sleeved on the second eccentric shaft rod body, and the other end is sleeved on the eccentric shaft rod body.
[0018] As a preferred solution of the semi-automatic welding equipment for metal door panel processing described in the present invention, the inner wall of the frame is also rotatably connected to a one-way gear, the side wall of the one-way gear is installed with a third helical gear, two second fixed plates are symmetrically installed on the inner wall of the frame, the second fixed plate is rotatably connected to a fourth gear, the side wall of the fourth gear is installed with a third pulley, the side wall of the second fixed plate is also rotatably connected to a fourth pulley, the fourth pulley and the third pulley are connected by a belt, the side wall of the fourth pulley is installed with a first rotating rod, the other end of the first rotating rod is installed with a fourth helical gear, and the fourth helical gear is meshed with the third helical gear.
[0019] As a preferred solution of a semi-automatic welding equipment for metal door panel processing described in the present invention, a second rack is installed on the side wall of the fixing frame, the side wall of the lifting plate is rotatably connected to the fifth pulley, the side wall of the fifth pulley is installed with a fifth gear, the fifth gear is meshed with the second rack, the top of the lifting plate is rotatably connected to the sixth pulley, the sixth pulley and the fifth pulley are connected by a belt, the side wall of the sixth pulley is installed with a second rotating rod, the other end of the second rotating rod is installed with a fifth bevel gear, the top of the lifting plate is rotatably connected to the sixth gear, the top of the sixth gear is installed with a sixth bevel gear, the sixth bevel gear is meshed with the fifth bevel gear, the top of the pressing plate is installed with a third rotating rod, the top of the third rotating rod extends out of the top of the lifting plate and is installed with a seventh gear, and the seventh gear is meshed with the sixth gear.
[0020] As a preferred solution of the semi-automatic welding equipment for metal door panel processing described in the present invention, the side wall of the pressure plate is rotatably connected to the eighth gear, the side wall of the eighth gear is installed with a third threaded rod, the side wall of the slider is provided with a third threaded hole, and the third threaded rod rotates through the third threaded hole.
[0021] As a preferred embodiment of the semi-automatic welding equipment for metal door panel processing according to the present invention, a third rack is installed on the side wall of the pressure plate, a mounting plate is installed on the side wall of the slider, a ninth gear is rotatably connected to the top of the mounting plate, the ninth gear is meshed with the third rack, and a fourth threaded rod is installed on the bottom of the ninth gear;
[0022] The dust suction assembly includes a fixed tube installed on the side wall of the mounting plate and a piston located inside the fixed tube, a fixed rod is installed on the top of the piston, a fourth threaded hole is opened on the top of the fixed rod, the fourth threaded rod rotates and extends into the fourth threaded hole, a first hose is installed on the side wall of the fixed tube, a first one-way valve is installed on the body of the first hose, a second hose is installed on the other side wall of the fixed tube, the other end of the second hose extends to the bottom end of the welding head, and a second one-way valve is installed on the body of the second hose.
[0023] As a preferred solution of the semi-automatic welding equipment for metal door panel processing described in the present invention, the filter assembly includes a fixed shell installed on the side wall of the pressure plate and a cover plate located inside the fixed shell, the side wall of the fixed shell is provided with a filter tank, the top of the fixed shell is provided with an air outlet, the other end of the first hose is connected to the inside of the filter tank, the side wall of the cover plate is provided with a mounting bracket, the mounting bracket extends into the inside of the filter tank, the filter element is installed inside the mounting bracket, the top of the fixed shell is provided with an air outlet, the side wall of the cover plate is provided with a fixed frame, the inside of the fixed frame is slidably connected with a slide, the bottom of the slide is provided with a spring, the top of the slide is provided with a limiting rod, the top of the limiting rod extends out of the top of the fixed frame and passes through the limiting hole at the top of the fixed shell.
[0024] As a preferred solution of a semi-automatic welding equipment for metal door panel processing described in the present invention, the conveying assembly includes a plurality of conveying rollers rotatably connected to the top of the operating table and a movable table slidably connected to the inner wall of the frame, the side wall of the movable table is provided with a fifth threaded hole, the side wall of the movable table is hingedly provided with a second connecting plate, the other end of the second connecting plate is hingedly provided with the side wall of the lifting plate, the inner wall of the frame is rotatably connected to a fifth threaded rod, the fifth threaded rod rotates and extends into the fifth threaded hole, the side wall of the frame is rotatably connected to a seventh pulley, the seventh pulley is coaxially fixedly connected to the fifth threaded rod, the side wall of the frame is rotatably connected to an eighth pulley, the eighth pulley and the seventh pulley are connected by a belt, the side wall of the eighth pulley is installed with a third one-way gear, the side wall of the frame is rotatably connected to a second one-way gear, the second one-way gear is meshed with the third one-way gear, and the second one-way gear is coaxially fixedly connected to one of the conveying rollers.
[0025] Compared with the existing technology: a driving assembly is arranged on the side wall of the frame, a lifting plate is arranged inside the frame, the rotary welding assembly is located at the bottom of the lifting plate, a dust collection assembly and a filter assembly are arranged on the side wall of the rotary welding assembly, and a conveying assembly is arranged inside the frame. The metal door panel and the gusset plate are located on the top of the conveying assembly. The driving assembly is started to drive the lifting plate and the rotary welding assembly downward to clamp the gusset plate and then perform welding operations on one side of it. When welding is completed, the driving assembly drives the lifting plate to rise, and drives the rotary welding assembly to rotate during the rising process, and drives the conveying assembly to move the frame along the metal door panel. At the same time, the welding head rotates to the other side, and as the driving assembly drives the lifting plate downward, the welding head performs welding operations on the other side of the gusset plate. Intermittent welding operations can be performed between the two sides of the gusset plate and the metal door panel without disassembling the clamp. There is no need to frequently disassemble and assemble the clamp, which improves the welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:
[0027] Figure 1 This is an overall structural diagram of a semi-automatic welding device for metal door panel processing according to the present invention;
[0028] Figure 2 This is a diagram showing the internal structure of a frame of a semi-automatic welding equipment for metal door panel processing according to the present invention;
[0029] Figure 3 This invention is a semi-automatic welding equipment for metal door panel processing Figure 2 Structural diagram at point A in the middle;
[0030] Figure 4 This is a structural diagram of a drive assembly of a semi-automatic welding device for metal door panel processing according to the present invention;
[0031] Figure 5 This is a structural diagram of a lifting plate of a semi-automatic welding equipment for metal door panel processing according to the present invention;
[0032] Figure 6 This is a partial structural diagram of a semi-automatic welding device for metal door panel processing according to the present invention;
[0033] Figure 7 This is a structural diagram of a rotary welding assembly of a semi-automatic welding equipment for metal door panel processing according to the present invention;
[0034] Figure 8This is a structural diagram of a cover plate of a semi-automatic welding equipment for metal door panel processing according to the present invention;
[0035] Figure 9 This is a structural diagram of a dust collection component of a semi-automatic welding equipment for metal door panel processing according to the present invention. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0037] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0038] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0039] The present invention provides a semi-automatic welding device for metal door panel processing, which can perform intermittent welding operations between the two sides of the gusset plate and the metal door panel without disassembling the clamp, does not require frequent disassembly and assembly of the clamp, and improves the welding efficiency. Example
[0040] Figure 1-3 The diagram shows the structure of the first embodiment of the semi-automatic welding equipment for metal door panel processing of the present invention. Figure 1-Figure 3 In this embodiment, a semi-automatic welding device for metal door panel processing includes a frame 100, a driving assembly 200, a lifting plate 300, a rotary welding assembly 400, a dust collection assembly 500, a filtering assembly 600 and a conveying assembly 700.
[0041] An operating table 110 is installed at the bottom of the frame 100, and a metal door panel and a gusset plate are located on the top of the operating table 110, and the gusset plate is placed on the top of the metal door panel.
[0042] The driving assembly 200 is installed on a side wall of the frame 100 .
[0043] The lifting plate 300 is located inside the frame 100 and is connected to the driving assembly 200. It is driven up and down by the driving assembly 200. The lifting plate 300 is connected to the driving assembly 200. When the driving assembly 200 is started, the driving assembly 200 drives the lifting plate 300 to move up and down.
[0044] When the lifting plate 300 moves upward, the pressing plate 410 is driven to rotate the second fixed plate 180 degrees. When the driving assembly 200 drives the lifting plate 300 to move downward, the lifting plate 300 drives the pressing plate 410 and the slider 420 to move downward. The pressing plate 410 presses the buckle plate against the metal door panel, and the welding head 420a faces the weld position on one side of the buckle plate for welding. When the driving assembly 200 drives the lifting plate 300 to move upward, the pressing plate 410 separates from the buckle plate and drives the pressing plate 410 and the slider 420 to rotate 180 degrees. At this time, as the lifting plate 300 drives the pressing plate 410 to move downward again to press the buckle plate, the welding head 420a is opposite to the weld on the other side of the buckle plate.
[0045] The dust collection component 500 is connected to the slider 420. When the slider 420 moves, it drives the dust collection component 500 to absorb the smoke at the welding site. When the slider 420 and the welding head 420a move for welding, the slider 420 drives the dust collection component 500 to absorb and discharge the gas generated at the welding site.
[0046] The filter assembly 600 is mounted on the side wall of the pressure plate 410 and connected to the dust collection assembly 500 to filter and discharge the smoke and dust guided by the dust collection assembly 500.
[0047] The conveying assembly 700 is installed on the top of the operating platform 110 and is connected to the lifting plate 300. Each time the lifting plate 300 moves upward, it drives the frame 100 to move along the metal door panel.
[0048] Combine Figure 1-Figure 3In this embodiment, a semi-automatic welding device for processing metal door panels is used. When in use, the metal door panel and the gusset plate are placed on the top of the operating table 110, and the driving component 200 is started to drive the lifting plate 300 and the pressing plate 410 to move downward. The pressing plate 410 presses the gusset plate downward against the metal door panel. At the same time, the welding head 420a is opposite to the weld on one side of the gusset plate, and the slider 420 drives the welding head 420a to move to weld the weld on one side of the gusset plate. When the slider 420 moves, it drives the dust collection component 500 to absorb the gas generated at the welding point and transport it to the filter component 600 for filtration and discharge. When welding is completed, the driving component 200 drives the lifting plate 300 to move upward, and the lifting plate 300 drives the slider 420 and the welding head 420a to rotate the second fixed plate 180°, and at the same time drives the conveying component 700 to push the frame 100 to move along the metal door panel. As the driving component 200 drives the lifting plate 300 to move downward again, the pressing plate 410 presses the gusset plate onto the metal door panel. At this time, the welding head 420a is connected to the weld on the other side of the gusset plate, and intermittent welding operations can be performed on both sides of the gusset plate without removing the fixture, thereby improving the welding efficiency between the gusset plate and the metal door panel. Example
[0049] Figure 1-9 The figure shows a structural diagram of a second embodiment of a semi-automatic welding device for metal door panel processing according to the present invention. Figures 1-9 , different from the above embodiment, the semi-automatic welding equipment for metal door panel processing in this embodiment further includes:
[0050] The frame 100 includes two third fixed plates 210 symmetrically installed on the side walls of the frame 100, a motor 220 installed on the side wall of one of the third fixed plates 210, and a moving block 230 located between the two third fixed plates 210. The output end of the motor 220 extends between the two third fixed plates 210 and is installed with a second threaded rod 220a. A first threaded hole 230a is opened on the side wall of the moving block 230. The second threaded rod 220a rotates through the first threaded hole 230a. A side plate 230b is installed on the side wall of the moving block 230. A first rack 230b-1 is installed on the top of the side plate 230b, and a one-way rack 230b-2 is installed on the bottom of the side plate 230b. By starting the motor 220, the second threaded rod 220a is driven to rotate. When the second threaded rod 220a rotates, the screw structure is used to push the moving block 230 and the side plate 230b to move left and right inside the frame 100.
[0051] Two fixing frames 120 are symmetrically installed on the top of the frame 100. The fixing frames 120 are rotatably connected to the inside with a threaded rod 120a. A second threaded hole 310 is opened on the top of the lifting plate 300. The threaded rod 120a rotates and passes through the second threaded hole 310. The inner wall of the frame 100 is rotatably connected to the first gear 130. The side wall of the first gear 130 is installed with a first pulley 130a. A fixing plate 140 is installed on the top of the frame 100. The side wall of the fixing plate 140 is rotatably connected to the second pulley 140a. The second pulley 140a is connected to the first pulley 130a through a belt. The side wall of the second pulley 140a is installed with a first bevel gear 1 40a-1, the top of the frame 100 is rotatably connected to the second gear 150, the top of the second gear 150 is installed with a second bevel gear 150a, the second bevel gear 150a is meshed with the first bevel gear 140a-1, the top of the frame 100 is rotatably connected to the third gear 160, the top of the third gear 160 is installed with a second eccentric shaft 160a, the top of the frame 100 is rotatably connected to the turntable 120a-1, the turntable 120a-1 is coaxially fixedly connected to the threaded rod 120a, the top of the turntable 120a-1 is installed with an eccentric shaft 120a-2, and the third gear 160 is connected to the turntable 120a-1 through a first connecting rod 160b. Then, one end of the first connecting rod 160b is sleeved on the rod body of the second eccentric shaft 160a, and the other end is sleeved on the rod body of the eccentric shaft 120a-2. What is not shown in the figure is that the first gear 130 has an electric locking structure. When the side plate 230b moves to the right and passes through the first gear 130, the electric locking structure is opened, and the first rack 230b-1 drives the first gear 130 and the first pulley 130a to rotate. The first pulley 130a uses the belt to drive the second pulley 140a and the first bevel gear 140a-1 to rotate. The first bevel gear 140a-1 drives the second bevel gear 150a and the second gear 150 to rotate. When the second gear 150 rotates, it drives the third gear 160 and the second eccentric shaft 160a to rotate. The rotation of the second eccentric shaft 160a drives the eccentric shaft 120a-2 and the threaded rod 120a to rotate through the first connecting rod 160b. When the threaded rod 120a rotates, the screw structure is used to push the lifting plate 300 to move downward. When the first rack 230b-1 is separated from the first gear 130, the electric locking structure locks the first gear 130. When the first rack 230b-1 moves to the left and passes the first gear 130, it drives the first gear 130 to reverse, and then drives the threaded rod 120a to reverse, pushing the lifting plate 300 to move upward.
[0052] The inner wall of the frame 100 is also rotatably connected to a one-way gear 170, and a third bevel gear 170a is installed on the side wall of the one-way gear 170. Two second fixed plates 180 are symmetrically installed on the inner wall of the frame 100. The second fixed plate 180 is rotatably connected to the fourth gear 180a. A third pulley 180a-1 is installed on the side wall of the fourth gear 180a. The side wall of the second fixed plate 180 is also rotatably connected to the fourth pulley 180b. The fourth pulley 180b is connected to the third pulley 180a-1 through a belt. The side wall of the fourth pulley 180b is installed with a first rotating rod 180b-1, and the other end of the first rotating rod 180b-1 is installed with a fourth bevel gear 180b-2. The fourth bevel gear 180b-2 is meshed with the third bevel gear 170a. When When the side plate 230b and the one-way rack 230b-2 move to the left, the one-way rack 230b-2 drives the one-way gear 170 and the third bevel gear 170a to rotate, and the third bevel gear 170a drives the fourth bevel gear 180b-2 and the fourth pulley 180b to rotate. When the fourth pulley 180b rotates, the third pulley 180a-1 and the fourth gear 180a are rotated by the belt. The side wall of the fixed frame 120 is installed with a second rack 120b, and the side wall of the lifting plate 300 is rotatably connected to the fifth pulley 320. The side wall of the fifth pulley 320 is installed with a fifth gear 320a, and the fifth gear 320a is meshed with the second rack 120b. The top of the lifting plate 300 is rotatably connected to the sixth pulley 330, and the sixth pulley 330 is meshed with the first The five pulleys 320 are connected by belts, a second rotating rod 330a is installed on the side wall of the sixth pulley 330, and a fifth bevel gear 330a-1 is installed on the other end of the second rotating rod 330a. The top of the lifting plate 300 is rotatably connected to the sixth gear 340, and the top of the sixth gear 340 is installed with a sixth bevel gear 340a-1. The sixth bevel gear 340a-1 is meshed with the fifth bevel gear 330a-1. A third rotating rod 410a is installed on the top of the pressure plate 410, and the top of the third rotating rod 410a extends out of the top of the lifting plate 300 and is installed with a seventh gear 410a-1. The seventh gear 410a-1 is meshed with the sixth gear 340. The side wall of the pressing plate 410 is rotatably connected to the eighth gear 410b, and the side wall of the eighth gear 410b is installed with a third rotating rod The threaded rod 410b-1 and the side wall of the slider 420 are provided with a third threaded hole 420b, the third threaded rod 410b-1 rotates and passes through the third threaded hole 420b, the side wall of the pressure plate 410 is installed with a third rack 410c, the side wall of the slider 420 is installed with a mounting plate 420c, the top of the mounting plate 420c is rotatably connected to the ninth gear 420c-1, the ninth gear 420c-1 is meshed with the third rack 410c, and the bottom of the ninth gear 420c-1 is installed with a fourth threaded rod 420c-2. When the lifting plate 300 drives the pressure plate 410 to move upward, the second rack 120b drives the fifth gear 320a and the fifth pulley 320 to rotate, and the fifth pulley 320 drives the sixth pulley 330 and the fifth bevel gear 330a-1 to rotate.The fifth bevel gear 330a-1 drives the sixth bevel gear 340a-1 and the sixth gear 340 to rotate. The sixth gear 340 drives the seventh gear 410a-1 and the pressure plate 410 to rotate the second fixed plate 180°. When the welding head 420a is in the front, the eighth gear 410b engages with the fourth gear 180a on the right. When the welding head 420a is in the back, the eighth gear 410b engages with the fourth gear 180a on the left. When the fourth gear 180a rotates, it drives the eighth gear 410b and the third threaded rod 410b-1 to rotate. The rotation of the third threaded rod 410b-1 pushes the slider 420 and the welding head 420a to move left and right, thus welding the seam.
[0053] The dust collection assembly 500 includes a fixed tube 510 installed on the side wall of the mounting plate 420c and a piston 520 located inside the fixed tube 510, a fixed rod 520a is installed on the top of the piston 520, a fourth threaded hole 520a-1 is opened on the top of the fixed rod 520a, and the fourth threaded rod 420c-2 is rotated to extend into the fourth threaded hole 520a-1, a first hose 510a is installed on the side wall of the fixed tube 510, a first one-way valve 510a-1 is installed on the body of the first hose 510a, a second hose 510b is installed on the other side wall of the fixed tube 510, the other end of the second hose 510b extends to the bottom end of the welding head 420a, and a second one-way valve 510b-1 is installed on the body of the second hose 510b. The filter assembly 600 includes an installation The fixed shell 610 on the side wall of the pressure plate 410 and the cover plate 620 located inside the fixed shell 610, the side wall of the fixed shell 610 is provided with a filter tank 610a, the top of the fixed shell 610 is provided with an air outlet 610b, the other end of the first hose 510a is connected to the inside of the filter tank 610a, the side wall of the cover plate 620 is provided with a mounting bracket 620a, the mounting bracket 620a extends into the inside of the filter tank 610a, the mounting bracket 620a is provided with a filter element 620a-1, the top of the fixed shell 610 is provided with an air outlet 610b, the side wall of the cover plate 620 is provided with a fixed frame 620b, the fixed frame 620b is slidably connected to the inside of the fixed frame 620b, the bottom of the slide plate 620b-1 is provided with a spring 620b-2, the top of the slide plate 620b-1 A limiting rod 620b-3 is installed, and the top end of the limiting rod 620b-3 extends out of the top of the fixed frame 620b and passes through the limiting hole 610c at the top of the fixed shell 610. When the slider 420 moves, it drives the mounting plate 420c to move, and the third rack 410c drives the ninth gear 420c-1 and the fourth threaded rod 420c-2 to rotate. When the fourth threaded rod 420c-2 rotates, the screw structure is used to push the fixing rod 520a and the piston 520 to move back and forth inside the fixed tube 510. When the piston 520 moves toward the outside of the fixed tube 510, the first one-way valve 510a-1 is closed and the second one-way valve 510b-1 is opened. At this time, the harmful gas generated at the welding point enters the interior of the fixed tube 510 through the second hose 510b. When the piston 5 When the filter element 620a-1 moves toward the inside of the fixed tube 510, the first one-way valve 510a-1 is closed and the second one-way valve 510b-1 is opened. The gas inside the fixed tube 510 is transported to the inside of the filter tank 610a through the first hose 510a, and is filtered by the filter element 620a-1 and discharged through the air outlet 610b. When it is necessary to remove and replace the filter element 620a-1, the slide plate 620b-1 is pulled downward and the spring 620b-2 is squeezed. The limit rod 620b-3 moves with the slide plate 620b-1 and is retracted into the inside of the fixed frame 620b. The limit rod 620b-3 is separated from the inside of the limit space 610c. At this time, the cover plate 620 is pulled to drive the mounting frame 620a and the filter element 620a-1 to be pulled out from the opening of the filter tank 610a.
[0054] The conveying assembly 700 includes a plurality of conveying rollers 710 rotatably connected to the top of the operating table 110 and a movable platform 720 slidably connected to the inner wall of the frame 100. The side wall of the movable platform 720 is provided with a fifth threaded hole 720a. The side wall of the movable platform 720 is hinged with a second connecting plate 720b. The other end of the second connecting plate 720b is hinged to the side wall of the lifting plate 300. The inner wall of the frame 100 is rotatably connected with a fifth threaded rod 730. The fifth threaded rod 730 rotates and extends into the interior of the fifth threaded hole 720a. The side wall of the frame 100 is rotatably connected with a seventh pulley 730a. The seventh pulley 730a is coaxially fixedly connected to the fifth threaded rod 730. The side wall of the frame 100 is rotatably connected with an eighth pulley 740. The eighth pulley 740 is connected to the seventh pulley 730a by a belt. A third one-way gear 740a is installed on the side wall 740, and the side wall of the frame 100 is rotatably connected to the second one-way gear 710a. The second one-way gear 710a is meshed with the third one-way gear 740a. The second one-way gear 710a is coaxially fixedly connected to one of the conveying rollers 710. When the lifting plate 300 moves upward, the movable platform 720 is pulled forward through the second connecting plate 720b. The movable platform 720 drives the fifth threaded rod 730 and the seventh pulley 730a to rotate. When the seventh pulley 730a rotates, the belt drives the eighth pulley 740 and the third one-way gear 740a to rotate. When the third one-way gear 740a rotates, it drives the second one-way gear 710a and the conveying roller 710 to rotate. The conveying roller 710 rubs the metal door panel, driving the frame 100 to move along the metal door panel.
[0055] Although the present invention has been described above with reference to embodiments, various modifications may be made thereto and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as there are no structural conflicts, the various features of the embodiments disclosed herein may be combined with each other in any manner, and the omission of an exhaustive description of such combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A semi-automatic welding equipment for metal door panel processing, characterized in that: include: A frame (100), wherein an operating table (110) is installed at the bottom of the frame (100), and a metal door panel and a gusset plate are located on the top of the operating table (110); A drive assembly (200) is mounted on a side wall of the frame (100); A lifting plate (300) is located inside the frame (100) and is connected to the driving assembly (200), and is driven by the driving assembly (200) to move up and down; A rotary welding assembly (400) comprises a pressing plate (410) rotatably connected to the bottom of the lifting plate (300) and a slider (420) slidably connected to the side wall of the pressing plate (410), wherein a welding head (420a) is installed on the side wall of the slider (420), and the pressing plate (410) is connected to the lifting plate (300). When the lifting plate (300) moves upward, the pressing plate (410) is driven to rotate 180 degrees; A dust suction component (500) is connected to the slider (420), and when the slider (420) moves, it drives the dust suction component (500) to absorb smoke from the welding area; a filter assembly (600), mounted on a side wall of the pressing plate (410) and connected to the dust collecting assembly (500), for filtering and discharging smoke and dust guided by the dust collecting assembly (500); A conveying assembly (700) is installed on the top of the operating platform (110) and is connected to the lifting plate (300), and drives the frame (100) to move along the metal door panel each time the lifting plate (300) moves upward; Two fixing frames (120) are symmetrically installed on the top of the frame (100), and a threaded rod (120a) is rotatably connected inside the fixing frame (120). A second threaded hole (310) is opened on the top of the lifting plate (300), and the threaded rod (120a) rotates through the second threaded hole (310). The inner wall of the frame (100) is rotatably connected to a first gear (130), and a first pulley (130a) is installed on the side wall of the first gear (130). A fixing plate (140) is installed on the top of the frame (100), and a second pulley (140a) is rotatably connected to the side wall of the fixing plate (140). The second pulley (140a) is connected to the first pulley (130a) by a belt, and a first bevel gear (140a-1) is installed on the side wall of the second pulley (140a). The top of the frame (100) is rotatably connected to the second gear (150). ), a second bevel gear (150a) is mounted on the top of the second gear (150), the second bevel gear (150a) is meshed with the first bevel gear (140a-1), a third gear (160) is rotatably connected to the top of the frame (100), a second eccentric shaft (160a) is mounted on the top of the third gear (160), a turntable (120a-1) is rotatably connected to the top of the frame (100), the turntable (120a-1) is coaxially fixedly connected to the threaded rod (120a), an eccentric shaft (120a-2) is mounted on the top of the turntable (120a-1), the third gear (160) and the turntable (120a-1) are connected via a first connecting rod (160b), one end of the first connecting rod (160b) is sleeved on the rod body of the second eccentric shaft (160a), and the other end is sleeved on the rod body of the eccentric shaft (120a-2); The side wall of the fixing frame (120) is installed with a second rack (120b), the side wall of the lifting plate (300) is rotatably connected to a fifth pulley (320), the side wall of the fifth pulley (320) is installed with a fifth gear (320a), the fifth gear (320a) is meshed with the second rack (120b), the top of the lifting plate (300) is rotatably connected to a sixth pulley (330), the sixth pulley (330) is connected to the fifth pulley (320) via a belt, the side wall of the sixth pulley (330) is installed with a second rotating rod (330a), the second rotating rod (330a) ) is installed at the other end thereof with a fifth bevel gear (330a-1), the top of the lifting plate (300) is rotatably connected to a sixth gear (340), the top of the sixth gear (340) is installed with a sixth bevel gear (340a-1), the sixth bevel gear (340a-1) is meshed with the fifth bevel gear (330a-1), the top of the pressing plate (410) is installed with a third rotating rod (410a), the top end of the third rotating rod (410a) extends out of the top of the lifting plate (300) and is installed with a seventh gear (410a-1), the seventh gear (410a-1) is meshed with the sixth gear (340); The conveying assembly (700) includes a plurality of conveying rollers (710) rotatably connected to the top of the operating table (110) and a movable table (720) slidably connected to the inner wall of the frame (100), a fifth threaded hole (720a) is provided on the side wall of the movable table (720), a second connecting plate (720b) is hingedly connected to the side wall of the movable table (720), and the other end of the second connecting plate (720b) is hingedly connected to the side wall of the lifting plate (300), a fifth threaded rod (730) is rotatably connected to the inner wall of the frame (100), the fifth threaded rod (730) is rotatably extended into the inside of the fifth threaded hole (720a), and the side wall of the frame (100) is rotatably connected to the seventh threaded rod (730). A pulley (730a), the seventh pulley (730a) is coaxially fixedly connected to the fifth threaded rod (730), the side wall of the frame (100) is rotatably connected to an eighth pulley (740), the eighth pulley (740) and the seventh pulley (730a) are connected via a belt, a third one-way gear (740a) is installed on the side wall of the eighth pulley (740), the side wall of the frame (100) is rotatably connected to a second one-way gear (710a), the second one-way gear (710a) is meshed with the third one-way gear (740a), and the second one-way gear (710a) is coaxially fixedly connected to one of the conveying rollers (710).
2. The semi-automatic welding equipment for metal door panel processing according to claim 1 is characterized in that: The frame (100) comprises two third fixing plates (210) symmetrically mounted on the side walls of the frame (100), a motor (220) mounted on the side wall of one of the third fixing plates (210), and a moving block (230) located between the two third fixing plates (210), wherein the output end of the motor (220) extends between the two third fixing plates (210) and is mounted with a second threaded rod (220a), a first threaded hole (230a) is opened on the side wall of the moving block (230), and the second threaded rod (220a) rotates through the first threaded hole (230a), a side plate (230b) is mounted on the side wall of the moving block (230), a first rack (230b-1) is mounted on the top of the side plate (230b), and a one-way rack (230b-2) is mounted on the bottom of the side plate (230b).
3. The semi-automatic welding equipment for metal door panel processing according to claim 1 is characterized in that: The inner wall of the frame (100) is also rotatably connected to a one-way gear (170), and a third bevel gear (170a) is installed on the side wall of the one-way gear (170). Two second fixed plates (180) are symmetrically installed on the inner wall of the frame (100), and the second fixed plate (180) is rotatably connected to a fourth gear (180a). A third pulley (180a-1) is installed on the side wall of the fourth gear (180a). The side wall of the second fixed plate (180) is also rotatably connected to a fourth pulley (180b), and the fourth pulley (180b) is connected to the third pulley (180a-1) via a belt. A first rotating rod (180b-1) is installed on the side wall of the fourth pulley (180b), and a fourth bevel gear (180b-2) is installed on the other end of the first rotating rod (180b-1). The fourth bevel gear (180b-2) is meshed with the third bevel gear (170a).
4. The semi-automatic welding equipment for metal door panel processing according to claim 1, characterized in that: The side wall of the pressure plate (410) is rotatably connected to an eighth gear (410b), the side wall of the eighth gear (410b) is mounted with a third threaded rod (410b-1), the side wall of the slider (420) is provided with a third threaded hole (420b), and the third threaded rod (410b-1) rotatably passes through the third threaded hole (420b).
5. The semi-automatic welding equipment for metal door panel processing according to claim 1 is characterized in that: A third rack (410c) is installed on the side wall of the pressure plate (410), a mounting plate (420c) is installed on the side wall of the slider (420), a ninth gear (420c-1) is rotatably connected to the top of the mounting plate (420c), the ninth gear (420c-1) is meshed with the third rack (410c), and a fourth threaded rod (420c-2) is installed on the bottom of the ninth gear (420c-1); The dust collection assembly (500) comprises a fixed tube (510) mounted on the side wall of the mounting plate (420c) and a piston (520) located inside the fixed tube (510); a fixed rod (520a) is mounted on the top of the piston (520); a fourth threaded hole (520a-1) is formed at the top of the fixed rod (520a); the fourth threaded rod (420c-2) is rotated and extends into the fourth threaded hole (520a-1); a first hose (510a) is mounted on the side wall of the fixed tube (510); a first one-way valve (510a-1) is mounted on the body of the first hose (510a); a second hose (510b) is mounted on the other side wall of the fixed tube (510); the other end of the second hose (510b) extends to the bottom end of the welding head (420a); and a second one-way valve (510b-1) is mounted on the body of the second hose (510b).
6. The semi-automatic welding equipment for metal door panel processing according to claim 5, characterized in that: The filter assembly (600) comprises a fixed shell (610) mounted on the side wall of the pressure plate (410) and a cover plate (620) located inside the fixed shell (610); a filter tank (610a) is provided on the side wall of the fixed shell (610); an air outlet (610b) is installed on the top of the fixed shell (610); the other end of the first hose (510a) is connected to the inside of the filter tank (610a); a mounting bracket (620a) is mounted on the side wall of the cover plate (620); the mounting bracket (620a) extends into the inside of the filter tank (610a); and the inside of the mounting bracket (620a) A filter element (620a-1) is installed at the top of the fixed shell (610), an air outlet (610b) is opened at the top of the fixed shell (610), a fixed frame (620b) is installed on the side wall of the cover plate (620), a slide plate (620b-1) is slidably connected inside the fixed frame (620b), a spring (620b-2) is installed at the bottom of the slide plate (620b-1), a limiting rod (620b-3) is installed at the top of the slide plate (620b-1), and the top end of the limiting rod (620b-3) extends out of the top of the fixed frame (620b) and passes through the limiting hole (610c) at the top of the fixed shell (610).
Citation Information
Patent Citations
Door panel welding system
CN110076502A
Processing-assisting welding equipment used for valve production
CN112475650A