Carbon fiber fabric detection device
Through the integrated detection and repair function of carbon fiber fabric devices, industrial cameras and sprayed components are used to realize instant detection and repair of carbon fiber fabrics, solving the problem that existing devices cannot be repaired instantly, and improving the performance and appearance integrity of the fabric.
Patent Information
- Application Number
- CN202510623825.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing carbon fiber fabric detection devices cannot be repaired immediately after defects are detected, especially defects such as small scratches, which affect the performance and appearance integrity of the fabric.
A carbon fiber fabric detection device is designed, integrating detection and repair functions, and capture defects through industrial cameras, spray repair liquid at defects using spray components, and accelerate air-drying of repair liquid through drying lamps to achieve instant repair.
Realize instant inspection and repair of carbon fiber fabrics, improve the performance and appearance integrity of the fabric, and reduce the time for inspection and repair.
Smart Images

Figure CN120486091A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of carbon fiber fabric detection devices, and in particular to a carbon fiber fabric detection device. Background Art
[0002] Carbon fiber is a high-strength, high-modulus fiber with a carbon content of more than 95%. It is made of organic fibers such as flaky graphite microcrystals stacked along the axial direction of the fiber and obtained through carbonization and graphitization. Carbon fiber fabric is a fabric processed from carbon fiber through different weaving methods. It has unique properties and a wide range of applications.
[0003] In actual application, the carbon fiber fabric detection devices in the existing technology only have the function of detecting carbon fiber fabrics. They can use various sensors and imaging technologies to perform relatively accurate detection of the appearance and performance indicators of carbon fiber fabrics, and identify obvious defects such as scratches, damage, and wrinkles on the fabric surface.
[0004] However, after completing the inspection task, these devices are unable to perform synchronous repair operations on defects once they are discovered. For example, for some small scratches, existing devices cannot immediately repair them. For example, they cannot use specific materials to fill them or use laser repair technology to cleverly repair the scratches, so that the fabric can be improved in time to ensure the performance and appearance integrity during subsequent use. Summary of the Invention
[0005] The object of the present invention is to provide a carbon fiber fabric detection device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an inspection platform, a first support frame is provided in the middle of the inspection platform, a hydraulic cylinder is provided in the middle of the outer side of the inspection platform and the first support frame, a telescopic column is inserted into the bottom of the hydraulic cylinder, the end of the telescopic column is connected to the third support frame, a second slide groove is provided in the middle of the third support frame, a second sliding plate is slidably connected in the second slide groove, a spray assembly is provided at the top front end of the second sliding plate; a connecting slot is provided in the middle of the bottom front end of the second sliding plate, and a plurality of groups of rollers are provided at the bottom rear end of the second sliding plate.
[0007] Preferably, a unwinding roller is provided on the top of one end of the testing platform, and one end of the unwinding roller is plugged into the driving motor. The driving motor can drive the unwinding roller to rotate and unwind the carbon fiber fabric. A winding roller is provided on the top of the other end of the testing platform, and one end of the winding roller is plugged into the driving motor. The driving motor can drive the winding roller to rotate and wind the carbon fiber fabric.
[0008] Preferably, a second support frame is provided on the surface of the detection table and the bottom front end of the first support frame, a first slide groove is provided in the middle of the second support frame, a screw rod is inserted in the middle of the first slide groove, a first sliding block is slidably connected to the screw rod, and the first sliding block is clamped in the first slide groove.
[0009] Preferably, one end of the screw rod extends from the first slide groove, and a second bevel gear is provided at the end of the screw rod that extends out. A support plate is provided on one side of the first support frame parallel to the second bevel gear, a motor is provided on the top of the support plate, and a rotating shaft is inserted at the bottom of the motor.
[0010] Preferably, the rotating shaft is arranged on one side of the second bevel gear extending from one end of the screw rod, and two sets of first bevel gears are arranged on the rotating shaft. The two sets of first bevel gears are respectively tightly attached to the second bevel gear at the end of the screw rod extending from one end of the detection platform and the first support frame. The motor can drive the rotating shaft to rotate, so that the first bevel gear on the rotating shaft engages with the second bevel gear at the end of the screw rod, driving the screw rod to rotate.
[0011] Preferably, a connecting plate is provided in the middle of the rear end of the first sliding block, and the connecting plate extends from the first sliding groove opened in the middle of the second support frame. The connecting plate can be inserted into the connecting slot opened at the bottom of the front end of the limiting rod to connect the first sliding block with the second sliding plate.
[0012] Preferably, an industrial camera is provided on the top of the first sliding block, and two groups of industrial cameras are provided at the upper and lower ends of the carbon fiber fabric between the unwinding roller and the winding roller. The industrial cameras can capture defects at the upper and lower ends of the carbon fiber fabric.
[0013] Preferably, a spray assembly is provided at the top front end of the second sliding plate, which can spray repair liquid on the defects of the carbon fiber fabric. A protective cover is provided around the spray assembly, which can seal the defects of the carbon fiber fabric to prevent the repair liquid from scattering.
[0014] Preferably, a drying lamp is provided at the top of the rear end of the second sliding plate, and the drying lamp is parallel to the spray assembly. The spray assembly can irradiate and dry the repair liquid in the spray area of the carbon fiber fabric. One side of the spray assembly is connected to a feed pipe, and the feed pipe is connected to the material box through a hose to supply liquid to the spray assembly.
[0015] Preferably, a plurality of limit rods are provided in the second sliding groove, and the limit rods are slidably connected to the second sliding plate. The limit rods can limit the second sliding plate to prevent the second sliding plate from tilting during sliding.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention proposes a carbon fiber fabric detection device, which first sets the carbon fiber fabric roll sleeve on the unwinding roller, and introduces one end of the carbon fiber fabric onto the winding roller. Then, the driving motor drives the unwinding roller to rotate to unwind the fabric, and the driving motor drives the winding roller to rotate to wind the fabric. At the same time, the motor arranged on the top of the support plate arranged on one side of the first support frame starts to drive the rotating shaft to rotate, so that the first bevel gear on the rotating shaft starts to mesh with the second bevel gear at one end extending from one side of the screw rod in the middle of the top of the second support frame, driving the screw rod to rotate. While the screw rod rotates, it drives the first sliding block to slide in the first sliding groove in the middle of the top of the second support frame. The first sliding block starts to drive the industrial camera to capture defects at the upper and lower ends of the fabric; while the first sliding block slides, the second sliding plate is driven to slide synchronously in the second sliding groove through the connecting plate inside the first sliding block, so that the first sliding block is parallel to the second sliding plate, and the rear end bottom of the second sliding plate A roller is provided, which can assist the sliding of the second sliding plate to reduce the friction between the second slide and the third support frame. When the industrial camera captures a defect in the fabric in the irradiation area, the unwinding roller drives the winding roller to rewind the fabric for a distance, so that the defect is parallel to the spraying assembly at the front end of the top of the second sliding plate. Then the hydraulic cylinder drives the telescopic column to retract, so that the telescopic column drives the third support frame to extend, so that the protective cover arranged around the spraying assembly on the top of the second sliding plate seals the defect of the fabric, and the spraying assembly starts to spray repair liquid on the defect to repair the fabric. The spraying assembly prevents the repair liquid from scattering and polluting the workshop air. When the spraying is completed, the driving motor drives the winding roller again to rewind the fabric for a distance, so that the repaired defect of the fabric is parallel to the drying lamp at the top of the rear end of the second sliding plate. The drying lamp dries the place where the repair liquid is sprayed on the fabric by irradiation, so that the repair liquid dries quickly, thereby speeding up the detection and repair rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;
[0020] Figure 3 for Figure 2 A schematic diagram of the structure at center A;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the second support frame of the present invention;
[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the third support frame of the present invention.
[0023] In the figure: testing table 1, unwinding roller 2, winding roller 3, first support frame 4, second support frame 5, first slide 6, screw 7, first sliding block 8, industrial camera 9, support plate 10, motor 11, rotating shaft 12, first bevel gear 13, second bevel gear 14, hydraulic cylinder 15, telescopic column 16, third support frame 17, second slide 18, second sliding plate 19, limit rod 20, spray assembly 21, connecting slot 22, connecting plate 23, protective cover 24, drying lamp 25, roller 26, feed pipe 27. DETAILED DESCRIPTION
[0024] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figures 1 to 5The present invention provides a technical solution: a testing platform 1, a first support frame 4 is provided in the middle of the testing platform 1, a hydraulic cylinder 15 is provided in the middle of the outer side of the testing platform 1 and the first support frame 4, a telescopic column 16 is plugged into the bottom of the hydraulic cylinder 15, and the end of the telescopic column 16 is connected to the third support frame 17, a second slide groove 18 is provided in the middle of the third support frame 17, a second sliding plate 19 is slidably connected in the second slide groove 18, and a spraying component 21 is provided at the top front end of the second sliding plate 19; a connecting card slot 22 is provided in the middle of the bottom front end of the second sliding plate 19, and a plurality of rollers 26 are provided at the bottom rear end of the second sliding plate 19; a reel 2 is provided at the top of one end of the testing platform 1, and one end of the reel 2 is plugged into In the driving motor, the driving motor can drive the unwinding roller 2 to rotate and unwind the carbon fiber fabric. A winding roller 3 is provided on the top of the other end of the testing platform 1. One end of the winding roller 3 is plugged into the driving motor. The driving motor can drive the winding roller 3 to rotate and rewind the carbon fiber fabric; a second support frame 5 is provided on the surface of the testing platform 1 and the bottom front end of the first support frame 4. A first slide groove 6 is provided in the middle of the second support frame 5. A screw rod 7 is plugged in the middle of the first slide groove 6. The screw rod 7 is slidably connected to the first sliding block 8, and the first sliding block 8 is clamped in the first slide groove 6; one end of the screw rod 7 extends from the first slide groove 6, and a second bevel gear 14 is provided at the end of the screw rod 7 extending therefrom. A support plate 10 is provided on one side of the frame 4 parallel to the second bevel gear 14, a motor 11 is provided on the top of the support plate 10, and a rotating shaft 12 is plugged into the bottom of the motor 11; the rotating shaft 12 is provided on one side of the second bevel gear 14 from which the screw rod 7 extends at one end, and two groups of first bevel gears 13 are provided on the rotating shaft 12, and the two groups of first bevel gears 13 are respectively in close contact with the second bevel gear 14 at the end of the screw rod 7 extending at one end of the detection table 1 and the first support frame 4. The motor 11 can drive the rotating shaft 12 to rotate, so that the first bevel gear 13 on the rotating shaft 12 is engaged with the second bevel gear 14 at the end of the screw rod 7, thereby driving the screw rod 7 to rotate; a connecting plate 23 is provided in the middle of the rear end of the first sliding block 8, and the connecting plate 23 is connected to the second support frame 5 The connecting plate 23 extends out from the first slide groove 6 opened in the middle, and can be inserted into the connecting slot 22 opened at the bottom of the front end of the limit rod 20 to connect the first sliding block 8 with the second sliding plate 19; an industrial camera 9 is provided on the top of the first sliding block 8, and two groups of industrial cameras 9 are provided at the upper and lower ends of the carbon fiber fabric between the unwinding roller 2 and the winding roller 3. The industrial camera 9 can capture the defects of the upper and lower ends of the carbon fiber fabric; a spraying component 21 is provided at the top front end of the second sliding plate 19, and the spraying component 21 can spray the repair liquid on the defects of the carbon fiber fabric. A protective cover 24 is provided around the spraying component 21, and the protective cover 24 can seal the defects of the carbon fiber fabric to prevent the repair liquid from scattering;A drying lamp 25 is installed at the top of the rear end of the second sliding plate 19. The drying lamp 25 is parallel to the spray assembly 21, which can irradiate and dry the repair liquid in the spray area of the carbon fiber fabric. A feed pipe 27 is connected to one side of the spray assembly 21. The feed pipe 27 is connected to the material tank via a hose to supply liquid to the spray assembly 21. The second chute 18 also has multiple sets of limit rods 20. The limit rods 20 are slidably connected to the second sliding plate 19 and can limit the second sliding plate 19 to prevent it from tilting.
[0026] During actual use, the carbon fiber fabric roll is first placed on the unwinding roller 2, and one end of the carbon fiber fabric is introduced into the winding roller 3. Then, the driving motor drives the unwinding roller 2 to rotate to unwind the fabric, and the driving motor drives the winding roller 3 to rotate to wind the fabric. At the same time, the motor 11 set on the top of the support plate 10 set on one side of the first support frame 4 starts to drive the rotating shaft 12 to rotate, so that the first bevel gear 13 on the rotating shaft 12 starts to engage with the second bevel gear 14 on one end of the screw rod 7 on the middle of the top of the second support frame 5, driving the screw rod 7 to rotate, and the screw rod 7 drives the second bevel gear 14 to rotate while rotating. A sliding block 8 slides in the first slide groove 6 in the middle of the top of the second support frame 5, and the first sliding block 8 starts to drive the industrial camera 9 to capture the defects at the upper and lower ends of the fabric; while the first sliding block 8 slides, the second sliding plate 19 is driven to slide synchronously in the second slide groove 18 through the connecting plate 23 inside the first sliding block 8, so that the first sliding block 8 is parallel to the second sliding plate 19, and a roller 26 is provided at the bottom of the rear end of the second sliding plate 19, which can assist the sliding of the second sliding plate 19 and reduce the friction between the second slide groove 18 and the third support frame 17. When the industrial camera 9 captures a defect in the fabric in the irradiation area, the unwinding roller 2 drives the winding roller 3 to rewind the fabric for a distance, so that the defect is parallel to the spray assembly 21 at the front end of the top of the second sliding plate 19. Then the hydraulic cylinder 15 drives the telescopic column 16 to extend and retract, so that the telescopic column 16 drives the third support frame 17 to extend, so that the protective cover 24 set around the spray assembly 21 on the top of the second sliding plate 19 closes the defect of the fabric, and the spray assembly 21 starts to spray the repair liquid on the defect to repair the fabric. The spray assembly 21 prevents the repair liquid from scattering and polluting the workshop air. When the spray After the coating is completed, the driving motor drives the winding roller 3 again to rewind the fabric for a distance, so that the defect of the repaired fabric is parallel to the drying lamp 25 at the top of the rear end of the second sliding plate 19. The drying lamp 25 dries the fabric where the repair liquid is sprayed by irradiation, so that the repair liquid can be quickly air-dried, thereby accelerating the detection and repair rate; when the repair is completed, the hydraulic cylinder 15 drives the telescopic column 16 to drive the third support frame 17 to descend, so that the connecting plate 23 at the rear end of the first sliding block 8 continues to be clamped in the connecting card groove 22 at the bottom front end of the second sliding plate 19, connecting the first sliding block 8 with the second sliding plate 19.
[0027] Although the above describes the illustrative specific implementation methods of the present application so that those skilled in the art can understand the present application, the present application is not limited to the scope of the specific implementation methods. For those of ordinary skill in the art, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations based on the concept of the present application are protected.
Claims
1. A carbon fiber fabric detection device, characterized by: include: The invention relates to a testing platform (1), wherein a first support frame (4) is provided in the middle of the testing platform (1), a hydraulic cylinder (15) is provided in the middle of the outer sides of the testing platform (1) and the first support frame (4), a telescopic column (16) is plugged into the bottom of the hydraulic cylinder (15), the end of the telescopic column (16) is connected to the third support frame (17), a second slide groove (18) is provided in the middle of the third support frame (17), a second sliding plate (19) is slidably connected in the second slide groove (18), a spraying assembly (21) is provided at the top front end of the second sliding plate (19); a connecting slot (22) is provided in the middle of the bottom front end of the second sliding plate (19), and a plurality of rollers (26) are provided at the bottom rear end of the second sliding plate (19).
2. The carbon fiber fabric detection device according to claim 1, characterized in that: The testing platform (1) is provided with a reel (2) at the top of one end of the testing platform (1), one end of the reel (2) is plugged into a driving motor, and the driving motor can drive the reel (2) to rotate to reel the carbon fiber fabric; the testing platform (1) is provided with a reel (3) at the top of the other end, one end of the reel (3) is plugged into the driving motor, and the driving motor can drive the reel (3) to rotate to reel the carbon fiber fabric.
3. The carbon fiber fabric detection device according to claim 2, characterized in that: A second support frame (5) is provided on the surface of the detection platform (1) and at the bottom front end of the first support frame (4); a first sliding groove (6) is provided in the middle of the second support frame (5); a screw rod (7) is inserted in the middle of the first sliding groove (6); a first sliding block (8) is slidably connected to the screw rod (7); and the first sliding block (8) is clamped in the first sliding groove (6).
4. The carbon fiber fabric detection device according to claim 3, characterized in that: One end of the screw rod (7) extends out from the first sliding groove (6), and a second bevel gear (14) is provided at the end of the screw rod (7) extending out. A support plate (10) is provided on one side of the first support frame (4) parallel to the second bevel gear (14), a motor (11) is provided on the top of the support plate (10), and a rotating shaft (12) is plugged into the bottom of the motor (11).
5. The carbon fiber fabric detection device according to claim 4, characterized in that: The rotating shaft (12) is arranged on one side of the second bevel gear (14) extending from one end of the screw rod (7). Two groups of first bevel gears (13) are arranged on the rotating shaft (12). The two groups of first bevel gears (13) are respectively in close contact with the second bevel gear (14) at the end of the screw rod (7) extending from one end of the detection platform (1) and the first support frame (4). The motor (11) can drive the rotating shaft (12) to rotate, so that the first bevel gear (13) on the rotating shaft (12) is engaged with the second bevel gear (14) at the end of the screw rod (7), thereby driving the screw rod (7) to rotate.
6. The carbon fiber fabric detection device according to claim 5, characterized in that: A connecting plate (23) is provided at the middle of the rear end of the first sliding block (8), and the connecting plate (23) extends from a first sliding groove (6) opened in the middle of the second support frame (5). The connecting plate (23) can be inserted into a connecting slot (22) opened at the bottom of the front end of the limiting rod (20) to connect the first sliding block (8) with the second sliding plate (19).
7. The carbon fiber fabric detection device according to claim 6, characterized in that: An industrial camera (9) is provided on the top of the first sliding block (8), and two groups of industrial cameras (9) are provided at the upper and lower ends of the carbon fiber fabric between the unwinding roller (2) and the winding roller (3). The industrial cameras (9) can capture defects at the upper and lower ends of the carbon fiber fabric.
8. The carbon fiber fabric detection device according to claim 7, characterized in that: A spraying assembly (21) is provided at the top front end of the second sliding plate (19), and the spraying assembly (21) can spray a repair liquid on the defective parts of the carbon fiber fabric. A protective cover (24) is provided around the spraying assembly (21), and the protective cover (24) can seal the defective parts of the carbon fiber fabric to prevent the repair liquid from scattering.
9. The carbon fiber fabric detection device according to claim 8, characterized in that: A drying lamp (25) is provided at the top of the rear end of the second sliding plate (19), and the drying lamp (25) is parallel to the spraying assembly (21). The spraying assembly (21) can irradiate and dry the repair liquid in the spraying area of the carbon fiber fabric. One side of the spraying assembly (21) is connected to a feeding pipe (27), and the feeding pipe (27) is connected to the material box through a hose to supply liquid to the spraying assembly (21).
10. The carbon fiber fabric detection device according to claim 9, characterized in that: The second sliding groove (18) is provided with a plurality of limiting rods (20) at the same time. The limiting rods (20) are slidably connected to the second sliding plate (19). The limiting rods (20) can limit the second sliding plate (19) to prevent the sliding of the second sliding plate (19) from tilting.