Fabricated comprehensive pipeline anti-seismic support hanger and mounting method

Through the design of the main cushioning mechanism and auxiliary cushioning mechanism, combined with the elastic support of the rubber pad and stainless steel spring sheet, self-tapping locking bolts and seismic monitoring instruments, the stability and energy dispersion of traditional prefabricated pipeline seismic support brackets under complex seismic waves is solved, achieving more efficient pipeline protection.

CN120487981APending Publication Date: 2025-08-15CHINA MCC17 GRP CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510671800.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-23
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

The traditional prefabricated pipeline seismic support hanger has a single seismic performance under the action of complex seismic waves, and cannot effectively absorb and disperse energy. The bolts and nuts are easily loosened, which affects the pipeline protection effect.

Method used

The main cushioning mechanism and auxiliary cushioning mechanism are adopted, combined with rubber pads and stainless steel springs to provide elastic support, self-tapping locking bolts are used to replace traditional nuts, and a shock-resistant monitor is installed for real-time inspection.

Benefits of technology

It improves the stability of the seismic support hanger, reduces structural losses caused by displacement, enhances energy absorption and dispersion capabilities, and ensures the safety of the pipeline in a vibrating environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120487981A_ABST
    Figure CN120487981A_ABST
Patent Text Reader

Abstract

The invention relates to the field of assembly type comprehensive pipeline anti-seismic supports and hangers, and discloses an assembly type comprehensive pipeline anti-seismic support and hanger and an installation method.The assembly type comprehensive pipeline anti-seismic support and hanger comprises a main body cushioning mechanism and an auxiliary cushioning mechanism, the upper end of the main body cushioning mechanism is fixedly connected with a first anti-seismic connecting component, and the lower end of the main body cushioning mechanism is fixedly connected with a second anti-seismic connecting component; the upper end of the auxiliary cushioning mechanism is slidably connected with a sliding block, the side face of the sliding block is fixedly connected with an auxiliary spring, the end, away from the sliding block, of the auxiliary spring is fixedly connected with an anti-seismic connecting piece, and the upper end of the anti-seismic connecting piece is provided with a rear expanded-base anchor bolt. Small gaps are filled with the rubber pads, the spring pieces provide elastic support, vibration energy is absorbed, meanwhile, displacement caused by rigid collision is avoided, the self-tapping locking bolts (such as GB / T 6563 standard parts) are adopted, automatic tapping and locking can be achieved during screwing-in through the thread design of the self-tapping locking bolts, additional nuts are not needed, and the gap problem caused by nut loosening is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of assembled integrated pipeline anti-seismic support and hanger, and in particular to an assembled integrated pipeline anti-seismic support and hanger and an installation method. Background Art

[0002] Integrated pipe supports and hangers are used to secure a building's supporting piping systems, such as water, heating, power, electricity, and process piping, to the main structure. They bear the weight of the pipes and ensure reliable connections during operation. Traditional supports and hangers are welded on-site, requiring extensive manual labor and multiple on-site installation steps. This makes it difficult to achieve convenient multi-layer piping arrangements, resulting in inconsistent quality. Welding also causes stress concentration, damages the original structure, and affects the coating and corrosion resistance. This slows installation and impacts costs and construction time.

[0003] After searching, the publication number CN113757452B disclosed an anti-seismic support and hanger for prefabricated buildings and a construction method, which belongs to the technical field of anti-seismic support and hanger. An anti-seismic support and hanger for prefabricated buildings and a construction method, including an assembly mechanism, a connector and a positioning mechanism; the assembly mechanism includes two clamping rings A and B that are closed into a ring, and a slide groove is provided in the clamping rings A and B, and a load-bearing component is provided in the slide groove, and the two load-bearing components are clearance-matched to form a pipeline installation cavity. In this application, the traditional pipeline anti-seismic support and hanger has obvious defects: the anti-seismic performance is single, and it cannot fully absorb and disperse energy under the action of complex seismic waves, the protection effect on the pipeline is poor, and the bolts and nuts are easy to loosen. Therefore, it is urgent to develop a new type of prefabricated integrated pipeline anti-seismic support and hanger and installation method to solve the above problems. Summary of the Invention

[0004] In order to make up for the above shortcomings, the present invention provides an assembled integrated pipeline seismic support and hanger and an installation method, which aims to improve the rubber pad to fill the tiny gaps, the spring sheet to provide elastic support, absorb vibration energy while avoiding displacement caused by rigid collision, and adopt self-tapping locking bolts (such as GB / T 6563 standard parts). The thread design can automatically tap and lock when screwed in, without the need for additional nuts, reducing the gap problem caused by loose nuts. Secondly, a seismic monitor is installed on the seismic support and hanger to perform longitudinal seismic performance testing on the seismic support and hanger, and provide it to the intelligent network system to ensure that the deformation or load of the seismic support and hanger can be monitored and warned in a timely and accurate manner when a sudden change occurs.

[0005] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: an assembled integrated pipeline seismic support and hanger and installation method, comprising a main seismic buffer mechanism and an auxiliary seismic buffer mechanism, wherein the upper end of the main seismic buffer mechanism is fixedly connected to a first seismic connecting member and the lower end is fixedly connected to a second seismic connecting member, the upper end of the auxiliary seismic buffer mechanism is slidably connected to a slider, the side of the slider is fixedly connected to an auxiliary spring, the end of the auxiliary spring away from the slider is fixedly connected to the seismic connecting piece, and the upper end of the seismic connecting piece is provided with a rear bottom anchor bolt;

[0006] The bottom end of the main shock-absorbing mechanism is rotatably connected to the bottom end of the auxiliary shock-absorbing mechanism via a full-thread screw, and the first anti-seismic connecting component and the second anti-seismic connecting component both include a rubber buffer pad and a stainless steel spring sheet.

[0007] Preferably, the auxiliary shock-absorbing mechanism is provided with a plurality of limiting holes, the limiting holes are threadedly connected with self-tapping locking bolts, and the slider is threadedly connected to the self-tapping locking bolts through the limiting holes.

[0008] Preferably: a seismic load tester fixed hanger M12 is fixedly connected between the main body shock-absorbing mechanism, a seismic load tester finished intelligent device is arranged above the seismic load tester fixed hanger M12, and a tester fixed support hanger channel steel buckle plate is arranged on the full-thread screw.

[0009] Preferably: a channel steel gusset plate is provided at the lower end of the main body shock-absorbing mechanism, a duct limiter is provided on the channel steel gusset plate, the duct limiter is detachably connected to the limiting hole of the channel steel gusset plate by a self-tapping locking bolt, and a rectangular bellows is provided between the duct limiters.

[0010] A method for installing an assembled integrated pipeline seismic support and hanger includes the following steps:

[0011] S1: The fully threaded boom is cut to length as required on site, deburred, and connected and assembled;

[0012] S2: When connecting the connecting nut to the fully threaded hanger rod and anchor bolt, the screw-in length at both ends should reach 45% of the connecting nut length;

[0013] S3: The verticality deviation of the fully threaded boom after installation should not be greater than 4°.

[0014] Preferably, the method further comprises the steps of installing the diagonal brace:

[0015] S1: Lateral: The vertical angle of the diagonal brace of the longitudinal seismic support and hanger should be 45° and not less than 30°;

[0016] S2: The distance between the diagonal brace and the hanger of the single-tube seismic support and hanger shall not exceed 10cm;

[0017] S3: The installation of the diagonal brace of the seismic support should not deviate from its center line by 2.5°.

[0018] Preferably, the steps of installing other parts are also included:

[0019] S1: An insulating rubber pad should be installed at the connection between the pipe clamp and the pipeline to prevent electrochemical corrosion at the connection. The connection between the pipe clamp and the pipeline should be firm.

[0020] S2: Pipeline seismic supports and hangers should not restrict the displacement caused by thermal expansion and contraction of the pipeline. For pipelines with large temperature difference deformation, the product supplier should provide a dedicated seismic sliding (rolling) support and hanger system;

[0021] S3: Anti-seismic supports and hangers shall not be installed on non-structural entities, such as lightweight walls, etc. Pipe supports and hangers fixed to the building structure shall not affect the structural safety;

[0022] S4: The screw threads of each connecting part should be tightened according to the specified torque to prevent loosening;

[0023] S5: The installation position and quantity of the stiffening device shall be in accordance with the design requirements;

[0024] S6: After the support and hanger installation is completed, the support and hanger should be wiped clean and all cross arm channel steel ends should be installed with channel steel end covers;

[0025] S7: When the side braces and longitudinal braces of the seismic support and hanger need to adjust the original design installation angle due to actual working conditions on site, the seismic effect and the bearing capacity of the composite components should be recalculated to ensure that S≤R is met before construction can begin;

[0026] S8: According to the actual construction node position: complete the final acceptance drawing in the installation form;

[0027] S9: All seismic nodes should be assigned node numbers or identification codes, and corresponding mechanical calculation sheets and seismic system test reports should be provided.

[0028] The present invention has the following beneficial effects:

[0029] 1. This invention utilizes innovative designs such as dual-locking anchor bolts and a combination of chemical and mechanical anchor bolts, along with a visual anchor monitoring device, to significantly enhance the anchor's pullout and shear resistance, effectively preventing bracket skew and loosening due to anchor failure. Elastic buffer connectors and precision machining with precise tolerances completely eliminate gaps between load-bearing components, minimizing structural losses caused by displacement and ensuring the bracket remains stable under dynamic loads such as earthquakes, providing reliable seismic protection for the pipeline.

[0030] 2. In the present invention, structural improvements such as self-tapping locking bolts, stepped slots, and error-proof designs such as longitudinal support contact point spacing scales enhance the coordinated force-bearing capacity of the various components of the bracket, can more efficiently absorb and disperse earthquake energy, reduce pipeline shaking and displacement, reduce the risk of pipeline damage, and ensure the safety of the building's mechanical and electrical systems in disasters. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A three-dimensional diagram of an assembled integrated pipeline seismic support and hanger and an installation method proposed by the present invention;

[0032] Figure 2 A schematic diagram of an anti-seismic C-shaped channel steel for an assembled integrated pipeline anti-seismic support and hanger and an installation method proposed in the present invention;

[0033] Figure 3 A schematic diagram of an auxiliary shock-absorbing mechanism for an assembled integrated pipeline anti-seismic support and hanger and an installation method proposed in the present invention;

[0034] Figure 4 This is a schematic diagram of the main shock-absorbing mechanism of an assembled integrated pipeline seismic support and hanger and installation method proposed in the present invention;

[0035] Figure 5 A schematic diagram of self-locking bolts of an assembled integrated pipeline seismic support and hanger and an installation method proposed by the present invention.

[0036] Figure 6 Schematic diagram of the load-bearing of the seismic support and hanger uprights and the longitudinal and transverse braces.

[0037] Legend:

[0038] 1. Rear bottom anchor bolt; 2. Rubber buffer pad; 3. Full-thread screw; 4. Main body shock-absorbing mechanism; 5. Anti-seismic connector A; 6. Duct limiter; 7. Anti-seismic C-type channel steel 41*41*2; 8. First anti-seismic connecting component; 9. Auxiliary spring; 10. Second anti-seismic connecting component; 11. Channel steel buckle plate 41; 12. Nut; 13. Rotation groove; 14. Bolt; 15. Stainless steel spring sheet; 16. Slider; 17. Auxiliary shock-absorbing mechanism; 18. Limiting hole; 19. Side hole; 20. Trough body; 21. Rectangular air duct; 22. Limiting groove; 23. Slide; 24. Groove; 25. Anti-seismic load tester fixed hanger M12; 26. Anti-seismic load tester finished intelligent device; 27. Tester fixed support hanger channel steel buckle plate 41; 28. Self-tapping locking bolt. DETAILED DESCRIPTION

[0039] The following description is merely a preferred embodiment of the present invention. The scope of protection is not limited to this embodiment. Any technical solution within the scope of the present invention should be considered within the scope of protection. It should also be noted that improvements and modifications that are within the scope of protection of the present invention are possible for those skilled in the art without departing from the principles of the present invention.

[0040] Example 1, reference Figure 1-5 As shown, in the technical solution of the present invention, an assembled integrated pipeline seismic support and hanger and installation method, the design calculation of the integrated pipeline seismic support and hanger, the design implements the relevant provisions of the current (or to be issued) national design specifications, standards, and general drawings, mainly including (but not limited to) as shown in the following table:

[0041]

[0042] The design of the seismic support and hanger system mainly includes: a main shock-absorbing mechanism 4 and an auxiliary shock-absorbing mechanism 17. The upper end of the main shock-absorbing mechanism 4 is fixedly connected to the first seismic connecting member 8 and the lower end is fixedly connected to the second seismic connecting member 10. The upper end of the auxiliary shock-absorbing mechanism 17 is slidably connected to the slider 16. The side of the slider 16 is fixedly connected to the auxiliary spring 9. The end of the auxiliary spring 9 away from the slider 16 is fixedly connected to the seismic connecting member 5. The upper end of the seismic connecting member 5 is provided with a rear expanded bottom anchor bolt 1; the bottom end of the main shock-absorbing mechanism 4 and the bottom end of the auxiliary shock-absorbing mechanism 17 are rotatably connected by a full-thread screw 3. The first seismic connecting member 8 and the second seismic connecting member 10 both include a rubber buffer pad 2 and a stainless steel spring sheet 15.

[0043] A plurality of limiting holes 18 are provided on the auxiliary shock-absorbing mechanism 17, and self-tapping locking bolts 28 are threadedly connected to the limiting holes 18. The slider 16 is threadedly connected to the self-tapping locking bolts 28 through the limiting holes 18. A seismic load tester fixing hanger M1225 is fixedly connected between the main shock-absorbing mechanism 4 and the main shock-absorbing mechanism 4. A seismic load tester finished intelligent device 26 is provided above the seismic load tester fixing hanger M1225. A tester fixing support hanger channel steel buckle plate 27 is provided on the full-thread screw 3. A channel steel buckle plate 11 is provided at the lower end of the main shock-absorbing mechanism 4. A duct limiter 6 is provided on the channel steel buckle plate 11. The duct limiter 6 is detachably connected to the limiting hole 18 of the channel steel buckle plate 11 through a self-tapping locking bolt 28. A rectangular bellows 21 is provided between the duct limiters 6.

[0044] Example 2, reference Figure 1-5As shown, in the technical solution of the present invention, an assembled integrated pipeline seismic support and hanger and installation method, water supply, fire protection pipeline (including fire hydrant, gas fire extinguishing, sprinkler, etc.) system: the pipeline adopts internal and external hot-dip galvanized steel pipes, and seismic support and hanger should be installed for pipelines ≥65; electrical (including fire alarm) system: cable tray or bus duct is used, and seismic support and hanger should be installed for gravity ≥150N / m; ventilation and smoke exhaust system: all smoke exhaust pipelines, emergency ventilation ducts, ordinary supply and exhaust air, and air conditioning ducts with a cross-sectional area greater than or equal to 0.38㎡ should be equipped with seismic support and hanger; equipment with a gravity greater than 1.8KN in the suspended pipeline should be equipped with seismic support and hanger. Load value, under the condition that the seismic support and hanger can bear the comprehensive value of the seismic force, the support and hanger spacing takes the maximum value specified in the specification. When the maximum spacing of the seismic support and hanger cannot meet the force requirements, the support and hanger spacing can be appropriately adjusted. Generally, 10m, 8m, and 6m are used.

[0045] A method for installing a fully threaded hanger rod of an assembled integrated pipeline seismic support and hanger:

[0046] 1. The full-threaded boom is cut to length as required on site, deburred, and connected and assembled;

[0047] 2. When connecting the connecting nut to the fully threaded hanger rod and anchor bolt, the screw-in length at both ends should reach 45% of the connecting nut length;

[0048] 3. The verticality deviation of the fully threaded hanger after installation should not be greater than 4°.

[0049] And a method for installing the diagonal brace of an assembled integrated pipeline seismic support and hanger:

[0050] 1. The vertical angle of the diagonal brace installation of the lateral and longitudinal seismic support and hanger should be 45° and not less than 30°;

[0051] 2. The distance between the diagonal brace and the hanger of the single-tube seismic support and hanger shall not exceed 10cm;

[0052] 3. The installation of the diagonal brace of the seismic support should not deviate from its center line by 2.5°.

[0053] And a method for installing other main accessories of an assembled integrated pipeline seismic support and hanger:

[0054] 1. An insulating rubber pad should be installed at the connection between the pipe clamp and the pipeline to prevent electrochemical corrosion at the connection. The connection between the pipe clamp and the pipeline should be firm.

[0055] 2. Pipeline seismic supports and hangers should not restrict the displacement caused by thermal expansion and contraction of the pipeline. For pipelines with large temperature difference deformation, the product supplier should provide a special seismic sliding (rolling) support and hanger system;

[0056] 3. Anti-seismic supports and hangers shall not be installed on non-structural entities, such as lightweight walls. Pipe supports and hangers fixed to the building structure shall not affect the structural safety;

[0057] 4. The screw threads of each connecting part should be tightened according to the specified torque to prevent loosening;

[0058] 5. The installation position and quantity of the stiffening device should be in accordance with the design requirements;

[0059] 6. After the installation of the support and hanger is completed, the support and hanger should be wiped clean, and all cross arm channel steel ends should be installed with channel steel end covers;

[0060] 7. When the side braces and longitudinal braces of the seismic support and hanger need to adjust the original design installation angle due to actual working conditions on site, the seismic effect and the bearing capacity of the composite components should be recalculated to ensure that S≤R is met before construction can begin;

[0061] 8. Complete the final acceptance drawings according to the actual construction node location and installation form;

[0062] 9. All seismic nodes should be assigned node numbers or identification codes, and corresponding mechanical calculation sheets and seismic system test reports should be provided.

[0063]

[0064] Calculation basis: According to the requirements of the code, the equivalent lateral force method is adopted, and the standard value of the horizontal seismic action is calculated as follows:

[0065] F=γηζ1ζ2αmaxG F - standard value of horizontal seismic action applied to the center of gravity of electromechanical facilities in the most unfavorable direction;

[0066] γ——functional coefficient of non-structural components;

[0067] η——category coefficient of non-structural components;

[0068] ζ1 is the state coefficient; it should be 2.0 for equipment with support points below the center of mass, and 1.0 for other situations; ζ2 is the location coefficient, which should be 2.0 at the top of the building and 1.0 at the bottom, distributed linearly along the height; αmax is the maximum value of the seismic influence coefficient;

[0069] G - The gravity of non-structural components, including the gravity of personnel involved in operation, media in containers and pipelines, and items in storage cabinets.

[0070] Table: Category coefficients and function coefficients of building mechanical and electrical equipment components

[0071]

[0072] Table: Maximum values of horizontal earthquake influence coefficients

[0073] earthquake impact 6 degrees 7 degrees 8 degrees 9 degrees Frequent earthquakes 0.04 0.08(0.12) 0.16(0.24) 0.32 rare earthquake 0.28 0.50(0.72) 0.90(1.20) 1.40

[0074] Note: The values in brackets are used for areas with design basic seismic acceleration of 0.15g and 0.30g respectively.

[0075] Calculate and verify the node diagram, taking 1 tube 1250×320 as an example:

[0076] Calculation of comprehensive coefficient of seismic force

[0077] α Ek =γηζ1ζ2α max

[0078] Where: αmax is based on the Appendix of the Code for Seismic Design of Buildings (GB 50011). The design basic earthquake acceleration value is 0.05g. Based on the frequent earthquake items in Table 3.3.5, the value is 0.04.

[0079] Because of the hanging or swinging lamps, water supply and drainage pipes, ventilation and air conditioning pipes and cable trays in Class A buildings, γ = 1.4, η = 0.9;

[0080] The node is a hanger, so: ζ1 = 1;

[0081] The node is located at the -1 floor (total height 13 floors), so ζ2 = 1.0;

[0082] Therefore: αEK=1.4×0.9×1.0×1.0×0.04=0.05<0.5

[0083] According to the specification requirements, take αEK = 0.5;

[0084] Standard value of earthquake horizontal force

[0085] According to the standard, the mass of a 1250×320 air duct is: 49kg / m

[0086] Standard value of earthquake horizontal force of lateral seismic supports and hangers:

[0087] F side = 0.5 × 9 × 49.0 × 9.8 / 1000 = 2.161 kN

[0088] Standard value of earthquake horizontal force of longitudinal seismic supports and hangers:

[0089] F vertical = 0.5 × 18 × 49.0 × 9.8 / 1000 = 4.322 kN

[0090] Design value of earthquake horizontal force

[0091] According to the requirements of the specification, the calculation should be carried out as follows:

[0092] S=γG S GE +γ EH S EHK ; Among them, the load partial coefficient is: γG=1.2; γEH=1.3;

[0093] Since this project does not consider the co-existence of seismic supports and hangers with gravity supports and hangers, S = γ EH S EHK

[0094] Design value of earthquake horizontal force of lateral seismic supports and hangers:

[0095] S1=γEHSEHK=1.3×2.16=2.81KN

[0096] Standard value of earthquake horizontal force of longitudinal seismic supports and hangers:

[0097] S2=γEHSEHK=1.3×4.32=5.62KN

[0098] Schematic diagram of the load on the vertical poles and longitudinal and transverse braces of the seismic support and hanger. N1 is the load on the seismic brace caused by the horizontal seismic load.

[0099] N2 is the force on the vertical pole caused by the horizontal earthquake load, N2 = S 1(2)

[0100] Therefore, the force on the lateral support bracket is N1=S1 / sin45°=2.81 / sin45°=3.97KN

[0101] The force on the lateral support bracket is N2=S1=2.81KN

[0102] Therefore, the longitudinal support bracket bears force, N1=S2 / sin45°=5.62 / sin45°=7.95KN

[0103] The vertical support and hanger pole is subjected to force: N2 = S2 = 5.62KN

[0104] Accessory force check

[0105] Table: Force verification of lateral support and hanger accessories

[0106] Table: Force verification of longitudinal support and hanger accessories

[0107]

[0108] This project uses seismic anchor bolts M12 / 18X110. When steel is damaged in cracked concrete, the design tensile force of a single M12 / 18X110 is 21.0KN and the shear force is 30.2KN. The most unfavorable force on the anchor bolt is the longitudinal bracing anchor bolt force. The anchor bolt verification calculation is as follows:

[0109] N=5.62÷2=2.81KN<21.0KN, the anchor bolt tensile strength meets the requirements;

[0110] N=5.62÷2=2.81KN<30.2KN, the anchor bolt shear resistance meets the requirements;

[0111] (2.81 / 21.0)2+(2.81 / 30.2)2=0.03<1.0, the tension-shear combined force meets the requirements;

[0112] Therefore, the anchor strength meets the requirements.

[0113] Example 3, reference Figure 1-5 As shown in the technical solution of the present invention, a prefabricated integrated pipeline seismic support and hanger and installation method are shown. The seismic support and hanger node calculation results show that the root connection member has a rated load of 49.497 kN. The pipe connection member has a rated load of 49.497 kN. Hanging specifications: M12 screw, maximum service load of the hanger rod: 32.8 kN, diagonal brace length: 1400 mm, diagonal brace vertical angle: 45°, minimum turning radius: 15 mm, L / R ratio: 93.333, and maximum horizontal bearing capacity of the diagonal brace: 37.1 kN. Specifications of the diagonal brace anchor bolts: M12 / 18X110, installation direction of the diagonal brace anchor bolts: top buried drill bit diameter: 18 (mm), effective anchoring depth: 80mm, installation torque: 45 (N*m), tensile bearing capacity: 21.0 (KN), shear bearing capacity: 30.2 (KN), overall safety partial factor y=1.4.

[0114] Working principle: First, according to the architectural design drawings and pipeline layout plan, use measuring tools to determine the installation position of the fixed base on the floor, wall or beam of the building, and mark it. Then, according to the properties of the double-locking anchor bolt 1 with an expanded bottom mechanical anchor bolt, one of the lower anchor points is to cut into the concrete by itself to achieve a locking key effect, and another is to use a special mold drill bit to pre-expand the hole and then install it to embed the expansion piece. It is fixed to the main shock-absorbing mechanism 4 through the rubber buffer pad 2 and the stainless steel spring sheet 15, and the rubber buffer pad 2 is fixed to the inside of the stainless steel spring 15. Use self-locking bolts to connect the two fixed splints and tighten them in the middle. Connect the connecting ear on one side of the fixed splint to the U-shaped slot of the lateral adjustment component or the connecting seat of the longitudinal adjustment component through pins and other connectors, and then the bottom end of the main buffer mechanism 4 is the same.

[0115] According to the longitudinal installation height of the pipeline, select the longitudinal adjustment hole at the appropriate position, pass the adjustment bolt through the longitudinal adjustment hole and mate it with the threaded hole of the connecting seat at the top of the longitudinal adjustment rod. By rotating the adjustment bolt, adjust the height of the longitudinal adjustment rod so that the connecting seat of the longitudinal adjustment rod is consistent with the installation height of the pipeline, and rotate it to connect it to the omnidirectional shock-absorbing mechanism 7. According to the lateral layout requirements of the pipeline, select the transverse adjustment hole at the appropriate position, pass the transverse adjustment rod through the transverse adjustment hole, and install locking nuts at both ends of the transverse adjustment rod. By adjusting the locking nuts, fix the position of the transverse adjustment rod and adjust its extension length so that the U-shaped slot of the transverse adjustment rod is aligned with the pipeline installation position. It also includes the auxiliary shock-absorbing mechanism 17 connected through the shock-absorbing head. Install the fixed base at the marked position using expansion bolts and other connectors to ensure that the fixed base is firmly connected to the building structure. Check whether the slide rails on the fixed base are horizontal or vertical. If there are any deviations, make adjustments. These shock-absorbing mechanisms are equipped with limit holes 18, limit slots 22 and slides 23. Then the main buffer mechanism 4 is connected to the support stretcher 11 through the vertical rod 3. The support stretcher 11 is similar in structure to the all-round shock-absorbing mechanism 7. The limit block 6 can be used to adjust according to the size of the rectangular bellows 21. The fixed base is installed in the marked position through expansion bolts and other connectors to ensure that the fixed base is firmly connected to the building structure. Check whether the slide rails on the fixed base are horizontal or vertical. If there are any deviations, make adjustments. Auxiliary springs 9 are provided inside the first seismic connection member 8 and the second seismic connection member 10 to relieve vibration pressure. Different from the traditional method, the nuts are deleted and replaced with self-locking bolts, which are convenient and quick. The slider 16 connected by the auxiliary spring 9 matches the slide 23. After completing the installation of all components, the assembled integrated pipeline seismic support and hanger are debugged and inspected as a whole. Check whether the connections between the components are firm and whether the adjustment bolts and lock nuts are tightened; check whether the pipelines are firmly fixed and whether there is any shaking or looseness; if there are any problems, adjust and repair them in time to adjust and fix the auxiliary shock-absorbing mechanism 17, and finally perform seismic testing to check whether the installation is successful.

[0116] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An assembled integrated pipeline seismic support and hanger, comprising a main shock absorbing mechanism (4) and an auxiliary shock absorbing mechanism (17), characterized in that: The upper end of the main shock-absorbing mechanism (4) is fixedly connected to a first anti-seismic connection member (8) and the lower end is fixedly connected to a second anti-seismic connection member (10); the upper end of the auxiliary shock-absorbing mechanism (17) is slidably connected to a slider (16); the side of the slider (16) is fixedly connected to an auxiliary spring (9); the end of the auxiliary spring (9) away from the slider (16) is fixedly connected to the anti-seismic connection member (5); and the upper end of the anti-seismic connection member (5) is provided with a rear bottom anchor bolt (1); The bottom end of the main shock-absorbing mechanism (4) and the bottom end of the auxiliary shock-absorbing mechanism (17) are rotationally connected via a full-thread screw (3), and the first anti-seismic connecting component (8) and the second anti-seismic connecting component (10) both include a rubber buffer pad (2) and a stainless steel spring sheet (15).

2. The assembled integrated pipeline seismic support and hanger according to claim 1, characterized in that: The auxiliary shock-absorbing mechanism (17) is provided with a plurality of limiting holes (18), the limiting holes (18) are threadedly connected with self-tapping locking bolts (28), and the slider (16) is threadedly connected to the self-tapping locking bolts (28) through the limiting holes (18).

3. The assembled integrated pipeline seismic support and hanger according to claim 1, characterized in that: A seismic load tester fixed hanger M12 (25) is fixedly connected between the main body shock absorbing mechanism (4), a seismic load tester finished product intelligent device (26) is arranged above the seismic load tester fixed hanger M12 (25), and a tester fixed hanger channel steel buckle plate (27) is arranged on the full-thread screw (3).

4. The assembled integrated pipeline seismic support and hanger according to claim 1, characterized in that: A channel steel gusset plate (11) is provided at the lower end of the main body damping mechanism (4), and an air duct limiter (6) is provided on the channel steel gusset plate (11). The air duct limiter (6) is detachably connected to the limiting hole (18) of the channel steel gusset plate (11) through a self-tapping locking bolt (28), and a rectangular bellows (21) is provided between the air duct limiters (6).

5. A method for installing an assembled integrated pipeline seismic support and hanger, comprising the assembled integrated pipeline seismic support and hanger according to any one of claims 1 to 4, characterized in that: Steps including fully threaded boom: S1: The fully threaded boom is cut to length as required on site, deburred, and connected and assembled; S2: When connecting the connecting nut to the fully threaded hanger rod and anchor bolt, the screw-in length at both ends should reach 45% of the connecting nut length; S3: The verticality deviation of the fully threaded boom after installation should not be greater than 4°.

6. The method for installing an assembled integrated pipeline seismic support and hanger according to claim 5, characterized in that: It also includes the steps for installing the diagonal brace: S1: Lateral: The vertical angle of the diagonal brace of the longitudinal seismic support and hanger should be 45° and not less than 30°; S2: The distance between the diagonal brace and the hanger of the single-tube seismic support and hanger shall not exceed 10cm; S3: The installation of the diagonal brace of the seismic support should not deviate from its center line by 2.5°.

7. The method for installing an assembled integrated pipeline seismic support and hanger according to claim 5, characterized in that: It also includes the steps for other partial installations: S1: An insulating rubber pad should be installed at the connection between the pipe clamp and the pipeline to prevent electrochemical corrosion at the connection. The connection between the pipe clamp and the pipeline should be firm. S2: Pipeline seismic supports and hangers should not restrict the displacement caused by thermal expansion and contraction of the pipeline. For pipelines with large temperature difference deformation, the product supplier should provide a dedicated seismic sliding (rolling) support and hanger system; S3: Anti-seismic supports and hangers shall not be installed on non-structural entities, such as lightweight walls, etc. Pipe supports and hangers fixed to the building structure shall not affect the structural safety; S4: The screw threads of each connecting part should be tightened according to the specified torque to prevent loosening; S5: The installation position and quantity of the stiffening device shall be in accordance with the design requirements; S6: After the support and hanger installation is completed, the support and hanger should be wiped clean and all cross arm channel steel ends should be installed with channel steel end covers; S7: When the side braces and longitudinal braces of the seismic support and hanger need to adjust the original design installation angle due to actual working conditions on site, the seismic effect and the bearing capacity of the composite components should be recalculated to ensure that S≤R is met before construction can begin; S8: According to the actual construction node position: complete the final acceptance drawing in the installation form; S9: All seismic nodes should be assigned node numbers or identification codes, and corresponding mechanical calculation sheets and seismic system test reports should be provided.

Citation Information

Patent Citations

  • A design and construction method for seismic bracing systems in prefabricated buildings

    CN113757452B