New energy compressor support lightweight structure

By using lightweight aluminum alloy material on the compressor bracket and filling it with honeycomb ceramics and non-Newtonian fluid, the problem of insufficient strength and excessive weight during lateral installation is solved, and the lightweight and strength improvement of the bracket is achieved.

CN120481556APending Publication Date: 2025-08-15NINGGUO ZHONGTAI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510734530.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-04
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The existing compressor brackets are insufficient in strength and too heavy when installed sideways, which cannot meet the lightweight and strength requirements of the automobile.

Method used

It adopts lightweight aluminum alloy material, with elastic flame retardant rubber, braided carbon fiber and fire-resistant wear-resistant coating, and is filled with honeycomb ceramics and non-Newtonian fluids, making it easy to install through multiple sets of mounting holes and slot structures.

Benefits of technology

It improves the strength and impact resistance of the compressor bracket, realizes the lightweight design of the bracket, and meets the automotive lightweight and strength needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a new energy compressor support lightweight structure which comprises a lightweight compressor support, a plurality of compressor mounting through holes are formed in the lightweight compressor support, and compressor mounting grooves and compressor mounting convex holes are formed in the lightweight compressor support at the same time. The light-weight compressor support comprises a compressor support light-weight base material. According to the compressor support, lightweight aluminum alloy is adopted as a supporting material, the surface of the compressor support is covered with elastic flame-retardant rubber, woven carbon fibers and a fireproof wear-resistant coating, the strength, rigidity and impact resistance of the compressor support are improved, and the support is provided with a plurality of grooves from the outer structure, so that lightweight design of the support is achieved; convenient installation of the support is achieved through the multiple sets of installation hole groove structures, the honeycomb ceramics and the non-Newtonian fluid are filled in the lightweight aluminum alloy and the rubber respectively, the high rigidity and the impact resistance of the support are improved, the support is endowed with the lightweight effect from inside to outside, and the support performance is improved while the lightweight design of the support is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of compressor brackets, and in particular to a lightweight structure of a new energy compressor bracket. Background Art

[0002] The trend toward full electrification in the automotive industry is irreversible, and commercial vehicles like light trucks are also gradually becoming electrified. Light trucks have stringent requirements for motors and electronic controls, making the use of electric compressors inevitable. Furthermore, lightweighting has become a goal pursued by major automakers.

[0003] The different power types and layouts of compressors affect the design and development of mounting brackets, and the bracket strength needs to meet the requirements. The mounting bracket is matched according to the layout position of the electric compressor on the chassis crossbeam. Since the current market compressors are installed sideways according to the VDA point installation angle, the mounting bracket is not universal. It is necessary to design a bracket structure that can adapt to the side installation of the compressor. However, the current bracket structure is mainly sheet metal bracket. However, since the compressor needs to be installed sideways, the strength requirements of the bracket structure are relatively high. When the sheet metal bracket cantilever is too long, it cannot meet the use requirements. In order to ensure the support strength, casting brackets are also used at present. However, due to the heavy weight of casting brackets, they cannot meet the requirements of lightweight vehicle design.

[0004] Therefore, the present application urgently needs to provide a compressor bracket structure that is light in weight, high in strength, and adaptable to lateral installation of the compressor. Summary of the Invention

[0005] The present invention aims to address the shortcomings of the above-mentioned existing technologies, and its main purpose is to provide a lightweight structure of a new energy compressor bracket. The compressor bracket adopts lightweight aluminum alloy as the supporting material, and its surface is covered with elastic flame-retardant rubber, woven carbon fiber and fire-resistant and wear-resistant coating, which greatly improves the strength and impact resistance of the compressor bracket. A number of grooves are provided on the bracket to realize the lightweight design of the bracket from the external structure, and convenient installation of the bracket is achieved through multiple groups of mounting hole groove structures. Honeycomb ceramics and non-Newtonian fluids are filled in the lightweight aluminum alloy and rubber respectively, which greatly improves the strength, stiffness, buffering and impact resistance of the bracket, giving the bracket a lightweight effect from the inside out, while ensuring the lightweight design of the bracket. Improve the structural performance of the bracket.

[0006] To achieve the purpose of the present invention, the technical solution adopted is: A lightweight structure of a new energy compressor bracket includes a lightweight compressor bracket, wherein the lightweight compressor bracket is provided with a plurality of compressor mounting through holes, and the lightweight compressor bracket is also provided with compressor mounting grooves and compressor mounting convex holes.

[0007] Preferably, the lightweight compressor bracket includes a lightweight base material of the compressor bracket, the outer surface of the lightweight base material of the compressor bracket is wrapped with a high-elasticity vibration-damping flame-retardant rubber plate, the interior of the lightweight base material of the compressor bracket is wrapped with a lightweight honeycomb ceramic reinforcement plate, the outer surface of the high-elasticity vibration-damping flame-retardant rubber plate is wrapped with a woven carbon fiber protective plate layer, and the outer surface of the woven carbon fiber protective plate layer is wrapped with a hard fire-proof and wear-resistant coating.

[0008] Preferably, the lightweight base material of the compressor bracket includes the following components in weight percentage: Ge 0.1-0.8%, Mn 1.8-6.9%, Mo 0.02-0.07%, Nd 0.02-0.06%, Y 0.04-0.09%, Sc 0.01-0.04%, La 0.02-0.08%, Cu 0.1-0.4%, Zn 0.1-0.3%, Cr 0.3-0.6%, Ti 2.1-4.7%, Fe 0.3-1.1%, Ru 0.01-0.03%, W 0.3-0.8%, Sr 0.02-0.06%, Ce 0.01-0.03%, Ni 0.2-0.7%, Li 0.1-0.4%, graphene 0.3-1.2%, aluminum alloy inoculant 1.1-1.6%, and the balance is Al.

[0009] Preferably, a plurality of compressor support ears and compressor support reinforcement protrusions are integrally connected and provided on the lightweight compressor support, and a plurality of compressor support transition steps are provided on the lightweight compressor support.

[0010] Preferably, the lightweight compressor bracket is provided with a plurality of compressor bracket mounting holes having the same through-direction as the compressor mounting groove and the compressor mounting protruding hole, and mounting through-hole slots are provided on both sides of the compressor mounting through-hole.

[0011] Preferably, a mounting through-hole vertical ear is integrally connected to the compressor mounting through-hole, and the lightweight compressor bracket is provided with a plurality of compressor bracket lightweight filling slots which do not penetrate the lightweight compressor bracket.

[0012] Preferably, a plurality of square buffer filling cavities and circular buffer filling cavities are provided inside the high-elasticity vibration-damping flame-retardant rubber plate, and the square buffer filling cavities and circular buffer filling cavities are filled with non-Newtonian fluid colloid.

[0013] Preferably, the high-elastic vibration-damping flame-retardant rubber plate includes the following components in weight percentage: 40-70% of carbon fiber and glass fiber double-modified polyurethane rubber, 5-20% of nano-oxide ceramic matrix and hexafluorobutyl acrylate double-modified silicone rubber, 5-15% of polysiloxane and polystyrene double-modified fluororubber, 5-30% of organic solvent, 1-3% of chitosan hydrochloride, 1-4% of nano-silver modified carbon fiber, 2-7% of poly(p-phenylene terephthalamide) short fiber, 2-5% of polyimide short fiber, 2-8% of organic rare earth, 1-5% of silica aerogel, 0.5-1.5% of accelerator, 0.3-0.6% of dispersant, 0.2-0.4% of curing agent, and 0.2-0.3% of antioxidant.

[0014] Preferably, the aluminum alloy inoculant comprises the following components in weight percentage: Ti 1.1-2.6%, Sc 2.2-3.7%, Ce 1.8-3.5%, Fe 3.5-7.4%, carbon nanotubes 2.1-4.7%, and the balance is Al.

[0015] Preferably, the lightweight honeycomb ceramic reinforcement plate includes the following components in weight percentage: 20.2-34.8% alumina, 15.6-24.6% zirconium oxide, 13.2-23.7% silicon nitride, 7.5-18.3% zirconium diboride, 4.5-9.3% sintering aid, 3.6-7.5% plasticizer, 3.3-5.6% binder, 2.1-4.2% dispersant, 2.0-5.2% reinforcing agent, 1.5-2.7% graphene, and 10.5-25.5% solvent.

[0016] Preferably, the raw materials of the reinforcing agent include rare earth modified nitride, rare earth modified oxide and ferrosoferric oxide, and the mass ratio of the rare earth nitride, rare earth oxide and ferrosoferric oxide is 3-5:1:1-3.

[0017] Preferably, the non-Newtonian fluid buffer colloid includes the following components in weight percentage: carbon fiber modified ceramic slurry 40-60%, nano ferromagnetic matrix modified gelatin 10-30%, chitosan quaternary ammonium salt modified concentrated latex 5-15%, polyacrylamide resin liquid 5-10%, Fe(OH)3 colloid 5-30%, and polydopamine modified celluloid glue 5-15%.

[0018] The present invention provides a lightweight structure of a new energy compressor bracket, which has the following advantages: The compressor bracket of the present invention adopts lightweight aluminum alloy as the supporting material, and its surface is covered with elastic flame-retardant rubber, woven carbon fiber and fire-proof and wear-resistant coating, which greatly improves the strength and impact resistance of the compressor bracket. Several grooves are provided on the bracket to realize the lightweight design of the bracket from the external structure, and the convenient installation of the bracket is realized through multiple groups of mounting hole groove structures. Honeycomb ceramics and non-Newtonian fluids are filled in the lightweight aluminum alloy and rubber respectively, which greatly improves the strength, stiffness, buffering and impact resistance of the bracket, giving the bracket a lightweight effect from the inside out, while ensuring the lightweight design of the bracket and improving the structural performance of the bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram of the lightweight structure of the new energy compressor bracket of the present invention. Figure 1 .

[0020] Figure 2 This is a three-dimensional schematic diagram of the lightweight structure of the new energy compressor bracket of the present invention. Figure 2 .

[0021] Figure 3 This is a schematic top view of the lightweight structure of the new energy compressor bracket of the present invention. Figure 2 .

[0022] Figure 4 This is a side view of the lightweight structure of the new energy compressor bracket of the present invention. Figure 1 .

[0023] Figure 5 This is a side view of the lightweight structure of the new energy compressor bracket of the present invention. Figure 2 .

[0024] Figure 6 This is a front view of the lightweight structure of the new energy compressor bracket of the present invention. Figure 1 .

[0025] Figure 7 This is a front view of the lightweight structure of the new energy compressor bracket of the present invention. Figure 2 .

[0026] Figure 8 It is a schematic diagram of a partial cross-sectional structure of a lightweight compressor bracket of a new energy compressor bracket lightweight structure of the present invention.

[0027] In the figure: 1. Lightweight compressor bracket; 2. Compressor mounting through hole; 3. Compressor mounting groove; 4. Compressor mounting protrusion; 5. Compressor bracket ear; 6. Compressor bracket reinforcement protrusion; 7. Compressor bracket transition step; 8. Compressor bracket mounting card hole; 9. Mounting through hole card slot; 10. Mounting through hole ear; 11. Compressor bracket lightweight filling slot; 12. Compressor bracket lightweight base material; 13. Lightweight honeycomb ceramic reinforcement plate; 14. High elastic vibration damping flame retardant rubber plate; 15. Woven carbon fiber protective plate layer; 16. Hard fire retardant and wear-resistant coating; 17. Square buffer filling cavity; 18. Circular buffer filling cavity; 19. Non-Newtonian fluid colloid. DETAILED DESCRIPTION

[0028] The present invention will be further described and illustrated below with reference to specific embodiments and the accompanying drawings.

[0029] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "horizontal", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example 1

[0031] like Figure 1 As shown, a lightweight structure of a new energy compressor bracket includes a lightweight compressor bracket 1, on which a plurality of compressor mounting through holes 2 are provided, and a compressor mounting groove 3 and a compressor mounting convex hole 4 are also provided on the lightweight compressor bracket 1; a plurality of compressor bracket upright ears 5 and a compressor bracket reinforcement convex block 6 are integrally connected and provided on the lightweight compressor bracket 1, and a plurality of compressor bracket transition steps 7 are provided on the lightweight compressor bracket 1; a plurality of compressor bracket mounting card holes 8 are provided on the lightweight compressor bracket 1 in the same direction as the compressor mounting groove 3 and the compressor mounting convex hole 4, and mounting through-hole card slots 9 are provided on both sides of the compressor mounting through hole 2.

[0032] like Figure 2As shown, a lightweight structure of a new energy compressor bracket is provided. The compressor mounting through hole 2 is integrally connected with a mounting through hole upright ear 10, and the lightweight compressor bracket 1 is provided with a plurality of compressor bracket lightweight filling slots 11 that do not penetrate the lightweight compressor bracket 1.

[0033] like Figure 3 As shown, a lightweight structure of a new energy compressor bracket is provided. The lightweight compressor bracket 1 includes a lightweight base material 12 of the compressor bracket. The outer surface of the lightweight base material 12 of the compressor bracket is wrapped with a high-elasticity vibration-damping flame-retardant rubber plate 14. The interior of the lightweight base material 12 of the compressor bracket is wrapped with a lightweight honeycomb ceramic reinforcement plate 13. The outer surface of the high-elasticity vibration-damping flame-retardant rubber plate 14 is wrapped with a woven carbon fiber protective plate layer 15. The outer surface of the woven carbon fiber protective plate layer 15 is wrapped with a hard fire-proof and wear-resistant coating 16. The interior of the high-elasticity vibration-damping flame-retardant rubber plate 14 is provided with a plurality of square buffer filling cavities 17 and circular buffer filling cavities 18. The square buffer filling cavities 17 and the circular buffer filling cavities 18 are filled with non-Newtonian fluid colloid 19.

[0034] Furthermore, the lightweight substrate 12 of the compressor bracket includes the following components in weight percentage: Ge 0.8%, Mn 6.9%, Mo 0.07%, Nd 0.06%, Y 0.09%, Sc 0.04%, La 0.08%, Cu 0.4%, Zn 0.3%, Cr 0.6%, Ti 4.7%, Fe 1.1%, Ru 0.03%, W 0.8%, Sr 0.06%, Ce 0.03%, Ni 0.7%, Li 0.4%, graphene 1.2%, aluminum alloy inoculant 1.6%, and the balance is Al.

[0035] Furthermore, the high-elasticity vibration-damping flame-retardant rubber plate 14 includes the following components in weight percentage: 40% of carbon fiber and glass fiber double-modified polyurethane rubber, 10% of nano-oxide ceramic matrix and hexafluorobutyl acrylate double-modified silicone rubber, 9% of polysiloxane and polystyrene double-modified fluororubber, 24.2% of organic solvent, 1% of chitosan hydrochloride, 2% of nano-silver modified carbon fiber, 2% of poly(p-phenylene terephthalamide) short fiber, 2% of polyimide short fiber, 2% of organic rare earth, 5% of silica aerogel, 1.5% of accelerator, 0.6% of dispersant, 0.4% of curing agent, and 0.3% of antioxidant.

[0036] Furthermore, the aluminum alloy inoculant includes the following components in weight percentage: Ti 2.6%, Sc 3.7%, Ce 3.5%, Fe 7.4%, carbon nanotubes 4.7%, and the balance is Al.

[0037] Furthermore, the lightweight honeycomb ceramic reinforcement plate 13 includes the following components in weight percentage: 20.2% alumina, 19.7% zirconium oxide, 15.6% silicon nitride, 11.2% zirconium diboride, 6.3% sintering aid, 4.5% plasticizer, 4.2% binder, 2.9% dispersant, 3.1% reinforcing agent, 1.8% graphene, and 10.5% solvent.

[0038] Furthermore, the raw materials of the reinforcing agent include rare earth modified nitride, rare earth modified oxide and ferrosoferric oxide, and the mass ratio of the rare earth nitride, rare earth oxide and ferrosoferric oxide is 5:1:1.

[0039] Furthermore, the non-Newtonian fluid buffer colloid 19 includes the following components in weight percentage: 60% carbon fiber modified ceramic slurry, 20% nano ferromagnetic matrix modified gelatin, 5% chitosan quaternary ammonium salt modified concentrated latex, 5% polyacrylamide resin liquid, 5% Fe(OH)3 colloid, and 5% polydopamine modified celluloid glue.

[0040] When in use, the new energy compressor is installed and fixed through the compressor mounting through-hole 2, the compressor mounting groove 3 and the compressor mounting convex hole 4, and the compressor is further installed and fixed through the compressor bracket mounting card hole 8 and the mounting through-hole card slot 9. The lightweight filling slot 11 of the compressor bracket realizes the lightweight design of the outer structure of the compressor bracket; The lightweight base material 12 of the compressor bracket is made of high manganese and high titanium aluminum alloy for lightweight production to improve strength and stiffness while reducing the mass of the aluminum alloy. The lightweight honeycomb ceramic reinforcement plate 13 embeds the honeycomb ceramic plate inside the aluminum alloy to further improve the strength and stiffness and impact resistance of the aluminum alloy. The high-elasticity vibration-damping flame-retardant rubber plate 14 plays a good buffering and shock-absorbing role, protecting the internal aluminum alloy structure. The woven carbon fiber protection plate layer 15 and the hard fire-proof and wear-resistant coating 16 are beneficial to protecting the rubber plate and have flame-retardant, fire-proof and wear-resistant properties. The non-Newtonian fluid colloid 19 filled in the square buffer filling cavity 17 and the circular buffer filling cavity 18 effectively improves the instantaneous impact resistance of the rubber plate to prevent the bracket from being broken by instantaneous strong force. Example 2

[0041] The difference between this embodiment and embodiment 1 is that: A lightweight structure of a new energy compressor bracket, wherein the lightweight compressor bracket substrate 12 includes the following components in weight percentage: Ge 0.1%, Mn 1.8%, Mo 0.02%, Nd 0.02%, Y 0.04%, Sc 0.01%, La 0.02%, Cu 0.1%, Zn 0.1%, Cr 0.3%, Ti 2.1%, Fe 0.3%, Ru 0.01%, W0.3%, Sr 0.02%, Ce 0.01%, Ni 0.2%, Li 0.1%, graphene 0.3%, aluminum alloy inoculant 1.1%, and the balance is Al.

[0042] Furthermore, the high-elasticity vibration-damping flame-retardant rubber plate 14 includes the following components in weight percentage: 40% of carbon fiber and glass fiber double-modified polyurethane rubber, 20% of nano-oxide ceramic matrix and hexafluorobutyl acrylate double-modified silicone rubber, 9% of polysiloxane and polystyrene double-modified fluororubber, 20.8% of organic solvent, 1% of chitosan hydrochloride, 1% of nano-silver modified carbon fiber, 2% of poly(p-phenylene terephthalamide) short fiber, 2% of polyimide short fiber, 2% of organic rare earth, 1% of silica aerogel, 0.5% of accelerator, 0.3% of dispersant, 0.2% of curing agent, and 0.2% of antioxidant.

[0043] Furthermore, the aluminum alloy inoculant includes the following components in weight percentage: Ti 1.1%, Sc 2.2%, Ce 1.8%, Fe 3.5%, carbon nanotubes 2.1%, and the balance is Al.

[0044] Furthermore, the lightweight honeycomb ceramic reinforcement plate 13 includes the following components in weight percentage: 20.2% alumina, 15.6% zirconium oxide, 23.7% silicon nitride, 7.5% zirconium diboride, 6.2% sintering aid, 4.7% plasticizer, 3.9% binder, 3.0% dispersant, 2.6% reinforcing agent, 1.8% graphene, and 10.8% solvent.

[0045] Furthermore, the raw materials of the reinforcing agent include rare earth modified nitride, rare earth modified oxide and ferrosoferric oxide, and the mass ratio of the rare earth nitride, rare earth oxide and ferrosoferric oxide is 3:1:3.

[0046] Furthermore, the non-Newtonian fluid buffer colloid 19 includes the following components in weight percentage: carbon fiber modified ceramic slurry 40%, nano ferromagnetic matrix modified gelatin 20%, chitosan quaternary ammonium salt modified concentrated latex 10%, polyacrylamide resin liquid 10%, Fe(OH)3 colloid 10%, and polydopamine modified celluloid glue 10%. Example 3

[0047] The difference between this embodiment and embodiments 1 and 2 is that: A lightweight structure of a new energy compressor bracket, wherein the lightweight compressor bracket substrate 12 includes the following components in weight percentage: Ge 0.3%, Mn 3.5%, Mo 0.04%, Nd 0.03%, Y 0.06%, Sc 0.02%, La 0.05%, Cu 0.2%, Zn 0.2%, Cr 0.4%, Ti 3.5%, Fe 0.7%, Ru 0.03%, W0.5%, Sr 0.03%, Ce 0.02%, Ni 0.4%, Li 0.3%, graphene 0.7%, aluminum alloy inoculant 1.4%, and the balance is Al.

[0048] Furthermore, the high-elasticity vibration-damping flame-retardant rubber plate 14 includes the following components in weight percentage: 40% carbon fiber and glass fiber double-modified polyurethane rubber, 10% nano-oxide ceramic matrix and hexafluorobutyl acrylate double-modified silicone rubber, 10% polysiloxane and polystyrene double-modified fluororubber, 21% organic solvent, 1.8% chitosan hydrochloride, 2.9% nano-silver modified carbon fiber, 3.0% poly(p-phenylene terephthalamide) short fiber, 3.5% polyimide short fiber, 3.1% organic rare earth, 2.8% silica aerogel, 0.9% accelerator, 0.4% dispersant, 0.3% curing agent, and 0.3% antioxidant.

[0049] Furthermore, the aluminum alloy inoculant includes the following components in weight percentage: Ti 1.9%, Sc 2.8%, Ce 2.4%, Fe 5.5%, carbon nanotubes 3.3%, and the balance is Al.

[0050] Furthermore, the lightweight honeycomb ceramic reinforcement plate 13 includes the following components in weight percentage: 23.4% alumina, 16.8% zirconium oxide, 14.2% silicon nitride, 9.3% zirconium diboride, 5.3% sintering aid, 4.5% plasticizer, 4.0% binder, 2.9% dispersant, 3.1% reinforcing agent, 1.9% graphene, and 14.6% solvent.

[0051] Furthermore, the raw materials of the reinforcing agent include rare earth modified nitride, rare earth modified oxide and ferrosoferric oxide, and the mass ratio of the rare earth nitride, rare earth oxide and ferrosoferric oxide is 5:1:3.

[0052] Furthermore, the non-Newtonian fluid buffer colloid 19 includes the following components in weight percentage: 60% carbon fiber modified ceramic slurry, 10% nano ferromagnetic matrix modified gelatin, 10% chitosan quaternary ammonium salt modified concentrated latex, 5% polyacrylamide resin liquid, 5% Fe(OH)3 colloid, and 10% polydopamine modified celluloid glue.

[0053] In the present invention, the compressor bracket adopts lightweight aluminum alloy as the supporting material, and its surface is covered with elastic flame-retardant rubber, woven carbon fiber and fire-proof and wear-resistant coating, which greatly improves the strength and impact resistance of the compressor bracket. Several grooves are provided on the bracket to realize the lightweight design of the bracket from the external structure, and the convenient installation of the bracket is realized through multiple groups of mounting hole groove structures. Honeycomb ceramics and non-Newtonian fluids are filled in the lightweight aluminum alloy and rubber respectively, which greatly improves the strength, stiffness, buffering and impact resistance of the bracket, giving the bracket a lightweight effect from the inside out, and improving the structural performance of the bracket while ensuring the lightweight design of the bracket.

[0054] The technical solutions disclosed in the embodiments of the present invention are introduced in detail above. Specific embodiments are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.

Claims

1. A lightweight structure for a new energy compressor bracket, characterized by: The lightweight compressor bracket (1) comprises a plurality of compressor mounting through holes (2) provided on the lightweight compressor bracket (1), and a compressor mounting groove (3) and a compressor mounting convex hole (4) provided on the lightweight compressor bracket (1); The lightweight compressor bracket (1) includes a lightweight compressor bracket substrate (12), the outer surface of the lightweight compressor bracket substrate (12) is wrapped with a high-elastic vibration-damping flame-retardant rubber plate (14), the interior of the lightweight compressor bracket substrate (12) is wrapped with a lightweight honeycomb ceramic reinforcement plate (13), the outer surface of the high-elastic vibration-damping flame-retardant rubber plate (14) is wrapped with a woven carbon fiber protective plate layer (15), and the outer surface of the woven carbon fiber protective plate layer (15) is wrapped with a hard fire-proof and wear-resistant coating (16); The lightweight base material (12) of the compressor bracket includes the following components in weight percentage: Ge 0.1-0.8%, Mn 1.8-6.9%, Mo 0.02-0.07%, Nd 0.02-0.06%, Y 0.04-0.09%, Sc 0.01-0.04%, La 0.02-0.08%, Cu 0.1-0.4%, Zn 0.1-0.3%, Cr 0.3-0.6%, Ti 2.1-4.7%, Fe0.3-1.1%, Ru 0.01-0.03%, W 0.3-0.8%, Sr 0.02-0.06%, Ce 0.01-0.03%, Ni0.2-0.7%, Li 0.1-0.4%, graphene 0.3-1.2%, aluminum alloy inoculant 1.1-1.6%, and the balance is Al.

2. The lightweight structure of the new energy compressor bracket according to claim 1 is characterized in that: The lightweight compressor bracket (1) is provided with a plurality of compressor bracket upright ears (5) and compressor bracket reinforcement protrusions (6) in an integrated manner, and the lightweight compressor bracket (1) is provided with a plurality of compressor bracket transition steps (7).

3. The lightweight structure of the new energy compressor bracket according to claim 1 is characterized in that: The lightweight compressor bracket (1) is provided with a plurality of compressor bracket mounting clamping holes (8) having the same through-direction as the compressor mounting groove (3) and the compressor mounting convex hole (4), and mounting through-hole clamping slots (9) are provided on both sides of the compressor mounting through-hole (2).

4. The lightweight structure of the new energy compressor bracket according to claim 3 is characterized by: The compressor mounting through hole (2) is integrally connected with a mounting through hole upright ear (10), and the lightweight compressor bracket (1) is provided with a plurality of compressor bracket lightweight filling slots (11) that do not penetrate the lightweight compressor bracket (1).

5. The lightweight structure of the new energy compressor bracket according to claim 1 is characterized in that: A plurality of square buffer filling cavities (17) and circular buffer filling cavities (18) are provided inside the high-elasticity vibration-damping flame-retardant rubber plate (14), and the square buffer filling cavities (17) and the circular buffer filling cavities (18) are filled with non-Newtonian fluid colloid (19).

6. The lightweight structure of the new energy compressor bracket according to claim 5 is characterized in that: The high elastic vibration damping flame retardant rubber plate (14) comprises the following components in weight percentage: carbon fiber and glass fiber double modified polyurethane rubber 40-70%, nano oxide ceramic matrix and hexafluorobutyl acrylate double modified silicone rubber 5-20%, polysiloxane and polystyrene double modified fluororubber 5-15%, organic solvent 5-30%, chitosan hydrochloride 1-3%, nano silver modified carbon fiber 1-4%, poly (p-phenylene terephthalamide) short fiber 2-7%, polyimide short fiber 2-5%, organic rare earth 2-8%, silica aerogel 1-5%, accelerator 0.5-1.5%, dispersant 0.3-0.6%, curing agent 0.2-0.4%, antioxidant 0.2-0.3%.

7. The lightweight structure of the new energy compressor bracket according to claim 1 is characterized in that: The aluminum alloy inoculant comprises the following components in weight percentage: Ti 1.1-2.6%, Sc 2.2-3.7%, Ce 1.8-3.5%, Fe 3.5-7.4%, carbon nanotubes 2.1-4.7%, and the balance is Al.

8. The lightweight structure of the new energy compressor bracket according to claim 1 is characterized in that: The lightweight honeycomb ceramic reinforcement plate (13) comprises the following components in percentage by weight: 20.2-34.8% alumina, 15.6-24.6% zirconium oxide, 13.2-23.7% silicon nitride, 7.5-18.3% zirconium diboride, 4.5-9.3% sintering aid, 3.6-7.5% plasticizer, 3.3-5.6% binder, 2.1-4.2% dispersant, 2.0-5.2% reinforcing agent, 1.5-2.7% graphene, and 10.5-25.5% solvent.

9. The lightweight structure of the new energy compressor bracket according to claim 8 is characterized in that: The raw materials of the reinforcing agent include rare earth modified nitride, rare earth modified oxide and ferrosoferric oxide, and the mass ratio of the rare earth nitride, rare earth oxide and ferrosoferric oxide is 3-5:1:1-3.

10. The lightweight structure of the new energy compressor bracket according to claim 5 is characterized in that: The non-Newtonian fluid buffer colloid (19) comprises the following components in weight percentage: carbon fiber modified ceramic slurry 40-60%, nano ferromagnetic matrix modified gelatin 10-30%, chitosan quaternary ammonium salt modified concentrated latex 5-15%, polyacrylamide resin liquid 5-10%, Fe(OH)3 colloid 5-30%, polydopamine modified celluloid glue 5-15%.