Front filter bottle manufacturing equipment and use method thereof
Through the cooling technology that drives the agitating shaft and gear system with air-cooled and water-cooled cooling, the problem of raw material condensation in the manufacturing of pre-filter bottles is solved, and the uniformity of raw materials and production quality is improved, and energy saving is achieved.
Patent Information
- Application Number
- CN202510888890.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the manufacturing process of existing pre-filter bottles, the raw materials inside the raw material storage tank are prone to condense, resulting in uneven quality and affecting production quality.
The mixing motor drives the stirring shaft and gear system to stir the raw materials at a constant speed, combining air-cooled and water-cooled dual cooling technology to prevent the raw materials from condensing, and achieve efficient production through molding, blow molding and cooling and cutting mechanisms.
Effectively prevent raw materials from condensing, ensure raw materials uniformity, improve production quality, and save energy by recycling cooling liquids.
Smart Images

Figure CN120481256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filter bottle manufacturing, in particular to a pre-filter bottle manufacturing device and a use method thereof. Background Art
[0002] With the advancement of science and technology and the improvement of people's living standards, people have begun to have higher requirements for water use and dietary health in their daily lives. Secondary contamination such as rust and silt in urban water pipes has caused water quality to deteriorate in households, leading to malfunctions in water-using equipment, reduced lifespans of other household appliances, and even significant safety hazards. Therefore, to address these issues, people often install pre-filters on the pipes. These pre-filters typically consist of a connecting tube, a filter bottle, and a drain ball valve. The upper end of the filter bottle is connected to the connecting tube, and the drain ball valve is located at the sewage outlet at the lower end of the filter bottle. The filter bottle contains a filter element, and the outer wall of the filter element is covered with a filter membrane. During use, water flows from the water inlet of the connecting tube into the gap between the filter bottle and the filter membrane, then passes through the filter membrane and flows into the inner cavity of the filter element. Finally, it flows from the inner cavity of the filter element to the water outlet of the connecting tube. Water can be discharged by opening the user-side control valve. Pre-filters are widely used in the water treatment field, and their quality directly affects the filtration effect and safety of use.
[0003] In the prior art, such as the patent application number: CN201810437879.4, "A Process for Making a Pre-Filter", S1, hot melting: the polyurethane for making the pre-filter is placed in a cutting device and cut into small particles to reduce the time for subsequent melting, and then the cut polyurethane particles are placed in a cleaning machine for cleaning, dried after cleaning, and then the dried polyurethane particles are hot melted, and the melting temperature is set to 220℃-250℃; S2, filler: when the polyurethane particles are completely dissolved, a fungicide is added thereto. Compared with other extraction technologies, adding 4.5% zinc sulfate powder and an antibacterial agent mixed with 1% honeysuckle extract and 0.8% coptis root extract to the hot-melt polyurethane makes the shell itself have a disinfecting and antibacterial effect, which can kill some harmful microorganisms and bacteria in the water. A protective layer is added to the inner wall surface of the pre-filter shell after molding by vacuum plating, and the protective layer is used to remove heavy metals and acid radicals in the water.
[0004] Existing pre-filters need to be manufactured using manufacturing equipment. However, during the manufacturing process of the pre-filter, the raw materials inside the raw material storage tank are prone to condensation, which in turn leads to a decline in the quality of the raw materials, making the distribution uneven and unable to be used normally, resulting in a decline in the production quality of the pre-filter bottle.
[0005] Therefore, we propose a pre-filter bottle manufacturing device and a method for using the same to solve the above-mentioned problems. Summary of the Invention
[0006] The purpose of the present invention is to provide a pre-filter bottle manufacturing device and a method of using the same, so as to solve the problem proposed in the above background technology that the raw materials inside the raw material storage tank are prone to condensation, which in turn leads to a decrease in the quality of the raw materials, making the distribution uneven and unable to be used normally, thereby causing the production quality of the pre-filter bottle to decrease.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a pre-filter bottle manufacturing device, comprising a manufacturing operation table, a raw material supply mechanism provided on the top of the manufacturing operation table, a molding mechanism provided on the front of the manufacturing operation table, a blow molding mechanism provided on one side of the top of the manufacturing operation table, a cooling and unloading mechanism provided on the front and one side of the manufacturing operation table, the top of the molding mechanism being movably connected to the output end of the raw material supply mechanism, the blow molding mechanism provided above the molding mechanism, and the manufacturing operation table including operating equipment;
[0008] The raw material supply mechanism includes a raw material tank, a stirring motor is provided on the top of the raw material tank, the output end of the stirring motor is connected to a stirring shaft, the top end of the outer wall of the stirring shaft is connected to a driving gear, the outer wall of the stirring shaft is symmetrically fixedly connected with a stirring rod, the inner side of the stirring rod is movably penetrated by a rotating shaft, a plurality of stirring rods are evenly distributed on the outer wall of the rotating shaft, the top end of the stirring rod is fixedly connected with a transmission gear, and the driving gear is meshed with the transmission gear; the stirring shaft is driven to rotate inside the raw material tank by the stirring motor, thereby driving the stirring rod to stir at a uniform speed inside the raw material tank, and at the same time, the driving gear will drive the transmission gear to rotate in the opposite direction during rotation, thereby driving the rotating shaft to rotate further so that the stirring rod can be further fully stirred, thereby reducing the coagulation of the raw materials.
[0009] Preferably, the cooling discharge mechanism includes a discharge hopper, a plurality of ventilation holes are evenly distributed on the bottom of the discharge hopper, a plurality of fans are evenly distributed on the bottom of the pneumatic lift, and a fan blade is provided on the top of the fan.
[0010] Preferably, the cooling discharge mechanism also includes a collecting box, a filter plate is provided on the inner side of the collecting box, the collecting box is arranged at the discharge end of the lower hopper, one end of the collecting box is fixedly connected to a water pump, a filter is provided in the middle of the water pump, one end of the filter is fixedly connected to a water pump, the top of the water pump is fixedly connected to a water pipe, one end of the water pipe is fixedly connected to a flow equalizing pipe, a plurality of atomizing nozzles are evenly distributed on one side of the flow equalizing pipe, and the atomizing nozzles are all connected through one side of the lower hopper.
[0011] Preferably, a conveying pipe is fixedly connected to the bottom of the raw material tank, a conveying motor is provided at one end of the conveying pipe, a conveying shaft is connected to the output end of the conveying motor, a spiral conveying rod is provided on the outer wall of the spiral conveying rod, and the spiral conveying rod is provided on the inner side of the conveying pipe, one end of the conveying pipe is fixedly connected to a heater, the bottom of the heater is fixedly connected to an extrusion head, and a heating pipe is provided on the outer wall of the conveying pipe.
[0012] Preferably, the forming mechanism includes a forming mold 1, the side of the forming mold 1 is movably connected to the forming mold 2, the bottom of the forming mold 1 is movably connected to the first slide rail, the bottom of the forming mold 2 is movably connected to the second slide rail, and the bottom of the second slide rail is fixedly installed on the front of the operating device through a side support block.
[0013] Preferably, cylinders are symmetrically arranged at the bottom of the second slide rail, and the output ends of the cylinders are connected to the bottom of the first slide rail. A moving motor is arranged at one end of the first slide rail, and the output end of the moving motor is connected to a screw rod, and the outer wall of the screw rod is threadedly connected to the bottom of the forming mold.
[0014] Preferably, the blow molding mechanism includes a pneumatic lift, the bottom end of the pneumatic lift is connected to a blow molding nozzle, the side of the blow molding nozzle is fixedly connected to an air hose, one end of the air hose is fixedly connected to an air pump, and a right-angle bracket is fixedly installed on one side of the pneumatic lift.
[0015] Preferably, support legs are fixedly installed at the four corners of the bottom of the operating device, and a controller is fixedly installed on one side of the operating device.
[0016] Preferably, a protective cover is provided at the bottom of the lower hopper, the fans are evenly distributed on the inner side of the protective cover, and one end of the collection box is fixedly connected to a drain pipe; after the pre-filter bottle is formed, the fan drives the fan blades to rotate and generate wind force in the process of falling into the lower hopper, so that the wind flow is blown onto the pre-filter bottle through the ventilation hole, realizing air-cooled pre-cooling treatment, so that the surface temperature of the bottle body is rapidly reduced, and the cooling liquid inside the collection box is extracted through the water pump through the water pump pipe, and filtered through the filter, and then transported to the flow equalizing pipe through the water pipe, and evenly atomized and sprayed by the atomizing nozzle, thereby achieving the effect of further water cooling treatment. The pre-filter bottle after cooling treatment will be transported to the internal storage of the collection box through the lower hopper, and at the same time, the excess liquid generated by the spraying can be partially returned to the internal collection of the collection box for recycling and energy saving.
[0017] A method for using a pre-filter bottle manufacturing device comprises the following steps:
[0018] S1. The granular raw materials for the manufacture of the pre-filter bottle are placed on the top of the raw material tank, connected to the conveying pipe through the bottom of the raw material tank, and the conveying shaft is driven to rotate by the conveying motor, thereby driving the spiral conveying rod to discharge and convey the raw materials. During the conveying process, the raw materials are heated and melted by the heating tube. As the raw materials are transported to the position of the heater for further heating treatment, the melted raw materials are discharged through the extruder head and input into the interior of the molding die 1 and the molding die 2 for molding processing.
[0019] S2. The stirring motor inside the raw material tank drives the stirring shaft to rotate, which in turn drives the stirring rod to stir at a uniform speed inside the raw material tank. At the same time, the driving gear will drive the transmission gear to rotate in the opposite direction during rotation, which in turn drives the shaft to rotate further, so that the stirring rod can be further fully stirred, which can reduce the coagulation of the raw materials.
[0020] S3. After the extruded injection molding material enters the molding die 1 and the molding die 2, the screw is driven to rotate by the moving motor, so that the molding die 1 slides on the first slide rail, and at the same time drives the molding die 2 to slide synchronously on the second slide rail, thereby facilitating the synchronous movement of the molding die 1 and the molding die 2 to the position directly below the blow molding nozzle.
[0021] S4. The pneumatic lift controls the blow molding nozzle to descend and insert into the interior of the molding die 1 and the molding die 2. The air pump generates air pressure and delivers it to the blow molding nozzle through the air hose to blow the injection molding liquid inside, thereby realizing the molding of the pre-filter bottle.
[0022] S5. After the molding is completed, the cylinder pushes the first slide rail and the second slide rail to separate, thereby driving the molding die 1 and the molding die 2 to separate synchronously, so that the molded pre-filter bottle falls into the inner side of the discharge hopper for discharge processing. In the process of falling into the discharge hopper, the fan drives the fan blade to rotate to generate wind force, so that the wind flow is blown onto the pre-filter bottle through the ventilation hole, realizing air-cooling pre-cooling processing, so that the surface temperature of the bottle body is rapidly reduced.
[0023] S6. Then the water pump works to extract the cooling liquid inside the collection box through the water pumping pipe, and filters it through the filter. Then it is transported to the flow equalizing pipe through the water pipe, and evenly atomized and sprayed by the atomizing nozzle to achieve the effect of further water cooling treatment. The pre-filter bottle after cooling treatment will be transported to the internal storage of the collection box through the lower hopper. At the same time, the excess liquid generated by the spraying can be partially returned to the internal collection box for collection, and the manufacture of the pre-filter bottle can be completed. The filter plate provides the filtering treatment function for convenient recycling, and the drain pipe can discharge the waste water.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. In the present invention, the stirring motor drives the stirring shaft to rotate inside the raw material tank, thereby driving the stirring rod to stir at a uniform speed inside the raw material tank. At the same time, the driving gear rotates, which drives the transmission gear to rotate in the opposite direction, thereby driving the rotating shaft to rotate further, so that the stirring rod can achieve further and more thorough stirring, thereby reducing the coagulation of the raw materials.
[0026] 2. In the present invention, after the pre-filter bottle is formed, the fan drives the fan blades to rotate and generate wind force in the process of falling into the lower hopper, so that the wind flow is blown onto the pre-filter bottle through the ventilation hole, realizing air-cooling pre-cooling treatment, and rapidly reducing the surface temperature of the bottle body. The water pump works to extract the cooling liquid inside the collection box through the water pump pipe, and filters it through the filter, and then transports it to the flow equalizing pipe through the water pipe, and is evenly atomized and sprayed by the atomizing nozzle to achieve the effect of further water cooling treatment. The pre-filter bottle after cooling treatment will be transported to the internal storage of the collection box through the lower hopper. At the same time, the excess liquid generated by the spraying can be partially returned to the internal collection box for collection, recycling, and saving energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the three-dimensional structure of a pre-filter bottle manufacturing device of the present invention;
[0028] Figure 2 This is a schematic structural diagram from another angle of a pre-filter bottle manufacturing device of the present invention;
[0029] Figure 3 This is a schematic cross-sectional view of a raw material supply mechanism for a pre-filter bottle manufacturing device according to the present invention;
[0030] Figure 4 This is a structural schematic diagram of a forming mechanism of a pre-filter bottle manufacturing device according to the present invention in an expanded state;
[0031] Figure 5 This is a structural schematic diagram of another angle showing the molding mechanism of a pre-filter bottle manufacturing device of the present invention in an expanded state;
[0032] Figure 6 This is a structural schematic diagram of a blow molding mechanism of a pre-filter bottle manufacturing device of the present invention;
[0033] Figure 7 This is a schematic diagram of the exploded structure of a cooling and unloading mechanism of a pre-filter bottle manufacturing device of the present invention;
[0034] Figure 8 This is a partial structural schematic diagram of the cooling and unloading mechanism of a pre-filter bottle manufacturing device of the present invention.
[0035] In the picture:
[0036] 1. Manufacturing operation table; 101. Operating equipment; 102. Support legs; 103. Controller; 2. Raw material supply mechanism; 201. Raw material tank; 202. Stirring motor; 203. Stirring shaft; 204. Drive gear; 205. Stirring rod; 206. Rotating shaft; 207. Stirring rod; 208. Transmission gear; 209. Delivery pipe; 210. Delivery motor; 211. Delivery shaft; 212. Screw delivery rod; 213. Heater; 214. Extrusion head; 215. Heating tube; 3. Molding mechanism; 301. Molding die 1; 302. Molding die 2; 303. First slide rail; 304. Moving motor; 305. Screw rod; 306. Second slide rail; 307. Cylinder; 4. Blow molding mechanism; 401. Pneumatic lift; 402. Blow molding nozzle; 403. Air hose; 404. Air pump; 405. Right-angle bracket; 5. Cooling and unloading mechanism; 501. Unloading hopper; 502. Ventilation hole; 503. Collection box; 504. Protective cover; 505. Fan; 506. Fan blade; 507. Filter plate; 508. Suction pipe; 509. Filter; 510. Water pump; 511. Water pipe; 512. Flow equalizing pipe; 513. Atomizing nozzle; 514. Drain pipe. DETAILED DESCRIPTION
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0038] Example 1: Please refer to Figures 1-8 The present invention provides a technical solution: a pre-filter bottle manufacturing device, comprising a manufacturing operation table 1, a raw material supply mechanism 2 is provided on the top of the manufacturing operation table 1, a molding mechanism 3 is provided on the front of the manufacturing operation table 1, a blow molding mechanism 4 is provided on one side of the top of the manufacturing operation table 1, a cooling and unloading mechanism 5 is provided on the front and one side of the manufacturing operation table 1, the top of the molding mechanism 3 is movably connected to the output end of the raw material supply mechanism 2, the blow molding mechanism 4 is provided above the molding mechanism 3, and the manufacturing operation table 1 includes an operating device 101;
[0039] The raw material supply mechanism 2 includes a raw material tank 201, and a stirring motor 202 is provided on the top of the raw material tank 201. The output end of the stirring motor 202 is connected to a stirring shaft 203, and the top end of the outer wall of the stirring shaft 203 is connected to a driving gear 204. The outer wall of the stirring shaft 203 is symmetrically fixedly connected with a stirring rod 205, and a rotating shaft 206 is movably passed through the inner side of the stirring rod 205. A plurality of stirring rods 207 are evenly distributed on the outer wall of the rotating shaft 206, and the top end of the stirring rod 207 is fixedly connected with a transmission gear 208. The driving gear 204 is meshed with the transmission gear 208. The stirring shaft 203 is driven to rotate inside the raw material tank 201 by the stirring motor 202, and then the stirring rod 205 is driven to stir at a uniform speed inside the raw material tank 201. At the same time, the driving gear 204 will drive the transmission gear 208 to rotate in the opposite direction during the rotation, and then drive the rotating shaft 206 to rotate further so that the stirring rod 207 can be further fully stirred, which can reduce the coagulation of the raw materials.
[0040] like Figure 7 and Figure 8 As shown, the cooling unloading mechanism 5 includes a unloading hopper 501, and a plurality of ventilation holes 502 are evenly distributed on the bottom of the unloading hopper 501. A plurality of fans 505 are evenly distributed on the bottom of the pneumatic lift 401. A fan blade 506 is provided on the top of the fan 505. The formed pre-filter bottle falls into the inner side of the unloading hopper 501 for unloading. In the process of falling into the unloading hopper 501, the fan 505 drives the fan blade 506 to rotate to generate wind force, so that the wind flow passes through the ventilation holes 502 and is blown onto the pre-filter bottle, realizing air-cooling pre-cooling treatment, so that the surface temperature of the bottle body is rapidly reduced.
[0041] like Figure 7 and Figure 8 As shown, the cooling and unloading mechanism 5 also includes a collecting box 503, a filter plate 507 is provided on the inner side of the collecting box 503, the collecting box 503 is arranged at the discharge end of the unloading hopper 501, one end of the collecting box 503 is fixedly connected to a water pump 508, a filter 509 is provided in the middle of the water pump 508, one end of the filter 509 is fixedly connected to a water pump 510, the top of the water pump 510 is fixedly connected to a water pipe 511, one end of the water pipe 511 is fixedly connected to a flow balancing pipe 512, a plurality of atomizing nozzles 513 are evenly distributed on one side of the flow balancing pipe 512, and the atomizing nozzles 513 are evenly distributed on the one side of the atomizing nozzles 513. The nozzles 513 are all connected to one side of the lower hopper 501. The water pump 510 works to extract the cooling liquid inside the collection box 503 through the water pumping pipe 508, filter it through the filter 509, and then transport it to the flow equalizing pipe 512 through the water pipe 511. The atomizing nozzle 513 evenly sprays the atomized liquid to achieve a further water cooling treatment effect. The pre-filter bottle after cooling treatment will be transported to the internal storage of the collection box 503 through the lower hopper 501. At the same time, the excess liquid generated by the spraying can be partially returned to the interior of the collection box 503 for collection.
[0042] like Figure 3 As shown, a delivery pipe 209 is fixedly connected to the bottom of the raw material tank 201, a delivery motor 210 is provided at one end of the delivery pipe 209, a delivery shaft 211 is connected to the output end of the delivery motor 210, a screw delivery rod 212 is provided on the outer wall of the screw delivery rod 212, the screw delivery rod 212 is provided on the inner side of the delivery pipe 209, a heater 213 is fixedly connected to one end of the delivery pipe 209, an extrusion head 214 is fixedly connected to the bottom of the heater 213, a heating pipe 215 is provided on the outer wall of the delivery pipe 209, and the heating pipe 215 is provided on the outer wall of the delivery pipe 209. The granular raw materials for filter bottle manufacturing are placed on the top of the raw material tank 201 and connected to the conveying pipe 209 through the bottom of the raw material tank 201. At the same time, the conveying motor 210 is used to drive the conveying shaft 211 to rotate, thereby driving the spiral conveying rod 212 to discharge and convey the raw materials. During the conveying process, the raw materials are heated and melted by the heating tube 215. As the raw materials are transported to the position of the heater 213 for further heating treatment, the melted raw materials are discharged through the extruder head 214 and input into the interior of the forming mold 1 301 and the forming mold 2 302 for forming processing.
[0043] like Figure 4 and Figure 5 As shown, the forming mechanism 3 includes a forming mold 1 301, the side of the forming mold 1 301 is movably connected to the forming mold 2 302, the bottom of the forming mold 1 301 is movably connected to the first slide rail 303, the bottom of the forming mold 2 302 is movably connected to the second slide rail 306, and the bottom of the second slide rail 306 is fixedly installed on the front of the operating device 101 through a side support block. The forming mold 1 301 and the forming mold 2 302 facilitate the provision of the forming mold, and the first slide rail 303 and the second slide rail 306 provide installation support and sliding adjustment space for the forming mold 1 301 and the forming mold 2 302 respectively.
[0044] like Figure 4 and Figure 5 As shown, cylinders 307 are symmetrically arranged at the bottom of the second slide rail 306, and the output ends of the cylinders 307 are connected to the bottom of the first slide rail 303. A moving motor 304 is provided at one end of the first slide rail 303, and the output end of the moving motor 304 is connected to a screw rod 305. The outer wall of the screw rod 305 is threadedly connected to the bottom of the molding die 1 301. After the extruded injection plastic enters the molding die 1 301 and the molding die 2 302, the screw rod 305 is driven to rotate by the moving motor 304, so that the molding die 1 301 slides on the first slide rail 303, and at the same time drives the molding die 2 302 to slide synchronously on the second slide rail 306, thereby facilitating the synchronous movement of the molding die 1 301 and the molding die 2 302 to the position directly below the blow molding nozzle 402.
[0045] like Figure 6As shown, the blow molding mechanism 4 includes a pneumatic lift 401, the bottom end of the pneumatic lift 401 is connected to a blow molding nozzle 402, the side of the blow molding nozzle 402 is fixedly connected to an air hose 403, one end of the air hose 403 is fixedly connected to an air pump 404, and a right-angle bracket 405 is fixedly installed on one side of the pneumatic lift 401. The pneumatic lift 401 controls the blow molding nozzle 402 to descend and insert into the interior of the molding mold 1 301 and the molding mold 2 302. The air pressure is generated by the operation of the air pump 404 and is transported to the blow molding nozzle 402 through the air hose 403 to blow the injection liquid inside, thereby realizing the molding of the pre-filter bottle.
[0046] like Figure 2 As shown, support legs 102 are fixedly installed at the four corners of the bottom of the operating device 101, and a controller 103 is fixedly installed on one side of the operating device 101. The support legs 102 provide stable support for the whole, and the controller 103 facilitates the realization of electrical control and adjustment.
[0047] like Figure 7 As shown, a protective cover 504 is provided at the bottom of the lower hopper 501, and fans 505 are evenly distributed on the inner side of the protective cover 504. One end of the collection box 503 is fixedly connected to a drain pipe 514. The protective cover 504 provides ventilation and protection on the outside of the fan 505. The fan 505 is a motor with a waterproof function, and the drain pipe 514 facilitates the discharge of waste water.
[0048] The working principle of the whole mechanism is as follows: the granular raw materials for the manufacture of the pre-filter bottle are placed on the top of the raw material tank 201, and are connected to the conveying pipe 209 through the bottom end of the raw material tank 201. At the same time, the conveying motor 210 is used to drive the conveying shaft 211 to rotate, thereby driving the spiral conveying rod 212 to unload and convey the raw materials. During the conveying process, the raw materials are heated and melted by the heating tube 215. As the raw materials are conveyed to the position of the heater 213 for further heating treatment, the melted raw materials are discharged through the extruder head 214 and input into the interior of the forming mold 1 301 and the forming mold 2 302 for forming processing. The stirring motor 202 inside the raw material tank 201 drives the stirring shaft 203 to rotate, thereby driving the stirring rod 205 to stir the raw materials. The interior of the tank 201 is stirred at a uniform speed, and the driving gear 204 rotates, which drives the transmission gear 208 to rotate in the opposite direction, and then drives the rotating shaft 206 to rotate further, so that the stirring rod 207 can be further fully stirred, which can reduce the coagulation of the raw materials. After the extruded injection plastic enters the molding die 1 301 and the molding die 2 302, the moving motor 304 drives the screw rod 305 to rotate, so that the molding die 1 301 slides on the first slide rail 303, and at the same time drives the molding die 2 302 to slide synchronously on the second slide rail 306, thereby facilitating the synchronous movement of the molding die 1 301 and the molding die 2 302 to the position directly below the blow molding nozzle 402, and the pneumatic lift 401 controls the The blow molding nozzle 402 descends and is inserted into the interior of the molding die 1 301 and the molding die 2 302. The air pressure is generated by the operation of the air pump 404 and is transported to the blow molding nozzle 402 through the air hose 403 to blow the injection molding liquid inside, thereby realizing the molding of the pre-filter bottle. After the molding is completed, the cylinder 307 pushes the first slide rail 303 and the second slide rail 306 to separate, thereby driving the molding die 1 301 and the molding die 2 302 to separate synchronously, so that the molded pre-filter bottle falls into the inner side of the discharge hopper 501 for discharge processing. In the process of falling into the discharge hopper 501, the fan 505 drives the fan blade 506 to rotate to generate wind force, so that the wind flow is blown onto the pre-filter bottle through the ventilation hole 502 to realize air-cooled pre-cooling. The surface temperature of the bottle body is rapidly reduced through treatment, and then the water pump 510 works to extract the cooling liquid inside the collection box 503 through the water pumping pipe 508, and is filtered through the filter 509, and then is transported to the equalizing pipe 512 through the water pipe 511, and is evenly atomized and sprayed by the atomizing nozzle 513 to achieve the effect of further water cooling treatment. The pre-filter bottle after cooling treatment will be transported to the internal storage of the collection box 503 through the lower hopper 501. At the same time, the excess liquid generated by the spraying can be partially returned to the interior of the collection box 503 for collection, thus completing the manufacture of the pre-filter bottle. The filter plate 507 provides the filtering treatment function for convenient recycling, and the drain pipe 514 can discharge the waste water.
[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pre-filter bottle manufacturing device, comprising a manufacturing operation table (1), characterized in that: A raw material supply mechanism (2) is provided on the top of the manufacturing operation table (1), a molding mechanism (3) is provided on the front of the manufacturing operation table (1), a blow molding mechanism (4) is provided on one side of the top of the manufacturing operation table (1), a cooling and unloading mechanism (5) is provided on the front and one side of the manufacturing operation table (1), the top of the molding mechanism (3) is movably connected to the output end of the raw material supply mechanism (2), the blow molding mechanism (4) is provided above the molding mechanism (3), and the manufacturing operation table (1) includes an operating device (101); The raw material supply mechanism (2) comprises a raw material tank (201), a stirring motor (202) is provided on the top of the raw material tank (201), an output end of the stirring motor (202) is connected to a stirring shaft (203), a top end of an outer wall of the stirring shaft (203) is connected to a driving gear (204), a stirring rod (205) is symmetrically fixedly connected to the outer wall of the stirring shaft (203), a rotating shaft (206) is movably passed through the inner side of the stirring rod (205), a plurality of stirring rods (207) are evenly distributed on the outer wall of the rotating shaft (206), a transmission gear (208) is fixedly connected to the top end of the stirring rod (207), and the driving gear (204) and the transmission gear (208) are meshedly connected.
2. The pre-filter bottle manufacturing equipment according to claim 1, characterized in that: The cooling unloading mechanism (5) comprises a unloading hopper (501), a plurality of ventilation holes (502) are evenly distributed on the bottom of the unloading hopper (501), a plurality of fans (505) are evenly distributed on the bottom of the pneumatic lift (401), and a fan blade (506) is provided on the top of each fan (505).
3. The pre-filter bottle manufacturing equipment according to claim 2, characterized in that: The cooling and unloading mechanism (5) further comprises a collecting box (503), a filter plate (507) is provided on the inner side of the collecting box (503), the collecting box (503) is arranged at the discharge end of the unloading hopper (501), one end of the collecting box (503) is fixedly connected to a water pump (508), a filter (509) is provided in the middle of the water pump (508), one end of the filter (509) is fixedly connected to a water pump (510), the top of the water pump (510) is fixedly connected to a water pipe (511), one end of the water pipe (511) is fixedly connected to a flow equalizing pipe (512), a plurality of atomizing nozzles (513) are evenly distributed on one side of the flow equalizing pipe (512), and the atomizing nozzles (513) are all connected through one side of the unloading hopper (501).
4. The pre-filter bottle manufacturing equipment according to claim 3, characterized in that: The bottom of the raw material tank (201) is fixedly connected to a delivery pipe (209), one end of the delivery pipe (209) is provided with a delivery motor (210), the output end of the delivery motor (210) is connected to a delivery shaft (211), the outer wall of the spiral delivery rod (212) is provided with a spiral delivery rod (212), the spiral delivery rod (212) is arranged on the inner side of the delivery pipe (209), one end of the delivery pipe (209) is fixedly connected to a heater (213), the bottom of the heater (213) is fixedly connected to an extrusion head (214), and the outer wall of the delivery pipe (209) is provided with a heating pipe (215).
5. The pre-filter bottle manufacturing equipment according to claim 4, characterized in that: The forming mechanism (3) comprises a forming mold 1 (301), the side of the forming mold 1 (301) is movably connected to the forming mold 2 (302), the bottom of the forming mold 1 (301) is movably connected to the first slide rail (303), the bottom of the forming mold 2 (302) is movably connected to the second slide rail (306), and the bottom of the second slide rail (306) is fixedly mounted on the front of the operating device (101) through a side support block.
6. The pre-filter bottle manufacturing equipment according to claim 5, characterized in that: Cylinders (307) are symmetrically arranged at the bottom of the second slide rail (306), and the output ends of the cylinders (307) are connected to the bottom of the first slide rail (303). A moving motor (304) is arranged at one end of the first slide rail (303), and the output end of the moving motor (304) is connected to a screw rod (305). The outer wall of the screw rod (305) is threadedly connected to the bottom of the forming mold (301).
7. The pre-filter bottle manufacturing equipment according to claim 6, characterized in that: The blow molding mechanism (4) includes a pneumatic lift (401), the bottom end of the pneumatic lift (401) is connected to a blow molding nozzle (402), the side of the blow molding nozzle (402) is fixedly connected to an air delivery hose (403), one end of the air delivery hose (403) is fixedly connected to an air pump (404), and a right-angle bracket (405) is fixedly installed on one side of the pneumatic lift (401).
8. The pre-filter bottle manufacturing equipment according to claim 7, characterized in that: Support legs (102) are fixedly mounted at the four corners of the bottom of the operating device (101), and a controller (103) is fixedly mounted on one side of the operating device (101).
9. The pre-filter bottle manufacturing equipment according to claim 8, characterized in that: A protective cover (504) is provided at the bottom of the lower hopper (501), the fans (505) are evenly distributed inside the protective cover (504), and one end of the collection box (503) is fixedly connected to a drainage pipe (514).
10. A method for using a pre-filter bottle manufacturing device, characterized in that: The pre-filter bottle manufacturing equipment according to claim 9 is used, comprising the following steps: S1. The granular raw material for manufacturing the pre-filter bottle is placed on the top of the raw material tank (201), and is connected to the conveying pipe (209) through the bottom end of the raw material tank (201). At the same time, the conveying motor (210) is used to drive the conveying shaft (211) to rotate, thereby driving the spiral conveying rod (212) to discharge the raw material. During the conveying process, the raw material is heated and melted by the heating pipe (215). As the raw material is transported to the position of the heater (213), it is further heated and processed. The melted raw material is discharged through the extruder head (214) and input into the interior of the forming die 1 (301) and the forming die 2 (302) for forming processing; S2. The stirring motor (202) drives the stirring shaft (203) to rotate inside the raw material tank (201), thereby driving the stirring rod (205) to stir the raw material tank (201) at a uniform speed. At the same time, the driving gear (204) rotates, which drives the transmission gear (208) to rotate in the opposite direction, thereby driving the rotating shaft (206) to rotate further, so that the stirring rod (207) can be further stirred and fully stirred, thereby reducing the coagulation of the raw materials. S3, after the extruded plastic enters the molding die 1 (301) and the molding die 2 (302), the screw rod (305) is driven to rotate by the moving motor (304), so that the molding die 1 (301) slides on the first slide rail (303), and at the same time drives the molding die 2 (302) to slide synchronously on the second slide rail (306), thereby facilitating the synchronous movement of the molding die 1 (301) and the molding die 2 (302) to a position directly below the blow molding nozzle (402); S4, the pneumatic lift (401) controls the blow molding nozzle (402) to descend and insert into the interior of the molding die 1 (301) and the molding die 2 (302), and the air pump (404) generates air pressure, which is transported to the blow molding nozzle (402) through the air hose (403) to blow the injection molding liquid inside, thereby achieving the molding of the pre-filter bottle; S5. After the molding is completed, the cylinder (307) pushes the first slide rail (303) and the second slide rail (306) to separate, thereby driving the molding die 1 (301) and the molding die 2 (302) to separate synchronously, so that the molded pre-filter bottle falls into the inner side of the discharge hopper (501) for discharge processing. During the process of falling into the discharge hopper (501), the fan (505) drives the fan blade (506) to rotate to generate wind force, so that the wind flow passes through the ventilation hole (502) and blows onto the pre-filter bottle, realizing air cooling pre-cooling processing, so that the surface temperature of the bottle body is rapidly reduced; S6. Then, the water pump (510) is operated to extract the cooling liquid inside the collection box (503) through the water pumping pipe (508), and is filtered through the filter (509). Then, the cooling liquid is transported to the equalizing pipe (512) through the water pipe (511), and is evenly sprayed by the atomizing nozzle (513), thereby achieving a further water cooling effect. After the cooling treatment, the pre-filter bottle will be transported to the internal storage of the collection box (503) through the lower hopper (501). At the same time, the excess liquid generated by the spraying can be partially returned to the internal collection of the collection box (503), thereby completing the manufacture of the pre-filter bottle. The filter plate (507) provides the function of filtering treatment to facilitate recycling, and the drain pipe (514) can discharge the waste water.
Citation Information
Patent Citations
Pre-filter manufacturing technology
CN108724606A