Main shaft center water outlet leakage detection method of direct-drive swing head

Abstract

The invention relates to the technical field of machine tool equipment detection, and discloses a main shaft center water outlet leakage detection method for a direct-drive swing head, and the method comprises the following steps: S1, arrangement of sensors: arranging the sensors at different positions in a water outlet channel; s2, data monitoring and recording: adding a timestamp to the collected data of the sensor, and storing the data in a database; s3, dynamic real-time monitoring is conducted, specifically, when the direct-drive swing head operates, infrared thermal imaging equipment is adopted to conduct real-time detection on temperature distribution of the water outlet position; s4, data processing and judgment; and S5, online alarm and feedback are carried out. Through combination of the humidity sensor and the infrared thermal imaging equipment, humidity and temperature distribution detection is carried out on the water outlet position of the center of the main shaft, the detection range is narrowed through initial abnormal indication of humidity, and then more accurate temperature distribution detection is carried out in a targeted manner, so that the potential leakage problem is effectively found, the troubleshooting time is shortened, and the detection efficiency is improved. And the stable operation effect of the direct-drive swinging head main shaft center water outlet system is guaranteed.

Description

Technical Field

[0001] The present invention relates to the technical field of machine tool equipment detection, and in particular to a method for detecting water leakage at the spindle center of a direct-drive swing head. Background Art

[0002] In modern industrial production, direct-drive swing heads are increasingly used in machine tools. The spindle center water outlet system plays a key role in the normal operation and processing quality of the equipment. With the continuous improvement of production precision and efficiency requirements, higher requirements are also placed on the stability and reliability of the spindle center water outlet. In order to ensure the stable operation of the direct-drive swing head, it is very important to promptly discover and deal with water leakage problems. Therefore, a spindle center water outlet leakage detection method for the direct-drive swing head is needed to accurately monitor and quickly respond to water leakage to ensure the smooth progress of the production process.

[0003] However, in current technology, the leakage location is inferred by checking whether there are obvious water stains, rust or other abnormal signs on the outside of the water outlet channel, which affects the efficiency of leak location detection, increases the time and cost of troubleshooting, and leads to a reduction in the stability of the direct-drive swing head spindle center water outlet system. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the present invention provides a method for detecting water leakage in the center of the spindle of a direct-drive swing head, which solves the problem of low efficiency in leak location detection, resulting in reduced stability of the water outlet system in the center of the spindle of a direct-drive swing head.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A method for detecting water leakage at the spindle center of a direct-drive swing head, comprising the following steps:

[0006] S1. Sensor placement: Sensors are set at different locations inside the water outlet channel;

[0007] S2, data monitoring and recording: add timestamps to the sensor's collected data and store the data in the database;

[0008] S3. Dynamic real-time monitoring: When the direct-drive swing head is running, infrared thermal imaging equipment is used to monitor the temperature distribution at the water outlet in real time;

[0009] S4. Data processing and judgment: Compare the sensor data with the normal working threshold to determine whether it exceeds the normal threshold range, and determine the water leakage location based on the temperature distribution at the water outlet;

[0010] S5. Online alarm and feedback: When a water leakage is detected and reaches the preset alarm threshold, the system immediately sends an online alarm signal and generates a report with the sensor data recorded with the timestamps before and after the alarm occurs.

[0011] Preferably, the sensor includes a flow sensor, a pressure sensor and a humidity sensor, the flow sensor is used to detect changes in water flow, the pressure sensor is used to detect changes in pressure in the water outlet channel, and the humidity sensor is used to detect changes in humidity in the channel.

[0012] Preferably, in S2, the corresponding detection data is extracted by searching the database for the timestamp.

[0013] Preferably, the dynamic real-time monitoring comprises the following steps:

[0014] S31: Use infrared thermal imaging equipment to scan and photograph the water outlet location;

[0015] S32: Receive infrared rays emitted by the object through the infrared detector and convert them into electrical signals;

[0016] S33: Through image processing and analysis, the electrical signal is converted into a visible thermal image.

[0017] Preferably, in said S4, the threshold range for normal operation of the direct-drive swing head is set based on the standard of the water outlet system of the direct-drive swing head main shaft.

[0018] Preferably, when the humidity in the channel location area is detected to be abnormally high by the humidity sensor in S4, the temperature distribution of the area and its surroundings is detected by infrared thermal imaging equipment.

[0019] Preferably, the online alarm signal in S5 includes but is not limited to mobile devices and fixed monitoring terminals, and the report includes sensor data with timestamps from 2 minutes before the alarm to 0 to 2 minutes after the alarm.

[0020] A spindle center water leakage detection system for a direct-drive swing head, comprising:

[0021] Sensor module: used to install the sensor group in the water outlet channel;

[0022] Data acquisition and recording module: used to add timestamps to the data collected by the sensor and store it in the database

[0023] Infrared thermal imaging monitoring module: used to operate infrared thermal imaging equipment to conduct real-time temperature monitoring of the water outlet;

[0024] Data processing and judgment module: used to compare sensor data with normal thresholds and analyze temperature distribution to determine whether there is a water leak and its location;

[0025] Alarm and feedback module: used to issue an alarm signal and generate relevant reports when water leakage reaching the alarm threshold is detected.

[0026] The present invention provides a method for detecting water leakage from the spindle center of a direct-drive swing head. It has the following beneficial effects:

[0027] 1. The present invention combines a humidity sensor with an infrared thermal imaging device to detect the humidity and temperature distribution at the water outlet position of the spindle center. The preliminary abnormal humidity indication is used to narrow the detection range, and then a more accurate temperature distribution detection is carried out in a targeted manner, thereby effectively discovering potential leakage problems, reducing the time for troubleshooting, and ensuring the stable operation of the water outlet system of the direct-drive swing head spindle center.

[0028] 2. The present invention achieves comprehensive monitoring of physical parameters within the water outlet channel by arranging sensors at different positions inside the channel. Different types of sensors cooperate with each other to capture possible signs of leakage from multiple dimensions, thereby improving the accuracy and reliability of detection, reducing the limitations and errors of single sensor detection, and providing strong support for timely preventive and repair measures.

[0029] 3. The present invention ensures that the alarm information can be conveyed to relevant personnel in a timely and comprehensive manner through the online alarm signal. At the same time, the sensor data with timestamps in the specific time period before and after the alarm is included in the report, providing key time series data for analyzing the development process and severity of water leakage, thereby improving the efficiency and accuracy of handling leakage problems and enhancing the safety and reliability of the entire system. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a flow chart of a method for detecting water leakage from the spindle center of a direct-drive swing head according to the present invention;

[0031] Figure 2 This is a flow chart of the dynamic real-time monitoring of the present invention;

[0032] Figure 3 This is an architectural diagram of a spindle center water leakage monitoring system for a direct-drive swing head according to the present invention. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Please see the attached Figure 1 and attached Figure 2 The embodiment of the present invention provides a method for detecting water leakage at the spindle center of a direct-drive swing head, comprising the following steps:

[0035] S1. Sensor placement: Sensors are set at different locations inside the water outlet channel;

[0036] S2, data monitoring and recording: add timestamps to the sensor's collected data and store the data in the database;

[0037] S3. Dynamic real-time monitoring: When the direct-drive swing head is running, infrared thermal imaging equipment is used to monitor the temperature distribution at the water outlet in real time;

[0038] S4. Data processing and judgment: Compare the sensor data with the normal working threshold to determine whether it exceeds the normal threshold range, and determine the water leakage location based on the temperature distribution at the water outlet;

[0039] S5. Online alarm and feedback: When a water leakage is detected and reaches the preset alarm threshold, the system immediately sends an online alarm signal and generates a report with the sensor data recorded with the timestamps before and after the alarm occurs.

[0040] Specifically, S1 can achieve real-time and accurate monitoring of physical parameters in the water outlet channel by arranging sensors in the water outlet channel. Sensors at different locations can fully capture changes in the channel, and can detect possible water outlet leakage problems in the early stages of equipment operation. This reduces the limitations and errors of single-position detection and greatly improves the accuracy and reliability of detection, thereby buying valuable time for taking preventive and repair measures, avoiding equipment damage and production interruptions caused by undetected leakage problems, and ensuring the stable operation of the direct-drive swing head spindle center water outlet system.

[0041] S2 adds precise time stamps to the collected sensor data, which can reflect the chronological order of data generation and facilitate subsequent data analysis and tracing. At the same time, these time-stamped data are stored in the database, achieving effective management and preservation of large amounts of data and reducing the risk of decision-making errors caused by data loss or confusion.

[0042] In the S3, infrared thermal imaging equipment is used to continuously monitor the temperature distribution at the water outlet. Real-time detection ensures immediate understanding of the equipment's operating status, enabling problems to be discovered as soon as they occur, preventing further deterioration of potential faults. The intuitive presentation of temperature distribution helps pinpoint abnormal areas, shortening troubleshooting time and reducing downtime losses caused by faults. This improves the safety and stability of equipment operation and ensures production continuity and efficiency.

[0043] By comparing data with preset normal operating thresholds, S4 can identify abnormal situations and promptly discover potential problems. At the same time, combined with infrared thermal imaging equipment to comprehensively judge the temperature distribution at the water outlet, it can more accurately locate the specific location of water leaks, thereby improving the accuracy and reliability of judgments, preventing problems from escalating, and ensuring the stable and efficient operation of the spindle center water outlet system of the direct-drive swing head.

[0044] The sensors in S5 can promptly issue warnings to relevant personnel when they detect that water leakage has reached a dangerous level, making it easy to take quick measures to deal with the water leakage problem and avoid more serious consequences caused by the leakage. They also generate sensor data reports containing timestamp records, providing detailed and accurate basis for subsequent fault analysis and processing, minimizing the losses that may be caused by leakage, improving the efficiency and accuracy of problem handling, and enhancing the safety and reliability of the entire direct-drive swing head water outlet system.

[0045] The sensors include a flow sensor, a pressure sensor and a humidity sensor. The flow sensor is used to detect changes in water flow, the pressure sensor is used to detect changes in pressure in the water outlet channel, and the humidity sensor is used to detect changes in humidity in the channel.

[0046] Specifically, the flow sensor can detect changes in water flow and sensitively perceive abnormal fluctuations in water flow, which helps to detect possible blockages or leakages; the pressure sensor is used to detect pressure changes in the water outlet channel, which can promptly reflect changes in resistance inside the channel and effectively warn of pipe damage or blockage; the humidity sensor detects changes in humidity in the channel and can capture abnormal increases in moisture, thereby accurately detecting early signs of leakage. The sensor groups cooperate with each other to achieve all-round and high-precision monitoring of the water outlet channel, ensuring the stable operation of the system, reducing the risk of failures, and improving the reliability and safety of the equipment.

[0047] In S2, the corresponding detection data is extracted by searching the database for the timestamp.

[0048] Specifically, by retrieving the corresponding test data from the database based on timestamps, data from a specific time point or time period can be quickly and accurately located within a large amount of test data, thereby improving the efficiency and accuracy of subsequent data analysis, helping to identify problems more promptly and summarize water leakage patterns. This provides strong support for optimizing equipment operation, predicting potential failures, and formulating maintenance strategies, thereby improving the performance and reliability of the entire system.

[0049] Dynamic real-time monitoring includes the following steps:

[0050] S31: Use infrared thermal imaging equipment to scan and photograph the water outlet location;

[0051] S32: Receive infrared rays emitted by the object through the infrared detector and convert them into electrical signals;

[0052] S33: Through image processing and analysis, the electrical signal is converted into a visible thermal image.

[0053] Specifically, the S31 uses infrared thermal imaging equipment to scan and capture temperature changes at the water outlet in real time, ensuring that no possible abnormal areas are missed. This provides rich raw data for subsequent analysis, ensuring continuity and completeness in monitoring the water outlet, and facilitating early detection of potential problems.

[0054] In S32, infrared rays are converted into electrical signals for subsequent processing, laying the foundation for subsequent image processing and analysis;

[0055] In S33, the electrical signal is processed to generate an intuitive and visible thermal image, thus presenting the complex electrical signal in the form of an intuitive and easy-to-understand thermal image, allowing operators to easily identify abnormal temperature areas and make quick judgments and decisions, thereby improving the efficiency and accuracy of monitoring;

[0056] In S4, the threshold range for normal operation of the direct-drive swing head is set based on the standard of the water outlet system of the direct-drive swing head spindle center.

[0057] Specifically, the threshold range for normal operation is set based on the standards of the direct-drive swing head spindle center water outlet system, which provides a clear reference basis for judging the operating status of the system. By establishing these thresholds, it is possible to distinguish between the parameter range during normal system operation and the range where abnormalities or failures may occur, thereby conducting targeted monitoring and analysis.

[0058] When the humidity sensor detects an abnormal increase in the humidity in the channel location area in S4, the infrared thermal imaging device is used to detect the temperature distribution of the area and its surroundings.

[0059] Specifically, when the humidity sensor detects an abnormal increase in humidity in the channel location area, the infrared thermal imaging equipment will use the initial abnormal humidity indication to start a more accurate temperature distribution detection in a targeted manner, which can more accurately locate the possible leakage location, avoiding the waste of resources and inefficiency caused by indiscriminate temperature detection of the entire channel, improving the targetedness and accuracy of the detection, and being able to more quickly and effectively detect potential leakage problems, reducing the time and cost of troubleshooting, ensuring the stable operation of the direct-drive swing head spindle center water outlet system, and reducing the risk of equipment damage and production accidents caused by failure to detect leaks in time.

[0060] Online alarm signals in S5 include but are not limited to mobile devices and fixed monitoring terminals, and the report includes sensor data with timestamps from 2 minutes before the alarm to 0 to 2 minutes after the alarm;

[0061] Specifically, online alarm signals covering mobile devices and fixed monitoring terminals are designed to ensure that alarm information can be conveyed to relevant personnel through multiple channels and in an all-round manner. Regardless of whether they are on-site through fixed monitoring terminals or at other locations through mobile devices, they can receive water leakage alarms in a timely manner, shortening the time interval from alarm to action, and effectively reducing the losses and risks that may be caused by delayed response. Including sensor data with timestamps for specific time periods before and after the alarm in the report can provide key time series data for analyzing the development process and severity of water leakage, helping technicians analyze the evolution process of the fault and providing quantitative data support for evaluating the overall performance and stability of the system.

[0062] Please see the attached Figure 3 , a spindle center water leakage monitoring system for a direct-drive swing head, comprising:

[0063] Sensor module: used to install the sensor group in the water outlet channel;

[0064] Data acquisition and recording module: used to add timestamps to the data collected by the sensor and store it in the database

[0065] Infrared thermal imaging monitoring module: used to operate infrared thermal imaging equipment to conduct real-time temperature monitoring of the water outlet;

[0066] Data processing and judgment module: used to compare sensor data with normal thresholds and analyze temperature distribution to determine whether there is a water leak and its location;

[0067] Alarm and feedback module: used to issue an alarm signal and generate relevant reports when water leakage reaching the alarm threshold is detected.

[0068] Specifically, the sensor module installs a sensor group in the water outlet channel to achieve comprehensive monitoring of key locations. The data acquisition and recording module adds timestamps to the collected data and stores it in the database, ensuring the integrity and traceability of the data. The infrared thermal imaging monitoring module detects the temperature of the water outlet in real time and can keenly capture temperature anomalies. The data processing and judgment module accurately judges water leakage and location by comparing thresholds and analyzing temperature distribution, thereby improving the accuracy and reliability of detection. The alarm and feedback module sends a signal and generates a report in time when the alarm threshold is reached, enabling relevant personnel to respond quickly and take measures, effectively reducing losses caused by leakage and ensuring the stable operation of the system and the safety of production.

[0069] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A method for detecting water leakage at the spindle center of a direct-drive swing head, characterized in that: The following steps are involved: S1. Sensor placement: Sensors are set at different locations inside the water outlet channel; S2, data monitoring and recording: add timestamps to the sensor's collected data and store the data in the database; S3. Dynamic real-time monitoring: When the direct-drive swing head is running, infrared thermal imaging equipment is used to monitor the temperature distribution at the water outlet in real time; S4. Data processing and judgment: Compare the sensor data with the normal working threshold to determine whether it exceeds the normal threshold range, and determine the water leakage location based on the temperature distribution at the water outlet; S5. Online alarm and feedback: When a water leakage is detected and reaches the preset alarm threshold, the system immediately sends an online alarm signal and generates a report with the sensor data recorded with the timestamps before and after the alarm occurs.

2. A method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: The sensor includes a flow sensor, a pressure sensor and a humidity sensor. The flow sensor is used to detect changes in water flow, the pressure sensor is used to detect changes in pressure in the water outlet channel, and the humidity sensor is used to detect changes in humidity in the channel.

3. The method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: In S2, the corresponding detection data is extracted by searching the database for the timestamp.

4. The method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: The dynamic real-time monitoring comprises the following steps: S31: Use infrared thermal imaging equipment to scan and photograph the water outlet location; S32: Receive infrared rays emitted by the object through the infrared detector and convert them into electrical signals; S33: Through image processing and analysis, the electrical signal is converted into a visible thermal image.

5. The method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: In the above S4, the threshold range for the normal operation of the direct-drive swing head is set based on the standard of the water outlet system of the direct-drive swing head spindle center.

6. The method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: When the humidity sensor detects an abnormal increase in the humidity in the channel location area in S4, the infrared thermal imaging device is used to detect the temperature distribution of the area and its surroundings.

7. The method for detecting water leakage at the spindle center of a direct-drive swing head according to claim 1, characterized in that: The online alarm signal in S5 includes but is not limited to mobile devices and fixed monitoring terminals, and the report includes sensor data with time stamps from 2 minutes before the alarm to 0 to 2 minutes after the alarm.

8. A spindle center water leakage detection system for a direct-drive swing head, characterized in that: A method for detecting water leakage from the spindle center of a direct-drive swing head according to claims 1 to 7 comprises: Sensor module: used to install the sensor group in the water outlet channel; Data acquisition and recording module: used to add timestamps to the data collected by the sensor and store it in the database Infrared thermal imaging monitoring module: used to operate infrared thermal imaging equipment to conduct real-time temperature monitoring of the water outlet; Data processing and judgment module: used to compare sensor data with normal thresholds and analyze temperature distribution to determine whether there is a water leak and its location; Alarm and feedback module: used to issue an alarm signal and generate relevant reports when water leakage reaching the alarm threshold is detected.

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