Injection molding shoe processing equipment and processing method thereof

Abstract

The present invention relates to an injection molding shoe processing equipment and a processing method thereof, which belongs to the field of plastic molding technology. The equipment comprises an injection molding system, a frame, a fixed mold system, a movable mold system, a robot demoulding system and a finished product conveying system. The robot demoulding system is installed on the fixed mold system. The motion trajectory of the robot demoulding system passes between the fixed mold system and the movable mold system. Both the movable mold system and the injection molding system are slidably installed on the frame. The fixed mold system is installed on the frame. The finished product conveying system is installed on the frame. A bending adsorption device is installed at the output end of the robot demoulding system. The bending adsorption device has a bent state and a straight state. The bending adsorption device extends between the fixed mold system and the movable mold system to enable smooth demoulding.

Description

Technical Field

[0001] The present invention relates to the technical field of plastic molding, in particular to an injection molded shoe processing device and a processing method thereof. Background Art

[0002] The working principle of the horizontal shoe injection molding machine is based on the thermoplastic and high-pressure injection characteristics of plastics, and achieves efficient shoe production through a horizontal mold structure. Its core processes and technical points are as follows:

[0003] The operating principle includes the plasticizing phase, the injection phase, pressure holding, cooling, mold opening, and ejection. Plastic granules are fed from a hopper into the barrel, where they are heated to a molten state by a heating coil. A screw, driven by a drive motor, rotates, compacting, shearing, and conveying the material forward for uniform plasticization. The molten plastic accumulates in a reservoir at the screw head, where the injection cylinder propels the screw forward at high speed. The molten material is injected through a nozzle at high pressure (typically >100 MPa) into the horizontally positioned shoe mold cavity. After injection, the screw maintains pressure to compensate for material shrinkage, ensuring a complete, shrink-free sole structure. A cooling medium (water / oil) is passed through the mold to accelerate the solidification of the molten material and set the shape. A hydraulic system drives the mold plate horizontally back to open the mold, and the finished sole is removed by a robotic arm.

[0004] When the existing injection molding machine is demoulding, there may be a demoulding error due to the adhesion between the sole and the mold. Summary of the Invention

[0005] In order to overcome the technical defects of the prior art, the present invention provides an injection molding shoe processing device and a processing method thereof, which can smoothly demould.

[0006] The technical solution adopted by the present invention is:

[0007] A shoe injection processing device includes an injection molding system, a frame, a fixed mold system, a movable mold system, a robot demolding system and a finished product conveying system, wherein the robot demolding system is installed on the fixed mold system, and the motion trajectory of the robot demolding system passes between the fixed mold system and the movable mold system. The movable mold system and the injection molding system can be slidably installed on the frame, the fixed mold system is installed on the frame, and the finished product conveying system is installed on the frame. The output end of the robot demolding system is provided with a bending adsorption device, and the bending adsorption device has a bending state and a flat state. The bending adsorption device is in a flat state when grasping and fixing the sole, and is in a bent state when taking out the sole. The bending adsorption device extends between the fixed mold system and the movable mold system.

[0008] Preferably, the fixed mold system includes a fixed mold docking block and a fixed mold, the fixed mold is installed on the fixed mold docking block, the fixed mold is adapted to the movable mold system, the fixed mold docking block is provided with an injection hole adapted to the injection molding system, the injection molding system slides on the frame, and the robot demolding system is installed on the fixed mold docking block.

[0009] Preferably, the movable mold system includes a movable mold plate, a movable mold sliding rail and a movable mold, the movable mold is mounted on the movable mold plate, the movable mold plate is slidably mounted on the movable mold sliding rail, and the movable mold sliding rail is mounted on the frame.

[0010] Preferably, the robot demoulding system includes a six-axis robot and an adsorption substrate, the bending adsorption device is installed on the adsorption substrate, and the adsorption substrate is installed at the end of the six-axis robot.

[0011] Preferably, the finished product conveying system includes an inclined vibrating blanking plate, which is installed on the lower side of the frame.

[0012] Preferably, the bending adsorption device includes a first adsorption plate, a second adsorption plate, a clamping assembly, two bending rods and two bending traction rods, the two bending traction rods are slidably mounted on the adsorption base plate of the robot demoulding system, the adsorption base plate is provided with a guide groove, the bending traction rod is slidably mounted in the guide groove, the two bending rods are respectively mounted on the first adsorption plate and the second adsorption plate, a bending cylinder for pulling the bending traction rod to slide is installed on the adsorption base plate, the first adsorption plate and the second adsorption plate are spliced ​​with each other, a splicing protrusion is provided on the first adsorption plate, and a splicing recess adapted to the splicing protrusion is provided on the second adsorption plate. The splicing protrusion and the splicing recess are spliced ​​with each other. After the splicing protrusion and the splicing recess are spliced, pins are sequentially passed through the splicing protrusion and the splicing recess, thereby hingedly connecting the first adsorption plate and the second adsorption plate. The clamping assembly is rotatably installed on the first adsorption plate near the second adsorption plate. The clamping assembly is clamped to the first adsorption plate and the second adsorption plate respectively. The bent traction rod and the corresponding bent rod are installed through a joint bearing. The two bent rods are respectively installed on the first adsorption plate and the second adsorption plate. The first adsorption plate and the second adsorption plate are both provided with adsorption suction cups, and the adsorption suction cups are connected to the air source through a hose.

[0013] Preferably, the first adsorption plate and the second adsorption plate are both provided with a clamping reference block, the clamping assembly is provided with two clamping blocks, the clamping assembly also includes a clamping switching motor, the two clamping blocks are arranged integrally, the two clamping blocks are installed on the first adsorption plate through bearings, the clamping switching motor is installed on the first adsorption plate, the clamping switching motor is transmission-connected to the two clamping blocks, and the two clamping reference blocks are adapted to the clamping blocks.

[0014] A method for manufacturing injection molded shoes using an injection molded shoe manufacturing device comprises the following steps:

[0015] S1: The robot demoulding system drives the bending adsorption device upward, so that the bending adsorption device is away from the area between the fixed mold system and the movable mold system. The movable mold system slides along the frame, the fixed mold system and the movable mold system are closed, and the injection molding system slides along the frame, and the injection molding system injects molds into the fixed mold system.

[0016] S2: The fixed mold system and the movable mold system are separated, and the bending suction device grasps the sole in a straight state. After the bending suction device grasps the finished shoe, it changes from a straight state to a bent state;

[0017] S3: The robotic demoulding system takes out the shoes and puts the finished shoes into the finished product conveying system.

[0018] The beneficial effects of the present invention are:

[0019] The robot demoulding system is installed on the fixed mold system, and the movement trajectory of the robot demoulding system passes between the fixed mold system and the movable mold system, and then takes out the finished shoes. The movable mold system and the injection molding system can be slidably installed on the frame, and the fixed mold system is installed on the frame. The movable mold system and the fixed mold system are molded together. The finished product conveying system is installed on the frame and then conveys the finished shoes away. The output end of the robot demoulding system is equipped with a bending adsorption device, which has a bending state and a flat state. The bending adsorption device is in a flat state when it grabs and fixes the sole, and is in a bent state when it takes out the sole. The bending adsorption device extends between the fixed mold system and the movable mold system, and separates each part of the shoe from the movable mold system in turn, and then takes the shoe out step by step to achieve smooth demoulding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention.

[0021] Figure 2 for Figure 1 Enlarged schematic diagram of point A in the middle.

[0022] Figure 3 Schematic diagram of the bending adsorption device structure.

[0023] Figure 4 Schematic diagram of the structure of the first adsorption plate.

[0024] Figure 5 Schematic diagram of the second adsorption plate structure.

[0025] Description of reference numerals:

[0026] 1. Injection molding system;

[0027] 2. Rack;

[0028] 3. Fixed mold system; 31. Fixed mold docking block; 311. Injection hole; 32. Fixed mold;

[0029] 4. Robot demoulding system; 41. Six-axis robot; 42. Adsorption substrate; 421. Guide groove;

[0030] 5. Moving mold system; 51. Moving mold plate; 52. Moving mold sliding rail; 53. Moving mold;

[0031] 6. Finished product conveying system;

[0032] 7. Bending adsorption device; 71. First adsorption plate; 711. Splicing protrusion; 72. Snap-on reference block; 73. Snap-on assembly; 74. Bending rod; 75. Bending traction rod; 76. Second adsorption plate; 761. Splicing recess; 77. Adsorption suction cup; 78. Hose; 79. Snap-on block. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings:

[0034] like Figure 1 — Figure 5 As shown, this embodiment provides an injection molding shoe processing equipment, including an injection molding system 1, a frame 2, a fixed mold system 3, a movable mold system 5, a robot demoulding system 4 and a finished product conveying system 6. The robot demoulding system 4 is installed on the fixed mold system 3, and the motion trajectory of the robot demoulding system 4 passes between the fixed mold system 3 and the movable mold system 5, thereby taking out the finished shoes. The movable mold system 5 and the injection molding system 1 can be slidably installed on the frame 2, the fixed mold system 3 is installed on the frame 2, the movable mold system 5 and the fixed mold system 3 are molded together, and the finished product conveying system 6 is installed on the frame 2 to convey the finished shoes away. A bending adsorption device 7 is installed at the output end of the robot demoulding system 4. The bending adsorption device 7 has a bending state and a flat state. The bending adsorption device 7 is in a flat state when it grabs and fixes the sole. The bending adsorption device 7 is in a bent state when it takes out the sole. The bending adsorption device 7 extends between the fixed mold system 3 and the movable mold system 5, and separates each part of the shoe from the movable mold system 5 in turn, and then gradually takes out the shoe to achieve smooth demoulding.

[0035] Specifically, the fixed mold system 3 includes a fixed mold docking block 31 and a fixed mold 32. The fixed mold 32 is installed on the fixed mold docking block 31. The fixed mold 32 is adapted to the movable mold system 5. The fixed mold docking block 31 is provided with an injection hole 311 adapted to the injection molding system 1. The robot demoulding system 4 is installed on the fixed mold docking block 31, and then the shoes are gradually taken out. The injection molding system 1 slides on the frame 2, thereby realizing the adaptation of the injection molding system 1 and the injection molding hole 311. When the injection molding system 1 is adapted to the injection molding hole 311, the injection molding system 1 extrudes the material into the injection molding hole 311, and then extrude the material between the fixed mold 32 and the movable mold system 5 to realize the molding of the shoes.

[0036] Specifically, the movable mold system 5 includes a movable mold plate 51, a movable mold sliding rail 52 and a movable mold 53. The movable mold 53 is installed on the movable mold plate 51. The movable mold plate 51 is slidably installed on the movable mold sliding rail 52. The movable mold sliding rail 52 is installed on the frame 2. The sliding of the movable mold plate 51 realizes the opening and closing of the mold. A movable mold pushing cylinder for pushing the movable mold plate 51 to slide is installed on the frame 2.

[0037] Specifically, the robot demoulding system 4 includes a six-axis robot 41 and an adsorption substrate 42. The bending adsorption device 7 is installed on the adsorption substrate 42, and the adsorption substrate 42 is installed at the end of the six-axis robot 41 to realize the removal of the finished sole.

[0038] Specifically, the finished product conveying system 6 includes an inclined vibrating blanking plate installed on the lower side of the frame 2 to convey the finished soles away.

[0039] Specifically, the bending adsorption device 7 includes a first adsorption plate 71, a second adsorption plate 76, a clamping assembly 73, two bending rods 74 and two bending traction rods 75. The two bending traction rods 75 are slidably mounted on the adsorption base plate 42 of the robot demoulding system 4. The adsorption base plate 42 is provided with a guide groove 421. The bending traction rod 75 is slidably mounted in the guide groove 421. The two bending rods 74 are respectively mounted on the first adsorption plate 71 and the second adsorption plate 76. The adsorption base plate 42 is provided with a guide groove 421. The first and second adsorption plates 71 and 76 are bent by the traction cylinder 75 for pulling the bending traction rod 75 to slide. The bending traction rod 75 drives the first adsorption plate 71 and the second adsorption plate 76 to bend. The first adsorption plate 71 and the second adsorption plate 76 are spliced ​​with each other. Specifically, the first adsorption plate 71 is provided with a splicing protrusion 711, and the second adsorption plate 76 is provided with a splicing recess 761 adapted to the splicing protrusion 711. The splicing protrusion 711 and the splicing recess 761 are spliced ​​with each other to prevent the first adsorption plate 71 and the second adsorption plate 76 from slipping with each other. When the shoe is in the closed position, the shoe is in the closed position, and the shoe is in the closed position, so that the shoe is in the open position and the shoe is in the closed position, the shoe is in the closed position, and the shoe is in the closed position.

[0040] The working process of the clamping assembly 73 is that after the fixed mold system 3 and the movable mold system 5 are opened, the clamping assembly 73 is clamped with the first adsorption plate 71 and the second adsorption plate 76 respectively, and under the drive of the six-axis robot 41, the first adsorption plate 71 and the second adsorption plate 76 fixed together are synchronously pressed on the sole, and then the adsorption suction cup 77 or the pneumatic clamp grabs the two ends of the sole. The role of the clamping assembly 73 at this time is to ensure that the adsorption suction cup 77 or the pneumatic clamp on the first adsorption plate 71 and the second adsorption plate 76 synchronously grabs the sole and achieves a reliable connection with the sole, and then the clamping assembly 73 rotates to release the first adsorption plate 71 and the second adsorption plate 76, and then the bending cylinder drives the corresponding bending traction rod 75 to approach each other, so that the toe position and the heel position of the sole are lifted first until the sole is completely removed. Since the sole is bent and removed, the sole is peeled off from the mold in turn, reducing the peeling force and ensuring reliable demolding.

[0041] Specifically, a clamping reference block 72 is provided on the first adsorption plate 71 and the second adsorption plate 76, and two clamping blocks 79 are provided on the clamping assembly 73. The clamping assembly 73 also includes a clamping switching motor. The two clamping blocks 79 are integrally arranged. The two clamping blocks 79 are installed on the first adsorption plate 71 through bearings. The clamping switching motor is installed on the first adsorption plate 71. The clamping switching motor is transmission-connected to the two clamping blocks 79. The two clamping reference blocks 72 form gaps with the corresponding first adsorption plate 71 and second adsorption plate 76 respectively. The width of the gap is equal to the thickness of the corresponding clamping block 79. The two clamping reference blocks 72 are adapted to the clamping blocks 79 to thereby achieve the fixation of the first adsorption plate 71 and the second adsorption plate 76.

[0042] A method for manufacturing injection molded shoes using an injection molded shoe manufacturing device comprises the following steps:

[0043] S1: The robot demoulding system 4 drives the bending adsorption device 7 upward, so that the bending adsorption device 7 is away from the area between the fixed mold system 3 and the movable mold system 5. The movable mold system 5 slides along the frame 2, the fixed mold system 3 and the movable mold system 5 are closed, and the injection molding system 1 slides along the frame 2. The injection molding system 1 injects molds into the fixed mold system 3;

[0044] S2: The fixed mold system 3 and the movable mold system 5 are separated, and the bending suction device 7 grasps the sole in a straight state. After the bending suction device 7 grasps the finished sole, the straight state is changed to a bent state;

[0045] S3: The robot demoulding system 4 takes out the shoes and throws the finished soles into the finished product conveying system 6.

[0046] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An injection molding shoe processing equipment, characterized in that, The present invention relates to a method for conveying finished products to a user, wherein the robot demoulding system is installed on the fixed mold system, the movement trajectory of the robot demoulding system passes between the fixed mold system and the movable mold system, the movable mold system and the injection molding system are both slidably installed on the frame, the fixed mold system is installed on the frame, and the finished product conveying system is installed on the frame, the output end of the robot demoulding system is installed with a bending adsorption device, the bending adsorption device has a bending state and a straight state, the bending adsorption device is in a straight state when grabbing and fixing the sole, and is in a bent state when taking out the sole, the bending adsorption device extends between the fixed mold system and the movable mold system, the bending adsorption device comprises a first adsorption plate, a second adsorption plate, a clamping assembly, two bending rods and two bending traction rods, the two bending traction rods are slidably installed on the adsorption base plate of the robot demoulding system, the adsorption base plate is provided with a guide groove, the bending traction device The two guide wheels are slidably mounted on the guide wheels, and the two bending-type wheels are respectively mounted on the first adsorption plate and the second adsorption plate, and a bending cylinder is installed on the adsorption base to pull the bending-type wheels and slide. The first adsorption plate and the second adsorption plate are spliced ​​together, and a splicing protrusion is provided on the first adsorption plate, and a splicing recess is provided on the second adsorption plate that is adapted for the splicing protrusion. After the splicing protrusion and the splicing recess are spliced ​​together, a pin is sequentially passed through the splicing protrusion and the splicing recess, thereby hingedly connecting the first adsorption plate and the second adsorption plate, and the clamping assembly is rotatably mounted on the first adsorption plate at a position close to the second adsorption plate, and the clamping assembly is respectively clamped to the first adsorption plate and the second adsorption plate, and the bending traction rod and the corresponding bending rod are installed through a joint bearing, and the two bending rods are respectively mounted on the first adsorption plate and the second adsorption plate, and the first adsorption plate and the second adsorption plate are both provided with adsorption suction cups, and the adsorption suction cups are connected to an air source through a hose.

2. The injection molding shoe processing equipment according to claim 1, characterized in that: The fixed mold system includes a fixed mold docking block and a fixed mold. The fixed mold is installed on the fixed mold docking block. The fixed mold is adapted to the movable mold system. The fixed mold docking block is provided with an injection hole adapted to the injection molding system. The injection molding system slides on the frame. The robot demoulding system is installed on the fixed mold docking block.

3. The injection molding shoe processing equipment according to claim 1, characterized in that: The movable mold system includes a movable mold plate, a movable mold sliding rail and a movable mold, wherein the movable mold is mounted on the movable mold plate, the movable mold plate is slidably mounted on the movable mold sliding rail, and the movable mold sliding rail is mounted on a frame.

4. The injection molding shoe processing equipment according to claim 1, characterized in that: The robot demoulding system includes a six-axis robot and an adsorption substrate, the bending adsorption device is installed on the adsorption substrate, and the adsorption substrate is installed at the end of the six-axis robot.

5. The injection molding shoe processing equipment according to claim 1, characterized in that: The finished product conveying system includes an inclined vibrating blanking plate, which is installed on the lower side of the frame.

6. The injection molding shoe processing equipment according to claim 1, characterized in that: The first adsorption plate and the second adsorption plate are both provided with a clamping reference block, the clamping assembly is provided with two clamping blocks, the clamping assembly also includes a clamping switching motor, the two clamping blocks are arranged integrally, the two clamping blocks are installed on the first adsorption plate through bearings, the clamping switching motor is installed on the first adsorption plate, the clamping switching motor is transmission-connected to the two clamping blocks, and the two clamping reference blocks are adapted to the clamping blocks.

7. A method for manufacturing injection molded shoes using the injection molded shoe manufacturing equipment according to claim 1, characterized in that: The steps include: S1: The robot demoulding system drives the bending adsorption device upward, so that the bending adsorption device is away from the area between the fixed mold system and the movable mold system. The movable mold system slides along the frame, the fixed mold system and the movable mold system are closed, and the injection molding system slides along the frame, and the injection molding system injects molds into the fixed mold system. S2: The fixed mold system and the movable mold system are separated, and the bending suction device grasps the sole in a straight state. After the bending suction device grasps the finished shoe, it changes from a straight state to a bent state; S3: The robotic demoulding system takes out the shoes and puts the finished shoes into the finished product conveying system.

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